infoplc.net Allen-Bradley Micro800 TM programmable controllers Advanced Topics: Micro830 & Micro 850 Motion Capabilities

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sends commands to Kinetix 3 servo drive Kinetix 3 servo

3 Copyright 2012 Rockwell Automation, Inc. All rights reserved. 3 PTO type of Motion control Motion planner in controller sends commands to Kinetix 3 servo drive Kinetix 3 servo drives sends power to the motor and receives feedback from the encoder

Motion Dedicated motion instructions Compatible with Kinetix 3/300, and 3 rd party drives

Available on Micro830 and Micro850 Create and configure axes in CCW using 5 simple to use

4 Copyright 2012 Rockwell Automation, Inc. All rights reserved. Micro800 Motion Features Support up to 3 axis with PTO Easy to use GUI for configure the Motion Dedicated motion instructions Compatible with Kinetix 3/300, and 3 rd party drives that support PTO Exact position registration of PTO axis with Touch Probe. Available on Micro830 and Micro850 Create and configure axes in CCW using 5 simple to use configuration screens Use the Axis Monitor to see important information about the status of axes Easy to use motion instructions Simplify the programming

and Seal) Case Erector Stretch wrapping Conveyors

5 Copyright 2012 Rockwell Automation, Inc. All rights reserved. 5 Wide Variety of Motion Applications Packaging Material Handling Energy VFFS (Vertical Form Fill and Seal) Case Erector Stretch wrapping Conveyors Sorters Pick and Place Cutting Solar PV Two-axis positioning Solar Thermal single-axis positioning

more Kinetix 3 servo drives Micro800 user application sets digital I/O to start,

method used with MicroLogix controllers K3 configured via Ultraware Map digital

6 Copyright 2012 Rockwell Automation, Inc. All rights reserved. Micro830/850 Motion - Indexing via Discrete I/O Discrete I/O interface to one or more Kinetix 3 servo drives Micro800 user application sets digital I/O to start, stop and set index positions See manual : Kinetix 3 Component Servo Drives Same method used with MicroLogix controllers K3 configured via Ultraware Map digital inputs to index positions Define index positions PanelView Component Kinetix 3 Kinetix 3 Modbus Digital I/O

7 Micro830/850 Motion - Indexing via Modbus Modbus communications to one or more Kinetix 3 servo drives Micro800 user application uses MSG_MODBUS instruction to control servo drives Same method used with MicroLogix controllers See manual : Kinetix 3 Host Commands for Serial Communication for Modbus commands and parameters K3 drives configured via Ultraware Micro830/850 controller requires serial port plug-in configured as Modbus RTU Master PanelView Component Micro830 & 850 Kinetix 3 Kinetix 3 Modbus Modbus Copyright 2012 Rockwell Automation, Inc. All rights reserved. 7

8 Micro830/Micro850 MOTION via PTO Motion support- Micro830 and Micro850 PLCopen based motion (planner and select instructions) Up to 3 PTO axes via built-in interface Axis configuration in CCW PanelView Component Micro830 & 850 Kinetix 3 Modbus PTO Copyright 2012 Rockwell Automation, Inc. All rights reserved.

9 Micro830 and Micro850 Motion Capability

MC_MOVE_VELOCITY Axis configuration data

9 Copyright 2012 Rockwell Automation, Inc. All rights reserved. 9 Micro830 and Micro850 Motion Capability PTO Industry standard PLCopen Motion instructions supported MC_HOME MC_MOVE_ABSOLUTE, MC_MOVE_RELATIVE, MC_MOVE_VELOCITY Axis configuration data type makes configuring HW PTO easy User units (e.g. 10mm) Targeted towards independent axis positioning and velocity control Added support for: Buffered & Blended Moves Feedback Axis (HSC)

10 Copyright 2012 Rockwell Automation, Inc. All rights reserved. 10 Motion Capability Release 2 supports up to three independent axes of motion using embedded 100KHz PTO. Or up to six 100KHz Quadrature HSC (2- wire) Uses 24VDC high speed inputs and outputs Only up to three HSC are supported if Enable and Reset inputs are used (4-wire) Micro800 Model Motion Axes (embedded PTO) 4-wire Embedded HSC 2-wire Micro810 None None None Micro830 10/16pt Up to 1 Up to 1 Up to 2 Micro830 24pt Micro850 24pt Micro830 48pt Micro850 48pt Up to 2 Up to 2 Up to 4 Up to 3 Up to 3 Up to 6

12 Connected Components Workbench Device Configuration Copyright 2012 Rockwell Automation, Inc. All rights reserved. Support for: PF4M PF4 PF40 PF40P PF400 PF400N PF400P PF525 PF70 PF70EC PF700 PF700AFI PF700 H&S PF700 AC&DC PF753 PF755 PF7000 PFDC SMC50 SMCFlex MSR57 C-D-Enet Multidrop Parameter Editor Wizards

12) already replaced DriveExplorer software Discontinued and posted as freeware on the Drives Web Updates site http://www.ab.com/support/abdrives/webupdate/software.

13 Copyright 2012 Rockwell Automation, Inc. All rights reserved. 13 CCW and Drive software Overview Drive Software Migration Plans Earlier Connected Components Workbench release (v Sept. 12) already replaced DriveExplorer software Discontinued and posted as freeware on the Drives Web Updates site Connected Components Workbench is planned to eventually replace DriveTools SP (date TBD) Migration plan is to have 2 configuration tool options Add-On Profiles with a common look & feel across the tools & devices Connected Components & Stand-Alone Environments Integrated Architecture (Logix) Environment

14 Copyright 2012 Rockwell Automation, Inc. All rights reserved. 14 Connected Components Workbench Overview DriveExplorer Comparison Feature CCW v3.00 DriveExplorer Availability Freeware (full functionality) Freeware (serial), Pay version (Ethernet) Online Y Y Offline Y N Connectivity Supports all PowerFlex drives (and SMC Flex, SMC-50, MSR57) RSLinx services Y Serial (freeware), Ethernet (pay) All except PowerFlex 525 and future PowerFlex drives Supports legacy SCANport-based and Bulletin 160 drives Not planned Y Main reason to keep a copy of DriveExplorer Linear List Parameter Editor Y Y Wizards Y Y DeviceLogix editor Y Y Diagram Views Y N Comparisons Y Y Control Tool Bar Y Y Custom View Planned Y Integrated User Manual(s) Y N Multi-Language Support Y English only

15 Copyright 2012 Rockwell Automation, Inc. All rights reserved. 15 Connected Components Workbench Overview Detailed Comparison A detailed Drive Software Comparison can be found on the Internet: Any drive software section under Documentation tab Literature Library ation.com/idc/groups/literatur e/documents/sp/drivessp001_-en-e.pdf

CCAT includes automation engineering design tools for the entire machine control

- Bill of Material - CAD - Logic - HMI - Quick Start The CCAT allows Machine

concentrate on the intellectual property that produces compelling and

16 Copyright 2012 Rockwell Automation, Inc. All rights reserved. 16 Connected Component Accelerator Toolkit Summary Bill of Material Files The CCAT includes automation engineering design tools for the entire machine control application development. - Bill of Material - CAD - Logic - HMI - Quick Start The CCAT allows Machine Builders to significantly reduce design time and cost; allowing them to concentrate on the intellectual property that produces compelling and differentiating machine features. Programming for control and configuration Writing Diagrams and Panel Layout Drawings HMI Screens for status and diagnostics Quick Start for Base System SetUp

Connected Components Accelerator Toolkit (CCAT) Formerly CCWBB CCAT will significantly reduce development effort and customer support by providing system based: Quick Starts Bills of Material CAD

17 Connected Components Accelerator Toolkit (CCAT) Formerly CCWBB CCAT will significantly reduce development effort and customer support by providing system based: Quick Starts Bills of Material CAD Drawings Control Programs HMI applications 1st CCAT release includes support for: Kinetix 3 Motion Drives PowerFlex 4 Class Low-Voltage Drives TC-900 Temperature Controller Available now 2nd upcoming CCAT release will include: Machine Control and Alarming Coming program example soon Indexing Motion application Speed Control application Temperature Control application Simple Motor Control application E-Stop and Gate Switch Safety application Solar Tracking algorithm Copyright 2012 Rockwell Automation, Inc. All rights reserved. 17

Automation of Intermittent VFFS Machine Using Allen-Bradley Micro850 Programmable Controllers

Automation of Intermittent VFFS Machine Using Allen-Bradley Micro850 Programmable Controllers This paper provides an overview of how a Micro850 programmable controller can be used on an intermittent VFFS