DLS SERIES DRAW WIRE LINEAR SENSORS. Innovation In Motion

Transcription

1 DLS SERIES DRAW WIRE LINEAR SENSORS Innovation In Motion

2 INNOVATION IN MOTION The DLS series of draw-wire linear position sensors are a cost effective way to measure linear displacements up to 5000mm in the most demandin industrial environments. Usin proven potentiometer and eoder technoloies to provide analo or diital sinals proportional to the displacement of a retractable steel wire, these sensors are ideally suited to a diverse rane of applications where only minimal space is available. Applications ilude fork lifts, elevators, cranes, irriation ates, automotive crash testin and airframe structural testin. The operatin priiple Draw-wire linear position sensors measure the linear movement of a component via a hihly flexible steel wire which is wound onto a drum by a durable sprin-driven motor. The windin drum is linked axially to a multi-turn potentiometer, iremental eoder or absolute eoder. A linear movement is transformed into a rotation by the draw-wire priiple and converted into a proportional analo sinal or to countable irements. Versions with interal electronics produce voltae and current sinals at the output which are proportional to the displacement. Draw-wire sensors are simple in application and represent a very economical investment. There is a sinificant advantae in that, despite their compact installation size, the sensors can cover lare measurement ranes. Features 0 to 5000mm measurin rane Rued, compact desin Profiled elosure Analoue and diital outputs Benefits short to lon rane capability from a minimal sensor footprint Suitable for a wide rane of industrial applications Easy and flexible installation Choice of interface sinals Protected to IP65 CE Approved Suited to hostile conditions Confidee in EMC performae EMC Directive 200//EC The products detailed in this document have been tested to the requirements of EN and EN Certificate No. LRQ0921 Quality Assurae Penny + Giles are accredited to BS EN ISO9001:2000 Quality is at the heart of all our systems ensurin the reliability of our products from initial desin to final despatch. 2

3 DLSDRAW-WIRE LINEAR SENSORS Choice of models The DLS linear sensors cover a measurin rane from 0mm to 5000mm in three models. The P offers 0 to 1500mm rane with a choice of three analoue and two diital output types. Models P96 and P115 cover five measurin ranes from 2000mm to 5000mm and offer three analoue and one diital output types. Choice of mountins The DLS linear sensors are housed in a hih strenth aluminium profile that has mountin rooves iorporated in four sides. These ive the user a choice of usin captive nuts with bolts to mount the sensor body, or to use optional mountin clamps from the rane of accessories offered. The draw-wire can be attached to the movin component by a simple hook, or alternative manetic holders, uide pulleys and wire extensions can be supplied to aid installation. The uide pulleys allow the draw-wire to be routed around obstacles in difficult installations. Interated sinal conditionin Users can save space, time and money by optin to use the versions that ilude interated sinal conditionin. The voltae (U) option allows the sensor to operate from 1 to 27Vdc supply and provides 0 to Vdc output. The current (I) option iludes interated electronics to provide a 2-wire to 20mA output operatin from a 1 to 27Vdc supply. Both voltae and current output options ilude user adjustable controls for zero and ain to aid installation and set-up. DLS Series P Pae to 1500mm mm square housin Choice of potentiometer, voltae, current or eoder outputs Protected to IP65 DLS Series P96 Pae to 000mm 96mm square housin Choice of potentiometer, voltae, current or eoder outputs Protected to IP65 DLS Series P115 Pae 000 to 5000mm 115mm square housin Choice of potentiometer, voltae, current or eoder outputs Protected to IP65

4 DLSSERIESP Series P Draw Wire Linear Sensors are for eneral purpose use. Numerous options enable a suitable sensor to be selected for almost any application. There is a choice of seven measurement ranes with three analoue and two diital types of output sinal. Mountin rooves on four sides of the housin facilitate quick and flexible mountin. The series has an attractive price/performae ratio based on state of the art technoloy. PERFORMANCE mm Output types (See data on pae for details) Independent linearity P/U/I ±% E ±% Resolution P/U/I % E mm Sensor element Conductive plastic potentiometer Hybrid potentiometer Iremental eoder Absolute eoder* *specification for output A on request P/U/I P/U/I P/U/I P/U/I P/U/I P/U/I P/U/I/E/A* <0.5 <0.5 <0.25 <0.1 <0.1 <0.1 < <0.02 Virtually infinite Y Y Y Y Y Y Y Y Y Wire acceleration Wire extension force max. N Wire retraction force min. N Wire misalinment max. -15 (depends on measurin rane) Operational temperature C Protection class Life (million cycles) P/U/I E Vibration IEC Shock IEC Weiht -20 to +0 IP65 (only if plu is connected to socket) , 20Hz - 2kHz 50, ms 70 (CR-P); 55 (SR-U/I) Materials Housin Measurin wire Sensor attachment Wire attachment Aluminium, anodised Coated polyamid stainless steel (ø 0.5mm) Mountin rooves in the housin Wire clip AVAILABILITY Options CR-P available from stock. Ask our sales office for details on other options ORDERING CODES AND OPTIONS DLS P Connection SR = Radial plu for outputs U and I CR = Radial cable for outputs P and E Output P = Potentiometer (all ranes) U = Voltae (all ranes) I = Current (all ranes) E = Iremental Eoder (1500mm only) A = Absolute Eoder (1500mm only)

5 DLS SERIES P DIMENSIONS Drawins not to scale ANALOGUE OUTPUT DLS P -CR - P ANALOGUE OUTPUT DLS P - SR - U/I Drive depth Max. 7mm Drive depth Max. 7mm ø.5.6 Mountin rooves for nut M DIN 9 or bolt M DIN 91 Cable bendin R > 15 one time R > 50 alternatin 6 Cover bolt for Gain and Zero pot..6 Mountin rooves for nut M DIN 9 or bolt M DIN 91 ø7 ø ) Rane 150/750/1500mm 2) Rane 0/00/500/00mm ) Rane 150/750/1500mm 2) Rane 0/00/500/00mm DIGITAL OUTPUT DLS P - CR - E Dimensions for mountin analoue output version Drive depth Max. 7mm Rane 0/00/500/00mm 16.2 Rane 150/750/1500mm 2.2 Rane for wire outlet.6 Cable bendin R >20 one time R >75 alternatin 0 resp. 0 for CAN-bus ø5 Mountin rooves for nut M DIN 9 or bolt M DIN 91 2xM for MT-DLS mountin clip 2x ø. for bolt M DIN 91 Dimensions for mountin diital output version (1500mm only) 0 76 Iremental 117 Absolute/CAN-bus Rane for wire outlet 2xM for MT-DLS mountin clip 2x ø. for bolt M DIN 91 5

6 DLSSERIESP96 Series P96 Draw Wire Linear Sensors have a choice of three measurement ranes with three analoue and one diital output sinal. Mountin rooves on four sides of the housin facilitate quick and flexible mountin. The series has an attractive price/performae ratio based on state of the art technoloy, and is suitable for a rane of industrial applications where lare measurement ranes can be measured from a compact sensor footprint. PERFORMANCE Output types (See data on pae for details) mm Independent linearity P/U/I ±% E ±% Resolution P/U/I % E mm Sensor element Hybrid potentiometer Iremental eoder P/U/I P/U/I E Virtually infinite Y Y Y Wire acceleration Wire extension force max. N Wire retraction force min. N Wire misalinment max Operational temperature C Protection class Life (million cycles) P/U/I E Vibration IEC Shock IEC Weiht -20 to +0 IP65 (only if plu is connected to socket) , 20Hz - 2kHz 50, 5mS 10 Materials Housin Measurin wire Sensor attachment Wire attachment Aluminium, anodised Coated polyamid stainless steel (ø 0.5mm) Mountin rooves in the housin with slot nuts Wire clip AVAILABILITY Options CA-P available from stock. Ask our sales office for details on other options ORDERING CODES AND OPTIONS DLS P Connection SR = Radial plu for outputs U and I CA = Axial cable for output P CR = Radial cable for output E Output P = Potentiometer (2000/2500mm only) U = Voltae (2000/2500mm only) I = Current (2000/2500mm only) E = Iremental eoder (000mm only) 6

7 DLS SERIES P96 DIMENSIONS Drawins not to scale ANALOGUE OUTPUT DLS P96 - CA - P DLS P96 - SR - U/I 9. A Cover bolt for Gain and Zero pot sq Fixation screw M 6 x M6 P96-SR-U/I P96-CA-P ø5 70 A DLS-2000-P96 2 DLS-2500-P96 1. Mountin holes for screws M6 70 B 2. Wire outlet B DLS-2000-P96 67 DLS-2500-P Cable bendin DLS-P96: R > 20 one time R > 75 alternatin 7

8 DLSSERIESP115 Series P115 Draw Wire Linear Sensors have a choice of three measurement ranes with three analoue and one diital output sinal. Mountin rooves on four sides of the housin facilitate quick and flexible mountin. The series has an attractive price/performae ratio based on state of the art technoloy, and is suitable for a rane of industrial applications where lare measurement ranes can be measured from a compact sensor footprint. PERFORMANCE Output types (See data on pae for details) mm Independent linearity P/U/I ±% E ±% Resolution P/U/I % E mm Sensor element Hybrid potentiometer Iremental eoder P/U/I P/U/I P/U/I/E Virtually infinite Y Y Y Y Wire acceleration Wire extension force max. N Wire retraction force min. N Wire misalinment max Operational temperature C Protection class Life (million cycles) P/U/I E Vibration IEC Shock IEC Weiht -20 to +0 IP65 (only if plu is connected to socket) , 20Hz - 2kHz 50, 5mS 10 Materials Housin Measurin wire Sensor attachment Wire attachment Aluminium, anodised Coated polyamid stainless steel (ø 0.5mm) Mountin rooves in the housin with slot nuts Wire clip AVAILABILITY Options CA-P available from stock. Ask our sales office for details on other options ORDERING CODES AND OPTIONS DLS P Connection SR = Radial plu for outputs U and I CA = Axial cable for output P CR = Radial cable for output E Output P = Potentiometer (all ranes) U = Voltae (all ranes) I = Current (all ranes) E = Iremental eoder (5000mm only)

9 DLS SERIES P115 DIMENSIONS Drawins not to scale ANALOGUE OUTPUT DLS P115 - CA - P DLS P115 - SR - U/I Cover bolt for Gain and Zero pot A sq Fixation screw M 6 x M6 P115-SR-U/I P115-CA-P ø5 A DLS-000-P DLS-000-P DLS-5000-P Wire outlet Mountin holes for screws M6.6 6 Cable bendin DLS-P115: R> 20 one time R > 75 alternatin 0 9

10 OUTPUT OPTIONS AND ELECTRICAL CONNECTIONS - ANALOGUE Potentiometric output (P) Supply voltae (max.) Resistae ±% Recommended wiper current (max.) Temperature coefficient Sensitivity Operatin mode Wiper circuit impedae 2Vdc 1kΩ ma ±0.0025% FSO/ C Depends on measurin rane (Specified on test report supplied) The potentiometer must only be used as a voltae divider. Minimum of 0.5MΩ is recommended +V supply GND +V sinal core cable: 1m lon radial (CR) or axial (CA) outlet. White Brown Green R1K 0% 0% 0 to Vdc Voltae output (U) Supply voltae (max.) Current consumption (max.) Output voltae Output current (max.) Load impedae Output noise Temperature coefficient EMC Adjustment rane Zero Gain 1 to 27Vdc (unreulated) 0mA 0 to Vdc (Option: 0 to 5Vdc; ±5Vdc) 2mA >5kΩ 0.5mV eff ±0.005% FSO/ C EN6126-1; EN ±20% FSO ±20% +V supply GND +V sinal Si. GND Flane connector: pin to DIN 526 Zero Gain U 0- Vdc to 20mA 2-wire Current output (I) Supply voltae* (max.) Current consumption (max.) Output current rane Load Output noise Temperature coefficient EMC Adjustment rane Zero Gain 1 to 27Vdc (unreulated) 5mA to 20mA <0Ω <1.6 µa eff ±0.01% FSO/ C EN6126-1; EN ±1% FSO ±15% +V supply GND Flane connector: pin to DIN 526 Zero Gain I -20 ma *measured at pins on sensor OUTPUT OPTIONS AND ELECTRICAL CONNECTIONS - DIGITAL Iremental Eoder output (E) - Supply voltae - 0Vdc Current consumption (max.) 150mA Output HTL square wave Resolution DLS-1500-P-CR-E pulses per mm, corresponds to 0.1mm DLS-000-P96-CR-E 11.5 pulses per mm, corresponds to 0.07mm DLS-5000-P115-CR-E 9.52 pulses per mm, corresponds to 0.5mm EMC EN6126-1; EN Absolute Eoder output (A) - Please ask for more details on the absolute eoder outputs available, which ilude CAN bus, SSI and Profi bus. Ua1 U a2 Ua0 connection brown reen rey pink red black blue white brown/reen white/reen violet screen Phase shift Referee pulse output Ua1 Ua1 Ua2 Ua2 Ua0 Ua V sens 0V sens +..0Vdc supply 0V supply UaS housin

11 ACCESSORIES Mountin clamps for series P MT-DLS Attachment head with mountin thread M GK1-DLS M 20 SW7 1 Set contains: 2 Pcs. mountin clamp Alu anodized 2 Pcs. bolt Mx20 DIN 9-A2 2 Pcs. antiturn washer J. DIN Pcs. nut M DIN 9-A2 ø Guide pulley (fixed) with mountin socket TR-DLS Manetic holder for wire clip MH1-DLS ø21 1±1 6± ±1.5 25±2 1± ø50 1 Manetic holder for sensor body MH2-DLS ø. M Wire extension with wire clip WE-xxxx-CLIP (max.m) Wire extension with 2 x M thread WE-xxxx-M (max.m) ø0 The delivery iludes: 1 Pcs. wire extension 2 pcs. nut M DIN 9-A2 2 Pcs. antiturn washer J. DIN pcs. distae piece M 15mm lon Guide pulley (adjustable) with mountin socket TR1-DLS Adjust the distae, so that the wire can't snap off! SW DIN911 SW 2xM DIN/ ø7.5 ø0.5 xxxx mm ±1% ±mm Min lenth: ø7.5 ø0.5 xxxx mm ±1% ±mm Min lenth: SW DIN M SW7 1 ø ø 9 WE - xxxx - M WE - xxxx - CLIP OTHER ACCESSORIES Sensor connectin cable, m lon PC/ Cable female plu (standard) FC Cable female plu, 90 anled FC/90 11