Table of Contents. Lucas Nülle GmbH Page 1/32

Transcription

1 Table of Contents Table of Contents Automation Technology CIM Computer Integrated Manufacturing CIM Examples of complete production lines (incl. process control) CIM 11 Lathe machine production line with 3 stations Lucas Nülle GmbH Page 1/32

2 Automation Technology Acquire practical and project-oriented laboratory skills and expertise: Automation trainers, mechatronics trainers, PLC trainers CIM Computer Integrated Manufacturing CIM Computer Integrated Manufacturing CNC programming and machining are key activities for many metalworking companys and demand a lot in terms of training. Lucas Nülle is now offering solutions for CNC training to match its IMS range. The CIM training system meets the demands for modern further education and vocational training in the metalworking sector: High quality machines Professional software with simulation of operating procedures Design and quality are up to modern industrial standards Long lifetimes and consistently high precision of manufactured items over the long term Functionality in line with modern industrial machinery All machines are adapted to the particular needs of the educational curriculum The optional automation accessories allow IMS stations to be connected together, e.g. CNC machines can be coupled with the IMS robot station, which can then handle loading and unloading of the CNC equipment. Lucas Nülle GmbH Page 2/32

3 CIM Examples of complete production lines (incl. process control) CIM Examples of complete production lines (incl. process control) The Computer Integrated Manufacturing System has a modular design that allows a wide variety of installations of any size to be designed, for any size of room and any budget. Typically these installations of 3 to 12 subsystems are logically combined with IMS subsystems that can be supplemented by a carrier return system. Lucas Nülle GmbH Page 3/32

4 CIM 11 Lathe machine production line with 3 stations CIM 11 Lathe machine production line with 3 stations The system can be used for the fully automatic manufacture of the bolt used for the mechatronic system. CIM 11 consists of the stations processing, workpiece transfer with robot and lathe. The stations can be used individually or combined into a single system. For the transport of workpieces to the station a conveyor belt system on dual conveyor belts is used to transport the workpiece carrier. A robot is used for the transfer of the workpieces from the lathe to the IMS station. With this training system industrial processes involving complex manufacturing can be realistically simulated. The manufacture of the workpiece, subsequent transfer and processing into the end product are performed fully automatically. There is no more intervention necessary in the machining process. Industrial-type PLC systems with Profibus and decentralised periphery are also used for the control of the production line. The system promotes skills learning while working within a team and empowers the students to acquire on their own the basics needed to master machining and mechatronic systems. Each station is designed so that starting with simple automation and machining operations and sequences the student proceeds step by step to acquire the skills and know-how needed to create a complex automation program. The standardised interfaces permit the use of different industrial PLC control units. Transport system: dual conveyor belt transport system with DC drive motors and speed-variable threephase drive motor. Identsystem: vision sensor can be used optionally to check whether workpiece has been finished correctly IMS 5 Processing station IMS 11.2 Robot CIM 1 Lathe CIM 1 Lathe machine Lucas Nülle GmbH Page 4/32

5 CIM 1 Lathe machine The compact lathe is optimally suited for educational purposes and is fully in line with industrial standards in terms of design and functionality. All essential processes in modern manufacturing can be explained and understood in a manner that reflects authentic practice. A few sensible simplifications, an easily understood machine design and ease of operation mean that students can learn rapidly and reliably. Benefits to you: Compact CNC lathe Hardened cast bed in line with industrial machinery Professional software with simulation of operating procedures Machine safety cabin High-resolution axis motors Clockwise/anti-clockwise spindle rotation Continuously controllable main drive Automatic 8-way tool bit changer Made in Germany Pos. Product name Bestell-Nr. Anz. 1 CNC lathe with professional software LM The CNC lathe can be used in both conventional and CNC mode. The equipment included is as follows: Triple clamp chuck, 100 mm diameter with lathe and drill clamps MK2 live (revolving) centre Lucas Nülle GmbH Page 5/32

6 Hardened prismatic cast bed Tailstock with quick adjustment Drive power, 1.4 kw, 230V, 50 Hz Spindle speed rpm Main spindle opening, 20 mm diam. Interchangeable wheel set for cutting threads for metric ( mm) and imperial (10-32 G/") screws Reversing gearbox for left-handed or right-handed threads 2 Automatic carriage/spindle drives Bit width 600 mm bit height 135 mm Connecting lead between PC and controller Control unit with built-in controls and feed motors Ball bearing spindle for both axes, including guide spindle cover, allowing for very high gradient and positioning accuracy Machine safety cabin with integrated coolant system and control cabinet with controls for the machine. The safety cabin is designed to prevent accidents. Automatic 8-way tool changer: The tool changer allows tool bits to be interchanged automatically during operation in CNC mode: For 4 outside-acting tools of 10x10-mm cross section For 4 inside-acting tool bits with locating bore of 16 mm diameter Professional lathe software: The supplied professional lathe software makes it possible to go from design of a product to the finished piece in the simplest of fashions. Even complex contours can be transferred to the CNC machine for processing from any drawing in DXF or HPGL format with the aid of simple and easy-to-use software. In addition, users can directly create drawings using the software itself or work on the piece can be programmed using G and M codes. The software makes automated manufacture possible using the tool changer as well as allowing cutting of threads in CNC mode, the use of an electronic manual control dial and high carriage speeds. Functionality: Programming as per DIN using G and M codes plus graphic programming Graphic simulation of process with a representation of the tool bit Automatic CNC programming Manual control Lucas Nülle GmbH Page 6/32

7 Dialog-oriented user interface Data import from DXF, CAD, HPGL, STL files with conversion into operable programs Entry of technical data Creation of contours using an integrated CAD module allowing programming of dimensions Machine-independent programming: CNC programs can be created on various PCs without the CNC lathe being connected, i.e. while the lathe is being used to work on one piece, new programs can be being created on another PC. To write the programs and control the CNC lathe, a PC is needed (not included). Dimensions: 490 x 1215 x 500 mm³ (HxWxD) Weight: 150 kg 2 Automation set for CNC lathe LM Consists of: Compressed air connector for the machine with supply and maintenance units. Solenoid valves for PLC control Pneumatic clamp jaws/quick-release chuck for automatic clamping of workpieces Clamping range 1-30 mm Clamp jaws, 20 mm diam. Pneumatically opening protective door at the back of the machine safety cabin 3 Under-table cabinet for CNC lathe LM Under-table cabinet made of powder coated steel plate with locking door and 2 removable shelves. Includes height adjustment/levelling mechanism: oscillation and damping components to prevent the machine or the machine cabinet shifting and allow for accurate height adjustment on uneven floors. Dimensions: 450 x 1060 x 850 mm³ (HxWxD) Weight: 58 kg Lucas Nülle GmbH Page 7/32

8 4 PROFIBUS DP Slave for conveyor belt SO PROFIBUS DP Slave extension for the LM9601conveyor belt permits the following functions: PWM for belt control with variable speed Continuous speed setting via potentiometer or external voltage input Switch for internal or external speed setting Switch for clockwise and anti-clockwise rotation 2 x M12 interface Sockets for EMERGENCY-OFF loop (voltage enabling for the output units) External voltage supply via 4-mm safety sockets or or power plug PLC interface on SUB-D 9-pin connector plug Integrated PROFIBUS DP Slave: Address range:16 digital inputs/outputs PROFIBUS DP connection terminal: 9 pin DSUB-socket Addressing adjustable via rotary switch Transmission rate up to max. 6 Mbit/s GSD file for loading into the control software (e.g.: STEP7) 25 pin DSUB socket for connection of an IMS station Output current: 500 ma (total current: 1 A) Conveyor belt variable speed control via the PROFIBUS IMS 1 Transfer Systems Lucas Nülle GmbH Page 8/32

9 IMS 1 Transfer Systems The conveyor belt system is the element that connects all of the subsystems and thus forms the backbone of the entire production line. In the IMS production line the conveyor belt systems are self-contained modules, which can be integrated with the sub-systems as needed. Basic processes like positioning and speed can be demonstrated with just this simple system. Pos. Product name Bestell-Nr. Anz. 5 Double conveyor belt segment, 24V motor LM Basic mechatronics module driven by a variable speed 24-V geared motor and complete with end-limit sensors and integrated PROFIBUS DP slave. Designed for basic experiments on a conveyor system or for incorporation into a complex mechatronics system for controlling the flow of materials. The conveyor belt conveys work pieces on carriers and can be used to link individual sub-systems. It is designed for connection to a PLC control system. It can be combined with other conveyor belts, curve units or transfer junctions. IMS stations can be connected directly to the belt and jointly controlled via PROFIBUS. Length = 600 mm/23,6", width = 160 mm/6,3", belt width = 120 mm/4,7" Geared motor, 24 V DC Pulse width modulation system for controlling belt at various speeds Continuous speed adjustment via potentiometer or analogue input, 0-10 V Manual switches for movement to left or right 2 inductive end-limit sensors 2 x M12 interfaces for additional actuators/sensors Sockets for emergency shut-off circuit (disconnection of all voltage to output modules) Lucas Nülle GmbH Page 9/32

10 External power supply via 4-mm safety sockets or co-axial power connector 9-pin SUB-D connector for contactors, LOGO! or PLC Incremental encoder disc for detecting position and speed via optical sensors Visualisation as interactive 3D model in IMS-virtual database Control requirements: 4 x digital inputs, 3 x digital outputs PROFIBUS DP slave module: Address range: 16 digital input/outputs PROFIBUS DP connector: 9-pin DSUB socket Rotary switch for setting address Transmission rates of up to 6 Mbits/s GSD file for use with control software (e.g.: STEP7) 25-pin DSUB socket for connecting IMS station Output current: 500 ma (total current: 1 A) Variable speed control of conveyor belt via PROFIBUS IMS 5 Processing Lucas Nülle GmbH Page 10/32

11 IMS 5 Processing A workpiece carrier is located on the conveyor belt. It is loaded with a fully assembled two-component workpiece (top and bottom pieces). The carrier and its load are positioned beneath the process module. The workpiece is clamped for processing. A bolt from the gravity-feed magazine is pressed into the hole in the workpiece. The clamp opens and the carrier and load are conveyed to the end of the belt to be passed on to the next sub-system. Pos. Product name Bestell-Nr. Anz. 6 Processing station LM In conjunction with a conveyor belt, the station accomplishes a portion of a fully automatic assembly process for an end product made of three separate components, i.e. punching a bolt into the workpiece. Gravity feed magazine for bolts Capacitive sensor for monitoring magazine level Two-way stop cylinder Magnetic end-limit sensor Pressure cylinder 2 x Magnetic end-limit sensor 2 x One-way restrictor valves 2 x 4/2-way valves Pressure reduction valve 0 10 bars Pneumatic valve block Manometer PLC interface: 25-pin SUB-D connector PLC requirements: 2 x digital outputs, 4 x digital inputs To assure functionality and a long working life for pneumatic components and controls, a maintenance unit is required, consisting of: filters, pressure control valve with pressure gauge and lubrication. IMS11.2 Robot subsystem Lucas Nülle GmbH Page 11/32

12 IMS11.2 Robot subsystem The robot subsystem is a versatile unit. Not only can the industrial-type robot assemble and disassemble workpieces, it can also load and unload machines and other subsystems. The robot can be connected to mechatronics systems via the control unit. Using interfaces on the control unit that were designed especially for these applications the robot can communicate with a PLC and a safety light curtain can be implemented to protect the robot s operating area. Pos. Product name Bestell-Nr. Anz. 7 Industrial-type robot RS03N (modified version), 6 axes, 3kg LM Industrial-type assembly and handling robot RS03N, including standalone E70 controller, "Teach Pendant" manual control unit, set of cables and comprehensive software package. Robot Arm RS03N: Payload: 3 kg Max. reach: 620 mm Pneumatic grippers Positioning accuracy: 0.05 mm Weight: 20 kg Protection class IP 65 Integrated PN wiring and signals for upper arm E 70 Controller with manual control unit Open 32-bit VME bus computing architecture with multitasking functionality Number of axes: 6 digital servo axes Teach Pendant with colour display (6.5 inch LCD), touch panel, emergency shut-down switch, dead man safety switch, teach-lock disabling switch, 58 operating buttons Ethernet connection as standard, InterBus-S and Profibus- DP connection optional Battery-backed RAM memory for programming and data PCMCIA slot for SRAM and ATA flash cards Highly optimised AS programming language Block programming language Off-line and on-line programming Interfaces: USB, RS232, Ethernet D-Sub 25-pol plug for communicaten with external hardware D-Sub 9-pol socket to connect with safety components Lucas Nülle GmbH Page 12/32

13 Mains connection: 230 V; 50/60 Hz; 1.5 KVA, singlephase Memory: 1 MB (enough for about instructions) Weight: 30 kg Dimensions: 270 x 500 x 470 mm Cable length: mains cable, 10 m, Teach Pendant, 10 m Input signals: 32 channels Output signals: 32 channels 8 Parallel finger gripper for LM9661 LM Parallel finger gripper tool for the Kawasaki training robot: Combination finger gripper tool for round and rectangular material 20 mm lift including hoses and assembly material 9 CIM Mounting plate for robot LM Base plate for Kawasaki training robots: Steel mounting plate on rubber feet in order to ensure a secure base for robots. Includes storage space for unfinished components. Lucas Nülle GmbH Page 13/32

14 Accessories: Pos. Product name Bestell-Nr. Anz. 10 Set of tools with materials for turning machine LM piece set of clamps, 10x10 mm diam. All steel pieces for the lathe are provided with a hard-metal quality cutting edge. Includes raw materials for making IMS workpieces 11 Set of cutting edges for turning machine LM Set of spare hard-metal quality cutting edges to suit the tool set LM9713 Consists of: 10 Reversible cutters 10 Reversible cutters 5 Reversible cutters 5 Reversible cutters 5 Spare scrapers, 75 x 8 mm, scraper width 2 mm 12 Serial interface cable 9/9 pole LM pin SUB-D cable Length: 2m Connector: 9-pin plug/9-pin socket Pin assignment: 1:1 Lucas Nülle GmbH Page 14/32

15 13 25-pin serial interface cable, Sub-D plug/socket LM pin Sub-D connection cable Length: 2m Connection: 25-pin plug / 25-pin socket Pin assignment: 1:1 14 USB-RS232 interface adapter with 9-pin SUB-D plug LM USB-RS232 interfaceadapter with 9-pin SUB-D plug 15 Workpiece transport pallet LM Pallets for carrying and transporting workpieces on conveyor belts. The pallet has a 4-bit identification code. Length = 180mm/7,1", width = 119mm/4,7", height = 15mm/0,6" Position sensor 4-bit identification code 16 Workpiece, top section, white LM Material: plastic Colour: white Magnetic clip for attachment to bottom section Spring-loaded bearing for attaching bolt Dimensions (L x W x H): (100 x 50 x 40) mm / 3,9" x 1,97" x 1,57" Lucas Nülle GmbH Page 15/32

16 17 Workpiece, bottom section, black LM Material: plastic Colour: black Magnetic clip for attachment to top section Dimensions (L x W x H): (100 x 50 x 40) mm / 3,9" x 1,97" x 1,57" 18 Bolt workpiece, plastic LM Material: plastic Diameter: 20 mm / 0,79" Length 50 mm / 1,97" 19 Bolt workpiece, metal LM Material: metal Diameter: 20 mm / 0,79" Length 50 mm / 1,97" Lucas Nülle GmbH Page 16/32

17 20 Compressor, low-noise SE2902-9L 1 Extremely quiet compressed air system with compressor motor, thermo switch and automatic pressure switch. Tanks made of special steel with security valve and non-return valve, master pressure gauge, condensation drain, stop valve and maintenance unit Motor output: 0.34 kw Suction capacity: 50 l/min Power consumption at 8 bars: 2.9 A Pressure: 8 bars Tank capacity: 15 l. Noise level: 40 db(a)/1m Operating voltage: 230V AC incl. tube and connection set Dimensions: 500x410x410 mm (HxWxL) Weight: 19 kg 21 Tubing and accessory set for mechatronics systems LM Universal tubing and accessory set with the required components and adapters for connecting a compressor to mechatronic systems. 1 x Compressor connector with plug-in sleeve 8 mm 1 x Plug adapter 6 mm/8 mm 1 x Plug adapter 4 mm/6 mm 2 x Angle connectors 4 mm 5 x T-connectors 4 mm 5 x T-connectors 6 mm 5 x T-connectors with 6 mm/4 mm adapters 20 m polyurethane tubing, 4mm 10 m polyurethane tubing, 6mm 10 Stoppers for plug connectors 4 mm 1 x 3/2 directional control valve, manual, 5 mm 22 Initial programming and calibration setup of IMS23 before leaving the factory LA Lucas Nülle GmbH Page 17/32

18 23 IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM Membrane dryer, a reliable, effective and cost-efficient alternative for compressed air drying. Compact and light No power supply required Built-in noise suppressor reduces noise development from venting air Non-heating and vibration-free Air filter, high-quality filter water trap Double-sided internal thread 1/4" Semi-automatic drainage High-quality 50 Micro filtering Supplies clean compressed air Replaceable filter element Compact design Lucas Nülle GmbH Page 18/32

19 Programmable logic control (PLC) for IMS Production Lines Pos. Product name Bestell-Nr. Anz. 24 SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C 1 Modular training system for PLC devices of the SIMATIC S7-300 series. The freely accessible profile rail can be equipped with various input and output modules of the SIMATIC S7-300 series. The system bus integrated in the training system allows straightforward connection of the modules. SIMATIC S7-300 with CPU 313C-2DP Stable desktop console with non-slip feet Integrated power supply: 24V/6A DC Sockets for EMERGENCY-OFF loop (voltage isolation of output components) Main memory: 128KByte Loading memory: micro memory card 128KByte Programming language: STEP 7 Processing times: 0.12µs for bit operation, 0.5µs for word operation 256 counters 256 time markers MPI interface PROFIBUS-DP-Master/Slave Interface Integrated inputs/output 16 digital inputs DC 24V on 4mm safety sockets 16 latched, pushbutton switches for the simulation of digital inputs 16 digital outputs DC 24V on 4mm safety sockets Real-time clock Operating voltage: 230V AC Dimensions (HxWxD): 297 x 456 x 125mm Weight: 7kg Lucas Nülle GmbH Page 19/32

20 25 IMS interface module for PLC CO3713-7F 1 IMS connector module for extending a SIMATIC S7-300 base system for easy connection of IMS stations and sub-systems avoiding complex wiring and individual cables. Sockets for emergency shutdown loop (Voltage isolation for output modules) 1 D-SUB 25-pin socket 1 D-SUB 9-pin socket Dimensions: 125 x 65 x 25mm (HxWxD) Note: This cannot be installed in a PLC system along with CO3713-7G. Lucas Nülle GmbH Page 20/32

21 26 Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC- Sim(D,GB,F,E,I) SO6002-1Q 1 The software consists of the following program elements: 1 x STEP 7 Professional V14 (TIA-Portal) 1 x STEP 7 Professional 2010 v5.5 For designing projects with SIMATIC S7-1500/1200/300/400/WINAC and SIMATIC Basic panels. 1 x S7-SCL (Structured Control Language); pascal-type high-level language, optimised for the programming of programmable logic controls 1 x S7-GRAPH; efficient tool for the description of sequential processes (process chains) including a methodical procedure and display offering a clear overview. 1 x S7-PLCSIM; simulation software for testing user programs created on a PC, independent of the availability of targeted hardware. 1 x S7 Distributed Safety v5.4 Warning: Suitable for schools and commercial training centres. System prerequisites: Personal computer with Windows Server 2003/Windows 7 operating system (32 Bit Ultimate, Professional and Enterprise) CD-ROM disk drive for software installation USB port for programmer interface Minimum 650 MB free hard disk memory Minimum 1GB RAM main memory Processor with min. 600 MHz for Windows XP, 2.4 GHz for Windows Server 2003 and 1 GHz for Windows 7 27 PLC-S7 PC-adapter with USB/MPI converter SO3713-5E 1 For coupling a PC to a SIMATIC S7-300 via USB port Including MPI and USB cables Lucas Nülle GmbH Page 21/32

22 28 Connection cable for PROFIBUS, per metre LM Cabling for the construction of PROFIBUS networks, per metre 29 Connection plugs for PROFIBUS with PG socket and terminating resistor LM With integrated PG socket for connecting PC/PG without need for any extra installations plus integrated combination of resistors with slide switches for isolating functionality. Includes Fast-Connect connector using crimp terminals with 90 terminal outlets. 30 Wire stripper for PROFIBUS cables LM For quick and easy connection of PROFIBUS plugs to PROFIBUS bus lines 31 Safety measurement cable (4mm), 100cm/40", blue SO5126-9A 4 Safety measurement lead with stackable, contact-proof 4mm plugs Colour: blue Length: 100 cm Wire cross-section 2.5 mm 2 Rating: 600V, CAT II, 32A Lucas Nülle GmbH Page 22/32

23 32 Safety measurement cable (4mm), 100cm/40", red SO5126-8U 4 Safety measurement leads with stackable, contact-proof 4mm plugs Colour: red Length: 100 cm Wire cross-section, 2.5 mm 2 Rating: 600V, CAT II, 32A IMS furniture IMS furniture The IMS furniture system is used together with the Industrial Mechatronics System. The mobile trolleys can be used for individual components or sub-systems. In order to build complex, mechatronics systems, the trolleys can be lined up alongside one another and can be supplemented by frames to accommodate training panels. A power console allows the trolley to be equipped with a wide variety of 3 HU modules. The trolleys can be extended by means of various add-ons attachable to the aluminium rails to make up a multi-function PC experiment trolley. Lucas Nülle GmbH Page 23/32

24 Pos. Product name Bestell-Nr. Anz. 33 SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T 1 These mobile, mechatronics trolleys with aluminium rails that can be lined up alongside one another are specially designed to accommodate mechatronics set-ups with production lines or pallet rotation systems. The trolleys can be cascaded and are equipped with strong table-top connectors for this purpose. The mobile experiment stand is delivered in kit form and needs to be assembled by the customer Aluminium rail with integrated grooves to accommodate a wide variety of add-on components (e.g. PC shelf, extension panels, C rails) 4 swivelling dual casters, including 2 with brakes Work top 1200 x 25 x 900mm (WxHxD) Board 1200 x 25 x 800mm (WxHxD), e.g. to accommodate compressors or hydraulic equipment Boards with compressed multi-layer chipboard conforming to DIN EN 438-1; colour light grey; with slightly textured 0.8 mm coating on both sides (Resopal) conforming to DIN Work top frame with impact resistant protective edging made of 3mm thick coloured plastic, colour RAL 7047 Coating and adhesives are PVC-free Power strip with 5-outlet sockets and power switch, lead and earthed plug Height of worktop 750 mm Side components involving aluminium rails with integrated grooves to accommodate a wide variety of add-on components (e.g. monitor shelf, C rails, safety and signalling equipment) 3 natural brushed aluminium rails to accommodate DIN A4 training panels Inward-facing brush strips ensure protection of the training panels and noiseless connection of plugs while experiments are being performed. Suitable as base for a 3 HU power supply channel The training panel is supplied with assembly kit to connect it to a mechatronics trolley with aluminium rails (extending the aluminium rails at the rear) Lucas Nülle GmbH Page 24/32

25 34 Mechatronics aluminium profile carriage without table-top frame ST7200-3R 1 Allows for combinations of Mechatronics sub-systems with a training panel system. Sides made of aluminium profiles with integrated grooves for attaching a wide variety of add-on components (e.g. monitor holder, C rails, safety and signalling equipment) 2 Brushed natural aluminium profile rails to accommodate A4-sized training panels Inward facing brush rails ensure that the training panels are protected and that the plug connections can be interchanged without noise during an experiment. Suitable for fitting underneath a 3 HU power supply duct The panel frames are fitted with additional accessories for attachment to an aluminium profile mechatronics trolley (extension of aluminium profile to rear) The mobile experiment trolley is supplied as a kit and needs to be assembled by customers themselves. Aluminium profile rail with integrated grooves for attaching a wide variety of add-on components (e.g. PC holder, extension panels, C rails) 4 Swivelling dual casters, 2 with brakes Work top, 600 x 30 x 900mm (WxHxD) made of highly compressed multi-layer chipboard conforming to DIN EN 438-1; colour, light grey; with slightly textured 0.8mm laminate coating on both sides (Resopal) conforming to DIN Work top frame with impact-resistant protective edging made of 3mm thick coloured plastic, colour RAL 7047 Coating and adhesives are PV-free 5 sockets are embedded in the table top for attaching conveyor belts in 2 different positions Switch-isolated plug-board on underside, with 5 sockets Height of work top 750 mm Lucas Nülle GmbH Page 25/32

26 Media: Pos. Product name Bestell-Nr. Anz. 35 Interactive Lab Assistant: IMS 1 Conveyor belt (DC) SO2800-5A 1 This instruction manual makes up an Interactive Lab Assistant course. This multimedia course guides you step-by-step through the aspects of mechatronic transport systems. The fundamentals are conveyed using easily understood pictures. Interactive Lab Assistant, combined with the question section, provides a comprehensive experiment platform. Features: Interactive experiment set-ups Measurements and graphics can be saved within the experiment instructions by means of drag and drop Virtual instruments can be started directly from the experiment instruction pages themselves Questions with feedback and evaluation logic for checking student progress Print-compatible document for comfortable printing of experiment instructions with solutions CD-ROM with Labsoft browser and course software Training contents: Generating controlled movements along an axis Incremental positioning of a workpiece carrier Interlocking of forward motion and reverse motion Programming slip and standstill monitoring Working with different safety and interlocking circuits Understanding how sensors function and operate Connecting and using a PROFIBUS DP field bus system Lucas Nülle GmbH Page 26/32

27 36 Interactive Lab Assistant: IMS 5 Processing station SO2800-5E 1 This instruction manual makes up an Interactive Lab Assistant course. The multimedia course guides you step-by-step through the aspects of mechatronics. The fundamentals are conveyed using easily understood pictures. Interactive Lab Assistant, combined with the question section, provides a comprehensive experiment platform. Features: Interactive experiment set-ups Measurements and graphics can be saved within the experiment instructions by means of drag and drop Virtual instruments can be started directly from the experiment instruction pages themselves Questions with feedback and evaluation logic for checking student progress Print-compatible document for comfortable printing of experiment instructions with solutions CD-ROM with Labsoft-Browser and course software Training contents: Assembly, set-up and testing of pneumatic cylinders and valves Identification of workpieces Monitoring of process steps Definition of a process sequence for simple workpiece processing Programming of production sequence in manual and automatic modes Lucas Nülle GmbH Page 27/32

28 37 Manual CIM1: Commissioning a Lathe SH5004-9K 1 High-quality, bound, colour teachers manual with rigid spine, including solutions. CD-ROM with additional manual, including exercises and worksheets. Details: Theoretical background Printed on high-quality 100-g/m² colour copy paper, book cover on 210-g/m² glossy paper Training contents: Setting up the machine Editing parameters Connection to the lathe machine Equipping the tool changer Tool memory Setting up tools CAD programming Turning a bolt according to specifications 38 Manual IMS 11.2: Putting a Robot into Operation SH5004-9M 1 High-quality, bound, colour teachers manual with rigid spine, including solutions. CD-ROM with additional manual, including exercises and worksheets. Details: Theoretical background Printed on high-quality 100-g/m² colour copy paper, book cover on 210-g/m² glossy paper Training contents: Setup and installation Teach Pendant Backup file Zeroing Data Brief robot control instructions Set up prior to initial start Standard programming procedures Program upload (transfer) Lucas Nülle GmbH Page 28/32

29 39 Interactive Lab Assistant: CIM1 Basics Turning SO2800-4A 1 The experiment instructions are in the form of an Interactive Lab Assistant course. This multimedia course guides students step by step through the topics of machining technology. The geometric and technological fundamentals are conveyed by means of easily understood illustrations and animations. Features: Questions with feedback and evaluation logic for assessing student progress Printable document so that it is easy to print out the experiment instructions and solutions CD-ROM with Labsoft browser and course software 40 QuickChart, IMS 1.2 Conveyor belt with DC drive (GB) SO6200-1A 1 Short documentation covering the putting into operation of complex equipment and experiment set-ups. Terminal assignment, safety instructions, help Circuit and assembly diagrams Color print in DIN A3 format Laminated: 2 x 250 µm 41 QuickChart, IMS 5 Mechatronics Process sub-system (GB) SO6200-1E 1 Short documentation covering the putting into operation of complex equipment and experiment set-ups. Terminal assignment, safety instructions, help Circuit and assembly diagrams Color print in DIN A3 format Laminated: 2 x 250 µm Optional Accessories: Lucas Nülle GmbH Page 29/32

30 Pos. Product name Bestell-Nr. Anz. 42 Set of batteries for industrial robot RS03N (E-Controller) LM Batteries are located in both the arm and in the control station of the robot. They are needed for saving status information and current robot position while the robot is switched off. The robot may not be turned off if the battery level drops below a certain pre-defined threshold. The batteries must then be replaced while the robot is still activated in order for the position information to be retained. 43 Set of Allen keys LM Set of Allen wrenches, 9 piece Chrome-vanadium steel Nickel-plated Angled Wrench ends beveled ISO 2936 compliant Plastic slide cassette Wrench widths in mm Vernier calliper LM Precision pocket slide caliper Accuracy according to DIN 862 Stainless steel Gauge matt-chrome plating Contrast-rich scale Main scale divisions recessed For measuring inner and outer diameter and depth Completely hardened Jaw length: 40mm Reading precision: 0.05mm Measurement range: 150mm With auto locking Lucas Nülle GmbH Page 30/32

31 45 K-ROSET Software to program a robot in 3D (JAP, ENU) SO6002-4A 1 Software for offline programming of a Kawasaki robot in a 3D environment The software can be installed as often as needed from the CD and is also available in a so-called LITE version which allows the program to be used without a dongle. This version allows pre-created projects to be opened and permits programming of the robot itself. This means that a teacher can generate a project using the full version, which can then be made available to students using the stripped down version. Create your own objects in a 3D environment Workpieces for the robot to work on can be incorporated into the project and collision detection can also be included Programming using plain text or Teach Pendant Programs can easily be uploaded to real robots Robot programs can be tested without risk to people or equipment Working environments can be accurately simulated Programming and simulation of programs on a pure software basis Multiple robots can be incorporated Simulation switches are provided for digital input and output signals to allow communication with external control systems Includes: 1 CD K-ROSET software 1 Dongle for full version Features: Virtual robot simulation Improved robot productivity Collision detection and layout control Video production Work can be carried out by multiple robots simultaneously Precision sequences and cycle times Support for extended axis systems Import of CAD data System requirements: Operating system: - Windows XP Professional x86 SP3, x64 SP2 - Windows Vista Ultimate, Business and Enterprise x86 and x64 - Windows 7 Professional, Ultimate and Enterprise x86 and x64 Memory: 1GB for Windows XP; 2GB or more for Windows 7 Screen resolution: 1024 x 768 or higher Graphic card: support for OpenGL. On-board cards also usable. Nvidia products recommended Available disc space: 1 GB or more Drives: CD or DVD CAD format: STL (*.stl); an option can be selected to convert IGES to STL format Lucas Nülle GmbH Page 31/32

32 46 Lathe machine programming software with 3D simulation SO4002-2A 1 Professional 3D programming software Thanks to the integrated, post-processor designed especially for this lathe machine direct programming of the CNC lathe machine LM9712 is can be performed with the lathe machine programming software with 3D simulation. The professional lathe software permits you to explore in a simple way everything from product construction to the finished workpiece. Programming can be carried out in PAL, Fanuc or ISO G-code. Furthermore, the user has the option of converting the source code programmed in PAL or Fanuc into ISO G-code using a post-processor. After programming has been completed, the program itself can be simulated in 3D. Potential programming errors can be rectified thus preventing any damage to the tool. The software also offers the possibility of automated manufacturing thanks to the use of tool changers, thread cutting in CNC operating mode, electronic handwheel deployment as well as very high processing speeds. Scope of operations: Program input in accordance with DIN using G and M functions, as well as PAL programming 3D simulation of the processing operations with the machine and tool depicted Data transfer from PAL or Fanuc source code and conversion into an operational G code program Input of technology values Machine independent programming: CNC programs can be created on several PCs regardless of the CNC lathe involved, i.e. during workpiece processing on the CNC lathe new programs can be written in parallel on other PCs Cutting radius compensation Classroom license covers installation on 15 workstations (with a network dongle) A PC is needed for creating the program and for controlling the CNC lathe machine (not included in the scope of supply). Languages: englisch, spanish Lucas Nülle GmbH Page 32/32