IntelliAg Planter/Drill Control. Operator s Manual DICKEY-john Corporation

Transcription

1 IntelliAg Planter/Drill Control IntelliAg Planter/Drill Control Operator s Manual Operator s Manual 2005 DICKEY-john Corporation

2 System Overview... 1 Virtual Terminal (VT)... 1 Master Switch... 2 Working Set Master (WSMT) Module... 3 Working Set Member (WSMB) Module... 4 Implement Lift Switch... 4 CAN Terminators... 4 System Requirements... 5 Performance Features... 5 Console/Display... 5 Compatibility... 5 Safety Notices... 6 Installation... 7 Virtual Terminal... 7 Master Switch... 8 Working Set Master (WSMT) Module... 8 Working Set Member (WSMB) Module Cab Harness Connections Implement Harness Connections Sensor Installation Virtual Terminal (VT) Power Navigation Data Entry Editing Individual Text String Characters Clearing Accumulators Virtual Terminal Setup Virtual Terminal Setup Screen Display/Volume Setup Language/Units Setup Virtual Terminal Ground Speed Calibration Time/Date Setup Auxiliary Input/Function Assignment System Modes Operate Mode Setup/Configuration Mode System Configuration Module Configuration Auto Config...41 Seed Sensor Configuration Hopper Sensor Configuration Hopper Sensor Setup Shaft/Fan Sensors Configuration Shaft/Fan Sensors Setup Control Channel Setup...48 Control Channel Setup Constants - Granular Fert and Granular Seeding...50 i

3 Control Channel Calibration Spreader Constant Calibration Control Channel Setup Constants - Planter Control Fill Disk Continuous Test Rev Test Seed Monitor Setup Row Status/Row Width Setup Ground Speed Setup Ground Speed Calibration Work Screen Configuration Data Items Control Actual Channels Control Target Channels Control Rate Channels Control Scan Pop Row Scan Pop Min Max Scan Pop Min Row Pop Max Row Pop Avg Spacing Row Scan Spacing Min Max Row Scan Spacing Min Row Spacing Max Row Spacing Avg Seed/Distance Row Scan Seed/Distance Min Max Row Scan Seed/Distance Min Row Seed/Distance Max Row Seed/Distance Average Ground Speed Total Area Field1 Area Field2 Area Channels 1-4 Area Area Scan Pressure Scan RPM Scan Area Per Hour Planting Time Seed Count Accum Row Distance Accumulator Channels 1-4 Material Accum ii

4 System Operation System Information and Diagnostics Accumulators/Seed Count/Distance Screen Seed Count Screen Diagnostics Diagnostics Manual Valve Position Resetting NOVRAM Values Information Screen Turn On/Off Channel Softkeys Planter Fill Disk Acknowledging Alarm Conditions Alarm History Troubleshooting and Alarms Software Task Stack Overflow Alarm Software System Stack Overflow Alarm Master Switch Timeout Alarm Master Switch Assignment Alarm Ground Speed Failure Alarm Control Continuous Test Failure Control 5 Rev Test Failure Control Channel Failure Alarm Control Channel Unable To Control Alarm Control Channel Unstable Alarm Control Channel Saturation Exceeded Alarm All Rows Failed Alarm Row Failure Alarm High Population Limit Exceeded Alarm Low Population Limit Exceeded Alarm High Pressure Limit Exceeded Alarm Low Pressure Limit Exceeded Alarm Member Module Detection Alarm Pressure Sensor Detection Alarm Row Sensor Detection Alarm Row Sensors Installed Incorrectly Alarm Control Channel Invalid State Alarm Control Channel Step Height Error Alarm Control Channel Max Feedback Unreachable Alarm No Control Channel Gain Steps Calculated Alarm Hopper Sensor Low Alarm RPM Sensor High Limit Exceeded Alarm RPM Sensor Low Limit Exceeded Alarm Hopper Sensor Detection Alarm Hopper Sensors Installed Incorrectly Alarm Pressure Sensors Installed Incorrectly Alarm RPM Sensor Low Limit Exceeded With Control Channel Shutdown Alarm Eight Volt Supply Failure Alarm Member Module Communication Failed Alarm ECU Voltage Out Of Range Alarm Solenoid Voltage Out Of Range Alarm Ground Offset Voltage Out Of Range Alarm iii

5 Appendix iv

6 SYSTEM OVERVIEW The DICKEY-john system consists of a Virtual Terminal, Master Switch, Working Set Master module, and up to 14 Working Set Member modules. All of the devices communicate using the ISO CAN communications standard. System components are described in the following section. VIRTUAL TERMINAL (VT) Figure 1 Virtual Terminal NOTE: The VT also consists of a data port for data retrieval, but this feature is not supported in this software release. The Virtual Terminal (VT) allows for user interface with the system. It consists of a 240 pixel x 240 pixel graphics display, rotary knob, six software-defined keys (softkeys), and a dedicated Escape (ESC) key. The VT is mounted inside the cab of the tractor. SYSTEM OVERVIEW / 1

7 MASTER SWITCH Figure 2 Master Switch The Master Switch allows the user to start and stop product application through a single switch. The two switch positions are ON and OFF. The normal operating position for field application is ON. In this position, ground speed controls the application rate. When ground speed is reduced to zero, all application ceases. The OFF position inhibits all product flow. When set to the OFF position, the system shuts off for safety and travel purposes. Setup and configuration of the system is accomplished when the Master Switch is in the OFF position. The Master Switch is also housed inside the cab of the tractor. 2 / SYSTEM OVERVIEW

8 WORKING SET MASTER (WSMT) MODULE Figure 3 Working Set Master Module The Working Set Master (WSMT) module houses the system s primary interface device. All system parameters, constants, memory, etc., are stored in the WSMT. The WSMT has four channels of control. In addition, the WSMT can accept inputs from 1 hopper level, 1 shaft sensor, 1 lift switch, 1 ground speed sensor and up to 16 seed sensors. The WSMT module uses a 40-pin connector with a jackscrew to secure the connector to the module. The WSMT is typically mounted on the implement. SYSTEM OVERVIEW / 3

9 WORKING SET MEMBER (WSMB) MODULE Figure 4 Working Set Member Module Each Working Set Member (WSMB) module is a slave to the Working Set Master (WSMT). Each WSMB can accept up to 18 rows of seed sensors. They pass this information directly to the WSMT. Up to 11 WSMB s may be installed, allowing the user to monitor up to 214 rows in total. The design of the WSMB allows it to be installed virtually anywhere on the implement. IMPLEMENT LIFT SWITCH The Implement Lift Switch detects the position of the implement. When using an Implement Lift Switch, the Master Switch can be left in the ON position during operation, and the system will be turned OFF and ON as the implement is raised and lowered. The Master Switch should be turned OFF when in transport, when stationary, or when the operator has left the cab. CAN TERMINATORS CAN Terminators are necessary for proper communication between each component of the system. One terminator is located on the cab harness, approximately 30 inches from the Virtual Terminal connector. The other terminator will be plugged into the implement harness of the last module connected to the CAN bus. 4 / SYSTEM OVERVIEW

10 SYSTEM REQUIREMENTS The minimum requirements to operate the system consist of a Virtual Terminal, Master Switch, Working Set Master, and two CAN terminators. Working Set Member(s) are not required for system operation. PERFORMANCE FEATURES Monitoring of up to 214 rows, ground speed, one hopper level, one shaft sensor, one lift switch Easy and flexible configuration User-definable view of functions including: control actual rates control target rates control rate control scan population row scan population min/max scan population min/max row population average spacing row scan spacing min/max row spacing min/max scan spacing average seeds per distance row scan seeds per distance min/max row seeds per distance min/max scan seeds per distance average ground speed total area field area - 1 and 2 channel areas area scan RPM scan area per hour planting time seed count accumulator distance accumulator channel material accumulator CONSOLE/DISPLAY Large, user-friendly softkeys Backlit graphics display for nighttime use Backlight intensity adjustment Large, concise error messages with audible alarm English or metric measurements COMPATIBILITY Compatible with DICKEY-john sensors SYSTEM REQUIREMENTS / 5

11 SAFETY NOTICES Safety notices are one of the primary methods used to call attention to potential hazards. Safety notices used in this manual include: Use of the word WARNING indicates a potentially hazardous situation, which if not avoided, could result in physical injury or death. Use of the word CAUTION indicates a potentially hazardous situation, which, if not avoided, could result in equipment damage. IMPORTANT: Use of the word IMPORTANT indicates information that should be heeded in order to ensure the proper functioning of the system. NOTE: Notes are displayed on the outside column of the manual and provide additional information relevant to the subject matter. 6 / SYSTEM REQUIREMENTS

12 INSTALLATION Before shipping, the Virtual Terminal (VT) is tested and inspected to ensure the unit is fully operational and meets all measurement specifications. After unpacking, inspect for damage that may have occurred during transit. Save all packing materials until inspection is complete. If damage is found, immediately file a claim with the carrier. Also notify your DICKEY-john Sales Representative. VIRTUAL TERMINAL Figure 5 Mounting Bracket Installation Secure VT to bracket using 4, M5 X 10 Metric screws (included) Secure bracket to tractor cab using 4, 8-32 X 1.00 SAE screws (included) The console must not obstruct the view of the operator or interfere with the operation of the tractor. NOTE: The screws to mount the VT are Metric; the hardware for mounting the bracket to the cab is SAE. Install the bracket at the location of choice using the included hardware. Attach the VT to the bracket using the included screws. The VT has threaded inserts for accepting the mounting screws. Two wing bolts at the top and bottom of the bracket allow for the VT to be oriented in many different positions. The wing bolt in the middle of the bracket allows for the bracket to be disassembled, allowing for easy terminal removal from the cab. Once the Virtual Terminal has been mounted, attach it to the Tractor (Cab) Harness as illustrated in Figure 12. INSTALLATION / 7

13 MASTER SWITCH The Master Switch allows the user to start and stop product application through a single switch. The two switch positions are ON and OFF. ON is the normal operating position for field application. In this position, ground speed controls the dispersal rate. When ground speed reduces to zero, all application ceases. The OFF position inhibits all product flow. When set to the OFF position, the system shuts off for safety and travel purposes. Figure 6 Master Switch 1. Install the Master Switch within easy reach of the operator. The switch may be attached to any convenient location using tie wraps, tape, Velcro stripping, or bond clamps. 2. Once mounted, connect the Master Switch to the Tractor (Cab) Harness as illustrated in Figure 12. WORKING SET MASTER (WSMT) MODULE The Working Set Master (WSMT) module has four channels of control. In addition, the WSMT can accept inputs from 1 hopper level, 1 shaft sensor, 1 lift switch, 1 ground speed sensor and up to 16 seed sensors. The WSMT module uses a 40-pin connector with a jackscrew to secure the connector to the module. The WSMT is typically mounted on the implement. 8 / INSTALLATION

14 Figure 7 Working Set Master Module 1. Select an area on the implement to mount the WSMT that allows for easy hookup and access. Use the enclosure as a template to mark the location of the mounting holes. Drill four 9/32 inch diameter holes where marked. Do not use the enclosure as a guide when drilling. Do not overtighten nuts as this may damage the mounting tabs of the enclosure. 2. The WSMT may be mounted in any of the following orientations. INSTALLATION / 9

15 Figure 8 Acceptable Orientation PREFERRED ACCEPTABLE ACCEPTABLE Do not install the module in any orientation other than shown in Figure 8. The connection wires must not be mounted upward, as moisture can collect inside the unit and damage the circuits. 3. Once mounted, connect the WSMT to the Working Set Master module harness. 4. If required, connect the WSMT valve/sensor harness. 5. Connect any additional adapter harnesses to the module harness. The WSMT Module harness can accept the following adapter harnesses: Actuator Harness: This harness allows for 4 output control channels, a hopper level sensor input, a shaft sensor input, a ground speed input, and an implement switch input. In addition, a pair of 6-pin connectors are available but are not used. Install sensors, valves, etc. per the instructions included with the items. Install the PWM valve assembly and feedback sensor for each control loop and connect the devices to their respective inputs on the harness, making certain to match PWM 1 with FEEDBACK 1, PWM 2 with FEEDBACK 2, etc. Secure any unused and excess cable lengths where necessary. Refer to Figure 13 for additional information. Seed Sensor Harness: This harness accommodates any standard Dj Seed Sensor harness (PM style). A wide variety of harnesses are available to accommodate various numbers of sensor inputs. Install all seed sensors per the instructions included with the individual sensors. Secure any unused or excess cable lengths as necessary. Refer to Figure 13 for additional information. 10 / INSTALLATION

16 WORKING SET MEMBER (WSMB) MODULE The Working Set Member (WSMB) module is a slave to the Working Set Master (WSMT). Each WSMB can accept up to 18 rows of Seed Sensors. They pass this information directly to the WSMT. Up to 11 WSMB s may be installed, allowing the user to monitor up to 214 rows in total. The design of the WSMB allows it to be installed virtually anywhere on the implement. It can be bolted to frame members, attached to support pieces with a U bracket, or tie-strapped to hydraulic hose supports or air towers. The WSMB uses a pair of 12-pin connectors. Figure 9 Working Set Member HOLES Select an area on the implement to mount the member that allows for easy hookup and access. Extensions may be used to reach members installed on remote areas of the implement. 2. The module may be mounted in the same orientations as the Working Set Master (WSMT) as illustrated in Figure 8. Do not install the module in any orientation other than illustrated in Figure 8. The connection wires must not be mounted upward as moisture can collect inside the unit and damage the circuits. 3. Mount with the label side of the module facing out. 4. To bolt the member to a frame, use the enclosure as a template to mark the location of the mounting holes. Drill two 9/32 inch diameter holes where marked. Attach to frame using 1/4 x 20 bolts or other fastening devices as illustrated in Figure 10. INSTALLATION / 11

17 Do not use the enclosure as a guide when drilling. Do not overtighten nuts as this may damage the mounting tabs on the enclosure. 5. To tie-strap the member to a frame, use one long tie-strap to loop around the member body and through both mounting holes as illustrated in Figure 11. If necessary, drill mounting holes following the procedure described above. Securely tighten tie-strap. Install a second tie-strap toward the label end of the enclosure for additional support. Figure 10 Working Set Member Installation (Bolted) IMPLEMENT FRAME 1/4 x 20 BOLT 1/4 FLAT WASHER 1/4 NUT 1/4 SPLIT LOCKWASHER IMPLEMENT FRAME OR SUPPORT 1/4 FLAT WASHER 1/4 x 20 THREADED "U" BOLT OR OTHER FASTENING DEVICE 1/4 NUT 1/4 SPLIT LOCKWASHER 12 / INSTALLATION

18 Figure 11 Working Set Member Installation (Tie-Strap) IMPLEMENT FRAME 6. Connect a WSMB harness to the WSMB module and the WSMT harness. 7. Connect each module harness to its module, inserting both connectors until the connector locking tabs engage. 8. Lay out the planter harness along the frame of the implement to each of the seed sensors, as illustrated in Figure 13. For Seed Sensors, extensions will most likely not be necessary. Route sensor wires in locations where they will not be damaged by chains, drive shafts, sprockets, etc. Secure the harness to the toolbar with tie-straps. Coil and secure any unused sensor connections. 9. The WSMB Module harness can accept the following harnesses: Planter Harness: This is a standard DICKEY-john style planter harness. Harnesses are available for a number of row configurations. Route the planter harness on the implement, securing as necessary. Install seed sensors per the instructions included with the sensors. Refer to Figure 13 for additional information. NOTE: The last module harness in the system must have a CAN Terminator installed for proper system operation. Refer to Figure 13 for additional information. Be sure the locking tabs engage when inserting the connectors. The connection is sealed only when the locking tabs have fully engaged. CAB HARNESS CONNECTIONS Refer to the following diagram for cab harness layout and connections. INSTALLATION / 13

19 Figure 12 Cab Harness Layout and Connections CAN Terminator Chassis Ground Tractor Cab Harness X Virtual Terminal RS-232 Connector To Implement CAN Harness Master Switch Ignition Connect to switched +12VDC NOTE:This wire must be connected to switched +12VDC Radar Speed Sensor (If not connected to WSMT) 14 / INSTALLATION

20 NOTE: The ignition lead must be connected to switched +12VDC for the system to power properly. 1. Connect the power leads directly to the battery. Connect the ignition wire to a switched +12VDC. 2. Connect the Chassis Ground lead to a bare point of the cab frame that offers a good chassis ground connection. The ignition lead must be connected to switched +12VDC for the system to power properly. 3. Connect the Master Switch, CAN Terminator and Radar Speed Sensor to their respective connectors on the cab harness. If the Speed Sensor is to be connected to the WSMT, do not connect anything to the Speed Sensor connector on the Cab Harness. IMPLEMENT HARNESS CONNECTIONS Refer to the following diagrams for implement harness layout and connections. The diagrams provide an example system using two modules and a CAN extension. INSTALLATION / 15

21 Figure 13 Implement Harness Connect harnesses and accessory devices as shown. Verify that PWM Solenoid Valves have a properly connected Feedback sensor. Connect to Cab Harness Implement CAN Breakaway Harness X (Multiple Lengths ) Standard Dj PM Style Planter Harness NOTE: Connect the WSMT Actuator Harness and the Dj Planter Harness to the mating connectors of the WSMT Module Harness Applicaiton Rate Sensors x 4 (Channel 1-4 Feedback) Labeled FB 1 FB 4 WSMT MODULE PLANTER/DRILL CONTROL WSMT Module Harness Connect to next module harness or implement extension harness (Connect CAN terminator if this is the last module on the CAN bus) PWM Solenoid Valves Channel 1-4 Control Labeled PWM 1 PWM 4 WSMT Actuator Harness Hopper Level Sensor Labeled HOPPER 1 ImplementLiftSensor Labeled IMP LIFT If no Implement Lift Sensor is used, connect the IMP LIFT leads together Radar Speed Sensor Labeled GND SPEED Fan/Shaft RPM Sensor Labeled RPM 1 16 / INSTALLATION

22 Implement Harness (Continued) From Previous Module Harness or Extension Harness Implement CAN Extension Harness X (Multiple Lengths) WSMB Module Seed Monitor WSMB Module Harness CAN Terminator Standard Dj PM Style Planter Harness Connect to next module harness or implement extension harness (Connect CAN terminator if this is the last module on the CAN bus) INSTALLATION / 17

23 1. Connect the Implement CAN Breakaway extension to the mating connector of the Cab Harness. Route the harness along the implement hitch to the WSMT module harness (use an Implement Extension Harness if additional length is needed). Secure harness as needed. 2. Connect the Module Harness to the mating connectors of the Implement CAN harness, and then connect the module to the harness. The WSMT module uses a 40-pin connector with a jackscrew to secure the connector to the module. The WSMB uses a pair of 12-pin connectors. Secure module harness as needed. SENSOR INSTALLATION For proper system operation, all sensors used with the system must be connected properly as described in the following sections. Sensors that are incorrectly installed will not be properly identified by the system and will result in incorrect numbering of the sensors. SEED SENSORS The system is compatible with all existing DICKEY-john seed sensors. Seed sensors may be connected to all WSMT modules and all WSMB Planter Monitor Modules. Any number of sensors up to the maximum capacity of the module may be connected. A maximum of 214 seed sensors can be connected to the system. When connecting seed sensors to the modules, the following requirement must be observed: All seed sensors installed must be connected to the seed sensor harness SEQUENTIALLY, starting with the Row 1 input. In the event that not all row inputs on the module will be used, the unused inputs must be the last inputs on that module. 18 / INSTALLATION

24 Figure 14 Correct Seed Sensor Module Connection CORRECT Module Seed Sensor Harness Row 1 Row 2 Row 3 Row 4 Row 5 Row 6 Row 7 Row 8 Row 9 Row 10 Row 11 Row 12 CORRECT Module Seed Sensor Harness Row 1 Row 2 Row 3 Row 4 Row 5 Row 6 Row 7 Row 8 Row 9 Row 10 Row 11 Row 12 Figure 15 Incorrect Seed Sensor Module Connection INCORRECT Module Seed Sensor Harness Row 1 Row 2 Row 3 Row 4 Row 5 Row 6 Row 7 Row 8 Row 9 Row 10 Row 11 Row 12 Failure to correctly install seed sensors will result in incorrect row assignment on the planter monitor display functions. HOPPER LEVEL SENSORS The system is compatible with all existing DICKEY-john Hopper level sensors. One Hopper level sensor may be connected to the WSMT module. The Hopper sensor is connected to the Actuator Harness. The Hopper level connection is labeled HOPPER 1. INSTALLATION / 19

25 FAN SENSORS The system is compatible with all existing DICKEY-john Fan/RPM sensors. One Fan/RPM sensor may be connected to the WSMT module. The sensor is connected to the Actuator Harness. The Fan/RPM sensor connection is labeled RPM / INSTALLATION

26 VIRTUAL TERMINAL (VT) NOTE: The VT also consists of a data port for data retrieval, but this feature is not supported in this software release. The Virtual Terminal (VT) allows for user interface with the system. It consists of a 240 pixel x 240 pixel graphics display, rotary knob, six software-defined keys (softkeys), and a dedicated Escape (ESC) key. The VT is mounted inside the cab of the tractor. Figure 16 Virtual Terminal ESC Escape (ESC) key NOTE: The Main Work screen will display the default settings upon initial startup. After that, it will display the last saved configuration. POWER The VT does not have an ON/OFF power button. It is connected to the vehicle s ignition wires and powers ON when the ignition switch is turned on. When the VT powers ON, the VT setup screen is displayed. The DICKEY-john logo will be displayed, as well as the version of the Working Set Master (WSMT) module connected. After approximately 4 seconds, the Main Work screen is displayed. If errors are detected (e.g., failed sensors, incorrect configuration, etc.) an audible alarm and the appropriate alarm code will be displayed. For a list of alarms, refer to TROUBLESHOOTING AND ALARMS. Alarms may be silenced by pressing and holding the Escape (ESC) key for approximately two seconds. NAVIGATION User information is displayed on the VT by graphical representation and text. Users navigate between the various displays by using the six software-defined softkeys located on the right side of the display. The function of each softkey is defined by the current display, operational mode, and system configuration. VIRTUAL TERMINAL (VT) / 21

27 ESC Next Page softkey As there are only six softkeys, system options may exceed the available space on the VT. In this case, the Next Page softkey will be displayed in the 6th softkey position. Each time this softkey is displayed, additional options are available on another screen. These additional options are accessible by pressing the Next Page softkey. DATA ENTRY Data entry is accomplished through a combination of softkeys 1 and 2, and the rotary knob. To edit data, proceed as follows Figure 17 Data Entry Example Rotate to select a data item Target Rate 5O.O ks ac High Alarm 10 o o Low Alarm 10 o o 123, I/O High Alarm Delay Low Alarm Delay Population Adjust Population Filter Row Fail Rate 5 5 1OO.O O.O Sec Sec o o o o 2/1 S sec Selected data item Rotate to select knob a data clockwise item Target Rate 5O.O High Alarm 10 o o ks ac 123, I/O Low Alarm 10 o o High Alarm Delay Low Alarm Delay Population Adjust Population Filter Row Fail Rate 5 5 1OO.O O.O Sec Sec o o o o 2/1 S sec Data item sequences bottom to top 22 / VIRTUAL TERMINAL (VT)

28 Rotate Rotate to knob select a counterclockwise data item Target Rate 5O.O ks ac High Alarm 10 o o Low Alarm 10 o o 123, I/O High Alarm Delay Low Alarm Delay Population Adjust Population Filter Row Fail Rate 5 5 1OO.O O.O Sec Sec o o o o 2/1 S sec Data item sequences bottom to top On certain screens, data entry is allowable. When this is the case, the data item that is editable will be displayed with an outline box. The following procedures illustrate the steps to enter data on these screens. NOTE: The rotary knob is available for use on all Operate and Setup/ configuration screens. OK OK softkey Cancel Cancel softkey ESC Escape (ESC) key 123, Main Work Screen softkey 1. Use the rotary knob to navigate up and down the VT to select the data item for editing. Rotating the knob will cause the outline box to sequence through all available data items that are editable. 2. The outlined box will sequence depending upon the direction the rotary knob is rotated. Clockwise sequences from the bottom to the top. Counter-clockwise sequences from the top to the bottom. 3. If the current data item cannot be edited, no outline box appears and it is skipped. Once the desired item has been selected, press the rotary knob to edit the value. 4. Use the rotary knob to increase (turn clockwise) or decrease (turn counter-clockwise) the value of the data item. Data items may be either numeric or text. Rotating the knob quickly will advance the value by hundreds. Rotating the knob slowly will advance the value by tenths. 5. Once the correct value has been established, select the OK softkey. If an error has been made, select the Cancel softkey or the Escape (ESC) key, which acts as cancel. If no value is saved after approximately ten seconds of inactivity, the data item will revert to the last saved value. 6. Once all changes have been entered and saved, pressing the Main Work Screen softkey will return you to the main display. EDITING INDIVIDUAL TEXT STRING CHARACTERS Text strings can be customized by selecting the position of the character to be changed, then changing the character. VIRTUAL TERMINAL (VT) / 23

29 OK OK softkey Cancel Cancel softkey 1. Use the rotary knob to navigate up and down the VT to select the text string for editing. Rotating the knob will cause the outline box to sequence through all available text strings that are editable. 2. Push the knob once to select the text string for editing. 3. Rotate the knob to sequence through the character positions in the text string. 4. Once the desired character position is reached, push the knob once to select the highlighted character for editing. 5. Rotate the knob to sequence through all available characters. The available characters are a combination of upper and lower case letters, along with various symbols. Rotating the knob clockwise sequences through the character list in ascending order. Rotating the knob counter-clockwise sequences through the character list in descending order. 6. Once the desired character has been selected, push the knob to save it. 7. Repeat the process until all characters have been selected. NOTE: Once the data item has been selected, the user has approximately 5 seconds to either edit the number or cancel the entry. Otherwise, the item will cancel automatically. To save the new text string, press the OK softkey. Pressing the Cancel softkey will cancel the entry. CLEARING ACCUMULATORS Accumulator displays (e.g., Area 1 Field, Seed Count, etc.) on the currently-displayed screen can be reset to zero by placing a check mark in the box next to the data item. Figure 18 Example of Channel Accumulator ac Input Box Push the rotary knob once to select the data. Rotate the rotary knob to place a check mark in the input box. To save the new value, press the OK softkey. Pressing the Cancel softkey will cancel the entry. When the rotary knob is pressed, the OK and Cancel softkeys are redefined to allow for data entry. Only accumulators that are on the currently-displayed screen may be reset. Accumulators are reset independently. They can be reset when the Master Switch is OFF. Once an accumulator has reached its maximum value, it will roll over to / VIRTUAL TERMINAL (VT)

30 VIRTUAL TERMINAL SETUP Virtual Terminal (VT) setup selects the basic operating parameters for the system. Parameters include: Display settings Alarm volume settings Language selection Units of measurement Numerical display (decimal symbols) Time/date Ground speed calibration (used only if the ground speed system is connected directly to the VT) Auxiliary Input/Function Assignment VIRTUAL TERMINAL SETUP SCREEN NOTE: ESC If the screen does not change after pressing the ESC key twice, press the ESC key in slower succession. Make sure the Master Switch is in the OFF position (SETUP/ CONFIGURATION mode). Press the Escape (ESC) key twice to access the Virtual Terminal Setup screen. Figure 19 Virtual Terminal Setup screen Escape (ESC) key Language English Units U.S. CAN Calendar 09 : 32 : 13 Calendar 01 / 11 /2005 mm dd yyyy Aux The VT Setup screen displays the current settings for language, units, time, and date. Entering data is accomplished by using the rotary knob and scrolling through the settings until the desired data element is selected. Once the outline box is located on the data item, press the rotary knob to edit the data. For additional information on entering data, refer to DATA ENTRY. VIRTUAL TERMINAL SETUP / 25

31 NOTE: On this screen, the editing of these functions does not have a default time. The display will remain until the Save or Cancel options are selected. The ESC key will not work as cancel on this screen. DISPLAY/VOLUME SETUP Press the Display/Volume Setup softkey to access the Display/Volume Setup screen. Figure 20 Display/Volume Setup Screen Display/Volume Setup softkey test Volume symbol test Volume Test softkey Contrast symbol The Display/Volume Setup screen controls alarm volume, display contrast, and display brightness. The values are edited in bar graph form. Entering data is accomplished by using the rotary knob and scrolling through the settings until the desired data element is selected. Once the outline box is located on the data item, press the rotary knob to edit the data. For additional information on entering data, refer to DATA ENTRY. The following items may be edited: VOLUME The Volume bar graph indicates the volume level for the audible alarm. An empty bar graph indicates the lowest volume; a full bar graph indicates the loudest volume. Press the Volume Test softkey to test the current volume level. CONTRAST The Contrast bar graph indicates the contrast level of the display. An empty bar graph indicates the lowest level of contrast; a full bar graph indicates the most contrast. The contrast changes as the bar graph is edited for immediate display of the contrast level. 26 / VIRTUAL TERMINAL SETUP

32 Brightness symbol Virtual Terminal Setup softkey BRIGHTNESS The Brightness bar graph indicates the level of brightness on the display. An empty bar graph indicates the least amount of brightness; a full bar graph indicates the brightest setting available. The level of brightness changes as the bar graph is edited for immediate display of the brightness level. Once the appropriate settings have been established, select the Virtual Terminal Setup softkey to return to the Virtual Terminal Setup screen. LANGUAGE/UNITS SETUP Press the Language/Units Setup softkey to access the Language/Units Setup screen. Language/Units Setup softkey Figure 21 Language/Units Setup Screen Language Units English U.S. Decimal Symbol 1.23 NOTE: During this software release, only English is supported. The Language/Units Setup screen displays the selected language, units of measure, and decimal display options. The values are edited in text form. Entering data is accomplished by using the rotary knob and scrolling through the settings until the desired data element is selected. Once the outline box is located on the data item, press the rotary knob to edit the data. For additional information on entering data, refer to DATA ENTRY. The following items may be edited: LANGUAGE The Language option allows the VT to display various languages. UNITS The Units option selects either U.S., Imperial, or Metric measurement units. VIRTUAL TERMINAL SETUP / 27

33 DECIMAL SYMBOL The Decimal Symbol option sets the style of the numerical separator. Numerical values may be set to display with a period (1.23) or with a comma (1,23). Once the appropriate settings have been established, select the Virtual Terminal Setup softkey to return to the Virtual Terminal Setup screen. Virtual Terminal Setup softkey VIRTUAL TERMINAL GROUND SPEED CALIBRATION NOTE: If the ground speed sensor is connected to the Working Set Master, DO NOT FOLLOW THIS STEP! Instead, refer to GROUND SPEED CALIBRATION. This step should only be used if the ground speed sensor is connected DIRECTLY to the cab harness. Ground Speed is the rate in MPH (Km/h) as measured by the ground speed sensor. The number reflects the number of pulses generated by the ground speed sensor while traveling a distance of 400 feet (100 meters). IMPORTANT: It is extremely important to get an accurate ground speed reading, as this reading directly impacts the accuracy of Population, Area Accumulation, and Application Rate Control. Press the Virtual Terminal Ground Speed Calibration softkey to access the Virtual Terminal Ground Speed Calibration screen. Figure 22 Virtual Terminal Ground Speed Calibration Screen CAN Virtual Terminal Ground Speed Calibration softkey CAN ft 0 28 / VIRTUAL TERMINAL SETUP

34 NOTE: The ground speed calibration number will be 2 times larger than the calibration number on previous DICKEY-john products. For example, if the old calibration was 5980, the new calibration would be 11,960. START Start softkey STOP Stop softkey Save softkey NOTE: SAVE The Save softkey appears only when a new constant has been calibrated. To perform the initial ground speed calibration: 1. Carefully measure a 400 foot (100 meter) course, clearly marking the start and finish points. 2. With the tractor moving between 2 and 5 MPH (3.2 and 8 Km/h), press the Start softkey when the tractor is exactly even with the designated start point. The display showing the ground speed calibration will zero and begin counting ground speed pulses. 3. When the tractor is even with the designated finish point, press the Stop softkey. The new calibration number will be displayed on the center of the screen. 4. To ensure accuracy, record the number and repeat this process two additional times. Average the three numbers recorded. 5. Select the calibration number on the screen using the rotary knob. Depress the knob and enter the averaged calibration. For additional information on entering data, refer to the section entitled DATA ENTRY. 6. Once the correct data has been entered, select the Save softkey to store the new calibration. Once the appropriate settings have been established, select the Virtual Terminal Setup softkey to return to the Virtual Terminal Setup screen TIME/DATE SETUP Press the Time/Date Setup softkey to access the Time/Date Setup screen. Figure 23 Time/Date Setup Screen Calendar Virtual Terminal Setup softkey Calendar Calendar 09 : / 11 /2005 mm dd yyyy Virtual Terminal Setup softkey Time/Date Setup softkey VIRTUAL TERMINAL SETUP / 29

35 The Time/Date Setup screen displays the system time and date. Entering data is accomplished by using the rotary knob and scrolling through the settings until the desired data element is selected. Once the outline box is located on the data item, press the rotary knob to edit the data. For additional information on entering data, refer to DATA ENTRY. The following items may be edited: TIME Time is entered in a 24 hour format (1:00 p.m. = 13:00), as HH:MM. DATE Date is entered as MM/DD/YYYY. Once the appropriate settings have been established, select the Virtual Terminal Setup softkey to return to the Virtual Terminal Setup screen. Virtual Terminal Setup softkey Aux AUXILIARY INPUT/FUNCTION ASSIGNMENT Press the Aux Input/Function Setup softkey to access the Auxiliary Input/Function Setup screen. Figure 24 Auxiliary Input/Function Setup Screen Auxiliary Input/Function Setup softkey PMC Aux The Auxiliary Input/Function Setup screen configures the location of the system s Master Switch. For proper assignment, the Master Switch must be configured correctly. Navigate to the configuration screen by pressing the Aux Input/Function Setup softkey. Proceed only if the Master Switch is connected to the tractor cab harness Master Switch Connector. 30 / VIRTUAL TERMINAL SETUP

36 Figure 25 Aux Input/Function Setup Configuration Screen Default Default f softkey PMC Up Down Master Switch Connection icon The Master Switch Connection icon may appear automatically on this screen, or may appear after the DEFAULT softkey has been pressed. Default Clear OK Virtual Terminal icon OK OK softkey Press the Default softkey. A Master Switch Connection icon will appear in the list next to the Virtual Terminal icon. This indicates that the Master Switch is to be connected to the tractor s cab harnesses Master Switch Connector. Press the OK softkey to save the configuration and return to the Aux Input/Function Setup screen. Press and hold the ESC softkey for one or more seconds to return to the Virtual Terminal Setup screen. Aux Aux Input/Function Setup softkey ESC ESC softkey VIRTUAL TERMINAL SETUP / 31

37 32 / VIRTUAL TERMINAL SETUP

38 SYSTEM MODES The Virtual Terminal exists in two modes of operation, OPERATE and SETUP/CONFIGURATION. The position of the Master Switch determines which mode is selected. When the Master Switch is in the ON position, the Virtual Terminal (VT) is in OPERATE mode. In this mode, all enabled system components and control channels are operational, as well as all monitoring functions and system accumulators. When the Master Switch is in the OFF position, the VT is in SETUP/ CONFIGURATION mode. In this mode, all control and monitoring functions cease. System configuration and parameter setup functions are enabled. OPERATE MODE When the Master Switch is turned ON, the VT is in OPERATE mode. Figure 26 provides an example of the VT in OPERATE mode and the softkeys available. Figure 26 OPERATE Mode Default Display acl 13.7 mph CHANNEL 1 O.O 100 ks ac CHANNEL 1 CHANNEL ks ac 1 ks ac ks ac ks 1 ac ks ac rpm 0.0 ks ac CHANNEL 1 OFF For information on individual data items in the main display (e.g., CHANNEL 1, etc.), refer to DATA ITEMS. SYSTEM MODES / 33

39 + 1 Next Channel softkey Next Work Screen softkey CHANNEL 1 Increment softkey CHANNEL 1 Decrement softkey CHANNEL 1 Inc/Dec Reset To Target softkey CHANNEL 1 ON Turn On Channel softkey CHANNEL 1 OFF Turn Off Channel softkey NEXT CHANNEL The Next Channel softkey selects the next available channel to be active and viewable, as illustrated in Figure 26, Channel 1. The active channel may be set to ON or OFF by selecting the Turn On/Off Channel softkey. The active channel is displayed in reverse video display. The Target Rate may be adjusted by using the Inc/Dec softkeys. The Next Channel softkey displays the next available channel information. The channel s Inc/Dec softkeys, as well as the ON/OFF softkeys, display the current channel label. NEXT WORK SCREEN The Next Work Screen softkey displays the next configured screen. The number to the left of the graphic identifies the current screen. The number on the right identifies the next screen to be displayed. This is displayed only if multiple screens are configured. INCREMENT The Increment softkey increases the active channel s target rate by the amount specified in the Inc/Dec% constant setup for that channel. Increment can be pressed several times to increase the target rate by the specified amount for every actuation, until the Max Rate value is reached. The active channel is displayed in the softkey text. For additional information on the process, refer to CONTROL CHANNEL CALIBRATION. DECREMENT The Decrement softkey decreases the active channel s target rate by the amount specified in the Inc/Dec% constant setup for that channel. Decrement can be pressed several times to reduce the target rate by the specified amount for every actuation, until the Min Rate value is reached. The active channel is displayed in the softkey text. For additional information on the process, refer to CONTROL CHANNEL CALIBRATION. INC/DEC RESET TO TARGET The Inc/Dec Reset to Target softkey is used to return the active channel to the original target rate. This softkey is only available for channels that are active and have had the target rate adjusted using the Increment or Decrement softkeys. The active channel is displayed in the softkey text. TURN ON/OFF CHANNEL The Turn On/Off Channel softkeys turn the active channel(s) ON and OFF, respectively. Channels that are set to OFF will not operate when the Master Switch is set to the ON position. Note that turning a channel OFF is not the same as disabling a channel in the Channel Setup mode. The active channel is displayed in the softkey text. 34 / SYSTEM MODES

40 NOTE: The Next Page softkey is available only when there are 6 or more softkeys on the active window. SETUP/CONFIGURATION MODE When the Master Switch is turned OFF, the VT is in SETUP/ CONFIGURATION mode. Figure 27 and Figure 28 provide an example of the VT in SETUP/CONFIGURATION mode and the softkeys available. Figure 27 SETUP/CONFIGURATION Mode Example Display acl 13.7 mph CHANNEL 1 O.O 100 ks ac CHANNEL 1 CHANNEL ks ac 1 ks ac ks ac ks 1 ac ks ac rpm 0.0 ks ac CHANNEL 1 OFF Figure 28 Additional Softkeys Available in SETUP/CONFIGURATION Mode 123, ,2, SYSTEM MODES / 35

41 + 1 Next Channel softkey Next Work Screen softkey CHANNEL 1 Increment softkey CHANNEL 1 Decrement softkey CHANNEL 1 Inc/Dec Reset To Target softkey CHANNEL 1 ON Turn On Channel softkey CHANNEL 1 OFF Turn Off Channel softkey Next Page softkey The same functions are available as in the OPERATE mode, along with the additional softkeys as illustrated. NEXT CHANNEL The Next Channel softkey selects the next available channel to be active and viewable. The active channel may be set to ON or OFF by selecting the Turn On/Off Channel softkey. The Target Rate can be adjusted by using the Inc/Dec softkeys. The Next Channel softkey displays the next available channel information. This key is visible only when multiple channels have been configured. NEXT WORK SCREEN The Next Work Screen softkey displays the next configured screen. The number to the left of the graphic identifies the current screen. The number on the right identifies the next screen to be displayed. This key is visible only when multiple work screens have been configured. INCREMENT The Increment softkey increases the active channel s target rate by the amount specified in the Inc/Dec% constant setup for that channel. Increment can be pressed several times to increase the target rate by the specified amount for every actuation, until the Max Rate value is reached. The active channel is displayed in the softkey text. For additional information on the process, refer to CONTROL CHANNEL CALIBRATION. DECREMENT The Decrement softkey decreases the active channel s target rate by the amount specified in the Inc/Dec% constant setup for that channel. Decrement can be pressed several times to reduce the target rate by the specified amount for every actuation, until the Min Rate value is reached. The active channel is displayed in the softkey text. For additional information on the process, refer to CONTROL CHANNEL CALIBRATION. INC/DEC RESET TO TARGET The Inc/Dec Reset to Target softkey is used to return the active channel to the original target rate. This softkey is only available for channels that are active and have had the target rate adjusted using the Increment or Decrement softkeys. The active channel is displayed in the softkey text. This key is visible only when a change has been made to the target rate. TURN ON/OFF CHANNEL The Turn On/Off Channel softkeys turn the active channel(s) ON and OFF, respectively. Channels that are set to OFF will not operate when the Master Switch is set to the ON position. Note that turning a channel OFF is not the same as disabling a channel in the Channel Setup mode. The active channel is displayed in the softkey text. 36 / SYSTEM MODES

42 Planter Fill Disk softkey Seed Monitor Setup softkey Ground Speed Setup softkey Control Channel Configuration softkey Diagnostics softkey Alarm Log softkey 1,2, System Accumulators softkey PLANTER FILL DISK The Planter Fill Disk softkey is used to fill the seed meters with seed to allow instant seed flow when the control is turned ON. Pressing the Planter Fill Disk softkey will rotate the seed meters on all active planter control channels one revolution, then stop. For additional information, refer to PLANTER FILL DISK. SEED MONITOR SETUP The Seed Monitor softkey accesses the Seed Monitor Setup screen. All user-entered constants pertaining to planter monitor functions are accessed on this screen. For additional information, refer to SEED MONITOR SETUP. GROUND SPEED SETUP The Ground Speed Setup softkey accesses the Ground Speed Setup screen. Ground speed is the rate in MPH (Km/h) as measured by the ground speed sensor. For additional information, refer to GROUND SPEED CALIBRATION. CONTROL CHANNEL CONFIGURATION The Control Channel Configuration softkey accesses the Control Channel Configuration Setup screen. All user-entered data pertaining to control channel functions is entered on this screen. For additional information, refer to CONTROL CHANNEL CALIBRATION. DIAGNOSTICS The Diagnostics softkey accesses the Diagnostics screen. Various system operating parameters are displayed on this screen. There is no user-entered data on this screen. For additional information, refer to DIAGNOSTICS. ALARM LOG The Alarm Log softkey accesses the Alarm Log screen. An accounting of the previous alarms issued is stored here. There is no user-entered data on this screen. For additional information, refer to ACKNOWLEDGING ALARM CONDITIONS. SYSTEM ACCUMULATORS The System Accumulators softkey accesses the System Accumulators screen. All of the system accumulators for time, product application and distance are on this screen. There is no user-entered data on this screen. For additional information, refer to ACCUMULATORS/SEED COUNT/ DISTANCE SCREEN. SYSTEM MODES / 37

43 Module Configuration softkey 123, Work Screen Configuration softkey MODULE CONFIGURATION The Module Configuration softkey accesses the Module Configuration Setup screen. All user-entered data pertaining to module configuration is established on this screen. For additional information, refer to MODULE CONFIGURATION. WORK SCREEN CONFIGURATION The Work Screen Configuration softkey accesses the Work Screen Configuration Setup screen. Users have the option to customize the Virtual Terminal to display any combination of data items available. The system allows for up to three individual display screens to be customized. All work screen configuration is established on this screen. For additional information, refer to WORK SCREEN CONFIGURATION. 38 / SYSTEM MODES

44 SYSTEM CONFIGURATION NOTE: Refer to individual installation instructions to ensure system component installation is achieved accurately. To operate properly, system components must be installed correctly. The parameters of the implements being use must also be entered into the system. The following steps provide guidelines for entering user data. Place the Master Switch in the OFF position. This will allow you to input SETUP/CONFIGURATION data. Please note that if the current installation does not use a specific component (e.g., pressure sensors, hoppers, seed sensors, etc.), or if the module is not connected in the system, the module will not be displayed on the screens. Module Configuration softkey MODULE CONFIGURATION The purpose of the Module Configuration screen is to identify modules on the CAN bus and to identify the sensors connected to each module. This configuration is necessary for proper sensor monitoring and self-test operation. Press the Module Configuration softkey to access the Module Configuration screen. Figure 29 Module Configuration Screen SERIAL NUMBER MODULE TYPE WSMT-PDC WSMB-18R MODULE ADDR , AUTO CONFIG SYSTEM CONFIGURATION / 39