Manual Clamps for Automotive Prototype Production

Transcription

1 Manual Clamp interchangeable with 82M-6 This newest version provides more clamp arm variations and in addition two hold open devices. Opening angle can be reduced now. Page 15.2 New products 15.0

2 Notes

3 These Manual Clamps for Prototype Production are designed similar to the pneumatic elements. This make them interchangeable in the jig without any design change in application dimensions. Operating and application dimensions are identical. Model-no. Holding/ capacity Manual clamps for Automotive Prototype Production Page 52H Nm H Nm H H N H N 15.1

4 Series 52H50-5 Manual Clamp interchangeable with 82M-6 Manual clamp with toggle lock mechanism is interchangeable with 82M-6 in application and operating dimensions. Application Mainly in jigs for Automotive prototype production Technical features Robust steel device Different clamping arm dimensions available 52H Clamping position horizontal Order no. Code for 52H50-5 Ordering example: 52H A Clamping arm mountable in horizontal or vertical position Compact design Opening angle adjustable by using hold open device Hold open device available Technical datas Standard opening angle 120 Holding capacaty 160Nm Weight 5,0 kg 52H Clamping position vertical 90 - Version 0 = without locking device A = locking device with spring loaded pin H Horizontal 503 (H = 15 mm) 537 (H = 25 mm) 545 (H = 45 mm) H 513 (H = 15 mm) 539 (H = 25 mm) 514 (H = 15 mm) 538 (H = 25 mm) (two hand unlocking device) B = locking device with clip Version Vertical 543 (H = 15 mm) 577 (H = 25 mm) 585 (H = 45 mm) 553 (H = 15 mm) 579 (H = 25 mm) 554 (H = 15 mm) 578 (H = 25 mm) Basic model Clamp arms Locking device 15.2

5 52H Model-no. 52H _ 52H _ Opening angle Opening 120 Weight ~ (kg) Area of interference "H" Pivot Holding capa- Clamping- city max. arm position (Nm) 15 (10 deep) ~ 142 (15 deep) Modular Automation Manual Clamp (10 deep) (15 deep) Pivot Pivot 52H _ 52H _ 52H _ 52H _ central with spring loaded pin with clip 52H _ 52H _ 52H _ 52H _ left H _ 52H _ 52H _ 52H _ right H A Area of interference 52H B Area of interference Spare parts Discription Order-no. Handle Accessories (for belated mounting) Discription Hold open device A Hold open device B Order-no. 52H A 52H B 15.3

6 Series 52H05-6 Modular manual clamp Applicatioons Clamping, holding, gripping and positioning of metal sheets and other parts, mainly in jigs for prototype-shop 52H-623KAA Modular manual clamp, interchangeable with 82M-6 Model no. Standard without with inductive sensing opening sensing Connector M12x1 fixed angle Fabr. Turck 52H05-623KAA 52H05-623KA1/52H05-623KA H05-623SAA 52H05-623SA1/52H05-623KA2 120 Order numbering code for 52H Max. holding torque [Nm] Example Order No.: 52H K AA Features Compact closed aluminium body Toggle action mechanism with locking unit for open position Handlever can be welded in correct position Handlever can be mounted left or right side of body Interchangeable with pneumatic clamp 82M-6 Opening angle adjustable in 15 steps ( ) Wide range of clamping arm variants Mounting areas of front, back and sides Inductive sensing module with LED display Drive shaft for clamping arm variant lateral, U-centric/U-side lateral, U-centric/U-side Clamping position horizontal/vertical horizontal/vertical Weight ~ [kg] 4,1 4,1 52H K = with handlever welded. Handlever-Set 8KB AA = without sensing 82M AA (8AB-066-2) Accessory Two hand operation 82ZB S = Handlever weldable Handlever-Set 8KB A1 = inductive sensing 82M A1 Fabr. Turck Assembly at hold open pin is possible on rear side or lateral side. A2 = inductive sensing 82M A2 Fabr. Pepperl & Fuchs Basic model Handlever Sensing system Accessories 15.4

7 a2 Spare parts Modular automation power clamps Specification Structure component Order no. Comment Hand lever set (weldable) 52H KB Hand lever set welded 52H KB Complete sensor box for A1 sensing system 52H A1 82M A1 Fabr. Turck Box without sensors 52H AA 82M AA Complete sensor box for A2 sensing system 52H A2 82M A2 Fabr. Pepperl and Fuchs Pin lateral side L1 max. L2 max. Hand lever, left L18 L19 a3 B21 B27 B28 fitting position for spring assembly on the right side always B1a B7 Two hand operated version 82ZB B6a D1a Hand lever, right D4aH7 B29 B22 30 Pin rear side SW Dimensions of the driven shaft L3 L20 L6 L14 L7 L9 R1 L17 L8 D4H7 B3 B5 B5a D1 B6 a1 B31 B24 B30 B25 max. torque 45 Nm B7a B24a pivot point B5b B1 L8a L9a Opening angle adjustable from 15 to 120 The illustration shows the hand-lever welded with hub Notice: The manual clamp has an internal locking mechanism for the open position. The integrated locking device is no absolute protection against collapsing of the clamp. Protection is only warranted, if two-hand-operation unit (art. no.: 82ZB-032-2) is mounted. But this requires operation of the clamp by both hands. Model no. B1 B1a B3 B5 B5a B5b B6 B6a B7* B7a* B22 B24 B24a B25 B27 B28 B29 B30 B31 D1 D1a ±0,1 ±0,1 ±0,1 ±0,1 ±0,1 max. max. +0,1 52H , M8 M10 Model no. D4 D4a L1 L2 L3 L6 L7 L8 L8a L9 L9a L14 L17 L18 L19 L20 SW R1 H7 H7 max. max. ±0,05 +0,1 ±0,1 ±0,1 ±0,1 ±0,1 ±0,1 N9 H9 ~ max. ~ ~ 52H , , , * Tolerance of the distance between the dowel holes ±0,02 Clamping arms and other accessories see page 15.6 to

8 Series 52H05-6 Clamping arm variants for 52H05-6 Clamping arm design U-type central clamping arm Technical data U-type central clamping arms Order no. for set of Max. opening angle Weight B2 B4 B9 B10 B11 B12 B26 D2 D3 L4 L5 L10 R1 Model no. U-type central for clamping position (kg) ±0,02 ±0,1 ±0,2 H7 ±0,1 (-0,5 clamping arms horizontal vertical Ø Ø max) 8UM , , H Clamping position horizontal or vertical U-type central clamping arm, horizontal clamping position 8UM , , UM , , UM , U-type central clamping arms for 52H05-6 Horizontal clamping arm position Area of interference Hold-down piece must not protrude in the interior area R1 due to the area of interference. Vertical clamping arm position opening opening Pivot point 15.6

9 Clamping arm variants for 52H05-6 Clamping arm design lateral / left lateral / right lateral / both sides Technical data (lateral clamping arms) Lateral clamping arms for 52H05-6 Clamping position horizontal or vertical horizontal or vertical horizontal or vertical Modular automation manual clamps Lateral clamping arm, horizontal clamping position Order no. for set of Opening angle for Weight B2 B4 B9 B10 B11 B12 B22 D2 D3 L4 L5 L10 R1 R2 Model no. lateral clamping arms clamping position (kg) ±0,02 ±0,1 ±0,2 H7 ±0,1 (-0,5 horizontal vertical Ø Ø max.) 8JG , H S S , Horizontal clamping arm position Area of interference Hold-down pieces must not exceed the width L10 of clamp arm of swivelling range R1 on the inner side of clamp arm Vertical clamping arm position opening opening Pivot point clamp arm on right side clamp arm on left side 15.7

10 Series 52H05-6 Clamping arm variants for 52H05-6 Clamping arm design U-type clamping arm, left U-type clamping arm, right Clamping position horizontal or vertical horizontal or vertical Technical data (U-type clamping arms, left and right) Order no. for set of U-type Opening angle for Weight B2 B4 B9 B10 B11 B12 B26 D2 D3 L4 L5 L10 L13 R1 clamping arms for 52H05-6 clamping position (kg) ±0,02 ±0,2 H7 ±0,1 (-0,5 ±0,1 left right horizontal vertical Ø Ø max.) 8UL UR , , UL UR , , UL UR , , UL UR , Lateral U-type clamping arms for 52H05-6 Horizontal clamping arm position opening U-type clamping arm, left, horizontal clamping position Area of interference Hold-down piece must not protrude in the interior area R1 due to the area of interference. U-shaped clamp arm on left side U-shaped clamp arm on right side U-type clamping arm, right, horizontal clamping position Vertical clamping arm position Area of interference Hold-down piece must not protrude in the interior area R1 due to the area of interference. Pivot point Pivot point opening U-shaped clamp arm on right side U-shaped clamp arm on left side 15.8

11 Modular automation manual clamps Accessories Specification Order no. for set Comment 52H05-6 Clamping arms Clamping arm variant Fulcrum distance Clamping position U-central 15 horizontal / vertical 8UM sets of U-type U-central 25 horizontal / vertical 8UM clamping arms consist U-central 45 horizontal / vertical 8UM of clamping arm, U-central 75 horizontal / vertical 8UM links and screws U-left 15 horizontal 8UL U-left 25 horizontal 8UL U-left 45 horizontal 8UL U-left 75 horizontal 8UL U-left 15 vertical 8UR U-left 25 vertical 8UR U-left 45 vertical 8UR U-left 75 vertical 8UR U-right 15 horizontal 8UR U-right 25 horizontal 8UR U-right 45 horizontal 8UR U-right 75 horizontal 8UR U-right 15 vertical 8UL U-right 25 vertical 8UL U-right 45 vertical 8UL U-right 75 vertical 8UL lateral right/left 15 horizontal / vertical 8JG sets of lateral clamping arms lateral right/left 25 horizontal / vertical 8S consist of clamping arm & lateral right/left 75 horizontal / vertical 8S set screws lateral both sides you need 2 sets of lateral clamping arms Connector cable (1 connector socket & 5 m cable) connector socket M12x1 straight, 5-pin 8EL connector socket M12x1 angular, 4-pin 8EL Two hand operating 82ZB Hold open device for hold open device 2 hand operated Shims for Clamping arm Model no. A1 A2 D2 D3 B9 B10 B12 L10 82ZB-SH5001 0,1 82ZB-SH5002 0,2 82ZB-SH5005 0, ZB-SH5010 1,0 6, ZB-SH5020 2,0 82ZB-SH5050 5,0 15.9

12 Series 56H4-1 DISCONTINUED MODEL Key areas of application: Automotive manufacturing, sheet processing industry, jig and Pin packages, manual actuation, single units general mechanical engineering. Models: 56H Features: compact design Application: low weight Accurate positioning of sheet metal parts in welding equipment high accuracy of positioning due to twin piston rod guide and handling systems. At the end of the welding process, the pins lateral and front-face mounting areas are retracted from the pin holes. The component can thus be easily length of stroke: 38 mm removed from the jig. various mounting bases for centring pin incl. precision bore holes and grooves or integrated thread inductive sensing module with LED display 56H base model (w/o sensing, w/o add-ons) 56H base model (w/ sensing, w/o add-ons) Model no. Stroke Mounting base for Weight w/o w/ inductive sensing centring pin, Ø ~ sensing connector M12x1, fixed [mm] [mm] [kg] Turck Pepperl & Fuchs 56H4-102L H4-102C H4-102D ,75 56H4-105L H4-105C H4-105D ,75 Numbering code for pin packages 56H Example model no.: 56H C Varianten 02 = piston rod adaptor Ø 16, cross grove and inside thread M6 L4 = without sensing system, cover plate 00 = without accessories 0 = without stroke limiter (38 mm) 05 = piston rod adaptor Ø 10 mm and cross grove C8 = with sensing system 8EA manufactured by Turck, connector plug M12 56H4-1 D8 = with sensing system 8EA manufactured by P&F, connector plug M12 Base model Pisten red adapter Sensing system 15.10

13 56H deep deep Pin packages, manual actuation, single units deep deep deep only deep 15.11

14 Series 56H4-1 DISCONTINUED MODEL Piston rod model -102, detail, mounting base Ø16 mm for 56H4-1 View shows piston rod in retracted positon Piston rod model -105, detail, mounting base Ø10 mm for 56H4-1 Application examples View shows piston rod in retracted positon Application example 15.12

15 Plug M12x1 Accessories brown 1 1 green open S 0.1 black -blue white 4 4 yellow 3 3 red closed S Pin packages, manual actuation, single units Wiring diagram of electrical sensing system Sensing system immune to interference from d.c. arc welding and a.c. arc welding Inductive design: C8 Connector plug M12x1, fixed (Turck) D8 Connector plug M12x1, fixed (Pepperl & Fuchs) Pin assignment Specification Order no. for Comment 56H External guide 82ZB use without bellows only Bellows 82ZB use without external guide only Connecting cable (1 connector socket & 5 m cable) Connector socket M12x1 straight, 5-pin 8EL Connector socket M12x1 angular, 4-pin 8EL Major spare parts Specification End position sensing system C8 connector plug M12x1, fixed (Turck) D8 connector plug M12x1, fixed (Pepperl & Fuchs) Hand lever set Order no. for 56H EA EA MM 15.13

16 Series 56H4-1 DISCONTINUED MODEL External guide (accessory part) External guide Technical data of external guide Model no. External guide, L1 L2 L3 L4 order no. 56H ZB External guide for pin package 56H4-1 approx. The illustration shows a pin package with pneumatic drive system 15.14

17 Example application of off-centre centring pin of 56H4-1 Concept guidelines: angle deviation of off-centre centring pins max. tolerance max. extended position Pin packages, manual actuation, single units tolerance [degree] 0,80 0,70 0,60 0,50 0,40 0,30 0,20 0,10 0,00 designed for fastening screw M6 - DIN 912 angle deviation 56H4-1 37,1 49,5 61,8 74,2 86,6 99,0 Mt [Nm] Piston rod cover 82ZB-13-3 (accessory part) approx. approx. stroke Model no. L1 L2 56H The component shown in this example is to be made by the customer (Illustration shows a pneumatically driven pin package) Bellow 82ZB

18 Series 52H30-3/52H35-3 Locating clamps, manual actuation, enclosed and narrow design, with single-sided clamping hook Key areas of application: Automotive manufacturing, sheet processing industry, jig and general mechanical engineering. Application: Clamping, holding, gripping and accurately positioning of metal sheets and other parts in jigs and handling systems. Features: compact design low weight (aluminium body) manual actuation and single-sided clamping hook lateral attachment centring pin diameters between 20 mm and 45 mm toggle action mechanism inductive sensing module with LED display 52H30/35-3 B800 Model no. For centring pin Weight without centring pin w/o w/ inductive Ø ~ sensing sensing D connector M12x1 [mm] [kg] 52H H30-320B800 20,0-23,0 3,1 52H H30-325B800 23,1-28,0 3,1 52H H30-330B800 28,1-33,0 3,1 52H H35-340B800 33,1-45,0 3,1 Model numbering code for 52H30/ Example Model no.: 52H B8 00 Locating clamp Adapter for standard centring pin 20 for pin-ø 20,0-23,0 mm 25 for pin-ø 23,1-28,0 mm 30 for pin-ø 28,1-33,0 mm 40 for pin-ø 33,1-45,0 mm 00 = without sensor connector 8AD = Standard clamping hook B8 = Sensor 8EA connector (M12x1) 52H /52H Standard locating pin order separately Basic model Standard locating pin Sensors Clamping hook 15.16

19 52H30-3, 52H35-3 Technical data L6 L2 ±0,02 32 B ØD M8 8 H7 30 ±0,2 30 ±0,05 ~25 B16 L7 32 ±0,1 for M8 for 8 H7 L4 B1 B12 B15 L5 B6 B4 ~R95 B11 B2 64 B5 B7 B24 B10 B14 B17 B13 B3 Locating clamps, manual actuation For Model no. centring pin Ø without centring pin without with D B B1 B2 B3 B4 B5 B6 B7 B10 B11 B12* B13 B14 sensing ind. sensing -0,05-0,1 ±0,1 ±0,2 ±0,1 ±0,1 ±0,05 max max connector M12x1 52H H30-320B800 20,0-23, , , , H H30-325B800 23,1-28, ,5 58 5, , , H H30-330B800 28,1-33, ,5 58 5, , , H H35-340B800 33,1-45, ~19 ~12 L10 B23 max. L9 L3 ~L1 Model no. without centring pin without with B15* B23 B24 L1 L2 L3 L4 L9 L10 L5 L6 L7 B16 B17 sensing ind. sensing ±0,025 max +0,1 ~ ~ ±0,05 ±0,1 connector M12x1 52H H30-320B , ,5 150,5 11, H H30-325B , ,5 150,5 11, H H30-330B , ,5 150,5 11, H H35-340B , ,5 173, *Tolerances for dowel holes only 15.17

20 Series 52H30-3/52H35-3 Centring pin for 52H and 52H (has to be ordered separately) L3 ØD SR ØD2 ØD1 ØD3 ØD4 B1 B13 B14 B5 B4 B11 B2 B6 B15 B12 B3 B7 B8 L2 B9 L4 B10 L1 L5 L6 B ØD5 Technical data Base locating Order no. for ØD ØD1 ØD2 ØD3 ØD4 ØD5 SR L1 L2 L3 L4 L5 L6 B B1 B2 clamp model centring pin -0,05 H7 H11 +0,1 ±0,1 52H P30-3-,_ 1) 20,0-23,0 5, M , , ,5 52H P30-3-,_ 1) 23,1-28,0 5, M6 5 7, , , ,5 52H P30-3-,_ 1) 28,1-33,0 5, M6 5 7, , , ,5 52H P35-3-,_ 1) 33,1-45,0 5, M , , Base locating Order no. for B3 B4 B5 B6 B7 B8* B9* B10 B11 B12 B13 B14 B15 clamp model centring pin ±0,2 ±0,02 ±0,02 ±0,2 ±0,025 ±0,05 ±0,1 ±0,1 ±0,05 52H P30-3-,_ 1) , , ,4 46,2 18,5 52H P30-3-,_ 1) , , ,4 46,2 18,5 52H P30-3-,_ 1) , , ,4 46,2 18,5 52H P35-3-,_ 1) * Tolerance for dowel hole 1),_ = centring pin diameter D Ordering example: To order the centring pin for locating clamp 52H30-325B800 with pin diameter D = 26.5 mm: 52H

21 Plug M12x brown 1 1 green open S 0.1 Accessories for 52H30/ Specification black -blue white 4 4 yellow Major spare parts for 52H30/ red closed S Locating clamps, manual actuation Wiring diagram of electrical sensing system Sensing system immune to interference from d.c. arc welding and a.c. arc welding Inductive model: B8 inductive, with LEDs, connector plug M12x1 Pin assignment Order no. for structural component 52H H35-3 Centring pins 52H30-3-,_ 1) 52H35-3-,_ 1) Connector cable (1 connector socket & 5 m cable) B8 sensing system Connector socket M12x1, straight, 5-pin 8EL EL Connector socket M12x1, angular, 4-pin 8EL EL ),_ = centring pin diameter D as illustrated on page Ordering example: To order the centring pin for locating clamp 52H30-325B800 with pin diameter D = 26.5 mm: 52H Specification End position sensing B8 plug connector M12x1 Order no. for structural component 52H30/35-3 8EA Centring pin (accessory part) 15.19