LS Linear Heads. RoHS-Compliant. Rack and Pinion Systems. Features D-114. Linear and Rotary Actuators
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1 inear and Rotary ctuators RoHS-Compliant Rack and Pinion Systems S inear Heads dditional Information Technical reference Page F-1 2S 4S Vertical Stroke: F Type Horizontal Stroke: B Type Vertical Stroke: F Type Horizontal Stroke: B Type 2S Type 4S Type Features Easy to chieve inear Motion Mechanism If a simple operation is repeated, a suitable linear motion mechanism can be realized with ease regardless of whether the rack moves in the horizontal or vertical direction. imit Switches Make Reciprocating Motion Easy Use dedicated limit switches (sold separately) to implement reciprocating motion or intermediate stops with ease. imit switch set Page D-125 inear head with limit switches [Horizontal Direction] Special Dog Shape The special dog shape allows signals to be output separately at two moving ends, or at a moving end and an intermediate stop position. ccordingly, control can be implemented easily using the minimum number of limit switches. imit Switch imit Switch B [Vertical Direction] Roller Roller High Thrust Force and arge Transportable The maximum transportable mass is approximately 1.5 times that of a conventional product. (The specific value varies depending on the basic speed of rack.) 0 (4S type) (2S type) Effective Utilization of Space With a linear head, both ends of the rack can be affixed to allow the head to travel, as shown below. This structure facilitates space-saving design. Many Stroke Variations Select the stroke that best suits your specific application. 000 : types (4S type) 0800 : 8 types (2S type) RoHS-Compliant The S linear heads conform to the RoHS Directive that prohibits the use of six chemical substances including lead and cadmium. Details of RoHS Directive Page G-23 Dog Rack Installation of Dog The installation direction in the rack groove can be changed to effectively support two limit switches. Easy Position Setting Using Dedicated imit Switches and Dogs Since the roller of the limit switch can travel over the dog, multiple-point stop operation can be designed easily by increasing the number of dogs. The figure below shows an example where the actuator performs reciprocating motion while stopping at two intermediate points. Dog a defines the home, while dog b is used for reversing and dogs c and d cause the actuator to stop at intermediate points. To make control simple, use limit switch B as signal for home and limit switch as signal for intermediate stop or reversing. Dog a Dog c Dog d llen-head Set Screw (M3: included with dog) Dog To Prograable controller imit Switch B imit Switch Dog b Rack The black area indicates the hill of the dog. The dog is 35 long. The number of dogs that can be installed is limited. Relays and a prograable controller will be needed to control the motor using signals detected from these limit switches. Dog Dog Installation Groove D-114 ORIET MOTOR GEER CTOGUE
2 System Configuration n example of system configuration with S linear head and a standard C motor World K Series. S inear Head (Body) Motor (Sold separately) World K Series Reversible Motor Brake Pack SBW (Sold separately) Prograable Controller (ot supplied) C Power Supply (Main Power Supply) inear and Rotary ctuators Intro duction (Sold separately) imit Switch Set ( Page D-125) Dog ( Page D-125) Capacitor Cap (Included with the motor) Capacitor (Included with the motor) 24 VDC Power Supply (For I/O signal) CR Circuit for Surge Suppression ( Page D-125) o. Product ame Overview Page imit Switch Set Dog CR Circuit for Surge Suppression Used for reciprocating motion, these limit switches can be installed easily to a S linear head (PRP-MS). This dog is needed to operate a limit switch during reciprocating motion (XDT-4). Used to protect relay and switch contacts (EPCR1201-2). D-125 D-125 D-125 Example of System Configuration (Body) S inear Head (Sold separately) World K Series Reversible Motor (Sold separately) imit Switch Set 4SB-2 4RK25G-CW2E PRP-MS Brake Pack SBW The system configuration shown above is an example. Other combinations are available. Product umber Code 2 S F - 2 2: Can be combined with G pinion motors of frame size 60 4: Can be combined with G pinion motors of frame size 80 S: S inear Head Traveling Direction of Rock F: The rack travels vertically to the mounting flange B: The rack travels horizontally to the mounting flange Basic Speed of Rack : /s 20: 20 /s 45: 45 /s Stroke 1: 0 2: 200 3: 0 4: 400 5: 0 6: 600 7: 700 8: 800 9: 900 : 00 Motorized inear Slides Compact inear ctuators Rack and Pinion Systems Hollow Rotary ctuators Installation DR Installation S S Installation DG Installation Controllers D-115
3 inear and Rotary ctuators S inear Heads 2S Type Maximum Transportable : The maximum transportable mass varies with basic speed and the motor combined. 2S 4S 4S Vertical Stroke: F Type Horizontal Stroke: B Type Product ine 2S-1 2S20-1 2S45-1 2S-2 2S20-2 2S45-2 2S-3 2S20-3 2S45-3 2S-4 2S20-4 2S45-4 2S-5 2S20-5 2S45-5 2S-6 2S20-6 2S45-6 2S-7 2S20-7 2S45-7 2S-8 2S20-8 2S45-8 Enter F or B (traveling direction of rack) in the box () within the model name. The following items are included in each product. inear Head, Operating Manual Specifications inear Head Specifications Vertical (F) Type 2SF- 2SF20-2SF45- Horizontal (B) Type 2SB- 2SB20-2SB45- Basic Speed /s Stroke 0, 200, 0, 400, 0, 600, 700, 800 Basic speed is reference value based on the motor synchronous speed ( r/min at ). The actual rack speed varies with the load and power supply frequency. How to read specifications Page D-95 Permissible Rack Rotating Torque (Moment) 0.3 m or less Maximum Permissible Overhung oad Stroke Max. Permissible Overhung oad Overrun Refer to page F-57 of technical reference for overrun values. pplicable Products pplication pplicable Product 200 VC Type Page ead wire type 2RK6G-CW2E Constant speed Reversible motor Terminal box type 2RK6G-CW2BE -68 Position holding Electromagnetic brake motor 2RK6G-CW2ME -2 Variable speed Speed control motor ES02/2RK6RG-CW2E -178 Pushing Torque motor 2TK3G-CW2E -223 Single-phase 200 VC type motors can be combined with the brake pack SBW capable of instantaneous stop, bi-directional operation and electromagnetic brake control. Brake Pack SBW Page -143 The characteristics when combined with applicable product can be found using the formula shown on "characteristics of lineard motors and linear heads." Technical reference Page F-56 In addition to the products shown above, the products for single-phase 1/115 VC and three-phase 200/220/2 VC products are also available. Please contact the nearest Oriental Motor sales office. ote: When the decimal gearhead 2GXS or 2GXK is used, use the mounting screws included with the decimal gearhead. D-116 ORIET MOTOR GEER CTOGUE Features D-114 / System Configuration D-115 / Product ine D-116
4 Examples of Characteristics Combined with Each Motor Reversible Motors pplicable Motor Motor 2RK6G-CW2E 2RK6G-CW2BE Voltage VC 2 Frequency 2SF-, 2SB- 2SF20-, 2SB20-2SF45-, 2SB The maximum load mass that can be driven when operating the rack vertically is the maximum transportable mass less the rack mass. Holding force is provided by the built-in friction brake of the reversible motor. The values vary depending on the temperature and the time of operation (reference values). Electromagnetic Brake Motor pplicable Motor Motor Voltage VC 2RK6G-CW2ME 2 Frequency 2SF-, 2SB- 2SF20-, 2SB20-2SF45-, 2SB The maximum load mass that can be driven when operating the rack vertically is the maximum transportable mass less the rack mass. When operating the mechanism horizontally supported the load by a guide, ensure that the load mass is less than the maximum transportable mass. Speed Control Motors 16 Variable Speed Range Motor Voltage Frequency Set Speed Transportable VC /s (r/min) /s (r/min) 0.6 (90) 0.69 (901400) 2SF- ES02/ 7.7 (1200) 2SB- 2RK6RG-CW2E (90) (901600) 7.7 (1200) (90) (901400) 2SF20- ES02/ 19 (1200) 17 2SB20-2RK6RG-CW2E (90) (901600) 19 (1200) (90) (901400) 2SF45- ES02/ 38 (1200) 9.8 2SB45-2RK6RG-CW2E (90) (901600) 38 (1200) The maximum load mass that can be driven when operating the rack vertically is the maximum transportable mass less the rack mass. Holding force is provided by the built-in friction brake of the reversible motor. The values vary depending on the temperature and the time of operation (reference values). ote: If the rack is moving up and down, speed control is disabled in downward moving. In these applications, use the full speed. Decimal Gearhead Even when using a decimal gearhead, the maximum transportable mass and holding force do not change. Direction of Rack Movement Page D Motorized inear Slides Compact inear ctuators Rack and Pinion Systems Hollow Rotary ctuators inear and Rotary ctuators Intro duction Installation DR Installation S S Installation DG Installation Controllers Specifications D-116 / Dimensions D-118 / Connection D-122 D-117
5 inear and Rotary ctuators 2S 4S 4S Dimensions (Unit = ) inear Heads Stroke Total ength (Rack mass included) Rack When imit Switch Installed Effective Stroke Total 2SF (B) SF (B) SF (B) SF (B) SF (B) SF (B) SF (B) SF (B) Enter the basic speed in the box () within the model name. imit switch set PRP-MS (sold separately) is available as an accessory. imit switch set Page D-125 otes: The effective stroke refers to the maximum stroke over which the rack can travel when limit switches (sold separately) and dogs are used. If the work is installed on the limit switch side, the effective stroke becomes 15 shorter. If limit switches are not installed, the effective stroke becomes 60 longer. 2SF Type Rack module Pressure angle M6 Deep (R) M5 Deep The colored area ( ) indicates the part in which limit switches (sold separately) are installed. 2SB Type Rack module Pressure angle M6 Deep (R) M5 Deep The colored area ( ) indicates the part in which limit switches (sold separately) are installed D-118 ORIET MOTOR GEER CTOGUE Features D-114 / System Configuration D-115 / Product ine D-116
6 S inear Heads 4S Type Maximum Transportable : 0 The maximum transportable mass varies with basic speed and the motor combined. inear and Rotary ctuators Intro duction Product ine 4S-1 4S20-1 4S45-1 4S-2 4S20-2 4S45-2 4S-3 4S20-3 4S45-3 4S-4 4S20-4 4S45-4 4S-5 4S20-5 4S45-5 4S-6 4S20-6 4S45-6 4S-7 4S20-7 4S45-7 4S-8 4S20-8 4S45-8 4S-9 4S20-9 4S45-9 4S- 4S20-4S45- Enter F or B (traveling direction of rack) in the box () within the model name. Specifications inear Head Specifications Vertical (F) Type 4SF- 4SF20-4SF45- Horizontal (B) Type 4SB- 4SB20-4SB45- Basic Speed /s Stroke 0, 200, 0, 400, 0, 600, 700, 800, 900, 00 Basic speed is reference value based on the motor synchronous speed ( r/min at ). The actual speed varies with the load and power supply frequency. How to read specifications Page D-95 Permissible Rack Rotating Torque (Moment) 0.5 m or less Overrun Refer to page F-57 of technical reference for overrun values. pplicable Products Vertical Stroke: F Type pplication pplicable Product 200 VC Type Page ead wire type 4RK25G-CW2E Constant speed Reversible motor Terminal box type 4RK25G-CW2TE -76 Position holding Electromagnetic brake motor 4RK25G-CW2ME -1 Variable speed Speed control motor ES02/4RK25RG-CW2E -178 Pushing Torque motor 4TKG-CW2E -223 The following items are included in each product. inear Head, Operating Manual Maximum Permissible Overhung oad Stroke Horizontal Stroke: B Type Max. Permissible Overhung oad Single-phase 200 VC type motors can be combined with the brake pack SBW capable of instantaneous stop, bi-directional operation and electromagnetic brake control. Brake Pack SBW Page -143 The characteristics when combined with applicable product can be found using the formula shown on "characteristics of lineard motors and linear heads." Technical reference Page F-56 In addition to the products shown above, the products for single-phase 1/115 VC and three-phase 200/220/2 VC products are also available. Please contact the nearest Oriental Motor sales office. ote: When the decimal gearhead 4GXS or 4GXK is used, use the mounting screws included with the decimal gearhead. Motorized inear Slides Compact inear ctuators Rack and Pinion Systems Hollow Rotary ctuators Installation DR Installation S S Installation DG Installation Controllers Specifications D-119 / Dimensions D-121 / Connection D-122 D-119
7 inear and Rotary ctuators 2S 2S 4S Examples of Characteristics Combined with Each Motor Reversible Motors pplicable Motor Motor 4RK25G-CW2E 4RK25G-CW2TE Voltage VC 2 Frequency 4SF-, 4SB- 4SF20-, 4SB20-4SF45-, 4SB The maximum load mass that can be driven when operating the rack vertically is the maximum transportable mass less the rack mass. Holding force is provided by the built-in friction brake of the reversible motor. The values vary depending on the temperature and the time of operation (reference values). Electromagnetic Brake Motor pplicable Motor Motor Voltage VC 4RK25G-CW2ME 2 Frequency 4SF-, 4SB- 4SF20-, 4SB20-4SF45-, 4SB The maximum load mass that can be driven when operating the rack vertically is the maximum transportable mass less the rack mass. When operating the mechanism horizontally supported the load by a guide, ensure that the load mass is less than the maximum transportable mass. 3 Speed Control Motors Variable Speed Range Motor Voltage Frequency Set Speed Transportable VC /s (r/min) /s (r/min) 0.7 (90) (901400) 4SF- ES02/ 8.9 (1200) 0 4SB- 4RK25RG-CW2E (90) (901600) 8.9 (1200) (90) (901400) 4SF20- ES02/ 18 (1200) 64 4SB20-4RK25RG-CW2E (90) (901600) 18 (1200) (90) (901400) 4SF45- ES02/ 37 (1200) 34 4SB45-4RK25RG-CW2E (90) (901600) 37 (1200) The maximum load mass that can be driven when operating the rack vertically is the maximum transportable mass less the rack mass. Holding force is provided by the built-in friction brake of the reversible motor. The values vary depending on the temperature and the time of operation (reference values). ote: If the rack is moving up and down, speed control is disabled in downward moving. In these applications, use the full speed. 2 0 Decimal Gearhead Even when using a decimal gearhead, the maximum transportable mass and holding force do not change. Direction of Rack Movement Page D-122 D-120 ORIET MOTOR GEER CTOGUE Features D-114 / System Configuration D-115 / Product ine D-119
8 Dimensions (Unit = ) inear Heads Stroke Total ength (Rack mass included ) Rack When imit Switch Installed Effective Stroke Total 4SF (B) SF (B) SF (B) SF (B) SF (B) SF (B) SF (B) SF (B) SF (B) SF (B) Enter the basic speed in the box () within the model name. imit switch set PRP-MS (sold separately) is available as an accessory. imit switch set Page D-125 otes: The effective stroke refers to the maximum stroke over which the rack can travel when limit switches (sold separately) and dogs are used. If the work is installed on the limit switch side, the effective stroke becomes 15 shorter. If limit switches are not installed, the effective stroke becomes 55 longer. 4SF Type Rack module 1.25 Pressure angle M8 Deep 4SB Type Rack module 1.25 Pressure angle M8 Deep (R) M815 Deep The colored area ( ) indicates the part in which limit switches (sold separately) are installed (R) 2M815 Deep Motorized inear Slides Compact inear ctuators Rack and Pinion Systems Hollow Rotary ctuators inear and Rotary ctuators Intro duction Installation DR Installation S S Installation DG Installation Controllers The colored area ( ) indicates the part in which limit switches (sold separately) are installed Specifications D-119 / Dimensions D-121 / Connection D-122 D-121
9 inear and Rotary ctuators 2S 2S 4S Direction of Rack Movement The direction of rack movement is determined by the rotation direction of motor. 2S Type 4S Type Rotation Direction of Motor Rotation Direction of Motor Clockwise Counterclockwise Clockwise Counterclockwise 2SF- 2SF45-2SB- 2SB45- Down eft Up Right 4SF- 4SF20-4SB- 4SB20-2SF20- Up Down 4SF45- Down Up 2SB20- Right eft 4SB45- eft Right Direction of rack movement is viewed from the linear head side. Even when using a decimal gearhead, the direction of rack movement does not change. Connection Diagram Up Right Down eft eft Right Up B Type F Type Down Connection Example Using imit Switches (Sold separately) Shown below is an example of combining 2SB- with the electromagnetic brake motor 2RK6G-CW2ME. The direction of rack movement is viewed from the surface where the motor is assembled. Dog (for 1) 1 2 COM Dog (for 2) Relay contact: normally open White Red Black Orange Orange R0 Ya-3 Xa-3 C0 Xa-2 Ya-2 R0 C0 O C SW2 Ya-1 SW3 Xa-1 Y X 5 SW1 X Y Relay excitation coil Fuse Push switch CR Circuit for Surge Suppression (EPCR1201-2) Toggle switch 0 VC or 200 VC R0 C0 Capacitor SW1: Power supply 1: Stop signal in left direction Xa-1: For holding X Ya-1: For holding Y SW2: Starts operation in right direction 2: Stop signal in right direction Xa-2: For brake operation Ya-2: For brake operation SW3: Starts operation in left direction Xa-3: For rack operation in left direction Ya-3: For rack operation in right direction The contact capacity of each relay or switch should be at least 125 VC 5 or 2 VC 5. D-122 ORIET MOTOR GEER CTOGUE
10 Motorized ctuators Photomicro Sensor Sets (pplicable Product: S inear Heads) These dedicated photomicro sensor sets can be installed easily on the S linear heads. This sensor is used to implement reciprocating motion, return to home operation and detect the position of the rack. By installing a sensor on both sides of the rack, it is possible to detect two signals separately. Product ine Product ame PRP-PS2 PRP-PS4 pplicable Products S inear Head 2S S inear Head 4S The following items are included in each product Two Photomicro Sensors, Four Shielding Plates, Sensor Mounting Bracket, Two Flexible Cables with Connector, Four M3 Screws Dimensions (Unit = ) PRP-PS2 : 200 g Photomicro Sensor Thru M Sensor Specifications Product ame EE-SX911-C1J-R (OMRO Corporation) Power Supply 5 24 VDC±%, Ripple (P-P) % or less Current Consumption 15 m or less P open-collector output, 5 24 VDC 0 m or less Control Output Residual voltage 1.0 V or less (at load current of 0 m) 0.4 V or less (at load current of 5 m) Indicator amp Detection display (red) Sensor ogic ormally open/ormally closed (switchable, depending on connection) Flexible Cable with Connector : EE-16-R (OMRO Corporation) ength: 2 m PRP-PS4 : 200 g 42 Photomicro Sensor 24.5 Thru Shielding Plate Use extra shielding plates if the shielding plates included with the photomicro sensor set are not enough to implement the required multiple-point stop operation etc. Product ame: XSP-4 (4 pieces included) Dimensions (Unit = ) M Installation Example Photomicro Sensor Set S inear Head 2M Motorized inear Slides Motorized Cylinders inear Slides/Cylinders Compact inear ctuators Rack and Pinion Systems Hollow Rotary ctuators Introduction EZS SPV EZC EZ Coon Controllers DRS DR S S DG Contact TE Germany: UK/Ireland: Italy: France: Other Countries: E-189
11 Rack and Pinion Systems Rack Cover (pplicable Product: S inear Heads) These rack covers are used to protect the rack from shock or foreign objects. It also prevents grease from getting on people, equipment, etc. It is used with the photomicro sensor set. Product ine Product ame 2SC-P02 2SC-P04 4SC-P02 4SC-P04 pplicable Products S inear Head Frame Size Stroke 0, , 400 0, , 400 Installation Example CR Circuit for Surge Suppression (pplicable Product: S inear Heads) This circuit is used to absorb surge voltage and protect the relay contacts. Product ame: EPCR VC (120 Ω, 0.1 μf) Dimensions (Unit = ) : 5 g min E-190 ORIET MOTOR GEER CTOGUE 2012/2013
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