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2 Copyright The data in this document may not be altered or amended without special notification from ETAS GmbH. ETAS GmbH undertakes no further obligation in relation to this document. The software described in it can only be used if the customer is in possession of a general license agreement or single license. Using and copying is only allowed in concurrence with the specifications stipulated in the contract. Under no circumstances may any part of this document be copied, reproduced, transmitted, stored in a retrieval system or translated into another language without the express written permission of ETAS GmbH. Copyright 2005 ETAS GmbH, Stuttgart The names and designations used in this document are trademarks or brands belonging to the respective owners. Document AM R1.0.2 EN TTN F 00K ES591 ETK and CAN Module

3 `çåíéåíë 1 Introduction System Requirements Hardware Software Calibration System About This Manual Structure Typographic Conventions Further Information Operation Delivery Scope Description of the Device LEDs Interfaces Assembly Cabling and Operation Technical Data Pin Assignment ETK Interface Contents 3

4 3.1.2 CAN Interface SMB Interface Host Interface General Data Ambient Temperature Mechanical Data Electrical Data Power Supply PC Interface ETK Interface CAN Interface SMB Interface Fulfilled Standards and Norms Cables and Accessories Ethernet Cable Connecting Cable to the PC Connecting Cable to the ES ETK Interface Cable CAN Interface Cable Cable K Cable K Cable CBAC150-2m SMB Interface Cable Power Supply Cord Ordering Information ES Accessories ETAS Contact Addresses Index Contents

1 Introduction The ES591 ETK and CAN Module is a powerful calibration device which can be used universally

The 10/100 MBit Ethernet interface to the host PC makes high data transfer rates possible between the ECU

1 832 5 CAN CA N ECU with emulator probe (ETK) Fig.

5 1 Introduction The ES591 ETK and CAN Module is a powerful calibration device which can be used universally for ECU calibration. The 10/100 MBit Ethernet interface to the host PC makes high data transfer rates possible between the ECU on the one hand and the calibration software on the other. ETK ETK CAN 1 CAN 2 ER TX ON ES CAN CA N ECU with emulator probe (ETK) Fig. 1-1 ES591 Module Two CAN interfaces are available in addition to the ETK interface for the connection to the ECU. The CAN interface can be used for measuring devices such as IPETRONIK modules. Additional measuring devices, such as ThermoScan, Introduction 5

6 AD-Scan or Lambda Meter, can be connected using the serial measuring bus. This means the ES591 can be used for a wide range of measuring and calibration tasks V ON AUT O SER IAL HO ST serial interface CBE 100 CBP Fig. 1-2 ES591 Module Rear View All ETK interfaces are supported up to the fast 100 MBit transfer in block mode in which you can work with up to 16 acquisition rates. Depending on the number of rates used, a large number of variables can be integrated in the extended address space, which means very complex tasks can be processed. A fast data acquisition controller and the 16 MB data memory, which is managed dynamically, ensure the real-time capable support of these tasks. The CAN interface supports the protocols CCP and Keyword-on-CAN in addition to CAN Monitoring. 6 Introduction

7 The ES591 ETK and CAN Module, together with the INCA software (INCA 4 line: version V4.0.5 and higher, INCA 5 line: V5.1 and higher) is a powerful, versatile solution for ECU calibration. It can be combined with modules of the ES6xx range and with SMB modules and devices of the ES1000 range. The ES591 is also already prepared for integration into the fast Ethernet topology which is available with the ES600. All cable connections of the ES591 are suitable for use in vehicles. The power supply in the range of 6 32 V and the temperature range of C at which it works are perfectly suited for use in the vehicle. 1.1 System Requirements This section tells you which hardware and software are needed to operate your ES591. note Hardware The ES591 requires a power supply of 6 to 32 V DC. For complete technical data of the ES591, refer to Section "Technical Data" on page 15. The connection to the host PC requires a free Ethernet interface with an RJ-45 socket Software Carefully check the software version numbers and cable names. Wrong software versions and cables could impair the proper functioning of your ES591 or damage the ES591 and the connected devices. The ES591 is used in conjunction with the INCA software version V4.0.5 and higher (INCA 4 line) or V5.1 and higher (INCA 5 line). Running the ES591 with earlier INCA versions is not possible. For information on the configuration of the ES591, refer to the INCA Online Help Calibration System Adaptations have to be made to both the ASAM-2MC file and the ECU program used to use the fast ETK interfaces (block mode with 8/100 MBit). For more detailed information and a specification of the DAMC4 interface, please do not hesitate to contact ETAS. Introduction 7

8 1.2 About This Manual Structure This manual describes the ES591 ETK and CAN Module and its use as a calibration device. The "Operation" chapter contains a description of the ES591 module, a description of the control and measuring interfaces as well as instructions on how to use it. The "Technical Data" chapter contains a description of the corresponding pin assignment and the technical data of the ES591. The "Cables and Accessories" chapter and the "Ordering Information" chapter contain an overview of the accessories and cables available for the ES591. The final Chapter ETAS Contacts gives you information on ETAS international sales and service locations Typographic Conventions The following typographic conventions are used in this manual: boldface is used in the text to indicate what is written on the device; very important points are shown in italics. 1.3 Further Information If you need a description of the ETK interface, please contact ETAS. Information on configuring your ES591 with INCA can be found in INCA Online Help. Using the ES591 with devices of the ES6xx series is described in the ES600 Module User s Guide. The information given there applies to the ES591, too. 8 Introduction

9 2 Operation Congratulations! You are the proud owner of an ES591 ETK and CAN Module. We hope you will enjoy working with this device. This chapter tells you all about getting started with your ES591 module. Make sure your device was delivered with all its component parts before you start using it. 2.1 Delivery Scope The following belong to the delivery scope of the ES591 ETK and CAN Module: the ES591 unit an onboard power supply cable CBP 120-2, 2 m long an Ethernet cable CBE 100-3, 3 m long User s Guides in both German and English If necessary, you can order further connection cables for the connection to the ECU as well as various extension cables from ETAS. For more details, please refer to the section "Accessories" on page 25 of this manual or consult the ETAS Product Catalog. 2.2 Description of the Device The cable connections for the ECU interface of the ES591 are on the front of the device. In addition to the ETK interface, there are also two CAN interfaces. The LEDs indicating power supply, data transfer and error operation are also on the front of the device. ETK CAN1 CAN2 ER TX ON ES Fig. 2-1 The Front of the ES591 Operation 9

10 The interfaces for the power supply, the serial measuring bus and the host PC are on the back of the device. Between these interfaces there is the switch for the power supply (ON/AUTO switch). SERIAL 6-32V ON AUTO HOST Fig LEDs The Back of the ES591 The green LED (ON) lights up when the device is switched on. It flashes when the device s automatic activation/deactivation is activated and the device is in wait mode (switch in AUTO position and PC not available). The yellow LED (TX) indicates that data is being transferred to the PC. In case of an error, the red LED (ER) lights up permanently. This can happen, for example, when a firmware update of the device failed. Switch off the device, switch it on again, and repeat the firmare update. If the error display ER still lights up, send the device back to ETAS Customer Service to be checked immediately Interfaces This chapter tells you about which procedures and protocols the individual interfaces of the ES591 module support and where adaptations are necessary (if applicable) to use these interfaces. ETK The ETK interface of the ES591 supports ECU calibration via the emulator test probe (ETK). The type of ETK connected is detected automatically. The ES591 not only supports the standard mode with single transfer for calibration with the ETK, which was already implemented in its predecessor the MAC2, but also data transfer in block mode which represents a performance boost in comparison to single mode. The ES591 module usually works in block mode; single mode is still supported for compatibility reasons. This change to block mode means a considerable increase in performance in the entire calibration system for which no adaptations to the software are necessary. 10 Operation

11 You only have to adapt your ECU software and the ASAM-2MC description file if you want to work with a larger number of variables in the current rate or with more rates. If you want to work at rates of 100 MBit/sec., further changes have to be made to the ASAM-2MC description file. Details on the individual changes that have to be made can be found in the description of the ETK interface which you can receive from ETAS on request. The following table shows the performance characteristics of the individual operating modes for the ETK interface. Operating Mode Transfer MBit/sec. Rates Variables Standard mode Individ /45/45 Block 8, /45/45 Compatibility mode Block 8, /100/100 Block 8, Configurable Extended mode Block Configurable CAN In addition to CAN Monitoring, the CAN interfaces of the ES591 support calibration via the CAN Calibration Protocol (CCP) and conversion from KWP2000 to CAN via Keyword-on-CAN. SMB The serial interface of the ES591 can be used to connect one or several measuring devices via a serial measuring bus. Host The connection to the host PC is established at the host interface. The connection can take place directly via the Ethernet board or with an ES600 when using several Ethernet devices. 2.3 Assembly The ES591 module has a robust metal housing with non-skid plastic feet. The device can easily be screwed to a rack to position it in the vehicle or in the lab. The threads you use for fixing the ES591 are already available within the device and can easily be made accessible by removing the feet. Operation 11

12 To fix the ES591 housing: Remove the plastic feet from the top and bottom of the device. To do this, first of all lift the foot from either the top or the bottom of the device and then carefully remove it from the housing. note You will then see a thread where the plastic foot was. The threads for positioning the device are on both the top and bottom of the housing. You can now screw the device to your rack. Use M3 screws for this purpose as their threads only protrude by a max. 3 mm into the housing of the ES591. Please make sure that the screws used do not protrude into the ES591 housing more than 3 mm. Otherwise they could damage the electronics inside the device. 12 Operation

13 2.4 Cabling and Operation The order in which you attach the cables to the interfaces of the ES591 is irrelevant. The interface cable for the host PC and the power supply cable for the ES591 are part of the standard delivery scope. You can order other cables in various lengths from ETAS. note Carefully check the software version numbers and cable names. Wrong software versions and cables could impair the proper functioning of your ES591 or damage the ES591 and the connected devices. The maximum cable length for the individual interfaces are specified in the following table: Interface Maximum Cable Length ETK 20 m CAN 4 m at 1 MBit/s. The transfer rate decreases the longer the cable is V 2 m trouble-free operation guaranteed at UBatt 6 V. SERIAL 8m HOST 20 m To start up the ES591: Connect the ECUs used with the relevant interfaces on the front of the device. SMB measuring devices can be connected with the SERIAL interface on the back of the device. Measuring devices at the serial measuring bus have to have a separate power supply as they are not supplied by the ES591. Use the CBE cable supplied for connecting the host PC and the ES591. Plug it into the Host interface on the back of the device and the relevant output of your Ethernet board at the PC. Use the CBP cable supplied for the power supply. Plug it into the 6-32 V interface on the back of your device and the continuous plus in the vehicle. Operation 13

14 Use the switch on the back to toggle between continuous operation (ON) and automatic activation/deactivation of the ES591 (AUTO). Automatic activation/deactivation of the device depends on the host PC. If a PC is connected and switched on, the ES591 is automatically switched on. Otherwise, the device remains in wait mode. The LED ON on the front of the device lights up when the device is switched on; it flashes when the device is in wait mode. 14 Operation

1 ETK Interface Pin Signal Pin Signal 1 Tx + 3 Rx + 2 Tx -

15 3 Technical Data 3.1 Pin Assignment ETK Interface Pin Signal Pin Signal 1 Tx + 3 Rx + 2 Tx - 4 Rx CAN Interface Pin Signal Pin Signal 1 res. 5 res. 2 CAN low 6 CAN GND 3 CAN GND 7 CAN high 4 res. 8 res. Technical Data 15

3.1.3 SMB Interface Pin Signal Pin Signal 1 res. 6 n.c. 2 RxD 7 n.c. 3 TxD 8 n.c. 4 res. 9 n.c. 5 GND 3.1.4 Host Interface Pin Signal Pin Signal 1 res.

16 3.1.3 SMB Interface Pin Signal Pin Signal 1 res. 6 n.c. 2 RxD 7 n.c. 3 TxD 8 n.c. 4 res. 9 n.c. 5 GND Host Interface Pin Signal Pin Signal 1 res. 5 Tx - 2 res. 6 Rx - 3 res. 7 res. 4 Rx + 8 Tx General Data Ambient Temperature Item Value Temperature range C 16 Technical Data

17 3.2.2 Mechanical Data Item Dimensions (H/W/D) Weight Protection class Value 36/126/160 mm 550 g IP42 rated 3.3 Electrical Data note All calibration interfaces (ETK, CAN) and the PC interface are DC-decoupled Power Supply Item Characteristics Value Operating voltage rev.-volt. protected 6 32 V Current consumption Continuous operation 430 ma at 12 V Wait mode 3 ma at 12 V PC Interface Characteristics Value Connection 10/100 MBit/s; Base-T Ethernet Protocol TCP/IP IP address Subnet mask Technical Data 17

18 3.3.3 ETK Interface Characteristics Transfer rate (single mode) Transfer rate (block mode) Value 8 MBit/s 8 MBit/s, 100 MBit/s CAN Interface Characteristics Transfer rate (max.) Format Mode Value 1 MBaud V2.0a, V2.0b ISO high-speed or fault-tolerant SMB Interface Characteristics Transfer rate (max.) Mode Value 38.4 kbaud SMB 3.4 Fulfilled Standards and Norms EN EN EN EN EN DIN EN B EN EN Technical Data

19 4 Cables and Accessories note Only use ETAS cables at the interfaces of the ES591.The maximum admissible cable lengths must be adhered to. 4.1 Ethernet Cable Connecting Cable to the PC Side A Side B Fig. 4-1 CBE100-x Cable Product Length Order Number CBE m F 00K CBE m F 00K CBE m F 00K Cables and Accessories 19

20 4.1.2 Connecting Cable to the ES600.1 Straight Cable Side A Side B Fig. 4-2 CBE130-x Cable Product Length Order Number CBE130-0m4 0.4 m F 00K CBE m F 00K CBE m F 00K CBE m F 00K Angled Cable Side A Side B Fig. 4-3 CBE140-0m45 Cable Product Length Order Number CBE140-0m m F 00K Cables and Accessories

21 4.2 ETK Interface Cable Side A Side B Fig. 4-4 CBM150-x Cable Product Length Order Number CBM m F 00K CBM m F 00K CBM m F 00K CBM m F 00K CBM m F 00K CAN Interface Cable Cable K106 Side A Side B K106 F 00K CA N Side C Fig. 4-5 K106 Cable Product Length Order Number K106 2 m F 00K Cables and Accessories 21

22 4.3.2 Cable K107 Side A Side B Side C Fig. 4-6 K107 Cable Product Length Order Number K107 2 m F 00K Cable CBAC150-2m5 Side A Side B Fig. 4-7 CBAC150-2m5 Cable Product Length Order Number CBAC150-2m5 2.5 m F 00K Cables and Accessories

23 4.4 SMB Interface Cable Side A Side B Fig. 4-8 K38 Cable Product Length Order Number K38 2 m F 00K Y 261 A Power Supply Cord Side A Side B Side C Fig. 4-9 CBP120-2 Cable Product Length Order Number CBP m F 00K Cables and Accessories 23

24 24 Cables and Accessories

25 5 Ordering Information 5.1 ES591.1 Order Name Short Name Order Number ES591 Module, Cable CBE100-3, Cable CBP120-2, User s Guide (German and English) ES591.1 F 00K Accessories The following table contains a list of cables and adapters which are available for the ES591 Module. Cable Length Short Name Order Number PC interface 20 m CBE F 00K m CBE100-8 F 00K m CBE100-3 F 00K ETK interface, 100 MBit 20 m CBM F 00K m CBM F 00K m CBM F 00K m CBM150-5 F 00K m CBM150-3 F 00K CAN adapter Sub-D 2 m K106 F 00K CAN adapter Lemo 0S 2 m K107 F 00K CAN adapter CARB 2.5 m CBAC150-2m5 F 00K SMB interface 2 m K38 Y 261 A Power supply 2 m CBP120-2 F 00K Ordering Information 25

26 26 Ordering Information

27 6 ETAS Contact Addresses ETAS HQ ETAS GmbH Borsigstr. 14 Phone: +49 (711) Stuttgart Fax: +49 (711) Germany sales@etas.de WWW: France ETAS SAS 1, place des Etats-Unis Phone: +33 (1) SILIC 310 Fax: +33 (1) Rungis Cedex sales@etas.fr France WWW: Great Britain ETAS Engineering Tools Application and Services Ltd. Studio 3, Waterside Court Phone: +44 (0) rd Avenue, Centrum 100 Fax: +44 (0) Burton-upon-Trent sales@etas-uk.net Staffordshire DE14 2WQ WWW: UK Japan ETAS K.K. Queen's Tower C-17F Phone: +81 (45) , Minatomirai, Nishi-ku, Fax: +81 (45) Yokohama sales@etas.co.jp Japan WWW: ETAS Contact Addresses 27

28 Korea ETAS Korea Co. Ltd. 3F, Samseung Bldg. Phone: +82 (2) , Yangjae-dong Fax: +82 (2) Seocho-gu Seoul Republic of Korea North America ETAS Inc Miller Road Phone: +1 (888) ETAS INC Ann Arbor, MI Fax: +1 (734) USA WWW: South America Unit Com. E Servicos P/ Industria Automotiva Ltda. c/o Sergio Augusto Alves Phone: +55 (19) Rua Adolfo Maraccini, Fax: +55 (19) Campinas - SP unit@mpc.com.br Brazil 28 ETAS Contact Addresses

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30 E bäéåíêáå~ä=a~í~ NT ER Éêêçê=çéÉê~íáçå=EibaF NM Éêêçê=çéÉê~íáçå Çáëéä~ó NM ìéç~íé=ñáêãï~êé NM bprvn U bpsññ=ëéêáéë U bíüéêåéí=íçéçäçöó U bqh=fåíéêñ~åé NU bqh=áåíéêñ~åé T lééê~íáåö=ãççéë NM éáå=~ëëáöåãéåí NM ëééåáñáå~íáçå U F cáñáåö=íüé=çéîáåé NO G déåéê~ä=a~í~ NS H eçëí éáå=~ëëáöåãéåí NS I fåíéêñ~åéë `^k NN bqh NM çîéêîáéï R ëéé `~ÄäÉ=ÅçååÉÅíáçåë pj_ NN L ibaë NM M j~åì~ä ëíêìåíìêé U O ON éçïéê=ëìééäó=eibaf NM ON/AUTO pïáíåü NM lééê~íáçå NP P m`=fåíéêñ~åé NT m`=áåíéêñ~åé T máå=^ëëáöåãéåí NR máå=~ëëáöåãéåí `^k NR bqh NN, NR Üçëí NS pj_ NS mçïéê=pìééäó NT éçïéê=ëìééäó NM mçïéê=ëïáíåü NM mêçíçåçäë ``m NN héóïçêçjçåj`^k NN htmommm NN R oéèìáêéãéåíë Å~äáÄê~íáçå=ëçÑíï~êÉ T bqh=áåíéêñ~åé T m`=áåíéêñ~åé T S pj_=fåíéêñ~åé NU pj_=áåíéêñ~åé éáå=~ëëáöåãéåí NS pí~åç~êçë=~åç=åçêãë NU póëíéã=é~åéä NM póëíéã=êéèìáêéãéåíë ëéé oéèìáêéãéåíë T qéåüåáå~ä=a~í~ NR TX Ç~í~=íê~åëÑÉê=EibaF NM W t~áí=ãççé ëéé ^Åíáî~íáçåLÇÉ~Åíáî~íáçå 30

ES585.1 K-Line Interface Compact. User's Guide

ES585.1 K-Line Interface Compact User's Guide Copyright The data in this document may not be altered or amended without special notification from ETAS GmbH. ETAS GmbH undertakes no further obligation in