ES512.1 FlexRay Network Module. User s Guide

Transcription

1 ES512.1 FlexRay Network Module User s Guide

2 Copyright The data in this document may not be altered or amended without special notification from ETAS GmbH. ETAS GmbH undertakes no further obligation in relation to this document. The software described in it can only be used if the customer is in possession of a general license agreement or single license. Using and copying is only allowed in concurrence with the specifications stipulated in the contract. Under no circumstances may any part of this document be copied, reproduced, transmitted, stored in a retrieval system or translated into another language without the express written permission of ETAS GmbH. Copyright 2009 ETAS GmbH, Stuttgart The names and designations used in this document are trademarks or brands belonging to the respective owners. TTN F 00K R1.0.1 EN 2

3 Contents 1 General Information Basic Safety Instructions Product Liability Disclaimer (ETAS Disclaimer) Correct Use Labeling of Safety Instructions Demands made re the Technical State of the Product Taking the Product Back and Recycling About This Manual Structure Using this Manual Package Contents Hardware Description Modules of the ES51x Line ES512.1 Features Housing Serial Number Ports Front Panel Back Panel Contents 3

4 2.6 LEDs Overview LED Display Functional Description Block Diagram Power Supply (6-32V DC) Ethernet Switch HOST Port ETH1, ETH2, ETH3 Port Power-Saving Feature FlexRay Interface ("FLEXRAY A", "FLEXRAY B") Feature Bus Termination Resistor Module Network Time Synchronization Firmware Update Getting Started Applications ES512.1 with XETK, ES590 and ES400 Modules ES510.1 with ES511 and ES512 Measure Modules Wiring HOST Port V Port ETH1, ETH2, ETH3 Port Configuring the ES Web Interface Launching the ES512.1 Web Interface Configuring the Auto / On Switch Function Technical Data General Data Fulfilled Standards and Norms Environmental Conditions Mechanical Data System Requirements Hardware Ethernet Interface of the PC Supported Applications and Software Requirements Electrical Data Contents

5 5.3.1 Interface HOST Power Supply Ethernet Interfaces FlexRay Interfaces ("FLEXRAY A" and "FLEXRAY B") Pin Assignment Interface 6-32V Interface HOST Interface ETH Interface ETH Interface ETH Interface FLEXRAY A Interface FLEXRAY B Cable and Accessories Power Supply Cable Ethernet Cable CBE500-3 Cable CBE530-x Cable CAN-/ LIN-/ FlexRay Cable FlexRay Interface Terminating Resistor Ordering Informationen ES Accessoires Power Supply Cables Ethernet Cables CAN-/ LIN-/ FlexRay Cable FlexRay Termination Resistor Appendix: Troubleshooting Problems Error LEDs Troubleshooting ES512.1 Problems Problems and Solutions Network Adapter cannot be selected via Network Manager Search for Ethernet Hardware fails Personal Firewall blocks Communication ETAS Contact Addresses List of Figures Index Contents 5

6 6 Contents

7 1 General Information The introductory chapter provides you with information on the basic safety instructions, returning the product and recycling, how to use this manual, the delivery scope and other details. 1.1 Basic Safety Instructions Please adhere to the following safety instructions to avoid injury to yourself and others as well as damage to the device Product Liability Disclaimer (ETAS Disclaimer) WARNING! The use and application of this product can be dangerous. It is critical that you carefully read and follow the instructions and warnings below and in the associated user manuals. This ETAS product enables a user to influence or control the electronic systems in a vehicle or in a testbench. THE PRODUCT IS SPECIFICALLY DESIGNED FOR THE EXCLUSIVE USE BY PERSONNEL WHO HAVE SPECIAL EXPERIENCE AND TRAINING. Improper use or unskilled application of this ETAS product may alter the vehicle performance or system performance in a manner that results in death, serious personal injury or property damage. Do not use this ETAS product if you do not have the proper experience and training. Also, if a product issue develops, ETAS will prepare a Known Issue Report (KIR) and post it on the internet. The report includes information regarding the technical impact and status of the solution. Therefore you must check the KIR applicable to this ETAS product version and follow the relevant instructions prior to operation of the product. The Known Issue Report (KIR) can be found here: Any data acquired through the use of this ETAS product must be verified for reliability, quality and accuracy prior to use or distribution. This applies both to calibration data and to measurements that are used as a basis for calibration work. General Information 7

8 When using this ETAS product with vehicle systems that influence vehicle behavior and can affect the safe operation of the vehicle, you must ensure that the vehicle can be transitioned to a safe condition if a malfunction or hazardous incident should occur. When using this ETAS product with test-bench systems that influence system behavior and can affect the safe operation of the system, you must ensure that the test-bench can be transitioned to a safe condition if a malfunction or hazardous incident should occur. All legal requirements, including regulations and statutes regarding motor vehicles and test-benches, must be strictly followed when using this product. It is recommended that in-vehicle use of the ETAS product be conducted on enclosed test tracks. Use of this ETAS product on a public road should not occur unless the specific calibration and settings have been preciously tested and verified as safe. IF YOU FAIL TO FOLLOW THESE INSTRUCTIONS, THERE MIGHT BE A RISK OF DEATH, SERIOUS INJURY OR PROPERTY DAMAGE. THE ETAS GROUP OF COMPANIES AND THEIR REPRESENTATIVES, AGENTS AND AFFILIATED COMPANIES DENY ANY LIABILITY FOR THE FUNCTIONAL IMPAIRMENT OF ETAS PRODUCTS IN TERMS OF FITNESS, PERFORMANCE AND SAFETY IF NON-ETAS SOFTWARE OR MODEL COMPONENTS ARE USED WITH ETAS PRODUCTS OR DEPLOYED TO ACCESS ETAS PRODUCTS. ETAS PROVIDES NO WARRANTY OF MERCHANTABILITY OR FITNESS OF THE ETAS PRODUCTS IF NON-ETAS SOFTWARE OR MODEL COMPONENTS ARE USED WITH ETAS PRODUCTS OR DEPLOYED TO ACCESS ETAS PRODUCTS. THE ETAS GROUP OF COMPANIES AND THEIR REPRESENTATIVES, AGENTS AND AFFILIATED COMPANIES SHALL NOT BE LIABLE FOR ANY DAMAGE OR INJURY CAUSED BY IMPROPER USE OF THIS PRODUCT. ETAS PROVIDES TRAIN- ING REGARDING THE PROPER USE OF THIS PRODUCT. If you cannot agree with these limitations, you may return this product free of charge within a (1) month after receipt. You will immediately be refunded the full purchase price. A return is not possible in case of developments, modifications or services ordered by customer. 8 General Information

9 1.1.2 Correct Use ETAS GmbH cannot be made liable for damage which is caused by incorrect use and not adhering to the safety instructions Labeling of Safety Instructions The safety instructions contained in this manual are shown with the standard danger symbol shown below: The following safety instructions are used. They provide extremely important information. Please read this information carefully. WARNING! Indicates a possible medium-risk danger which could lead to serious or even fatal injuries if not avoided. CAUTION! Indicates a low-risk danger which could result in minor or less serious injury or damage if not avoided Demands made re the Technical State of the Product The following requirements are made to ensure safe operation of the module: Ensure you observe the notes on environmental conditions (see section on page 33). Ensure you adhere to the port and setting values (see section on page 35 and section on page 35). CAUTION! The module can be damaged or destroyed! Do not open or change the module! Work on the module must only be carried out by specialist, qualified personnel. General Information 9

10 1.2 Taking the Product Back and Recycling The European Union has passed a directive called Waste Electrical and Electronic Equipment, or WEEE for short, to ensure that systems are setup throughout the EU for the collection, treating and recycling of electronic waste. This ensures that the devices are recycled in a resource-saving way representing no danger to health or the environment. Fig. 1-1 WEEE Symbol The WEEE symbol (see Fig. 1-1 on page 10) on the product or its packaging shows that the product must not be disposed of as residual garbage. The user is obliged to collect the old devices separately and return them to the WEEE take-back system for recycling. The WEEE directive concerns all ETAS devices but not external cables or batteries. For more information on the ETAS GmbH Recycling Program, contact the ETAS sales and service locations (see chapter 9 on page 59). 10 General Information

11 1.3 About This Manual Structure This manual describes the startup and technical data of the ES512.1 module. This manual consists of eight chapters and an index. Chapter 1: Introduction The Introduction (this chapter) provides you with information on the basic safety instructions, returning the product and recycling, how to use this manual, the delivery scope and other details. Chapter 2: Hardware Description The Hardware Description chapter provides you with an overview of the ES512.1 with information on the housing, serial number, ports and LEDs. Chapter 3: Functional Description The Functional Description chapter describes the block diagram, power supply, Ethernet switch, module network, time synchronization and the firmware update. Chapter 4: Getting Started The Getting Started chapter includes application examples and notes on the wiring of the ES Chapter 5: Technical Data The Technical Data chapter contains a summary of all technical data and the pin assignments of the ES512.1 module. Chapter 6: Cables and Accessories The Cables and Accessories chapter contains an overview of the available cables and accessories. Chapter 7: Ordering Information The Ordering Information chapter contains the ordering information on the available cables and accessories. Chapter 8: Appendix A: "Troubleshooting Problems" This chapter gives some information of what you can do when problems arise with the ES512.1 and problems that are not specific to an individual software or hardware product. The final chapter, ETAS Contacts, gives you information on ETAS international sales and service locations. General Information 11

12 1.3.2 Using this Manual Representation of Information All activities to be executed by the user are presented in what is referred to as a Use-Case format. I.e. the aim is defined in brief as a title and the relevant steps necessary to achieve this aim are then listed. The information is displayed as follows: Target definition: Any introductory information... Step 1 Possibly an explanation of step 1... Step 2 Possibly an explanation of step 2... Step 3 Possibly an explanation of step 3... Any concluding remarks... Typographic Conventions The following typographic conventions are used: Select File Open. Click OK. Press <ENTER>. The Open File dialog box appears. Bold Italics Menu functions are shown in boldface/ blue. Buttons are shown in boldface. Keyboard commands are shown in angled brackets in block capitals. Names of program windows, dialog boxes, fields etc. are shown in quotation marks. Device labels Crucial text Important notes for the user are shown as follows: Note Important note for the user. 12 General Information

13 1.4 Package Contents Before using your ES512.1, check that the unit has been delivered with all required parts and cables (see chapter 7.1 on page 47). Additional cables and adapters can be ordered separately from ETAS. A list of available accessories and ordering information can be found in the chapter 7.2 on page 47 of this manual or in the ETAS product catalog. General Information 13

14 14 General Information

15 2 Hardware Description This chapter provides you with an overview of the ES512.1 with information on the housing, serial number, ports and LEDs. 2.1 Modules of the ES51x Line The ES51x line is a range of powerful measurement and interface modules. All modules and the relevant cables are intended for use in the lab, on the test bench and in the passenger cell of vehicles. The ES512.1 module has an upstream Ethernet interface that guarantees data exchange with the host PC. The ES51x modules have three downstream Ethernet interfaces that can be connected with ES51x, ES600, measurement and interface modules. Fig. 2-1 ES512.1 View of the Device Individual measurement, calibration and rapid prototyping modules are easy to combine with ES51x line modules. ECUs that have an XETK, or ECUs that have their own Ethernet interface can be connected directly with an ES51x module and communicate with INCA via Ethernet. If necessary, systems can be cascaded using ES51x nodes. The Ethernet switch guarantees the time-synchronous sampling of all measurement channels even in sizeable module networks. 2.2 ES512.1 Features Overview of the major features of the ES512.1: Hardware Description 15

16 Ethernet switch with a 10/100 MBit/s data rate: One host port (upstream) Three ports for compatible modules (downstream) Can be cascaded up to 15 modules Status display for every port Automatic standby function Precise synchronization of all connected modules and their measurement channels One FlexRay node with two FlexRay channels which can be used redundantly: Use of the BOSCH E-Ray IP Module as a FlexRay Communication Controller, compatible with the FlexRay Protocol Specification V2.1 Support of future FlexRay versions with firmware update The FlexRay node is configured in the calibration software, e.g. in INCA by importing a FIBEX file 2 LEDs for displaying the state of the FlexRay controller Additional features of the module: Module suitable for use in automotive applications; suitable for use in the development environment and in the vehicle on test drives. Channels galvanically isolated from each other, from the device ground and from the supply voltage Not sensitive to environmental conditions (temperature, EMC) Wide supply voltage range High mechanical stability and durability Part of the ETAS Tool Suite For the complete technical data of the ES512.1, refer to the chapter "Technical Data" on page Hardware Description

17 2.3 Housing.Housing with ports on the front and rear of the device is used for the ES The sturdy metal housing has nonskid plastic feet and is intended for use in the lab, on the test bench and in the passenger cell of vehicles. 2.4 Serial Number 2.5 Ports The module s serial number can be found on the front panel of the device Front Panel The ES512.1 has an Ethernet port (upstream) to the host PC or to superordinate ES51x modules, three Ethernet ports (downstream) for further ES510.1 and/or measurement and interface modules and a power supply port. RJ-45- compatible Neutrik ports are used at the Ethernet ports. The following ports are on the front of the ES512.1: 6-32V (operating voltage) HOST (Ethernet, SYNC-IN) ETH1 (Ethernet, SYNC-OUT) ETH2 (Ethernet, SYNC-OUT) ETH3 (Ethernet, SYNC-OUT) Fig. 2-2 Ports and LEDs Hardware Description 17

18 2.5.2 Back Panel The following ports are on the back of the ES512.1: FLEXRAY A (1 x FlexRay, channel A) FLEXRAY B (1 x FlexRay, channel B) Fig LEDs Ports and LEDs Overview The ES512.1 has eight LEDs, which indicate the operational, error and synchronization state of the module, as well as with LEDs which display the functional state of the assigned Ethernet interface. LED ON/ER SYNC TX TX FlexRay A FlexRay B Display Operational state and possible error states of the module Synchronization state of the module Function of the HOST interface Function of the assigned ETHx interface (one LED each for ETH1, ETH2, ETH3) Functional state of FlexRay channel A and FlexRay node Functional state of FlexRay channel B and FlexRay node 18 Hardware Description

19 2.6.2 LED Display What the ON/ER LED Indicates The module is assigned an ON/ER LED (see Fig. 2-2 on page 17). LED Display Operational State ON/ER Red Module is currently booting or booting was unsuccessful. Red, flashing, 500 ms on/ 500 ms off Firmware update in progress Green, flashing, 100 ms on/ 900 ms off Green Off What the SYNC LED Indicates The module is assigned a SYNC LED (see Fig. 2-2 on page 17). The LED indicates the synchronization function of the module (master or slave) and the synchronization state. What the TX LED Indicates Operational state: Standby Operational state: On No power supply LED Display Operational State SYNC Blue, flashing, fully bright The module is a synchronization master; the module is not synchronized externally Blue, flashing lsemi and fully bright alternately The module is a synchronization slave; the module is synchronized externally at the HOST port Each Ethernet port is assigned a TX LED (see Fig. 2-2 on page 17). LED Display Operational State TX Yellow Ethernet connection is activated Yellow, flashing Ethernet data transfer Off No Ethernet signal Hardware Description 19

20 What the FLEXRAY LED Indicates Each FlexRay port is assigned a FLEXRAY LED (see Fig. 2-3 on page 18) which displays the functional state of the FlexRay node. When the ES512.1 is powered on, the following functional states are displayed: LED FLEXRAY A LED FLEXRAY B Functional State Off Off FlexRay node inactive (FlexRay controller not configured) Yellow, flashing Off FlexRay channel A active, waiting for synchroniziation Yellow Off FlexRay channel A active, synchronized, ready to exchange data Off Yellow, flashing FlexRay channel B active, waiting for synchroniziation Off Yellow FlexRay channel B active, synchronized, ready to exchange data Yellow, flashing Yellow, flashing FlexRay node active (channel A and channel B), waiting for synchroniziation Yellow Yellow FlexRay node active (channel A and channel B), synchronized, ready to exchange data 20 Hardware Description

21 3 Functional Description This chapter describes the block diagram, power supply, Ethernet switch, module network, time synchronization and the firmware update. 3.1 Block Diagram 6-32V Power Supply 6-32V Time Synchronization Unit Microcontroller DDR2 RAM Flash Ethernet Traffic Detection Sync IN Sync OUT Ethernet Switch HOST Ethernet Interface 10Base-T 100Base-TX Ethernet Phy Flexray Transceiver ETH 1 ETH 2 Ethernet Interface 10Base-T 100Base-TX Ethernet Interface 10Base-T 100Base-TX Ethernet Phy Ethernet Phy Switch Unit FPGA (Flexray Controller) Flexray Transceiver FLEXRAY A FLEXRAY B ETH 3 Ethernet Interface 10Base-T 100Base-TX Ethernet Phy Synch. RAM Fig. 3-1 Block Diagram 3.2 Power Supply (6-32V DC) The power supply interface (6-32V DC) is routed to a 3-pin connector (XLR socket) on the front of the device. An external power supply or the vehicle battery power the module. When the ES512.1 is connected to the operating voltage and there is an Ethernet connection at HOST, the module boots. If there is no Ethernet connection, the module changes to Standby. 3.3 Ethernet Switch The integrated Ethernet switch is used for the connection of the ES512.1 module and other measurement or interface modules to a user PC. Data from the connected modules of the ES51x line is acquired synchronously (ETAS device Functional Description 21

22 synchronization, see section 3.6 on page 24). The Ethernet switch can be cascaded with other network modules so that you can create larger blocks of measurement and interface modules. Note The ES512.1 cannot supply power to connected ES51x modules or modules of other lines. Every connected module must be wired separately to the power supply. The switch is equipped with Ethernet interfaces in accordance with the standard 10/100BaseT that can be operated with either 10 or 100 MBit/s, half or full duplex. The switchover takes place automatically. To fulfill the operation demands in the vehicle, the HOST, ETH1, ETH2 and ETH3 interfaces of the ES512.1 are each routed to an 8-pin port (Neutrik ports). Sturdy Ethernet cables with Neutrik connectors (see section 6.2 on page 44) can be connected to the interfaces of the ES510.1 Network Module. Note You can also use Ethernet patch cables (1:1, twisted pair, Cat5) in limited environmental conditions (e.g. in the lab). All switch interfaces are galvanically isolated from each other and from the power supply HOST Port The upstream Ethernet interface HOST combines the ES512.1 module with the user PC or a further module of the ES51x line. This interface allows the ETAS software tools access to the connected modules. Note ES600 network modules can only be connected to the ETH1, ETH2 and ETH3 interfaces at the ES512.1 module ETH1, ETH2, ETH3 Port The downstream Ethernet interfaces ETH1, ETH2 and ETH3 connect the ES512.1 module to other ES51x modules, measurement, calibration and rapid prototyping modules. A list of compatible modules can be found in section on page Functional Description

23 3.3.3 Power-Saving Feature Energy consumption must be as low as possible when used in the vehicle because the measuring equipment is powered by a battery. This is why all modules of the ES51x line at the HOST interface are equipped with a link signal detector for an automatic power-saving feature. The ES512.1 and ES51x modules connected to it automatically switch to Standby if no Ethernet link signals are received for a particular length of time or the host computer is powered off or disconnected. As soon as Ethernet link signals are received or the host computer is active once more, the system automatically switches to On. Note 3.4 FlexRay Interface ("FLEXRAY A", "FLEXRAY B") Feature The automatic powering-on of the ES512.1 via the Ethernet wake-up is only possible at the upstream port ( HOST ). Note The Ethernet adapter of the connected PC has to be configured accordingly for it to be able to send link pulses. The ES512.1 has one FlexRay interface with two channels. One each of the FlexRay channels is routed to the two 9-pin "FLEXRAY A" and "FLEXRAY B" connectors (DSUB socket) on the back panel. "FLEXRAY A" and "FLEXRAY B" are complete independent FlexRay channels with separated connections. The FlexRay interfaces produce a simple and direct connection between the ES512.1 and the FlexRay network. The interfaces are galvanically isolated from each other and from the other interfaces of the ES512.1 You can find a list of FlexRay applications supported by the ES512.1 in chapter on page Bus Termination Resistor The FlexRay specification makes it possible to create different bus topologies, such as a passive bus, passive star or active star. Functional Description 23

24 Each of the topologies requires the relevant bus termination. The FlexRay termination designated by the ETAS FlexRay specification is 100 Ohm. To support the creation in FlexRay networks, ETAS provides FlexRay cables with corresponding FlexRay terminations. The termination has to be connected to the cable or to the connector. 3.5 Module Network The ES512.1 module provides three downstream Ethernet interfaces for further modules. Large blocks of measurement and interfaces modules can be created as the modules can be cascaded. Note The ES51x modules do not power the modules connected via Ethernet. Every connected module must be wired separately to the power supply. ECUs that have an XETK or their own Ethernet interface can be connected directly with a ES512.1 module and communicate with the calibration software via XCP-on-Ethernet. 3.6 Time Synchronization The ES51x modules provide a global clock pulse to compare the measurement channels in a module network. Modules connected to the HOST interface (e.g. ES510.1) can synchronize the ES512.1 (SYNC-IN). If no synchronization signal is received at the HOST interface, the ES512.1 acts as master module for synchronization. The time synchronization unit of the ES51x master synchronizes the connected modules via the Ethernet lines. The synchronization signal is relayed to connected modules at the ETH1, ETH2 and ETH3 interfaces (SYNC-OUT). The ES51x slave modules adapt to the clock pulse specified by the master module. The periodic synchronization signal is superimposed onto the Ethernet signals without affecting data transfer. This excludes the possibility of a phase shift between the individual measure signals, even when measurements are taken from different modules. 24 Functional Description

25 The data of all connected modules of the ES4xx, ES51x and ES6xx lines is acquired synchronously (ETAS device synchronization). Note Using Ethernet patch cables (1:1, twisted pair, Cat5) instead of sturdy Ethernet cables with Neutrik connectors does not negatively affect time synchronization. 3.7 Firmware Update The firmware of the ES512.1 can be updated by the user so that future versions of the module can also be implemented. The firmware is updated on the connected PC using service software. Note Neither the power supply nor the Ethernet connection can be interrupted during a firmware update! Functional Description 25

26 26 Functional Description

27 4 Getting Started The Getting Started chapter includes application examples and notes on the wiring of the ES Applications ES512.1 with XETK, ES590 and ES400 Modules For applications, the ES512.1 has direct access to XETK ECUs and to ECUs and vehicle buses via the interfaces of the connected measure modules. Application ES510 ES V DC V DC 2 3 Ethernet Ethernet ES400 ES590/ ES591 5 XCP on Ethernet ETK ETK Interface CAN Interface XCP on Ethernet XETK ECU ECU Fig. 4-1 ES512.1 with XETK, ES590 and ES400 Modules CAN Cable in Fig. 4-1 Function Short Name 1 Power supply cable CBP PC connecting cable CBE Ethernet connecting cable CBE530-x 4 PC connecting cable CBE200-x 5 ECU Adapter cable CBAM230 / CBAM240 6 PC connecting cable CBE100-x 7 PC connecting and power supply cable ES4xx CBEP410-x Getting Started 27

28 4.1.2 ES510.1 with ES511 and ES512 Measure Modules The ES510.1 has access to ECUs and vehicle buses for applications via the connected measure modules. Application 3 Ethernet ES510 ES V DC ES V DC V DC 2 Ethernet 3 Ethernet ES590/ ES591 5 CAN Interface CAN Interface CAN Interface LIN Interface FlexRay Interface FlexRay Interface ECU XCP on Ethernet ETK ETK Interface ECU LIN Interface XETK ECU FlexRay Channel A Channel B ECU LIN CAN Fig. 4-2 ES510.1 with ES511 and ES512 Measure Modules Cable in Fig. 4-2 Function Short Name 1 Power supply cable CBP PC connecting cable CBE Ethernet connecting cable CBE530-x 4 PC connecting cable CBE200-x 5 ECU Adapter cable CBAM230 / CBAM240 6 PC connecting cable CBE100-x 7 PC connecting and power supply cable ES4xx CBEP410-x 28 Getting Started

29 4.2 Wiring The ports of the ES512.1 may be wired in any order. The connecting cable for the power supply is part of the delivery scope. The cables for connecting the modules with each other and for connecting the host PC must be ordered separately. For order information on other cables which can be supplied separately, refer to the chapter "Accessoires" on page 47. Note Be sure to check that the ports carry no voltage, before starting the cabling. Note Make sure you carefully check the names of the cables used. Using the wrong cables can keep your ES512.1 from functioning properly or damage the ES512.1 and any devices connected to it HOST Port To connect the ES512.1 module with the PC ( HOST port), you require the CBE500-3 cable or an Ethernet patch cable (see section 3.3 on page 21). To connect the ES512.1 with the PC V Port Connect the HOST port of the ES512.1 with the PC interface cable CBE500-2 or Connect the HOST port of the ES512.1 with an Ethernet patch cable. Connect the cable s RJ-45 connector with the free Ethernet interface of your PC. To connect the ES512.1 Network Module with the power supply, you require the CBP510-2 cable provided. To connect the ES512.1 with the power supply Connect the CBP510-2 power supply cable supplied with the 6-32V port of the ES Getting Started 29

30 4.2.3 ETH1, ETH2, ETH3 Port Connect the supply voltage pins of the cable with the required power supply. Note the color coding of the connectors. Note the current consumption of the ES512.1 and its supply voltage range. The admissible values are listed in section on page 35. To connect the ES512.1 module with other modules ( ETH1, ETH2 and ETH3 port), you require the CBE530-x cable or an Ethernet patch cable (see section 3.3 on page 21). Simple Module Network A simple module network consists of a single ES512.1 module with connected measure modules. ES51x measure modules are used in the following example. To connect an ES512.1 with ES51x measure modules Complex Module Network Connect the ETH1 port of the ES512.1 with the Ethernet cable CBE530-x or Connect the ETH1 port of the ES512.1 with an Ethernet patch cable. Connect the second cable connector with the HOST port of an ES51x measure module. Connect further modules in accordance with this principle with the ETH2 and ETH3 ports of the ES A complex module network consists of several cascaded ES51x line modules with connected measure modules. ES51x measure modules are used in the following example. 30 Getting Started

31 With larger module networks, it is a good idea to make a sketch of the planned module network. The following figure shows an example of a module network with three cascaded ES51x modules. HOST ES51x ES511 ES512 ES51x ES511 ES512 ES51x Fig. 4-3 Example of a Module Network To connect an ES51x module with other ES51x modules To cascade an ES51x module, connect the HOST port of the subordinate ES51x module with one of the ETH1 to ETH3 ports of the superordinate ES51x module. The superordinate ES51x module is nearer the host PC in the hierarchy. Connect further ES51x modules in accordance with this principle with the ETH2 and ETH3 ports of the ES51x module. Getting Started 31

32 4.3 Configuring the ES512.1 The ES512.1 is configured at the PC via a graphic user interface. A web browser application is used as an interface Web Interface The web interface of the ES512.1 consists of a home page, a page for customized configuration of the "HOST" interface for the "Auto / On Switch" function and other pages with information on the status of the ES Launching the ES512.1 Web Interface To launch the ES512.1 web interface: Configuring the Auto / On Switch Function To configure the Auto / On Switch function: Connect the ES512.1 to the PC. Start the HSP program on the PC. Click Hardware Search. Highlight the ES512.1 to be configured in the Hardware window. Right-click System Configuration. The default web browser launches the web interface for configuring the ES512.1 with the current IP address of the module in the address field. The home page of the ES512.1 web interface is displayed. Click Hardware Configuration. The page for configuring the Auto / On Switch function is displayed. Choose Auto and click Save config. The link signal detector is activated. or Choose On and click Save config. The "HOST" interface is activated if the module is energized. 32 Getting Started

33 5 Technical Data The Technical Data chapter contains a summary of all technical data and the pin assignments of the ES512.1 module. 5.1 General Data Fulfilled Standards and Norms The module adheres to the following standards and norms: Norm EN EN EN Test Electrical equipment for measurement, control and laboratory use - EMC requirements Immunity (industrial environments) Emission standard (industrial environments) The module is designed only for use in industrial environments in accordance with EN When using the module outside of industrial environments avoid possible radio disturbances by additional shielding measures! WARNING! Environmental Conditions This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures. Operating temperature range -30 C to +70 C -22 F to +158 F Storage temperature range (module without packaging) -30 C to +85 C -22 F to +185 F Technical Data 33

34 5.1.3 Mechanical Data Dimensions (H x W x D) 52 mm x 169 mm x 107 mm / 2.05 in x 6.65 in x 4.25 in Weight 520 g / 1.39 lb 5.2 System Requirements Hardware Operation of the ES512.1 requires a power supply voltage of 6 V to 32 V DC Ethernet Interface of the PC A PC with a free Ethernet interface (10/100 Mbit/s, Full Duplex) with an RJ-45 connection is required. Ethernet interfaces realized by an additional PCMCIA network card in the PC must have a 32-bit data bus (Card Bus). Note It is imperative you disable the function which automatically switches to power-saving mode on your PC network card when there is no data traffic on the Ethernet interface! The manufacturers of the network cards have different names for this function. Example: Link down Power saving Supported Applications and Software Requirements Software in the following versions is required to configure and control the ES512.1 and for data acquisition purposes: INCA INTECRIO ASCET-RP Support in Application Software Interfaccation Application Classifi- 1) ETH XCP on Ethernet MC V FlexRay XCP on FlexRay MC V FlexRay Monitoring MC V ) : MC: Measurement and Calibration 34 Technical Data

35 5.3 Electrical Data Interface HOST Connection Protocol 10/100Base-T Ethernet; Full Duplex PC Card, 32 bit Ethernet Switching (Layer 2), IEEE802.3 Note To ensure successful initialization of the network card of your PC, refer to chapter on page Power Supply Operating voltage Power consumption (operation) Power consumption (standby) 6 V bis 32 V DC Protected against polarity inversion and load dump Typ. 300 ma at 14.4 V Typ. 10 ma at 14.4 V Ethernet Interfaces Upstream connections 1 Downstream connections 3 Connection Base-T Ethernet; 10/100 MBit/s Protocol TCP/IP Resolution synchronization 1 μs Technical Data 35

36 Compatibility Upstream connection Downstream connection PC/ Laptop, ES510.1 Network Module, ES51x Measurement Modules ECUs with XETK, ECUs with Ethernet interface, ES510.1 Network Module, ES600 Network Module, ES400 Measurement Modules, ES51x Measurement Modules, ES590/ES591 Interface Modules 1), ES910.2 Rapid Prototyping Module 1), ES910.3 Rapid Prototyping Module, ES System, Third party Ethernet devices 1) : no adaptation to ETAS synchronization 36 Technical Data

37 5.3.4 FlexRay Interfaces ("FLEXRAY A" and "FLEXRAY B") Flexray Controller Communication Controller Bosch E-Ray IP-Module (FPGA-based) Number of nodes/channels 1 node with 2 channels FlexRay Specification V2.1 FlexRay Conformance Test According to ISO 9646 TX support Max. 118 buffers RX support FIFO, based on 10 buffers (min.) Payload Max. 254 bytes Hardware-based filtering Slot counter, cycle counter and channel Physical Layer Bus driver Philips TJA 1080 (per channel) Galvanic Isolation Galvanic isolation Both channels are galvanically isolated from each other and from other parts of the circuit Miscellaneous Functions LED Wake Up, Sleep Status display of FlexRay bus Technical Data 37

38 5.4 Pin Assignment Note All connectors are shown with a view of the interfaces of the ES Interface 6-32V Fig. 5-1 Interface 6-32V Pin Signal Meaning 1 - Reserved 2 UBATT+ Supply voltage, plus 3 Ground Ground 38 Technical Data

39 5.4.2 Interface HOST Pin Signal Meaning 1 ETH1_RX+ Received data, plus 2 ETH1_RX- Received data, minus 3 ETH1_TX+ Send data, plus 4 n.c. Reserved 5 n.c. Reserved 6 ETH1_TX- Send data, minus 7 n.c. Reserved 8 n.c. Reserved G ETH1_GND Ground, interface HOST Interface ETH1 Pin Signal Meaning 1 ETH2_TX+ Received data, plus 2 ETH2_TX- Received data, minus 3 ETH2_RX+ Send data, plus 4 n.c. Reserved 5 n.c. Reserved 6 ETH2_RX- Send data, minus 7 n.c. Reserved 8 n.c. Reserved G ETH2_GND Ground, interface ETH1 Technical Data 39

40 5.4.4 Interface ETH2 Pin Signal Meaning 1 ETH3_TX+ Received data, plus 2 ETH3_TX- Received data, minus 3 ETH3_RX+ Send data, plus 4 n.c. Reserved 5 n.c. Reserved 6 ETH3_RX- Send data, minus 7 n.c. Reserved 8 n.c. Reserved G ETH3_GND Ground, interface ETH Interface ETH3 Pin Signal Meaning 1 ETH4_TX+ Received data, plus 2 ETH4_TX- Received data, minus 3 ETH4_RX+ Send data, plus 4 n.c. Reserved 5 n.c. Reserved 6 ETH4_RX- Send data, minus 7 n.c. Reserved 8 n.c. Reserved G ETH4_GND Ground, interface ETH3 40 Technical Data

41 5.4.6 Interface FLEXRAY A Pin Signal Meaning 1 - Reserved 2 FLEXRAY A Bus Plus BM_FLX 3 FLEXRAY A GND_FLX Ground, interface FLEXRAY A 4 - Reserved 5 FLEXRAY A Cable shield Shield 6 - Reserved 7 FLEXRAY A Bus Minus BP_FLX 8 - Reserved 9 - Reserved Interface FLEXRAY B Pin Signal Meaning 1 - Reserved 2 FLEXRAY B Bus Plus BM_FLX 3 FLEXRAY B GND_FLX Ground, interface FLEXRAY B 4 - Reserved 5 FLEXRAY B Cable shield Shield 6 - Reserved 7 FLEXRAY B Bus Minus BP_FLX 8 - Reserved 9 - Reserved Technical Data 41

42 42 Technical Data

43 6 Cable and Accessories The "Cables and Accessories" chapter contains an overview of the available cables and accessories. 6.1 Power Supply Cable CBP510-2 F 00K Power Supply Cable 0000 Side A Side B Fig. 6-1 CBP510-2 Cable Side A Side B Pin Signal Plug Signal 1 n. c. Red UBATT 2 UBATT Black Ground 3 Ground Product Length Order Number CBP m F 00K Cable and Accessories 43

44 6.2 Ethernet Cable Note You can also use Ethernet patch cables (1:1, twisted pair, Cat5) in limited environmental conditions (e.g. in the lab) CBE500-3 Cable Fig. 6-2 CBE500-3 Cable Product Length Order Number CBE m F 00K CBE530-x Cable Fig. 6-3 CBE530-x Cable Product Length Order Number CBE500-0m45 0,45 m F 00K CBE m F 00K Cable and Accessories

45 6.3 CAN-/ LIN-/ FlexRay Cable FMH1 CBH500-2 F 00K CA N/ LIN/FLX 0000 Fig. 6-4 CBH500-2 Cable Product Length Order Number CBH m F 00K FlexRay Interface Terminating Resistor R0 / 1% Fig. 6-5 CBFX131-0 Terminating Resistor Product Length Order Number CBFX F 00K Cable and Accessories 45

46 46 Cable and Accessories

47 7 Ordering Informationen 7.1 ES512.1 Order Name Short Name Order Number ES512.1 FlexRay Network Module, including ES512.1 F 00K cable CBP Accessoires Power Supply Cables Order Name Short Name Order Number Power Supply Cable, Neutrik NC3FXX - Banana (3mc-2mc), 2 m CBP510-2 F 00K Ethernet Cables Order Name Short Name Order Number Ethernet PC Connection Cable, Neutrik CBE500-3 F 00K NE8MC1/RJ45 - RJ45 (9mc-9mc), 3 m Ethernet Cable, Neutrik NE8MC1/RJ45 - CBE530-0m45 F 00K Neutrik NE8MC1/RJ45 (9mc-9mc), 0m45 Ethernet Cable, Neutrik NE8MC1/RJ45 - Neutrik NE8MC1/RJ45 (9mc-9mc), 3 m CBE530-3 F 00K CAN-/ LIN-/ FlexRay Cable Order Name Short Name Order Number CAN, LIN and FlexRay Interface Cable, DSUB - DSUB (9fc - 9mc + 9fc), 2 m CBH500-2 F 00K Ordering Informationen 47

48 7.2.4 FlexRay Termination Resistor Order Name Short Name Order Number FlexRay Termination Resistor 100 Ohm, 2xDSUB (9fc-9mc), 0 m CBFX131-0 F 00K Ordering Informationen

49 8 Appendix: Troubleshooting Problems This chapter gives some information of what you can do when problems arise with the ES512.1 and problems that are not specific to an individual software or hardware product. 8.1 Error LEDs Please observe the LEDs which provide information on the functions of the interface and the ES512.1 (see the chapter 2.6 on page 18) to be able to judge the operational state of the ES512.1 as well as troubleshooting measures. 8.2 Troubleshooting ES512.1 Problems The following table lists some of the possible problems with a remedy. If you have any further questions, please contact our Customer Support (see chapter 9 on page 59). Problem Diagnostic Questions Possible Solutions Data is lost during data transfer. Are you using WLAN in your test setup? Are you using the correct type of network card in your laptop? WLAN is not permissible within this ETAS network. Wire your test setup (ETAS modules and their connection to the PC) with ETAS cables only. Check whether you are using a PCMCIA network card in your laptop. PCMCIA cards with an 8- or 16-bit data bus are not suitable. Only use PCMCIA cards with a 32- bit data bus, mini-pci or ExpressCards. Appendix: Troubleshooting Problems 49

50 8.3 Problems and Solutions Network Adapter cannot be selected via Network Manager Cause: APIPA is disabled The alternative mechanism for IP addressing (APIPA) is usually enabled on all Windows XP and Vista systems. Network security policies, however, may request the APIPA mechanism to be disabled. In this case, you cannot use a network adapter which is configured for DHCP to access ETAS hardware. The ETAS Network Manager displays a warning message. The APIPA mechanism can be enabled by editing the Windows registry. This is permitted only to users who have administrator privileges. It should be done only in coordination with your network administrator. To enable the APIPA mechanism: Open the Registry Editor: Windows XP: Click Start and then click Run. Enter regedit and click OK. Windows Vista: Click Start, enter regedit in the entry field, and push <ENTER>. The registry editor is displayed. Open the folder HKEY_LOCAL_MACHINE\SYSTEM\ CurrentControlSet\Services\ Tcpic\Parameters\ Click Edit Find to search for the key IPAutoconfigurationEnabled. If you cannot find any instances of the registry key mentioned, the APIPA mechanism has not been disabled on your system, i.e. there is no need to enable it. Otherwise proceed with the following steps. 50 Appendix: Troubleshooting Problems

51 8.3.2 Search for Ethernet Hardware fails Cause: Personal Firewall blocks Communication Set the value of the key IPAutoconfigurationEnabled to 1 to enable the APIPA mechanism. You may find several instances of this key in the Windows registry which either apply to the TCP/IP service in general or to a specific network adapter. You only need to change the value for the corresponding network adapter. Close the registry editor. Restart your workstation in order to make your changes take effect. For a detailed description on problems caused by personal firewalls and possible solutions see "Personal Firewall blocks Communication" on page 53. Cause: Client Software for Remote Access blocks Communication PCs or notebooks which are used outside the ETAS hardware network sometimes use a client software for remote access which might block communication to the ETAS hardware. This can have the following causes: A firewall which is blocking Ethernet messages is being used (see Cause: Personal Firewall blocks Communication on page51) By mistake, the VPN client software used for tunneling filters messages. As an example, Cisco VPN clients with versions before V4.0.x in some cases erroneously filtered certain UDP broadcasts. If this might be the case, please update the software of your VPN client. Cause: ETAS Hardware hangs Occasionally the ETAS hardware might hang. In this case switch the hardware off, then switch it on again to re-initialize it. Cause: Network Adapter temporarily has no IP Address Whenever you switch from a DHCP company LAN to the ETAS hardware network, it takes at least 60 seconds until ETAS hardware can be found. This is caused by the operating system s switching from the DHCP protocol to APIPA, which is being used by the ETAS hardware. Appendix: Troubleshooting Problems 51

52 Cause: ETAS Hardware had been connected to another Logical Network If you use more than one PC or notebook for accessing the same ETAS hardware, the network adapters used must be configured to use the same logical network. If this is not possible, it is necessary to switch the ETAS hardware off and on again between different sessions (repowering). Cause: Device driver for network card not in operation It is possible that the device driver of a network card is not running. In this case you will have to deactivate and then reactivate the network card. To deactivate and reactivate the network card: To deactivate the network card first select in the Windows start menu the following item: Windows XP: Control Panel Network Connections Windows Vista: Control Panel Network and Internet Network and Sharing Center Right click on the used network adapter and select Disable in the context menu. In order to reactivate the network adapter right click on it again and select Enable. Cause: Laptop power management deactivates the network card The power management of a laptop computer can deactivate the network card. Therefore you should turn off power monitoring on the laptop. To switch off power monitoring on the laptop: From the Windows Start Menu, select Windows XP: Control Panel System. Then select the Hardware tab and click on Device Manager. Windows Vista: Control Panel System and Maintenance Device Manager. In the Device Manager open the tree structure of the entry Network Adapters. 52 Appendix: Troubleshooting Problems

53 Right click on the used network adapter and select Properties in the context menu. Select the Power Management tab and deactivate the Allow the computer to turn off this device to save power option. Select the Advanced tab. If the property Autosense is included, deactivate it also. Click OK to apply the settings. Cause: Automatic disruption of network connection It is possible after a certain period of time without data traffic that the network card automatically interrupts the Ethernet connection. This can be prevented by setting the registry key autodisconnect. To set the registry key autodisconnect: Open the Registry Editor. Select under HKEY_LOCAL_MACHINE\SYSTEM\ ControlSet001\Services\lanmanser ver\parameters the Registry Key autodisconnect and change its value to 0xffffffff Personal Firewall blocks Communication Cause: Permissions given through the firewall block ETAS hardware Personal firewalls may interfere with access to ETAS Ethernet hardware. The automatic search for hardware typically cannot find any Ethernet hardware at all, although the configuration parameters are correct. Certain actions in ETAS products may lead to some trouble if the firewall is not properly parameterized, e.g. upon opening an experiment in ASCET or searching for hardware from within INCA or HSP. If a firewall is blocking communication to ETAS hardware, you must either disable the firewall software while working with ETAS software, or the firewall must be configured to give the following permissions: Outgoing limited IP broadcasts via UDP (destination address ) for destination ports or Incoming limited IP broadcasts via UDP (destination IP , originating from source IP ) for destination port Appendix: Troubleshooting Problems 53

54 Directed IP broadcasts via UDP to the network configured for the ETAS application, destination ports or Outgoing IP unicasts via UDP to any IP in network configured for the ETAS application, destination ports through Incoming IP unicasts via UDP originating from any IP in the network configured for the ETAS application, source ports through 18020, destination ports through Outgoing TCP/IP connections to the network configured for the ETAS application, destination ports through Note The ports that have to be used in concrete use cases depend on the hardware used. For more precise information on the port numbers that can be used please refer to your hardware documentation. Windows XP and Vista come with a built-in personal firewall. On many other systems it is very common to have personal firewall software from third party vendors, such as Symantec, McAffee or BlackIce installed. The proceedings in configuring the ports might differ for each personal firewall software used. Therefore please refer to the user documentation of your personal firewall software for further details. As an example for a firewall configuration, you will find below a description on how to configure the widely used Windows XP firewall if the hardware access is prohibited under Windows XP with Service Pack Appendix: Troubleshooting Problems

55 Solution for Windows XP Firewall, Users with Administrator Privileges If you have administrator privileges on your PC, the following dialog window opens if the firewall blocks an ETAS product. To unblock a product: In the "Windows Security Alert" dialog window, click on Unblock. The firewall no longer blocks the ETAS product in question (in the example: ASCET). This decision survives a restart of the program, or even the PC. Instead of waiting for the "Windows Security Alert" dialog window, you can unblock ETAS products in advance. To unblock ETAS products in the firewall control: From the Windows Start Menu, select Settings Control Panel. Appendix: Troubleshooting Problems 55

56 In the control panel, double-click the Windows Firewall icon to open the "Windows Firewall" dialog window. 56 Appendix: Troubleshooting Problems

57 In the "Windows Firewall" dialog window, open the "Exceptions" tab. This tab lists the exceptions not blocked by the firewall. Use Add Program or Edit to add new programs, or edit existing ones. Make sure that the ETAS products and services you want to use are properly configured exceptions. Open the "Change Setup" window. Appendix: Troubleshooting Problems 57

58 To ensure proper ETAS hardware access, make sure that at least the IP addresses xxx are unblocked. Close the "Change Setup" window with OK. Close the "Windows Firewall" dialog window with OK. The firewall no longer blocks the ETAS product in question. This decision survives a restart of the PC. Solution for Windows XP Firewall, Users without Administrator Privileges This section addresses users with restricted privileges, e.g., no system changes, write restrictions, local login. Working with an ETAS software product requires "Write" and "Modify" privileges within the ETAS, ETASData, and ETAS temporary directories. Otherwise, an error message opens if the product is started, and a database is opened. In that case, no correct operation of the ETAS product is possible because the database file and some *.ini files are modified during operation. The ETAS software has to be installed by an administrator anyway. It is recommended that the administrator assures that the ETAS program/processes are added to the list of the Windows XP firewall exceptions, and selected in that list, after the installation. If this is omitted, the following will happen: The "Window Security Alert" window opens when one of the actions conflicting with a restrictive firewall configuration is executed. 58 Appendix: Troubleshooting Problems