Service. Manual. WorkCentre / Tabloid Black-and-white Multifunction Printer. service-repair-manual.com

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1 Service Manual WorkCentre / 5230 Tabloid Black-and-white Multifunction Printer

2 Service Call Procedures Initial Actions Call Flow Detailed Maintenance Activities (HFSI) Cleaning Procedures Final Actions Service Call Procedures 1-1 Service Call Procedures

3 2 Status Indicator RAPs 002 HDD UI Error RAP Job Template Processing - HD Full RAP IPS-ESS Communication IIT Soft Failure RAP IIT Video Driver Detection Failure RAP IISS-ESS Communication Failure 1 RAP IISS-ESS Communication Failure 2 RAP IISS-ESS Communication Failure 3 RAP IISS-ESS Communication Failure 4 RAP IISS-ESS Communication Failure 5 RAP IISS-ESS Communication Failure 6 RAP IISS-ESS Communication Failure 7 RAP IISS-ESS Communication Failure 8 RAP IISS-ESS Communication Failure 9 RAP IISS-ESS Communication Failure 10 RAP IISS-ESS Communication Failure 11 RAP IISS-ESS Communication Failure 12 RAP IISS-ESS Communication Failure 13 RAP IISS-ESS Communication Failure 14 RAP IISS-ESS Communication Failure 15 RAP IISS-ESS Communication Failure 16 RAP IISS-ESS Communication Failure 17 RAP IISS-ESS Communication Failure 18 RAP IISS-ESS Communication Failure 19 RAP IISS-ESS Communication Failure 20 RAP IISS-ESS Communication Failure 21 RAP IISS-ESS Communication Failure 22 RAP IISS-ESS Communication Failure 23 RAP IISS-ESS Communication Failure 24 RAP Different magnification, for surface and back RAP Book Duplex-Insufficient Docs RAP Under PANTHER Capacity (Scan) RAP Cannot scan over 600DPI RAP Cannot scan over 300DPI RAP S2X Recovery RAP S2X Command Error RAP Blank Originals RAP Cannot scan over 400DPI RAP Scan Settings Error RAP Incorrect Paper Tray Size RAP Adjustment Chart Not Found RAP Image Overlay RAP FAX Scan Compression Error RAP AMS Limit Error RAP DPI Scan RAP DPI Scan RAP DPI Scan RAP DPI Scan RAP DPI Scan RAP DPI Scan RAP Memory RAP Document size Auto Detect Failure RAP Image repeat count Failure RAP Every direction difference (Copy APS) RAP Return Documents counts error RAP Return Documents mismatch RAP Document Color Mismatch RAP Documents size exchange error RAP Documents size unknown error RAP No APS object Tray RAP ATS/APS No Paper (IIT Detect) RAP ATS/APS No Destination (IIT) RAP DADF APS No Destination RAP Punch Position Error RAP Punch Size Error RAP FAX Line Memory Overflow RAP Prevention Code Detect RAP Maximum Stored Page Over Flow RAP Every direction difference RAP Next Original Specification RAP FAX Line Memory Overflow (N up) RAP Document Mismatch (Multiple Scan) RAP Color Document Miss Match (Multi Scan) RAP Staple position error RAP Staple size error RAP IIT HDD Access Error RAP DADF CVT Feed Sensor On JAM RAP CVT Simplex/Side1 Pre-Registration On JAM RAP CVT Simplex/Side1 Registration JAM RAP CVT Registration Sensor Off JAM RAP CVT Invert On JAM RAP CVT Invert On JAM 2 RAP CVT Invert Sensor Off JAM (Inverter) RAP CVT Side2 Pre-Registration On JAM RAP CVT Side2 Registration On JAM RAP CVT Invert Sensor Off JAM RAP CVT Registration Sensor Off JAM (Invert) RAP CVT Pre Registration Sensor Off JAM RAP CVT Pre Registration Sensor Off JAM (Invert) RAP Size Mismatch Jam on Mix-size RAP CVT Size Mismatch JAM (No Mix) RAP June 2008

4 Prohibit Combine Size JAM RAP Too Short Size JAM RAP Too Long Size JAM RAP DADF ROM Download Error DADF Error DADF EPROM Failure RAP DADF Auto Paper Selection Sensor Logic Failure RAP DADF Nudger Lift Up Failure RAP DADF Feed Out Sensor Failure RAP CVT Feeder Cover Interlock Open (running) RAP Tray Interlock Open RAP CVT L/H Interlock Open RAP Downloader Failure RAP CVT Feed Sensor Static JAM RAP CVT Pre-Registration Sensor Static JAM RAP CVT Registration Sensor Static JAM RAP DADF Lead Sensor Static Jam DADF Out Sensor Static Jam DADF Exit 1 Sensor Static Jam DADF Exit 2 Sensor Static Jam CVT Invert Sensor Static JAM RAP DADF APS1, 2, 3, Sensor Static Jam CVT APS No1 Sensor Static JAM RAP CVT APS No2 Sensor Static JAM RAP CVT APS No3 Sensor Static JAM RAP CVT Invert Sensor Static Jam RAP DADF Tray Lift Up Failure RAP DADF No Original Failure RAP DADF Not Enough Documents Failure RAP Doc fault loading on DADF RAP Fuser Control (Center) Thermistor Failure RAP Rear Thermistor Failure RAP Hot-Sagging Recovery Failure RAP Heat Roll Over Temperature Failure RAP Fuser On Time Failure RAP Fuser Lock Failure RAP Fuser Near end of life RAP Fuser end of life RAP Integrated Finisher (Integrated Finisher) Ent Sensor ON Jam (Integrated Finisher) Compiler Exit Sensor OFF Jam (Integrated Finisher) Compiler Exit Sensor ON Jam (Integrated Finisher) Set Eject Jam (Integrated Finisher) Stacker Tray Fail (Integrated Finisher) Front Tamper Home Sensor ON Fail (Integrated Finisher) Front Tamper Home Sensor OFF Fail (Integrated Finisher) Rear Tamper Home Sensor OFF Fail (Integrated Finisher) Eject Home Sensor ON Fail (Integrated Finisher) Rear Tamper Home Sensor ON Fail (In (In g ) p (Integrated Finisher) Set Clamp Home Sensor OFF Fail (Integrated Finisher) Stapler Fail (Integrated Finisher) Top Cover Interlock OPEN (Integrated Finisher) Front Cover Interlock OPEN (Integrated Finisher) Paper Remains at Compiler Exit Sensor (Integrated Finisher) Paper Remains at Ent Sensor LX Finisher H-Transport Entrance Sensor Off JAM A RAP (LX) H-Transport Entrance Sensor On JAM A RAP (LX) H-Transport Entrance OFF JAM B RAP (LX) H-Transport Entrance Sensor On JAM B RAP (LX) H-Transport Entrance Sensor On JAM RAP (LX) Compiler Exit Sensor Off JAM RAP (LX) Compiler Exit Sensor On JAM RAP (LX) Finisher Set Eject JAM RAP (LX) Stacker Tray Failure RAP (LX) Stacker Tray Upper Limit Failure RAP (LX) Stacker Tray Lower Limit Failure RAP (LX) Front Tamper Home Sensor On Failure RAP (LX) Front Tamper Home Sensor Off Failure RAP (LX) Rear Tamper Home Sensor Off Failure RAP (LX) Punch Home Sensor ON Fail (LX) Booklet Folder Home Sensor ON Fail (LX) Booklet Front Stapler Fail (LX) Eject Home Sensor ON Failure RAP (LX) Eject Clamp Home Sensor ON Failure RAP (LX) Rear Tamper Failure RAP (LX) Booklet Folder Home Sensor OFF Fail (LX) Booklet Rear Stapler Fail (LX) Booklet Sub-CPU Communications Fail (LX) Eject Clamp Home Sensor Off Failure RAP (LX) Set Clamp Home Sensor On Failure RAP (LX) Set Clamp Home Sensor Off Failure RAP (LX) Stapler Failure RAP (LX) Staple Move Sensor On Failure RAP (LX) Staple Move Sensor Off Failure RAP (LX) Eject Cover Open (LX) Finisher Front Cover Open RAP (LX) Finisher H-Transport Cover Open RAP (LX) Download Mode Failure RAP (LX) Download Failure RAP (LX) Punch Dust Nearly Full RAP (LX) Finisher H-Transport Entrance Sensor Static JAM RAP (LX) Paper Remains at Compiler Exit Sensor RAP (LX) Compile Tray No Paper Sensor JAM RAP (LX) H-Transport Entrance SNR static JAM B RAP (LX) Paper at Finisher Entrance Sensor (LX) Punch Box Missing RAP (LX)

5 013 LX-Booklet Booklet Staple Move Home Sensor ON RAP (LX) Booklet Staple Move Home Sensor OFF RAP (LX) Booklet Staple Move Position Sensor On Fail RAP (LX) Booklet Staple Move Position Sensor Off Fail RAP (LX) Booklet Fold Detect Fail RAP (LX) Booklet Safety Switches Open RAP (LX) Booklet Cover Open RAP (LX) FAX Service Software Option (HDD Error) RAP Software Option (System Memory Low) RAP Software Option (Page Memory Low) RAP Software Option (Printer PWB) RAP Serial Number Mismatch RAP Software Option RAP Software Option RAP Software Option RAP PS KIT Not Exist for XDOD RAP Software Option RAP S2X Unrecoverable Error RAP S2X Communication Error RAP S2X self-diag error RAP S2X SDRAM Error RAP S2X PCI Reg Error RAP S2X ROM CheckSum Error RAP S2X IIT Connection Error RAP S2X DDR Error RAP S2X Image Processing Error RAP S2X NVM CheckSum Fail RAP ssmm Job Log Full RAP Scanner Install RAP IIT Interface RAP Page Memory Not Detected RAP Page Memory Error- Standard RAP Page Memory Error- Option RAP Fax Module Error RAP JBA Account Full RAP Scheduled Image Overwrite RAP B Formatter Fatal Error RAP ESS SystemMemory Fail-1 RAP ESS SystemMemory Fail-3 RAP ESS ProgramROM Fail-1 RAP ESS ProgramROM Fail-2 RAP ESS ProgramROM Fail-3 RAP ESS FontROM Fail-1 RAP ESS FontROM Fail-2 RAP ESS FontROM Fail-3 RAP ESS FontROM Fail-4 RAP ESS RTC Failure RAP ESS NV-Memory Failure RAP ESS PageMemory Failure RAP ESS PageMemory Fai ESS SEEP-ROM Failu ESS SEEP-ROM Failure-2 RAP ESS UI Failure-1 RAP ESS UI Failure-2 RAP ESS LyraCard Failure RAP ESS USB2.0 Host Failure RAP ESS USB2.0 Device Failure RAP ESS HDD Failure-1 RAP ESS HDD Failure-2 RAP ESS Torino Failure RAP ESS S2X PWB Failure RAP x Authentication Failure RAP x EAP Type Not Supported RAP x Authentication Failure by Timing Out RAP x Certificate Failure RAP x Inside Failure RAP SMB Host Name Duplicated RAP Dynamic DNS - IPv6 NG RAP DNS Dynamic Update RAP SMTP Server Time-out RAP SMTP time asynchronous RAP DIMM RAP S2X RAP ROM Write RAP SMTP Redirector RAP Redirector POP Server RAP Redirector POP Authentication RAP XPS Error RAP XPS Error RAP XPS Short of Memory RAP XPS PrintTicket Description Error RAP PS Booklet Illegal Color Mode Change RAP Device DV - Reached Limit RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP Host Name Error RAP DNS Server Error in FTP RAP Server Connection Error in FTP RAP FTP Service RAP Login/Password Error RAP Scanning Picture Error RAP File Name Acquisition Failure RAP File Name Suffix Limit Error RAP File Creation Failure RAP

6 Lock Folder Creation Failure RAP Folder Creation Failure RAP File Delete Failure RAP Lock Folder Delete Failure RAP Folder Delete Failure RAP Data Write-in Failure RAP Data Read Failure RAP Data Reading Failure RAP Scan Filing Policy Injustice RAP NEXTNAME.DAT file access error RAP Internal Scan Error RAP TYPE Command Failure RAP Port Command Failure RAP CDUP Command Failure RAP Same Name File Exists RAP Key Operator Authentication Locked RAP Illegal Access Detection RAP Password is Under Minimum RAP ART EX Memory Expended RAP Out of Page Buffer RAP To Invalid Box RAP Mailbox Full RAP Secure Print RAP Maximum Users Exceeded RAP Sample Print RAP HDD Full Annotation/Watermark RAP ART EX Command RAP Delayed Print RAP Transmission Size Limit RAP Panther Capacity (I-Formatted) RAP Security Box Password RAP Security Box Enable RAP TIFF Data Overflow RAP Fax/iFax Send RAP PCL6 Memory RAP Out of PCL Memory RAP PCL Command RAP Staple Position RAP Punch Position Error RAP Staple Position RAP B-Formatter Image RAP Printer Request TIFF Data Unsupported RAP TIFF Data Size RAP ART Command Unsupported RAP TIFF Data Invalid RAP Form Not Registered RAP Destination Address RAP Transmission Report RAP Updating Job Template RAP Remote Directory Lock RAP Remote Directory Removal RAP PS Booklet Output Size Illegal RAP Document and Output Mismatch RAP Output Tray Incorrect RAP Cannot Shift to Download Mode Failure RAP Download Data ProductID Error RAP Download Data Model Mismatch RAP Download Data CheckSum Error RAP XPJL Soft Failure RAP Unsupported PDF File RAP Insufficient Memory HDD Full RAP Post Script Font RAP Print Job RAP PDF RAP PDF Memory Limit RAP PDF Password Mismatch RAP PDF Print Prohibited RAP Auditron - Prohibit Service RAP Auditron - Invalid User RAP Auditron - Disabled Function RAP Auditron - Reached Limit RAP PostScript Decompose RAP FIFO Empty RAP Print Language RAP POP Server is not found RAP SMTP Server Connection RAP SMTP Server HDD Full RAP SMTP Server File System RAP Invalid Address RAP Invalid Sender Address RAP SMTP Server Unsupported DSN RAP FAX Function Cancelled RAP JBIG Parameter RAP JBIG Parameter RAP JBIG Parameter RAP JBIG Parameter RAP JBIG Parameter RAP JBIG Parameter RAP JBIG Parameter RAP JBIG Parameter RAP Scanned Image Conversion Error RAP Attached Document TIFF RAP Scan Server Connect Error RAP Scan Server Login Error RAP Invalid Server Path RAP Server Write Error RAP Server HD Full RAP HD Full-Scan Write Error RAP Invalid Server IP ADD RAP Retrieve to Browser RAP HD Full - Job Memory RAP File Retrieve RAP June 2008

7 Specified Job RAP MF I/O HD Full RAP PLW Print Instruction RAP HDD access error RAP HDD access error 2 RAP Log Image Storage Area on Disk Full RAP Data size overflow (Scan to ) RAP LDAP IPSEC Error (Configuration Mismatch) RAP CA Message Receiver Boot Error (S_cert lost) RAP CA Server Connection Error RAP Login Failure in SMB RAP CA Message Receiver Timeout RAP CA SessionID Mismatch RAP SMB-DOS protocol error RAP CA FieldID Mismatch RAP CA Credential Error RAP CA Server Fatal Error RAP Template Parameter Conflict RAP Template Parameter Conflict RAP Host name solution error in BMLinkS RAP DNS server un-sets up in BMLinkS RAP Service Connect error in BMLinkS RAP BMLinkS Service Not Found RAP BMLinkS Access-Right-Violation RAP BMLinkS Storage-Access-Error RAP BMLinkS unsupported-attribute RAP BMLinkS Storage-Full RAP BMLinkS Operation-Not-Available RAP BMLinkS unknown-error RAP Internal error in BMLinkS Scan RAP Request Send Failure in BMLinkS RAP Response receive failure in BMLinkS RAP Image Send Failure in BMLinkS RAP Invalid Device Network Setting RAP HDD Full or HDD Access Error RAP Rejected to be Refresh RAP JT Monitor Internal Error RAP Soap Request Error RAP Duplicate Scan Request RAP Authentication Error RAP Failed to Create a New Job RAP Too Many Jobs to Create a New Job RAP Shared name error in SMB server RAP Number restriction over of SMB scan users RAP LDAP Protocol Error 596 RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP LDAP RAP June 2008

8 021 FA Subtractive Accessory D sable (Scan) RA Subtractive Accessory Disable (Print) RAP Subtractive Accessory Disable RAP IOT-ESS Communication a-finisher (A-Finisher) Mix Stack Full (A-Finisher) Stacker Tray Staple Set Over Count (A-Finisher) Scratch Sheet Compile (A-Finisher) Stacker Tray Full Stack (A-Finisher) Staple NG (A-Finisher) Stapler Feed Ready Fail (A-Finisher) Stapler Near Empty (A-Finisher) Stacker Tray Full Stack (A-Finisher) Stacker Lower Safety Warning IOT-ESS Communication IOT-ESS Communication Failure 1 RAP IOT-ESS Communication Failure 2 RAP IOT-ESS Communication Failure 3 RAP IOT-ESS Communication Failure 4 RAP IOT-ESS Communication Failure 5 RAP IOT-ESS Communication Failure 6 RAP IOT-ESS Communication Failure 7 RAP IOT-ESS Communication Failure 8 RAP IOT-ESS Communication Failure 9 RAP IOT-ESS Communication Failure 10 RAP IOT-ESS Communication Failure 11 RAP IOT-ESS Communication Failure 14 RAP IOT-ESS Communication Failure 16 RAP Page Sync Illegal Start RAP Page Sync Illegal Stop RAP DMA Transfer RAP Decompress Other Failure RAP PCI Error RAP Marker Code Detection Failure RAP IOT-ESS Communication Failure 21 RAP IOT-ESS Communication Failure 22 RAP IOT-ESS Communication Failure 23 RAP IOT-ESS Communication Failure 24 RAP Billing Master Counter RAP Billing Backup Counter 1 RAP Billing Backup Counter 2 RAP Software Key Master Counter RAP Software Key Backup Counter 1 RAP Software Key Backup Counter 2 RAP Shortage Memory Capacity, or no Hard Disk RAP Output Paper for Booklet, Over Counts RAP Print Request Failure-Paper RAP Print Instruction Failure RAP Bates Numbering Digit Over RAP Output paper for Booklet, over counts 2 RAP Tray 1 size mismatch RAP Tray 2 size mismatch RAP Tray 3 size mismatch RAP Tray 4 size mismatch RAP Tray 6 size mismatch RAP Tray 7 size mismatch RAP Mix Full Stack RAP Stacker Tray Staple Set Over Count RAP Face UP Tray Close RAP Face Down Tray 1 Paper Full RAP Face Up Tray 1 Paper Full Face Down Tray 2 Paper Full Punch Dust Box Miss Set Scratch Sheet Compile Stacker Tray Full (Large Size Full) Paper kind Mismatch OHP Kind Mismatch Tray 1 Out Of Place RAP Tray 2 Out Of Place RAP Tray 3 Out Of Place RAP Tray 4 Out Of Place RAP Tray 1 Empty RAP Tray 2 Empty RAP Tray 3 Empty RAP Tray 4 Empty RAP MPT Empty RAP Tray 6 Empty MPT Size Failure RAP Tray 1 size mismatch RAP Tray 2 size mismatch RAP Tray 3 size mismatch RAP Tray 4 size mismatch RAP ATS/APS No Paper (IOT detect) RAP ATS/APS No Destination Error RAP Different width Mix Paper detect (Stapler job) RAP Stapler / Punch Batting Different Width Mix Punch Tray 6 Out Of Place Tray 6 Size Mismatch Copy Booklet Sheets Counts Over Finisher Staple Status Failed RAP Stapler Feed Ready Failure RAP Booklet Stapler Fault Stapler Near Empty RAP Finisher Stacker Tray Full RAP Finisher Top Tray Full Stacker Lower Safety warning RAP MPT Feed Failure RAP Booklet Low Staple IOT-ESS Communication sb-finisher Mix Full Stack RAP

9 Stacker Tray Staple Set Over Count RAP Scratch Sheet Compile RAP Finisher Staple Status Failed RAP Stapler Feed Ready Failure RAP Booklet Front/Rear Stapler Fail Stapler Near Empty RAP Finisher Stacker Tray Full RAP Stacker Lower Safety warning RAP Booklet Low Staple F Booklet Low Staple R Address Book LDAP Protocol Max Error RAP Address Book Directory Service Overflow RAP MAIL Net Off Line RAP Duplicate IP Address RAP DNS Renewal Failure of Dynamic RAP Duplicate IP Address RAP Illegal IP Address RAP Duplicate IP Address RAP Duplicate IP Address RAP Duplicate IP Address RAP SMTP Server Mail I/O RAP POP Server RAP POP Authentication RAP POP server communication timeout RAP Invalid Response Reception from SMTP Server RAP SMB Scan Client RAP Host Name Solution Error RAP DNS Server Error in SMB RAP Server Connection Error in SMB RAP Login/Password Error RAP Scanning Picture Error RAP File Name Acquisition Failure RAP File Name Suffix Limit Error RAP File Creation Failure RAP Lock Folder Creation Failure RAP Folder Creation Failure RAP File Delete Failure RAP Lock Folder Delete Failure RAP Folder Delete Failure RAP Data Write-in Failure RAP Data Read Failure RAP Data Reading Failure RAP Scan Filing Policy Injustice RAP NEXTNAME.DAT file access error RAP Internal Scan Error RAP Server Name Specification Error RAP SMB Protocol error RAP SMB Protocol error RAP SMB Protocol error RAP SMB Protocol error RAP SMB Protocol error RAP SMB Protocol error RAP SMB (TCP/IP) is not Started RAP SMB Protocol error RAP SMB Protocol error RAP SMB Protocol error RAP SMB Protocol error RAP SMB Protocol error RAP SMB Protocol error RAP SMB Protocol error RAP SMB Protocol error RAP SMB Protocol error RAP SMB Protocol error RAP SMB Protocol error RAP SMB Protocol error RAP SMB Protocol error RAP SMB Protocol error 4-other codes RAP Certificate for Recipients, was not Found RAP Certificate for Recipients, has Expired RAP Certificate for Recipients, was Untrusted RAP Certificate for Recipients, was revoked RAP Certificate RAP Certificate Expired RAP Certificate Valid RAP Certificate Revoked RAP Invalid S/MIME Mail RAP S/MIME Mail Certificate RAP S/MIME Mail Certificate RAP S/MIME Mail Altered RAP S/MIME Mail Invalid RAP S/MIME Mail Certificate Registration RAP Signature RAP SMTP Mail Division Error RAP Template Server Read RAP Invalid Template Server Path RAP Template Server Login RAP Template Server Connect RAP HDD File System RAP Template Server Install RAP Template Address RAP Template Address Server RAP Fax Document Inhibited RAP Job Template Analysis RAP Required User Entry Not Entered RAP Job Flow Service Disabled RAP Job Flow Service File Signature Mismatch RAP XJT Command Fail RAP Web Print Time Out RAP Illegal Web Print Job Ticket RAP SMTP Server Error (HELO) RAP

10 SMTP Server C Address Inaccu Too Many SMTP Address RAP SMTP Server Error (EHLO) RAP SMTP Server Un-Supports SMTP-AUTH RAP No Mode Specified by SMTP-AUTH RAP It attestation-fails by SMTP-AUTH RAP Not Printed RAP Invalid Output Destination RAP FAX Control Fax Control RAP Fax Control RAP Fax Control RAP Fax Control RAP Fax Control RAP Fax Control RAP Fax Control RAP Fax Control RAP Fax Control RAP Fax Control RAP Fax Control RAP Fax Control RAP Fax Control RAP Fax Control RAP Fax Control RAP Fax Control RAP Fax Control RAP Fax Control RAP Fax Control RAP Fax Control RAP Fax Control RAP Fax Control RAP Fax Control RAP Fax Control RAP Fax Control RAP Fax Control RAP Fax Control RAP Fax Control RAP Fax Control RAP Fax Control RAP Fax Control RAP Fax Control RAP Fax Control RAP Activity Report suspended RAP Fax printing is canceled Fax RAP FAX Communication Fax Communication RAP Fax Communication RAP Fax Communication RAP Fax Communication RAP Fax Communication RAP Fax Communication RAP Fax Communication RAP Fax Communication RAP Fax Communication RAP Fax Communication RAP Fax Communication RAP Fax Communication RAP Fax Communication RAP Fax Communication RAP Fax Communication RAP Fax Communication RAP Fax Communication RAP Internal I/F Error RAP Fax Communication RAP Fax Communication RAP Dial Control Error RAP Fax Communication RAP Fax Communication RAP Fax Communication RAP Write to FaxCard-ROM error detection RAP GCPLock-G3DicepBusy-CodecHang RAP Software Reset RAP Fax Communication RAP Fax Communication Channel 0 RAP Fax Communication Channel 1 RAP Fax Communication Channel 2 RAP Fax Communication Channel 3 RAP Fax Communication Channel 4 RAP Fax Communication Channel 5 RAP Fax Communication Channel RAP Communication Parameter Error RAP Data Parameter Error RAP Auto Dial Without Dial Data RAP FAX Network Write to FaxG3-ROM error detection RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP

11 Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Protocol RAP Fax Memory Full RAP File Management Memory Full RAP File Add Page Error RAP Cannot Add Page RAP No Receive Page RAP No Specified File or Page RAP No Specified Job RAP No Specified Job RAP File Processing Error RAP NVM MCU PWB Data RAP Drives Drum K Motor Drive Failure RAP Main Motor Failure RAP Communication OCT 1 RAP OCT 2 RAP Different Finisher Detected RAP MCU Duplex Module RAP MCU Exit Communication Error RAP MCU Finisher Communication RAP MCU HCF Communication RAP ROS Start Of Scan RAP ROS Motor RAP ROS Fan Defect RAP IIT IIT/IPS PWB EEPROM RAP IIT/IPS PWB DADF PWB Communication RAP Platen Interlock Open RAP IIT/IPS PWB Controller Communication RAP IIT/IPS Software RAP IIT/IPS Subsystem RAP CCD Fan Failure RAP Carriage Position RAP Lamp Illumination RAP Platen AGC CH1 RAP Platen AOC CH1 RAP Carriage Over Run RAP IIT/IPS PWB Memory Failure-1 RAP IIT/IPS PWB RAM RAP IISS ROM RAP Prohibited Document Detection RAP Tray Tray 1 Registration Sensor On JAM RAP Tray 1 Lift Up Failure RAP Tray 1 Broken RAP Tray 1 Lift Up RAP Tray Tray 2 MisFeed JAM RAP Tray 2 Registration Sensor On JAM RAP Tray 2 Lift Up Failure RAP Tray 2 Broken RAP Tray 2 Lift Up RAP Tray Tray 3 Miss Feed JAM RAP Tray 2 Feed Out Sensor On JAM (Tray 3 Feed) RAP Tray 3 Registration Sensor On JAM RAP

12 Tray 3 Lift Up Failure RAP Tray 3 Broken RAP Tray 3 Lift Up RAP Tray Tray 4 Miss Feed JAM RAP Tray 2 Feed Out Sensor On JAM (Tray 4 Feed) RAP Tray 3 Feed Out Sensor On JAM (Tray 4 Feed) RAP Tray 4 Registration Sensor On JAM RAP Tray 4 Lift Up Failure RAP Tray 4 Broken RAP Tray 4 Lift Up RAP MPT MPT Registration Sensor On JAM RAP Jam and Cover Open Registration Sensor Off JAM RAP Fuser Exit Sensor Off JAM RAP Exit Sensor off (too short) JAM RAP Fuser Exit Sensor On JAM RAP IOT Exit Sensor ON JAM Straight RAP IOT Exit Sensor OFF JAM Straight RAP Exit 2 Sensor Static JAM RAP Registration Sensor On JAM (Duplex Feed/Stop Case) RAP Duplex Out Sensor On JAM RAP Duplex Wait Sensor On JAM RAP Detected different Type Tray Module RAP IOT Front Cover Open RAP Left Hand Interlock Open RAP Tray Module Left Hand Cover Interlock Open RAP DUP Cover Open RAP Left Hand HIGH Interlock Open RAP Left Hand Low Interlock Open RAP Controller Failed to send image RAP Main Motor Stop Error RAP Controller HCF to Feed Out Sensor Fault RAP HCF to Registration Sensor Fault RAP HCF Feed Out Sensor Fault RAP HCF to Tray 1 Lift RAP NVM Read/Write Failure RAP HCF Top Cover Interlock Open RAP HCF Docking interlock Open RAP Write to HCF-ROM error detection (During DLD method) RAP HCF Feed Out Sensor Static Jam RAP HCF Paper Misfeed RAP HCF Paper Tray Size Mismatch RAP TTM Tray 3 Lift RAP TTM Tray 4 Lift RAP Fax Destination Drum Drum Life Over RAP Drum Life Near End of Life RAP Waste Toner Bottle Position RAP Waste Toner Full RAP Xerographics Drum Module Installation RAP Drum Cartridge End of Life RAP Xero CRUM Comm RAP Xero CRUM Data RAP Xero CRUM Match RAP Process Control Temperature Sensor RAP Humidity Sensor RAP Toner Supply Black Toner Near Empty Black Toner Pre-Near Empty Black Toner Empty Toner K Crum Communication Failure Toner K Crum Data Broken Failure Toner K Crum Data Mismatch Failure BTR/IBT BTR Unit Pre Warning RAP BTR Unit Warning RAP User Interface Controller Software RAP UI Control RAP UI Data Link RAP Application Layer Command RAP Punch Punch Dust Near Full RAP Printing Control MediaReader Fatal Error RAP MediaL b SW Logic Fail RAP Downloader Initialize Fail RAP ESS Font DIMM #2 RAP ESS Font DIMM #3 RAP HDD Encrypt Key RAP HDD Encrypt Setup RAP Ethernet Address RAP ESS DDR DIMM #1 R/W Check RAP ESS DDR DIMM #2 R/W Check RAP ESS ROM DIMM #1 Check RAP ESS ROM DIMM #2 Check RAP Controller UI Configuration System Software RAP

13 WebDAV S/W Fail RAP ESS NVRAM R/W Check RAP System Controller RAP ESS Fan RAP Controller Cache RAP Serial Software RAP HDD File System RAP Invalid Log Information RAP ESS ROM RAP LocalTalk Software RAP ESS NVRAM Data Compare Fail RAP HDD RAP HDD Access RAP SNTP Software RAP JBA RAP Memory RAP ROM Version RAP Network Manager RAP Main PWB IC RAP Formatter RAP Redirector RAP SIF RAP AppleTalk Software RAP Ether Talk Software RAP NetWare Software RAP HDD Mechanical RAP HDD Product RAP Agent Software RAP HDD Format RAP PostScript RAP Salutation Software RAP SMB Software RAP Spool HDD RAP SSDP Software RAP Print Service Software RAP Timer RAP Spool RAP Software Report RAP Parallel Software RAP Dump Print RAP XJCL RAP PCL Decomposer Software RAP Formatter RAP Dynamic DNS Software RAP Auto Switch RAP Formatter RAP Port 9100 Software RAP Video DMA RAP Controller Software RAP Controller Software RAP ESS Font ROM DIMM #1 RAP ABL Initialize RAP MCC RAP RAM Install RAP ROM NVM Mismatch RAP Country Code RAP USB Software RAP Initialization RAP Memory Duplex RAP Substitute Font RAP PostScript Language RAP HP-GL/2 Memory Overflow RAP HDD Job Full RAP HP-GL/2 Command RAP PCL Memory RAP Overlay Size Orientation RAP Form/Logo Capacity RAP Arithmetic RAP Maximum Forms Data Register RAP Max Logo Registered RAP Form/Logo Size Overflow RAP Selected Form RAP Invalid Page Margin RAP Page Image Data RAP PostScript Font RAP Banner Sheet Cancelled RAP Print Job Ticket Description Warning RAP Invalid JBIG Parameter DL Fixed RAP Invalid JBIG Parameter D Fixed RAP Invalid JBIG Parameter P Fixed RAP Invalid JBIG Parameter YD Fixed RAP Invalid JBIG Parameter L0 Fixed RAP Invalid JBIG Parameter MX Fixed RAP Invalid JBIG Parameter MY Fixed RAP Invalid JBIG Par VLength Fixed RAP Attached Document RAP Stapling Canceled RAP (A-Finisher) Stapling Canceled RAP (SB-Finisher) FID-EP Customize User Prompts Fail RAP Controller-UI Communication Manager Target RAP Controller UI Communication RAP Send Queue RAP Receive Queue RAP Receive Message Queue RAP Receive Finish Queue RAP NVM Initialized for FCW Composition RAP UI Target RAP UI Address RAP

14 Object Creation RAP Memory Overflow RAP Button Overflow RAP UI Internal Range RAP UI Coordinates RAP Interface Parameter RAP Interface Communication RAP Frame Data RAP Event Queue RAP Event Queue RAP Invalid Class RAP Invalid Type RAP Timer Queue Full RAP Invalid Timer Number RAP Interface Value RAP Interface Length RAP Interface Parameter RAP Interface Sequence RAP Channel RAP User Job ID RAP Internal Resource RAP Internal Memory RAP UI Timer RAP Interface Format RAP Dispatch RAP Copy Interface RAP Fax Interface RAP Scanner Interface RAP Report Interface RAP Server Access RAP Service Object RAP Service Object RAP Service Object RAP Attribute RAP UI Comparator RAP Job Parameter RAP Job Parameter RAP Auditron RAP File Access RAP UI NVM RAP UI Software RAP UI Manager RAP Release Queue RAP UI Internal RAP Internal Interface RAP ROM-RAM Product Designation RAP Product Serial Number RAP Machine Codes Mismatch RAP Serial Number RAP IOT Speed RAP Serial Number Mismatch RAP Product Mode RAP All Product Mode RAP Product Type Software Key RAP All Product Types Software Key RAP EPROM RAP Backup SRAM RAP Software Key RAP Software Key Registration RAP All Billings Mismatch RAP Billing Restoration RAP IOT Speed Not Registered RAP IOT Speed Change SW Failure RAP ASIC RAP Standard Font ROM RAP Font ROM RAP ESS Standard RAM RAP Duplicate Font ROMs RAP ROM DIMM Mismatch RAP CRUM Market RAP CRUM Market MCU RAP CRUM Market System 1 RAP CRUM Market System 2 RAP CRUM OEM RAP CRUM OEM MCU RAP CRUM OEM System 1 RAP CRUM OEM System 2 RAP CRUM Validation RAP CRUM Validation MCU RAP CRUM Validation System 1 RAP CRUM validation System 2 RAP IOT Controller Software RAP IOT Manager Software RAP IOT IM Device Driver Software RAP CRUM Market (2) CRUM Market MCU (2) CRUM Market System 1 (2) CRUM Market System 2 (2) OEM Market (2) CRU OEM MCU (2) CRU OEM System 1 (2) CRU OEM System 2 (2) Side Tray to Center Tray RAP Finisher Tray to Center Tray RAP Punching Cancelled RAP Folding Cancelled RAP Output Tray Changed to Sub Tray RAP Side Tray to Center Tray RAP Output Tray Changed from MailBoxSorter RAP PWScont PSW Unexpected Fail RAP

15 127 Software ESR Task RAP WSD Print S/W Fail RAP LPD Software RAP Mail I/O Software RAP IPP Software RAP JME Software RAP Fax Control Fax Parameter RAP Fax Parameter Value Invalid RAP Fax Read Error- No Data RAP Fax Read Error- Invalid Data RAP Fax USB Initializing RAP Fax USB Device RAP Fax USB Host Fatal RAP Fax Manager Short of Memory RAP Fax Card Message Library Short of Memory RAP Fax Work Memory RAP Fax Control Task RAP Fax Card Boot RAP Fax Card does not respond intervalley RAP Fax Card Reset RAP Controller ROM Fax Card ROM RAP Country Code RAP Fax Option Slot 1 Board RAP Received unknown message RAP Fax Card Download RAP Fax Report Mailbox RAP Staple/Punch Cancelled RAP Tray Select Fail RAP Fax Card Fax Controller Parameter RAP FAX PWB RAP Timer Internal Timer RAP Other Faults OF 1 Paper Size Mismatch In Width RAP OF 2 Size Switch Assy RAP OF 3 Main Drive Assy RAP OF 4 Dark / Blank Display RAP

16 3 Image Quality Image Quality RAPs IQ1 IOT Image Quality Entry RAP IQ2 IIT Image Quality Entry RAP IQ3 Low Image Density RAP IQ4 Wrinkled Image RAP IQ5 Residual Image (Ghosting) RAP IQ6 Background RAP IQ7 Deletion RAP IQ8 Skew/Misregistration RAP IQ9 Process Direction Bands, Streaks and Smears RAP IQ10 Unfused Copy/Toner Offset RAP IQ11 Repeating Bands, Streaks, Spots and Smears RAP IQ12 Mottle RAP IQ13 Spots RAP IQ14 Black Prints RAP IQ15 Blank Image RAP Light Background Due To Auto Exposure In Copies Of Originals With Frames Fluctuation In Auto Exposure Values For Copies Of Originals Of Medium Density Gradation Jump In Text & Photo Mode For 100 lpi Photo Originals CVT (Constant Velocity Transport) Scan Streaks Defects Related To Scan Print Moire In Text Mode (Fine) B/W Scan/Fax For 133 lpi Originals Black Discoloration Around White Texts In Medium Density Background Copy Quality Specifications Copy Quality Specifications IQS1 Solid Area Density Specification IQS2 Uniformity Specification IQS3 Exposure Level Specification IQS4 Lead Edge Registration Specification IQS5 Side Edge Registration Specification IQS6 Skew Specification IQS7 Lead Edge Deletion Specification IQS8 Trail Edge Deletion Specification IQS9 Side Edge Deletion Specification IQS10 Resolution Specification IQS11 Skips And Smears Specification IQS12 Magnification Specification IQS13 Background Specification Defect Samples Image Defect Samples Auger Mark Strobing (28mm or 14mm Pitch Density) White Streaks (Process Direction) Black Bands Toner Contamination Toner Splattering White Spots (Irregular) Transparency Offset (80mm Pitch Ghosts) Regular Blanks In Process Direction (Spots, Streaks, Bands etc.) Regular Toner Contamination In Process Direction (Spots, Streaks, Bands etc.) Regular Toner Contamination In Process Direction (Side 2) Transparency Blocking Moire Due To Interference With Copy Original Image Quality

17 4 Repairs and Adjustments 01. Drives REP Main Drive Assembly Paper Transportation REP Feeder 1 Assembly REP Feeder 2 Assembly REP Tray Feed/Nudger/Retard Roll REP Registration Unit REP Takeaway Roll REP BTR Roll REP L/H Upper Cover Unit ROS REP ROS Unit Xerographic/Development REP Xero/Developer Cartridge REP Toner Cartridge REP Dispense Motor Fuser REP Fuser Unit Exit REP Exit2 + OCT HCF REP MPT Assembly REP MPT Feed Roll/Retard Pad REP HCF Tray REP HCF Feeder REP HCF Un-docking and Docking REP HCF Tray Cables REP HCF Retard / Feed / Nudger Rolls REP HCF Feed Shaft REP HCF Retard Lever Spring REP HCF Nudger Bracket/Nudger Lever/Torsion Spring REP HCF Casters REP HCF Takeaway Roll REP HCF PWB REP HCF Feed Motor Electrical Components REP MCU PWB REP MCU PWB EPROM REP ESS PWB REP ESS PWB EPROM Covers REP Top Cover Assembly REP Rear Lower Cover IIT REP Platen Cushion REP Control Panel Assembly REP Platen Glass REP IIT/IPS PWB (Mono) REP IIT/IPS PWB (Color) REP Lens Kit Assembly (Mono) REP Lens Kit Assembly (Color) REP Carriage Cable REP Carriage Motor Assembly REP Exposure Lamp REP Lamp Wire Harness (Mono) REP Lamp Wire Harness (Color) Tray Module - 2TM REP 12.1 Tray 3 Feeder (2TM) REP 12.2 Tray 4 Feeder (2TM) REP 12.3 Feed/Retard/Nudger Roll (2TM) REP TM PWB TTM Tray Module REP Tray 3 Assembly (TTM) REP Tray 4 Assembly (TTM) REP Front/Rear Tray Cable (TTM) REP Tray 4 Feeder (TTM) REP Tray 3 Feeder (TTM) REP Feed/Retard/Nudger Roll (TTM) REP TTM PWB DADF REP DADF REP DADF Platen Cushion REP DADF Document Tray REP DADF Feeder Assembly REP DADF Front Cover REP DADF Rear Cover REP DADF PWB REP Left Counter Balance REP Right Counter Balance REP Retard Roll REP Top Cover Assembly REP Nudger Roll, Feed Roll REP Registration Roll SB Finisher REP H-Transport Assembly REP Hole Punch Assembly WorkCentre 5222, Repairs and Adjustments

18 REP H-Transport Belt... REP H-Transport Motor... REP SB-Finisher Undocking REP Front Cover Assembly REP Rear Upper Cover REP Rear Lower Cover REP Eject Cover REP Foot Cover REP Stacker Lower Cover REP Stacker Upper Cover REP Stack Height Sensors 1 and REP Sub Paddle Solenoid Assembly REP Finisher Stapler Move Motor REP Finisher Stapler Assembly REP Compiler Tray Assembly REP Folder Knife Assembly REP Stacker Elevator Motor REP Stacker Tray REP Eject Belt REP Eject Motor Assembly REP Finisher PWB REP Finisher LVPS REP Eject Motor REP Front/Rear Tamper Motor REP Front/Rear Tamper Home Sensors REP Compiler No Paper Sensor REP Front/Rear Carriage Assembly REP Booklet PWB REP Booklet Maker Assembly REP Booklet Front Cover REP Booklet Rear Cover REP Booklet Top Cover REP Booklet PWB Cover REP Booklet Left Cover REP Booklet Front/Rear Stapler REP Booklet Stapler Move Motor y y REP Stacker Shaft Assembly REP Stacker Motor REP Stacker Stack Sensor REP Compile Assembly REP Set Clamp Shaft REP Eject Belts REP Eject/Set Clamp Motor Assembly REP Rear Tamper Home Sensor REP Eject Shaft Assembly REP Front/Rear Tamper Motor Assembly REP Front Tamper Home Sensor REP Eject Clamp Home Sensor REP Stack Height Sensor HCF ADJ HCF Side Edge Registration Electrical Components ADJ IOT Lead Edge/Side Edge Registration ADJ Edge Erase Value Adjustment ADJ Firmware Version Downloading IIT ADJ IIT Lead Edge/Side Edge Registration ADJ Reduce/Enlarge Adjustment ADJ Full/Half Rate Carriage Position Adjustment DADF ADJ DADF Side Edge Registration ADJ DADF Non-Standard Sized Original Customized Registration Function ADJ DADF Lead Edge Registration ADJ DADF Height Adjustment ADJ DADF Position (Skew) Adjustment A Finisher REP 22.1 Intergrated Office Finisher REP Paddle Belt REP Sub Paddle Solenoid REP Exit Roll Assembly REP Staple Assembly REP Set Clamp Home Sensor REP Exit Roll Assembly REP Pinch Roll REP Finisher Entrance Sensor REP Compile Exit Sensor REP Main Paddle Shaft Assembly REP Lower Chute Assembly REP ENT Roll Assembly REP Upper Chute Assembly Repairs and Adjustments 4-2

19 5 Parts List Overview Introduction Subsystem Information Symbology Parts Lists 1. Drives PL 1.1 Main Drive Paper Transportation PL 2.1 Tray, Feeder 1/2 Assembly PL 2.2 Tray 1/ PL 2.3 Feeder 1/2 Assembly PL 2.4 Registration PL 2.5 Vertical Transport Cover PL 2.6 Transfer Cover Assembly PL 2.7 L/H Upper Chute Assembly PL 2.8 L/H Upper Cover Assembly PL 2.9 Envelope Tray Assembly ROS PL 3.1 ROS Xerographics/Develoment PL 4.1 CRU, Toner Cartridge PL 4.2 Toner System Fuser PL 5.1 Fuser Unit Exit PL 6.1 Exit PL 6.2 Exit PL 6.3 L/H Upper Chute Assembly PL 6.4 Tray Guide Assembly PL 6.5 Tray Guide Assembly MSI PL 7.1 MSI Assembly PL 7.2 Lower Frame Assembly PL 7.3 MSI Tray Assembly Duplex PL 8.1 Duplex Unit PL 8.2 Inner Chute Assembly Electrical Components PL 9.1 Electrical PL 9.2 ESS PL 9.3 FAX Unit PL 9.4 Wire Harnesses Covers PL 10.1 Cover-Front, Left PL 10.2 Cover-Rear, Right IIT PL 11.1 Platen/Cover PL 11.2 Control Panel PL 11.3 Platen Glass PL 11.4 CCD PWB, Sensor PL 11.5 Carriage Cable/Motor PL 11.6 Full/Half Rate Carriage Tray Module-2T PL 12.1 Tray, Feeder Assembly-2 Tray PL 12.2 Tray 3/4 Assembly-2 Tray PL 12.3 Tray 3/4 Feeder- 2 Tray PL 12.4 Left Cover-2 Tray PL 12.5 Takeaway Roll-2 Tray PL 12.6 Electrical-2 Tray PL 12.7 Cover-2 Tray Tray Module-TT PL 13.1 Tray 3/4 Assembly-Tandem PL 13.2 Tray 3 Assembly-Tandem PL 13.3 Tray 4 Assembly-Tandem PL 13.4 Paper Feed (1/2)-Tandem PL 13.5 Paper Feed (2/2)-Tandem PL 13.6 Tray 3/4 Feeder-Tandem Tray PL 13.7 Left Cover Assembly-Tandem PL 13.8 Electrical-Tandem Tray PL 13.9 Cover-Tandem Tray Mobile Stand PL 14.1 Mobile Stand DADF PL 15.1 DADF PL 15.2 DADF Component Cover PL 15.3 DADF Base Cover PL 15.4 DADF Feeder Component PL 15.5 Top Cover Component PL 15.6 Takeaway Pinch Roll, Nudger Motor, Nudger/Feed Roll PL 15.7 DADF Feeder-Chute PL 15.8 DADF Feeder-Roll PL 15.9 Motor Unit Assembly PL DADF Document Tray Parts List

20 18. HCF PL 18.1 HCF Unit PL 18.2 HCF Tray 6 (1 of 2) PL 18.3 HCF Tray 6 (2 of 2) PL 18.4 HCF Feeder (1 of 3) PL 18.5 HCF Feeder (2 of 3) PL 18.6 HCF Feeder (3 of 3) PL 18.7 HCF Top Cover Unit PL 18.8 HCF Electrical and Rail Integrated Office Finisher PL 22.1 Finisher Assembly (Part 1 of 2) (Integrated Office Finisher) PL 22.2 Finisher Assembly (Part 2 of 2) (Integrated Office Finisher) PL 22.3 Stacker Base Assembly (Part 1 of 5) (Integrated Office Finisher) PL 22.4 Stacker Base Assembly (Part 2 of 5) (Integrated Office Finisher) PL 22.5 Stacker Base Assembly (Part 3 of 5) (Integrated Office Finisher) PL 22.6 Stacker Base Assembly (Part 4 of 5) (Integrated Office Finisher) PL 22.7 Stacker Base Assembly (Part 5 of 5) (Integrated Office Finisher) PL 22.8 Stacker Tray Assembly (Integrated Office Finisher) PL 22.9 Compile Assembly (Part 1 of 2) (Integrated Office Finisher) PL Compile Assembly (Part 2 of 2) (Integrated Office Finisher) Office Finisher LX PL 23.1 H-Transport Assembly (1 of 5) (Office Finisher LX) PL 23.2 H - Transport Assembly (2 of 5) (Office Finisher LX) PL 23.3 H - Transport Assembly (3 of 5) (Office Finisher LX) PL 23.4 H - Transport Assembly (4 of 5) (Office Finisher LX) PL 23.5 H - Transport Assembly (5 of 5) (Office Finisher LX) PL 23.6 Finisher Covers (Office Finisher LX) PL 23.7 Finisher Stacker (Office Finisher LX) PL 23.8 Finisher Stapler (Office Finisher LX) PL 23.9 Finisher Eject (1 of 5) (Office Finisher LX) PL Finisher Eject (2 of 5) (Office Finisher LX) PL Finisher Eject (3 of 5) (Office Finisher LX) PL Finisher Eject (4 of 5) (Office Finisher LX) PL Finisher Eject (5 of 5) (Office Finisher LX) PL Finisher Exit/Folder Assembly (Office Finisher LX) PL Folder Assembly (Office Finisher LX) PL Finisher Electrical (Office Finisher LX) PL Booklet Cover (Office Finisher LX) PL Booklet Stapler Assembly (Office Finisher LX) PL Booklet Front Stapler Assembly (Office Finisher LX) PL Booklet Rear Stapler Assembly (Office Finisher LX) PL Booklet Electrical (Office Finisher LX) Common Hardware Common Hardware Part Number Index Parts List June 2008

21 6 General Procedures and Information How to use UI Diagnostics UI Diagnostic Mode Various Reports Jam Report Failure Report Shutdown Report Diagnostics (NVM) NVM Read/Write IOT NVM List IIT NVM List Controller & Fax NVM List Diagnostics (Others) Serial Number/Billing Meter Data Reading HFSI Initialize HFSI Counters Adjust Tone Up / Down Tray5 (Bypass) Guide Adjustment Initialize NVM Component Control Hard Disk Diagnostic Program Test Pattern Print Webpage Administrator Password Center Tray Offsetting Icon FAX Output Separation General Procedures GP 1 Intermittent Problem RAP GP 2 Fax Diagnostics GP 3 Resetting the Administrator Password GP 4 Replacing Billing PWBs GP 5 Printing Reports GP 6 Special Boot Modes GP 7 Country Code Setting GP 8 Firmware Version GP 9 Key Operator Log In General Information Space Requirements Product Specs Common Tools Product Tools and Test Patterns Log Book Storage Cleaning Materials Machine Consumables Glossary of Terms Change Tag Information Change Tag Introduction IOT/Processor (P) Tags General Procedures

22 7 Wiring Data 7 Plug/Jack Locations Integrated Finisher Plug/Jack Locations Integrated Finisher Plug/Jack Illustrations LX Finisher Plug/Jack Locations LX Finisher Plug/Jack Locations HCF Plug/Jack Locations HCF Plug/Jack Locations Plug/Jack Locations Plug/Jack Locations Wirenets IOT Wirenets HCF Wirenets Integrated Office Finisher Wirenets Office Finisher LX Wirenets BSDs Chain 1 Standby Power Chain 2 User Interface Chain 3 Machine Run Control Chain 4 Start Print Power Chain 5 Document Transportation Chain 6 Imaging Chain 7 Paper Supply Chain 8 Paper Feed and Transportation Chain 9 Xerographics Chain 10 Copy Transportation and Fusing Chain 12 Finishing Chain 16 ESS Chain 17 FAX Wiring Data

23 XEROX WorkCentre service manual XEROX WorkCentre service manual XEROX WorkCentre service manual XEROX WorkCentre service manual XEROX WorkCentre service manual XEROX WorkCentre service manual XEROX WorkCentre service manual XEROX WorkCentre service manual XEROX WorkCentre service manual