SKS. Next-generation high feed machining cutter. Max. ap=3mm fz=2mm Possible high feed machining with fz=2mm/t at Max. depth of cut (ap)=3mm.

Transcription

1 HIGH PERFORMANCE HIGH FEE MACHINING IE & MO SERIES CATAOG NO. 00 SKS Nxtgnration high fd machining cuttr Improvd insrt strngth of tims compard with convntional tool. 7.mm Insrt Thicknss oublsidd insrt ( cornrs) Nw PV coatd grad Max. ap=mm fz=mm Possibl high fd machining with fz=mm/t at Max. dpth of cut (ap)=mm. IJET INCORPORATE

2 Product Fatur SKS EXTREME EXSKS typ, nxtgnration high fd maching cuttr Possibl high fd machining with fz=mm/t at max. dpth of cut (ap)=mm. Economical doublsidd insrt ( cornrs). Insrt thicknss of 7.mm has improvd strngth of tims whn compard to convntional tool. oublsidd Stabl high fd machining possibl with long rach ovr /=. Excllnt ramping and hlical intrpolation, and high fficint pockt milling. *Max. ramping angl is possibl with / diamtr. Insrt adopting nw PV coatd grad with improvd fractur toughnss and achiving longr tool lif. 7.mm Insrt Nw PV coatd grad against thrmal shock Tibasd nitrid layr with xcllnt wlding rsistanc & low friction AlCrbasd nitrid layr improvd oxidation & thrmal rsistanc TiAlbasd nitrid layr improvd war & thrmal rsistanc ayr improvd adhsion Substrat improvd thrmal crack rsistanc & thrmal shock rsistanc Sction In cas of rough milling, improvd hatfractur rsistanc & impact strngth, and achivd longr tool lf. Cutting Prformanc Cutting forc comparison (N),000,000 OWN!! u to wdgshap binding on th fac of insrt, only singl scrw ndd to prvnt movmnt and indxing asy.,000 Wdgshapd Tool iamtr: Φmm Matrial: SC Vc=m/min, fz=mm/t, ap=mm, a=0mm,000,000,000 0 Convntional Comptitor EXSKS typ NEW % rduction from convntional tool, 0% rduction from comptitor X Fd forc Y Main forc Z Back forc Rsultant forc 強く高剛 Adoptd GN surfachardning tratmnt on thrmal rsistant high strngth stl givs high hardnss of ovr HRC and scurs insrt pockt and holdr against thrmal dformation which improvs body durability and tool lif by 0% or mor.

3 INCH METRIC FACE MI High Fd cuttr with doubl sidd insrt EXSK typ Fig. Through coolant hol Fig. Through coolant hol Fig. Without coolant hol GBody d a d a b b b d a Spcifications Inch d R St bolt built into th cuttr body d R d R CATAOG NUMBER EXSKS7R EXSKS7R EXSKS00R EXSKSR EXSKS7R EXSKS0R EXSKS900R STK IMENSIONS d a b d FIG. INSERT Q PARTS Scrw Wrnch WNMU09070ZERPM CSWH A0 7 9 Not: All cuttrs ar supplid without insrts. Spcifications Mtric CATAOG NUMBER EXSKS0R EXSKS0R EXSKS0R EXSKSR EXSKSR EXSKSR7 EXSKSR7 EXSKS00R EXSKS00R7 EXSKS700R EXSKS700R EXSKSR EXSKSR0 EXSKS90R EXSKS90R0 STK d IMENSIONS a b d FIG. INSERT Q PARTS Scrw Wrnch WNMU09070ZERPM CSWH A Not: All cuttrs ar supplid without insrts.

4 INCH METRIC Catalog PV Coatd imnsions Tolranc Numbr JC A T B WNMU09070ZERPM M 7..9 Coming Soon Tst Cutting ata. High fd machining on mold stl Surfac roughing Part Nam Cavity mold Matrial Mold stl (hattratd) Hardnss 0HRC Tool Tool No. Insrt No. EXSKS700R WNMU09070ZERPM () Cutting Spd n Vc (min ) 0 (m/min) Rsult Achivd high mtal rmoval rat (Q=7cm /min) by. tims compard with convntional tool. Showd normal war aftr 0 min. (machining at Max. main spindl load) Cutting Conditions Fd Spd ap a Coolant Machin fz,90 (mm/min).7 (mm/t). 7 ry Vrtical MC (Kw). High fd machining on di structur part Fac roughing Part Nam i structur part Matrial FC GG Hardnss Tool Tool No. Insrt No. EXSKS00R WNMU09070ZERPM () Rsult Ovrhung lngth: 0mm No chattr, vry smooth cutting. Achivd high mtal rmoval rat by.9 tims and longr tool lif by tims compard with comptitor. Abl to machin for hours. Cutting Conditions Cutting Spd Fd Spd ap a Coolant Machin n Vc fz 0 (min ) (m/min),000 (mm/min). (mm/t) 7 ry oubl column typ MC

5 INCH METRIC finition of Cornr Shap for Programming Ovrcut Rmains Cornr R for Programming Ovr cut Rmains Cornr R for Programming R.0 R. R mm Rcommndd ata for Profil Milling Ramping Hlical intrpolation Øh Calculation of tool pass dia. Øc = Øh Øc Tool pass dia. Bor dia. Tool ia. θ Ap Øc Tool dia. pth of cut pr on circuit should not xcd max. dpth of cut Ap own cutting is rcommndd, so tool pass rotation should b countrclockwis Ødc INCH METRIC CATAOG NUMBER EXSKS*0 EXSKS*0 EXSKS*0 EXSKS*0 EXSKS*00 EXSKS*00 EXSKS* EXSKS*0 EXSKS*00 EXSKS* EXSKS* EXSKS* EXSKS*0 EXSKS*00 In cas of ramping and hlical intrpolation, apply 70% or lss fd spd from standard cutting tabl. In cas of drilling, apply % or lss Z axis fd from standard cutting condition tabl. ong conscutiv chips may com out in cas of drilling, confirm saf oprating conditions. TOO IA EFFECTIVE CUTTING IA MAX. EPTH OF CUT: RAMPING TOTA MAX. CUTTING ENGTH AT ANGE MAX. : HEICA INTERPOATION MIN BORE IA.: h MAX BORE IA.: h MAX. RIING EPTH: Z

6 Rcommndd Cutting Conditions Inch Matrials Carbon Stl (C, C) Blow HB Mold Stl (., P0) 0HRC i Stl (.,.79) Blow HB Gray & Nodular Cast Iron (GG, GGG) Blow HB Matrials Carbon Stl (C, C) Blow HB Mold Stl (., P0) 0HRC i Stl (.,.79) Blow HB Gray & Nodular Cast Iron (GG, GGG) Blow HB Insrt Grad Insrt Grad Ovrhung ngth Ovrhung ngth No. of Tth N N No. of Tth 7N N Q(inch /min) Q(inch /min) : pth of cut, N: Spindl spd, : Spd fd, Pc: Nt powr consumption Tool iamtr. No. of Tth N N No. of Tth N N Tool iamtr : pth of cut, N: Spindl spd, : Spd fd, Pc: Nt powr consumption Nots:. Th figurs should b adjustd according to th machin and work rigidity.. If chattring occurs, rduc th OC () or RPM by 0% and kp th fd pr tooth th sam.. If machin dos not hav nough powr, th OC () or spindl spd should b rducd by 0%.. Us air instad of coolant Q(inch /min) Q(inch /min) No. of Tth N N No. of Tth 9N N INCH Q(inch /min) Q(inch /min)

7 METRIC Rcommndd Cutting Conditions Mtric Matrials Carbon Stl (C, C) (SC, SC0 Blow HB Mold Stl (., P0) (HPM7, PX, P0) 0HRC i Stl (.,.79) (SK, SK) Blow HB Gray & Nodular Cast Iron (GG, GGG) (FC, FC) Blow HB Insrt Grad Tool iamtr / / No. of Tth N No. of Tth N N (min ) (mm/min) Pc (kw) N (min ) (mm/min) Pc (kw) 9 7, , , ,00 00,0.7 00, ,00.,0. 0.,0. 0.,0. 0,0., , , ,90.7, ,0. 0, , , , , , ,00 00,0.7 00, ,00.,0. 0.,0. 0., , , , ,00. 00,0. 00,000 7.,00.7,0. 0.,0.7 0.,0. : Ovrhung lngth, : pth of cut, N: Spindl spd, : Spd fd, Pc: Nt powr consumption Matrials Carbon Stl (C, C) (SC, SC0 Blow HB Mold Stl (., P0) (HPM7, PX, P0) 0HRC i Stl (.,.79) (SK, SK) Blow HB Gray & Nodular Cast Iron (GG, GGG) (FC, FC) Blow HB Insrt Grad Tool iamtr 00 No. of Tth 7N No. of Tth N N Pc N Pc (min ) (mm/min) (kw) (min ) (mm/min) (kw) ,70,00,0,70,0,0,90,90,90,70,00,0,70,00, ,00,,00,,,,0,00,0,0,0,0,00,,00,,,,00,,00,,, : Ovrhung lngth, : pth of cut, N: Spindl spd, : Spd fd, Pc: Nt powr consumption Nots:. Th figurs should b adjustd according to th machin and work rigidity.. If chattring occurs, rduc th OC () or RPM by 0% and kp th fd pr tooth th sam.. If machin dos not hav nough powr, th OC () or spindl spd should b rducd by 0%.. Us air instad of coolant No. of Tth N N (min ) N (min ) (mm/min) 7,00,,70,0,0,0,0,0,00,0,0,0 7,00,,70,0,0,0 7,00,,70,0,0,0 0 No. of Tth 9N (mm/min),,0,0,90,90,90,0,0,70,0,0,0,,0,0,90,90,90,,0,0,90,90,90 Pc (kw) Pc (kw)

8 WORWIE ISTRIBUTION Europ: Asia: Austria Grmany Nthrlands Blgium Grc Norway nmark Holland Poland England Hungary Portugal Finland Italy Spain Franc Irland Swdn Switzrland North Amrica: Canada Mxico U.S.A. North East: Russia Middl East: India Isral Pakistan Turky China Indonsia Japan Kora Malaysia Philippins Singapor Taiwan Thailand Vitnam South Amrica: Africa: Brazil South Africa IJET, INC. 7 Hlm Strt, Plymouth, MI 70 Phon: 007 Fax: IJET INUSTRIA CO., T., KamiHigashi, Hiranoku, Osaka 7000, Japan Phon: Fax: IJET INUSTRIA CO., T. Immarmannstr 9 00 üssldorf, Grmany Phon: +9 (0) 00 Fax: +9 (0) 0 No part of this catalog may b printd, copid or rproducd without th xprssd writtn prmission of IJET, Inc.