Optional Image. Multi-Bus Adapter Installation Guide Version 1.1. A guide for PerformX MBA installations. (Covers BLU & LCD devices.

Transcription

1 Optional Image Multi-Bus Adapter Installation Guide Version 1.1 A guide for PerformX MBA installations. (Covers BLU & LCD devices.)

2 Revisions Version Description of Version Date Completed 1.0 Initial release. 4/29/ Added procedure for installing a 2-pin MBA system. 10/05/2010 PerformX is a trademark of PeopleNet Communications Corporation. 2

3 Table of Contents REVISIONS... 2 TABLE OF FIGURES... 4 BEFORE YOU BEGIN... 5 Multi-Bus Adapter Overview... 6 Multi-Bus Adapter Kits... 6 Universal 9-pin MBA Kit pin MBA Kit... 7 INSTALLATION... 9 MBA Installation Universal 9-pin MBA System pin MBA System PTO Procedures Connecting Directly to the PTO System Installing a PTO Relay ACTIVATION & TESTING MBA Activation MBA Testing STILL HAVE QUESTIONS? PeopleNet University

4 Table of Figures FIGURE 1: UNIVERSAL 9-PIN MBA SYSTEM... 6 FIGURE 2: 2-PIN MBA SYSTEM... 7 FIGURE 3: VEHICLE-TO-REPEATER CABLE AND 9-PIN DIAGNOSTIC PORT FIGURE 4: WEDGE LOCK KEYS FIGURE 5: PTO RELAY CONNECTIONS

5 Before You Begin An inventory of documentation and hardware before you install the PerformX MBA.

6 Multi-Bus Adapter Overview Multi-Bus Adapter Overview The PerformX Multi-Bus Adapter (MBA) is designed to consolidate data from the J1708/1587 bus, the J1939 bus, and the Power Takeoff (PTO) switch. This data is collected and then delivered to the g3 onboard computer (OBC) via the standard PerformX connection. Power for the MBA is delivered from the OBC, so no external power connections are required. Multi-Bus Adapter Kits This guide covers the installation of MBA systems with universal 9-pin and 2-pin connectors. Universal 9-pin MBA Kit Part #: M The MBA system, with universal 9-pin connectors, includes the components shown in Figure 1. Note: This kit is also referred to as the MBA system with repeater. Figure 1: Universal 9-pin MBA System # Part Description Part # 1 Vehicle-to-Repeater Cable; 8-pin Delphi to 9-pin Deutsch Harness L Repeater E Repeater-to-VID Cable; 12-pin Deutsch to 10-pin Delphi Harness L VID (Vehicle Interface Device) E VID-to-OBC Cable; 12-pin Deutsch to DIN4M Harness L

7 Multi-Bus Adapter Kits 2-pin MBA Kit The MBA system, with 2-pin connectors, includes the components shown in Figure 2. Note: This kit is also referred to as the MBA system without repeater. Part #: M Figure 2: 2-pin MBA System # Part Description Part # 1 Backbone Connection Kit L Vehicle-to-VID Cable L VID (Vehicle Interface Device) E VID-to-OBC Cable L

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9 Installation Installation instructions for the MBA system and for PTO connections.

10 MBA Installation MBA Installation Universal 9-pin MBA System Bold references in quotations refer to the Part Descriptions on page Locate the vehicle s factory 9-pin diagnostic port. If the port is located in the vehicle s dash, it will be necessary to remove the port from the dash before proceeding to Step 2. The following sub-steps will vary from vehicle to vehicle: a. Unseat the factory 9-pin diagnostic port from the dash. b. Mount the male 9-pin connector of the Vehicle-to-Repeater Cable (L ) to the dash in place of the factory 9-pin diagnostic port. 2. Connect the vehicle s 9-pin diagnostic port to the female 9-pin connector of the Vehicle-to-Repeater Cable, as shown in Figure 3. Figure 3: Vehicle-to-Repeater Cable and 9-pin Diagnostic Port 3. Connect the blue connector on the Vehicle-to-Repeater Cable to the blue connector on the Repeater (E ). 4. Secure the Repeater with zip ties. 5. Connect the white connector on the Repeater to the white connector on the Repeater-to-VID Cable (L ). 6. Plug the gray connector on the Repeater-to-VID Cable into the gray receptacle on the VID (E ). 7. Plug the black connector on the VID-to-OBC Cable (L ) into the black receptacle on the VID. 8. Secure the VID with two screws, if possible; or use zip ties if a suitable mounting surface is not available. CAUTION: Be careful not to impede movement of the vehicle s pedals or steering when securing components. 9. Run the VID-to-OBC Cable back to the red connector on the OBC s main cable and connect them together. 10. Wrap this connection with electrical tape to complete this part of the MBA installation. If you are connecting the MBA directly to the vehicle s power takeoff (PTO) system, proceed to Connecting Directly to the PTO System on page 14. If not, proceed to MBA Activation on page

11 MBA Installation 2-pin MBA System Bold references in quotations refer to the Part Descriptions on page 7. The 2-pin MBA system connects to either the J1939 or the J1708 data bus, if one is present, using vehiclespecific adapters and connectors. 1. Locate the appropriate adapter for the vehicle in the Backbone Connector Kit (L ). Note: The J1939 connectors on the Vehicle-to-VID Cable (L ) cable are designed to plug directly into Freightliner, Volvo and Mack vehicles without adaptors, but the wedge lock for these connectors may need to be changed. See instructions below. Freightliner, Volvo, Mack J1939 connections The gray connectors on the end of the Vehicle-to-VID Cable have wedge lock keys in them that hold the terminals in place and also make them unique mates to certain trucks. The picture below shows these wedge locks out of the connector. Figure 4: Wedge Lock Keys a. To exchange the wedge lock for different vehicles, use a needle-nosed plier to remove the existing wedge locks from both the male and female connectors. 11

12 MBA Installation b. Replace both wedge locks with the desired type. If you are NOT installing the MBA into a Freightliner, Volvo, or Mack, you will need to select the proper adapters to mate to the vehicle s connectors. Adapters are labeled by truck type. 2. For vehicles with J1939 connectors, locate the connectors in the vehicle and plug in the Vehicle to VID Cable (L ), using the appropriate adapter from step 1 if needed. Note: Note: Refer to the vehicle specific supplement documents to help locate the J1939 and J1708 connectors in your vehicle. Sometimes you will find a male and female connected in the vehicle and you will need to separate them and install the MBA cable between those connections. Other times you will find a single connector with a terminating resistor in that connector. Terminating resistors The J1939 standard requires that there be a terminating resistor inserted into the last connector on the J1939 bus. This is designed to keep stray signals from contaminating the high speed data on the bus. If you use a connector with a terminating resistor (in other words if you connect to the last connector on the bus) you will need to take out the terminating resistor to plug in the MBA cable, and put the terminating resistor into the corresponding connector on the MBA cable. In this case one of the MBA connectors becomes the final connector on the J1939 bus. See Pictures below. 12

13 MBA Installation 3. For vehicles with J1708 connectors, locate the connectors in the vehicle and plug in the Vehicle to VID Cable (L ), using the appropriate adapter from step 1 if needed. Note: Many 2010 and newer vehicles will not have J1708 data. Refer to the chart below to determine if your vehicle has J1708 data. All class 8 trucks had J1708 data from and Newer Trucks J1708 J1939 Freightliner YES YES Hino NO YES International (Navistar) YES YES Kenworth (Paccar) NO YES Mack With Mack Engine YES YES Mack With Cummins Engine NO YES Peterbilt (Paccar) NO YES Volvo With Volvo Engine YES YES Volvo With Cummins Engine NO YES 4. Plug the gray connector on the Vehicle-to-VID Cable into the gray receptacle on the VID (E ). 5. Plug the black connector on the VID-to-OBC Cable (L ) into the black receptacle on the VID. 6. Secure the VID with two screws, if possible; or use zip ties if a suitable mounting surface is not available. CAUTION: Be careful not to impede movement of the vehicle s pedals or steering when securing components. 7. Run the VID-to-OBC Cable back to the red connector on the OBC s main cable and connect them together. 8. Wrap this connection with electrical tape to complete this part of the MBA installation. If you are connecting the MBA directly to the vehicle s power takeoff (PTO) system, proceed to Connecting Directly to the PTO System on page 14. If not, proceed to MBA Activation on page

14 PTO Procedures PTO Procedures The following procedures are necessary only if you are connecting the MBA directly to the vehicle s power takeoff (PTO) system. Connecting Directly to the PTO System Important: The PTO on signal must be provided as +12 volts. If the vehicle s PTO switch is providing a ground when the PTO is engaged, this signal must be converted to +12 volts using a relay. See Installing a PTO Relay on page 15. Bold references in quotations refer to the Part Descriptions on pages 6 and Connect the gray pigtail wire on the Repeater-to-VID Cable to the vehicle s PTO signal line. Note: The PTO signal line often comes from the dash switch or the air switch in the air line to the PTO. 2. Turn on the Discrete PTO feature through your LCD/BLU display: LCD (Classic Display) i. Select MENU OBC ADMINISTRATION. ii. In the PASSWORD field, enter iii. Select PTO DETECTION DISCRETE I/O. BLU (Color Display) i. Select System OBC Diagnostic OBC Administration. ii. In the Password field, enter iii. Select PTO Detection Discrete I/O. 14

15 PTO Procedures Installing a PTO Relay If the vehicle s PTO switch provides a ground signal when the PTO is engaged, you will need to convert that signal to a +12 volt signal using a relay. 1. Using a standard ISO (automotive) relay, make the connections shown in Figure 5. CAUTION: Make sure the +12V power source is properly fused. Figure 5: PTO Relay Connections 2. Test the circuit by putting a test light on the PTO Output to VID terminal and engaging the PTO. You should get power when the PTO is engaged, and no power when the PTO is disengaged. 15

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17 Activation & Testing Process for activating and testing the MBA system.

18 MBA Activation MBA Activation Once the hardware has been installed, it is necessary to activate the Multi-Bus Adapter. 1. Configure the J1708 port to the Multi Bus Adapter setting through your LCD/BLU display: LCD (Classic Display) i. Select MENU OBC ADMINSTRATION. ii. In the PASSWORD field, enter iii. Select ASSIGN J1708 PORT MULTI-BUS ADAPTER. BLU (Color Display) i. Select System OBC Diagnostic OBC Administration. ii. In the Password field, enter iii. Select J1708 Port Configuration Multi-Bus Adapter. 2. Start the vehicle engine and allow it to idle for at least 30 seconds before testing. MBA Testing 1. Start the vehicle engine, if you have not already done so, and allow it to idle for at least 30 seconds. 2. Keep the engine running and verify that you are receiving engine data through your LCD/BLU display: LCD (Classic Display) i. Select MENU DIAGNOSTIC INFO. If the J on the bottom row is followed by a + symbol, engine data is being received. If the J is followed by a - symbol, there is no engine data being received. Note: If you are not getting engine data, double-check all cable connections and system configurations. ii. Access additional information by going to the extended diagnostic screen and pressing the center key (not labeled) in the bottom row four times quickly. iii. Scroll to the bottom of this screen to see live engine data. BLU (Color Display) i. Select System OBC Diagnostic Diagnostic Basic. If the J1708 near the bottom is followed by a Yes, engine data is being received. If the J1708 is followed by a No, there is no engine data being received. Note: If you are not getting engine data, double-check all cable connections and system configurations. ii. Access live engine data by selecting OBC Diagnostic Diagnostic PerformX. Note: If you are not getting engine data, double-check all cable connections and system configurations. 18

19 Still Have Questions? If you still have questions or want additional training, please take advantage of the additional resources in this section.

20 PeopleNet University PeopleNet University PeopleNet University is an online resource center including Training Opportunities, PeopleNet Installation Certification, and Resources including Manuals & Reference Cards; as well as information about PeopleNet s Professional Services offerings. There are two ways to access PeopleNet University: 1. Click on the PeopleNet University icon on the main page when logging into the PFM. The page is always available in the PFM by clicking the Refresh button for your web browser. 2. Type into a browser window. US Headquarters Canada Contact PeopleNet PeopleNet Canada (888) Baker Road 1100 Burloak Dr. Suite 300 (952) Fax Minnetonka, MN Burlington, Ontario L7L 6B2 info@peoplenetonline.com USA Canada PeopleNet Communications Corporation. All rights reserved. This information is subject to change without notice. 20