1982 CX500C Parts Manual
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- Lionel Moore
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1 1982 CX500C Parts Manual The data contained herein was collected from sources on the Internet freely available to the general public. Disclaimer: The information contained herein is believed to be accurate but the user of this data assumes all risk associated with its usage. 1
2 Table of Contents Air Cleaner... 4 Alternator & Starter Clutch... 5 Battery & Sidecovers... 6 Block, Cylinder... 8 Brake Caliper Brake Lines, Front & Master Cylinder & Lever Brake Panel, Rear & Rear Axle Camshaft & Tachometer Gear Camshaft Chain & Tensioner Carburetors Clutch Clutch Cover & Oil Filter Crankshaft & Pistons Cylinder Head, Left Cylinder Head, Right Cylinder Head Covers Electrical Plate & Modules Engine Cover, Front (Transmission Cover) Engine Cover, Rear Exhaust System Fender, Front Fender, Rear Final Shaft Footpegs Forks Frame Fuel Tank & Petcock Gasket Kit A Gasket Kit B Handlebar & Top Bridge & Fuse Panel & Lockset Handlebar Controls & Mirrors Headlight Instruments: Speedometer & Tachometer & Lights Oil Pump & Primary Drive Gear Pedal, Brake & Shift Pedal Radiator & Cooling Fan & Grille Radiator Shroud & Coolant Reserve Tank & Engine Hangers Rear End Seat Shifter Drum & Forks Shock Absorbers, Rear Stand, Center & Side Stand Starter Motor
3 Steering Stem & Horn Stripes & Emblems Swingarm Tail Light Thermostat & Coolant Pipes & Hoses Tools Transmission Turn Signals Valves & Rocker Arms Water Pump & Ignition Pulse Generator Wheel, Front & Brake Disc Wheel, Rear Wire Harness & Ignition Coils
4 Air Cleaner 01 COLLAR HOUSING, AIR CLEANER CAP, A/CLNR ELEM TUBE HOLDER, CAP HOLDER, ELEMENT ELEMENT, AIR CLEANER GROMMET, TUBE TUBE, R BAND, A/CLNR TUBE (replaces ) TUBE, L TUBE, BREATHER FILTER JOINT, BREATHER TUBE SEPARATOR A ELEMENT, SEPARATOR CLIP, TUBE (A13.5) PLUG, BREATHER TUBE TUBE, BREATHER JOINT, BREATHER TUBE CLIP, SUB-TANK HOSE CLIP (16MM) PLATE PATCH, RR. COWL O-RING (63.5X2) SCREW, PAN (4X8) A SCREW, PAN (4X20) A SCREW, TAPPING (4X8) CLIP, TUBE (A12) CLIP, TUBE (A15) CLIP, TUBE (B12.5) BULK HOSE, VINYL M TUBE BULK HOSE (8X1000) M BOLT, FLANGE (6X35) (replaces ) 001 4
5 Alternator & Starter Clutch 01 GEAR SET, STARTER GEAR SHAFT GEAR MF5-000 (replaces ) CLUTCH, STARTER SPRING CAP ALTERNATOR ASSY MA1-731 (replaces MA1-730) ROTOR MA1-731 (replaces MA1-730) STATOR MA BOLT (12X30) BOLT,SOCKET 8MM KCJ-690 (replaces ) WASHER (12MM) WASHER (37MM) BEARING (32MM) ROLLER (15X13) BOLT, FLANGE (6X40) (replaces ) 003 5
6 Battery & Sidecovers 01 PLATE GROMMET A BATTERY ASSY (replaces ) (replaces ) (replaces ) (replaces ) (replaces ) (replaces ) (replaces ) GROMMET, WIRE CLIP, HARNESS CABLE RELAY ASSY.,WINKE P00 (replaces ) (replaces ) (replaces ) (replaces ) SUSPENSION COLLAR, CHAIN CASE RUBBER B, BATTERY (replaces ) BAND A, BATTERY BAND B, BATTERY TUBE KA BAG, SERVICE BOOK COVER, R. *R104CU* 835A ZA COVER, R. *B100MU* 835A ZB BOX, TOOL COVER, TOOL BOX PLATE, TOOL SETTING BAND, TOOL SETTING COVER B, TOOL BOX GROMMET, SIDE COVER COVER, L. *R104CU* 836A ZA COVER, L. *B100MU* 836A ZB RUBBER, BATTERY BOX GROMMET
7 25 BOLT, FLANGE (6MM) NUT, FLANGE (6MM) PIN, COTTER (3.0X45) (replaces ) BOLT, FLANGE (6X12) (replaces ) BOLT,FLANGE (6X16) (replaces ) BOLT, FLANGE (6X20) (replaces ) 002 7
8 Block, Cylinder 01 BLOCK, CYLINDER EMBLEM HOLDER, TRANSMISSION ORIFICE (8MM) PLATE, TRANS HOLDER CAP, CRANKSHAFT SEPARATOR COMP,OI ME2-505 (replaces ) VALVE BEARING A, MAIN BEARING B, MAIN BEARING C, MAIN COLLAR, O-RING DIPSTICK, OIL MK7-670 (replaces ) WASHER (12MM) O-RING (22X3.0) (replaces ) O-RING (13.6X2.4) O-RING (8X1.7) HB3-003 (replaces ) BOLT, STUD (10X90) B (replaces ) SCREW, TAPPING (4X8) NUT, HEX. (10MM) S WASHER, PLAIN (10MM) PIN, DOWEL (8X14) BOLT, FLANGE (6X12) (replaces ) BOLT, FLANGE (6X16) (replaces ) BOLT, FLANGE (6X20) (replaces ) BOLT, FLANGE (6X20)
9 24 BOLT, FLANGE (6X32) (replaces ) BOLT, FLANGE (8X25) (replaces ) 007 9
10 Brake Caliper 01 PAD, FR MK7-672 (replaces MA3-004) (replaces MA3-007) SCREW, BLEEDER CAP, BLEEDER CLAMP MA CALIPER, L. FR (replaces ) (replaces ) CALIPER, L MA PISTON MA SPRING, PAD MA DUST SEAL BRACKET, L. FR SLEEVE MA PIN, BOLT MA BOOT B MA BOOT, PIN SEAL, PISTON PIN, HANGER MA PLATE MA BOLT, FLANGE (8X49) MA BOLT, HEX. (6X10) A (replaces ) BOLT, FLANGE (6X10) (replaces ) BOLT, FLANGE (10X32) (replaces ) 002 NI PAD SET, BRAKE MA3-405 (replaces 431A0-MA3-004)
11 Brake Lines, Front & Master Cylinder & Lever 01 SWITCH, FR. STOP MA HOSE, FR. BRAKE BUSH, BRAKE HOSE MASTER CYLINDER, FR CUP, OIL MA CAP, OIL CUP MA O-RING (26.7X2.4) HOLDER MA DIAPHRAGM MA5-672 (replaces MA5-671) BOOT MASTER CYLINDER SET MA LEVER, R. HANDLEBAR MA BOLT, R MA BOLT, OIL (replaces ) WASHER, OIL BOLT SCREW, FLAT (4X45) G SCREW-WASHER (4X12) (replaces ) NUT, FLANGE (6MM) BOLT, FLANGE (6X25) (replaces )
12 Brake Panel, Rear & Rear Axle 01 AXLE, RR. WHEEL COLLAR, RR PANEL, RR WASHER, ANCHOR PIN (replaces ) SHOE, BRAKE MW3-671 (replaces ) DUST SEAL, BRAKE CAM CAM, RR. BRAKE INDICATOR, RR. BRAKE ARM, RR. BRAKE RUBBER SPRING, FR BOLT, RR WASHER A (replaces ) NUT, HEX. (8MM) S NUT, FLANGE (8MM) PIN, COTTER (2.0X35) (replaces ) (replaces ) (replaces ) (replaces ) (replaces ) PIN, COTTER (2.0X22) PIN, SPLIT (2.0X22) PIN, COTTER (2.5MM) (replaces ) (replaces ) BOLT, FLANGE (8X40) (replaces )
13 Camshaft & Tachometer Gear 01 HOLDER, CAMSHAFT GASKET (replaces ) GEAR, TACHOMETER CAMSHAFT MA ARM A, ROCKER ARM B, ROCKER SHAFT, ROCKER ARM ME7-000 (replaces ) SPRING A BOLT, SPECIAL (6X30) WASHER (26MM) WASHER WASHER (6.7MM) ROLLER (5X8.5) OIL SEAL (17X28X7) (replaces ) OIL SEAL (6X14.5X5) (replaces ) SCREW, PAN (5X20) G BOLT, FLANGE (6X28) (replaces )
14 Camshaft Chain & Tensioner 01 SPROCKET, CAM BOSS, CAM SPROCKET CHAIN, CAM MA TENSIONER, CAM CHAIN ARM SPRING, TENSIONER PIN PIN COLLAR (7X13.2) GUIDE SET, CAM CHAIN PLATE A GUIDE, CAM CHAIN PLATE A PLATE B BOLT, HEX. (6X30) BOLT (7X17) BOLT, TENSIONER LOCK NUT, LOCK (20MM) MJ8-000 (replaces ) WASHER, LOCK O-RING (6.5X3.1) PIN, LOCK (6MM) BOLT, FLANGE (6X16) (replaces )
15 Carburetors 01 GASKET SET MA4-305 (replaces ) NEEDLE SET, JET FLOAT SET (replaces ) CHAMBER SET, FLOAT (replaces ) CHAMBER SET, FLOAT SCREW SET A KC2-970 (replaces ) ROD SET, PUMP DIAPHRAGM SET, PUMP PISTON SET, VACUUM CHAMBER SET B, FLOAT JOINT SET, FUEL SCREW SET B SCREW SET C PC6-005 (replaces ) JOINT SET, FUEL VALVE SET, AIR CUT (replaces ) SPRING SPRING CARBURETOR ASSY (replaces ) CARBURETOR ASSY., R CARBURETOR ASSY., L TUBE (replaces ) VALVE, FLOAT HOLDER, NEEDLE JET (replaces ) NOZZLE, MAIN TUBE (replaces ) SCREW-WASHER (4X10) SCREW-WASHER (4X12) SCREW-WASHER (4X16) SCREW-WASHER (5X12)
16 29 SCREW-WASHER (5X16) SCREW-WASHER (6X14) CLIP, TUBE (B6.5) JET, MAIN (#78) GHB-0780 (replaces ) JET, MAIN (#115) MAZ-1150 (replaces ) (replaces GHB-1150) (replaces )
17 Clutch 01 CLUTCH (OUTER) MA GUIDE, CLUTCH MA CENTER, CLUTCH DISK, CL FRICTION DISK, CL FRICTION (replaces ) DISK B, CL FRICTION (replaces ) PLATE B, CLUTCH PLATE B, CLUTCH PLATE, CLU PRESS PLATE, CLUTCH LIFTER SPRING, CLUTCH COLLAR (25MM) MA BOLT (6X22) NUT, LOCK (20MM) WASHER, LOCK WASHER (25MM) MA BEARING (6000)
18 Clutch Cover & Oil Filter 01 COVER, CLUTCH GASKET, CLUTCH COVER (replaces ) CASE, OIL FILTER ELEMENT, OIL FILTER 154A (replaces ) (replaces 154A1-MA6-000) SEAT SPRING BOLT MA6-000 (replaces ) SHAFT, CLUTCH LEVER SPRING, CLUTCH LEVER ROD, CLUTCH LIFTER OIL SEAL (12X18X3) O-RING (15X2.5) O-RING (81X4.5) MA6-003 (replaces ) CIRCLIP (10MM) BOLT, FLANGE (6X28) (replaces )
19 Crankshaft & Pistons 01 RING SET (STD) (replaces ) RING SET (OS 0.25) (replaces ) RING SET (OS 0.50) (replaces ) PISTON, R. (STD) PISTON, R. (OS 0.25) PISTON, R. (OS 0.50) PISTON, L. (STD) PISTON, L. (OS 0.25) PISTON, L. (OS 0.50) PIN, PISTON BOLT, CONNECTING ROD NUT, CONNECTING ROD ROD, CONNECTING (replaces ) BEARING B, CONN ROD BEARING C, CONN ROD BEARING D, CONN ROD BEARING E, CONN ROD BEARING F, CONN ROD CRANKSHAFT MA KEY (25X18) CLIP (21MM)
20 Cylinder Head, Left 01 CYLINDER HEAD, L MA1-020 (replaces MA1-000) GUIDE, IN VALVE MG8-405 (replaces ) GUIDE, EX. VALVE GASKET, CYL HD (replaces ) (replaces ) (replaces ) INSULATOR, L. CARB (replaces ) BAND (56) (replaces ) (replaces GHB-710) SPOILER, AIR BOLT, FLANGE (10X75) (replaces ) WASHER (5MM) O-RING (8.8X1.9) GE0-000 (replaces ) O-RING (40X2.4) (replaces ) BOLT, STUD (6X55) B (replaces ) SCREW, PAN (5X8) A SCREW, PAN (5X20) G PIN, DOWEL (8X14) BOLT, FLANGE (6X12) (replaces ) BOLT, FLANGE (6X50) (replaces ) BOLT, FLANGE (6X22) (replaces ) SPARK PLUG (DR8ES-L) (replaces ) SPARK PLUG (DR8ES)
21 (replaces ) S/PLG (X24ESR-U) S/PLG (X27ESR-U)
22 Cylinder Head, Right 01 CYLINDER HEAD, R MA GUIDE, IN VALVE MG8-405 (replaces ) GUIDE, EX. VALVE GASKET, CYL HD (replaces ) (replaces ) (replaces ) (replaces ) INSULATOR, R. CARB (replaces ) BAND (56) (replaces ) (replaces GHB-710) BOLT, FLANGE (10X75) (replaces ) WASHER (5MM) O-RING (8.8X1.9) GE0-000 (replaces ) O-RING (40X2.4) (replaces ) BOLT, STUD (6X55) B (replaces ) SCREW, PAN (5X8) A SCREW, PAN (5X20) G PIN, DOWEL (8X14) BOLT, FLANGE (6X22) (replaces ) SPARK PLUG (DR8ES-L) (replaces ) SPARK PLUG (DR8ES) (replaces ) S/PLG (X24ESR-U) S/PLG (X27ESR-U)
23 Cylinder Head Covers 01 HOLDER ME7-000 (replaces ) COVER, CYLINDER HEAD GASKET, HEAD COVER GASKET, PLUG HOLE BOLT (6X45.5) BOLT, FLG (12X150) RUBBER, SETTING PIN, DOWEL (14X20)
24 Electrical Plate & Modules 01 RUBBER MODULE, IGN CONT MA4-601 (replaces ) STAY, SPARK UNIT RECTIFIER ASSY MC7-008 (replaces ) CABLE CABLE, STARTER MOTOR COVER (replaces ) COVER B, TERMINAL COVER B, TERMINAL SWITCH ASSY HA8-771 (replaces ) (replaces ) RUB, MAGNETIC SHOCK (replaces ) CVR, MAGNETIC SWITCH STAY, MAIN FUSE HOLDER, FUSE STAY RUBBER B, BATTERY (replaces ) PLATE, ELECTRIC RUBBER, FR COLLAR, FR. FENDER (replaces ) COLLAR, RR. FENDER COLLAR, FR. FENDER COLLAR, RR. FENDER NUT, HEX. (6MM) S (replaces ) WASHER, SPRING (6MM) BOLT, FLANGE (6X12) BOLT, FLANGE (6X12) BOLT, FLANGE (6X14) (replaces ) BOLT, FLANGE (6X22)
25 (replaces ) BOLT, FLANGE (6X20) (replaces ) BOLT, FLANGE (6X35) (replaces ) FUSE F (30A)
26 Engine Cover, Front (Transmission Cover) 01 COVER, TRANSMISSION GASKET, TRANS CVR (replaces ) CAP, VALVE ADJ (replaces ) (replaces ) PIPE, OIL PASSAGE O-RING (11.8X2.4) ZE9-003 (replaces ) (replaces ZE9-000) (replaces HA5-000) (replaces HA5-003) O-RING (11.8X2.4) MJ CLAMP, CABLE CABLE, SUB SUB-WIRE KAZ-000 (replaces MA1-730) SWITCH, OIL PRESSURE MJ4-024 (replaces MB9-004) (replaces MJ0-004) (replaces MJ4-004) (replaces MJ4-014) BOLT, DRAIN (12MM) (replaces ) O-RING (27.5X2.6) (replaces ) WASHER, DRAIN (12MM) PIN, DOWEL (8X14) BOLT, FLANGE (6X14) (replaces ) BOLT, FLANGE (6X28) (replaces )
27 Engine Cover, Rear 01 COVER, RR MA GASKET, RR. COVER (replaces ) CAP, VALVE ADJ GUIDE, NEUTRAL CABLE SWITCH, NEUTRAL (replaces ) (replaces ) COLLAR (22.2MM) OIL SEAL (14X26X6) ZW5-003 (replaces ) O-RING (27.5X2.6) (replaces ) NUT, HEX. (4MM) S WASHER, SPRING (4MM) PIN, DOWEL (10X16) O-RING (23X2.8) BOLT, FLANGE (8X40) (replaces ) BOLT, FLANGE (6X14) (replaces ) BOLT, FLANGE (6X32) (replaces )
28 Exhaust System 01 JOINT, EX. PIPE GASKET, EX. PIPE (replaces ) GASKET, PROTECTOR MM9-740 (replaces ) (replaces KF9-900) PRE CHAMBER (replaces ) PROTR, R. CHAMBER STAY, R. MUFFLER PROTR, R. MUFFLER (replaces ) MUFFLER, R (replaces ) BAND, R. MUFFLER BAND, L. MUFFLER BAND, R. RR. MUFFLER BAND, L. RR. MUFFLER GASKET, MUFFLER (replaces ) GASKET, RR. MUFFLER MJ4-670 (replaces ) PROTR, L. CHAMBER STAY, L. MUFFLER PIPE, L. EX (replaces ) MUFFLER, L (replaces ) SCREW-WASHER NUT, FLANGE (6MM) NUT, FLANGE (8MM) RUBBER D BOLT, FLANGE (8X16) (replaces ) (replaces ) 28
29 (replaces B) (replaces ) BOLT, FLANGE (8X37) BOLT, FLANGE (8X40) (replaces )
30 Fender, Front 01 CLAMP A, BRAKE HOSE GROMMET, CABLE FENDER, FR GUIDE, L. FR. FENDER BOLT, FLANGE (6X10) (replaces ) BOLT, FLANGE (6X16) (replaces ) (replaces )
31 Fender, Rear 01 CLIP, WIRE HARNESS GROMMET, HARN WARNING ASSY., STOP (replaces ) HOLDER ASSY., HELMET (replaces ) PLATE, HELMET HOLDER FENDER, RR FENDER B, RR RUB, FENDER CUSHION BUMPER, RR MARK, TIRE CAUTION MARK BOLT BOLT, CAP (8X80) B SCREW, PAN (6X8) H (replaces ) (replaces H) SCREW, PAN (6X8) SCREW, PAN (6X8) A NUT, FLANGE (8MM) BOLT, FLANGE (6X16) (replaces ) (replaces )
32 Final Shaft 01 SHAFT, FINAL LIFTER, DAMPER MA CAM, DAMPER MA STOPPER SPRING, DAMPER MA WASHER BEARING (62/22) PL0-018 (replaces PL0-008) (replaces ) (replaces ) (replaces ) (replaces ) (replaces ) OIL SEAL (22X36X7) MC7-000 (replaces ) (replaces )
33 Footpegs 01 COLLAR PIN, STEP BAR JOINT (replaces ) STEP ASSY., R BAR, R. FOOTPEG WASHER, MAIN FOOTPEG ARM, R. STEP STOPPER, STEP RUBBER STEP ASSY., L ARM, L. STEP BAR, L. FOOTPEG RUBBER, FOOTPEG RUB, PILLION FOOTPEG (replaces ) BRACKET WASHER BAR, PILLION FOOTPEG BOLT, SOCKET (10X25) ME8-000 (replaces ) WASHER, PLAIN (6MM) (replaces ) (replaces ) WASHER, PLAIN (8MM) PIN, COTTER (1.6X25) (replaces ) 20 PIN B BOLT, HEX. (6X16) A (replaces A) (replaces A) (replaces A) (replaces A) BOLT, FLANGE (10X20) (replaces ) (replaces )
34 Forks 01 FORK ASSY., R. FR SPRING A, FR. FORK SPRING B, FR. FORK PIPE, FR. FORK SPRING, FR RING, BACK-UP (replaces ) (replaces ) (replaces ) PLATE, BACK-UP BUSH, GUIDE BUSH, SLIDER CASE, R. (LOWER) PIECE, OIL LOCK RING, PISTON PIPE, SEAT CIRCLIP (51.5MM) BOLT ASSY., FR. FORK VALVE, AIR FORK ASSY., L. FR CASE, L. (LOWER) BOLT, L. FR. FORK CAP, AIR VALVE HOSE, FR. FORK JOINT CONNECTOR BOLT, SOCKET (8X27) (replaces ) WASHER (16MM) GASKET, FR WASHER (8MM) DUST SEAL (35MM) OIL SEAL (35X48X11) KBH-003 (replaces ) (replaces MA6-013) O-RING (5.8X1.9)
35 (replaces ) O-RING (5.6X1.9) ME O-RING (25.7X2.8) BOLT, HEX. (6X8) A (replaces ) (replaces A) NUT, FLANGE (8MM) BOLT, FLANGE (8X50) (replaces )
36 Frame 01 FRAME *NH1* ZA CAP (replaces B) MARK BOLT, FLG (12X308) NUT, HEX. (10MM) NUT, FLANGE (12MM) BOLT, FLANGE (10X70) (replaces )
37 Fuel Tank & Petcock 01 O-RING CUP, FUEL STRAINER PETCOCK ASSY BODY, PETCOCK MA1-732 (replaces MA1-731) SCREEN SET COVER SET, PETCOCK ME5-005 (replaces ) TUBE, FUEL FILTER, CUP LID, FUEL TANK (replaces ) (replaces ) (replaces ) TANK, FUEL *R104CU* 175A ZA TANK, FUEL *B100MU* 175A ZB RUBBER, FR. TANK COLLAR, FR RUB, RR. FUEL TANK CAP, FUEL FILLER GASKET (replaces ) LABEL *NH0* (TYPEW) ZB BOLT, FLANGE (8X36) COLLAR (8MM) WASHER (8.3MM) SCREW-WASHER (4X6) CLIP, TUBE (B7) CLIP, TUBE (B12) CLIP, TUBE (C6.5) BULK HOSE (3.5X1000) M BULK HOSE (3.5X1000) M BOLT, FLANGE (8X28) (replaces )
38 Gasket Kit A (Image Not Available) 01 SEAL, VALVE STEM MB9-003 (replaces ) GASKET (replaces ) GASKET, CYL HD (replaces ) (replaces ) (replaces ) GASKET, HEAD COVER GASKET, PLUG HOLE GASKET, EX. PIPE (replaces ) O-RING (6.9X1.5) O-RING (21.9X2.3) MB6-003 (replaces ) (replaces ) O-RING (53.8X3.1) O-RING (13.5X1.4) PH7-660 (replaces ) O-RING (6.5X3.1) O-RING (40X2.4) (replaces ) O-RING (23X2.8)
39 Gasket Kit B (Image Not Available) 01 GASKET, CLUTCH COVER (replaces ) GASKET, TRANS CVR (replaces ) GASKET, RR. COVER (replaces ) GASKET O-RING (11.8X2.4) ZE9-003 (replaces ) (replaces ZE9-000) (replaces HA5-000) (replaces HA5-003) O-RING (11.8X2.4) MJ GASKET A MA1-306 (replaces MA1-000) O-RING (22X3.0) (replaces ) O-RING (13.6X2.4) O-RING (27.5X2.6) O-RING (15X2.5) O-RING (8X1.7) HB3-003 (replaces ) O-RING (24.4X3.1) MG7-003 (replaces ) (replaces ) O-RING (81X4.5) MA6-003 (replaces ) O-RING (23X2.8)
40 Handlebar & Top Bridge & Fuse Panel & Lockset 01 GUIDE, R. CABLE MA GUIDE, L. CABLE MA CABLE, CHOKE BRACKET, CHOKE CABLE LOCK SET SWITCH, COMBINATION COVER RUBBER PLATE ASSY., FUSE (replaces ) (replaces ) COVER, FUSE PLATE LABEL, FUSE HANDLEBAR HANDLEBAR WEIGHT, HANDLEBAR RUBBER RING MK4-000 (replaces ) HLDR, HANDLE (UPPER) BRIDGE *NH105* ZA BOLT, FLANGE (7X54) BOLT (8X32) NUT, FLANGE (7MM) WASHER SCREW, OVAL (5X20) G SCREW-WASHER (4X12) NUT, STEERING STEM BOLT, FLANGE (6X14) (replaces ) FUSE B (10A)
41 Handlebar Controls & Mirrors 01 CABLE A, THROTTLE CABLE B, THROTTLE CABLE, CLUTCH BAND B1, CABLE SWITCH, STARTER STOP SW,ASSY WINKER (replaces ) SWITCH, FR. LEVER PIPE, THROTTLE GRIP GRIP, R. HANDLEBAR GRIP, L. HANDLEBAR COVER, L LEVER, L. HANDLEBAR (replaces ) BOLT, CABLE ADJ MIRROR BOLT NUT, FIXING (replaces ) SCREW, PAN (5X25) A SCREW, PAN (5X35) A NUT, HEX. (6MM) S (replaces KA3-711) (replaces S) (replaces ) (replaces S) (replaces S) (replaces )
42 Headlight 01 GROMMET, HARN HEADLIGHT ASSY RIM, HEADLIGHT SCREW SPRING NUT WASHER HEADLIGHT UNIT RING, RETAINING NUT, UNIT HOLDER RING, SETTING COVER, BULB BULB (12V60/55W) MC7-601AH (replaces ) (replaces MC7-601) CUSHION, FORK COVER COVER, R. FR. FORK COVER, L. FR. FORK RUBBER B, FORK COVER CASE, HEADLIGHT BOLT SCREW, PAN (3X8) A (replaces A) SCREW, PAN (5X8) H SCREW, PAN (5X16) B WASHER, SPRING (5MM)
43 Instruments: Speedometer & Tachometer & Lights 01 REGULATOR (7V) SUSPENSION GROM, METER BRACKET BULB (12V3.4W2CP) SA5-003 (replaces GA7-701) (replaces ) (replaces SA5-004) SPEEDOMETER ASSY BRACKET, METER RUBBER, SPEEDOMETER PLATE, SPEEDOMETER BOLT (6MM) COLLAR RUB, METER SETTING PLATE, TACHOMETER TACHOMETER ASSY CABLE, TACHOMETER SOCKET ASSY., RUBBER CASE, PILOT (UPPER) CASE, PILOT (LOWER) CABLE, SPEEDOMETER MB7-611 (replaces ) (replaces MB7-610) COLLAR LABEL WASHER (6.5X18) WASHER (20MM) WASHER (20MM) SCREW, PAN (5X28) A SCREW, TAP (4X12) NUT, HEX. (6MM) S NUT, CAP (6MM) (replaces S) (replaces ) WASHER, PLAIN (6MM) WASHER, SPRING (6MM) BOLT, FLANGE (6X20) (replaces )
44 Oil Pump & Primary Drive Gear 01 PUMP ASSY., OIL MA SPROCKET SPROCKET CHAIN, OIL PUMP BODY, OIL STRAINER MA COLLAR, O-RING VALVE ASSY., RELIEF O-RING (15X2.5) GEAR (33T) SUB-GEAR (32T) PLATE, SIDE SPRING, DISK MA BOLT, UBS (12X28) WASHER O-RING (13.6X2.4) BOLT, HEX. (6X8) A (replaces ) (replaces A) PIN, DOWEL (8X14) PIN, DOWEL (3X5) BOLT, FLANGE (6X14) (replaces ) BOLT, FLANGE (6X25) (replaces ) BOLT, FLANGE (6X32) (replaces )
45 Pedal, Brake & Shift Pedal 01 PEDAL, GEARSHIFT MA RUBBER, GEARSHIFT SWITCH, RR. STOP (replaces ) SPRING, STOP SWITCH ROD, RR. BRAKE PEDAL, BRAKE SPRING, RR. BRAKE SHAFT, RR BOLT, HEX. (6X35) H NUT, HEX. (6MM) S (replaces KA3-711) (replaces S) (replaces ) (replaces S) (replaces S) (replaces ) PIN, SPLIT (1.6X12) SPRING A, BRAKE ROD JOINT, BRAKE ARM NUT B PIN B BOLT, FLANGE (6X20) (replaces ) BOLT, FLANGE (8X28) (replaces )
46 Radiator & Cooling Fan & Grille 01 GASKET, DRAIN ZB5-003 (replaces ) (replaces PA0-003) VALVE, DRAIN COVER, RADIATOR GRILLE, RADIATOR COVER, RADIATOR PLATE, R PLATE, L FAN, COOLING MA CAP, RADIATOR (replaces ) (replaces ) (replaces PA0-014) RADIATOR ASSY RUBBER COLLAR WASHER (8.5X22X2.3) BOLT, CAP (6X32) B SCREW, PAN (6X12) B SCREW, FLAT (6X12) B BOLT, FLANGE (8X25) (replaces )
47 Radiator Shroud & Coolant Reserve Tank & Engine Hangers 01 TANK, RESERVE CAP, RESERVE TANK CABLE, CAP LOCK GASKET, RESERVE TANK SHROUD, RADIATOR (replaces ) GASKET BAND B1, CABLE REFLECTOR, FR BRACKET, FR. ENG HGR RUBBER, FR COLLAR, FR. FENDER (replaces ) COLLAR, RR. FENDER LABEL, RESERVE TANK MARK BOLT, FLG (10X117) NUT, FLANGE (6MM) NUT, FLANGE (10MM) BULK HOSE (7.5X8000) M BULK HOSE (7.5X8000) M CLIP, TUBE (B12) BOLT, FLANGE (6X20) (replaces )
48 Rear End 01 CAP, VALVE ADJ (replaces ) (replaces ) GEAR, FINAL DRIVEN STAY, RR. RUBBER CAP, BREATHER COVER, L. CASE PLATE, DUST GUARD RETAINER B, BEARING LOCK A, BEARING ADJ LOCK B, BEARING ADJ RETAINER A, BEARING SHIM A (1.80) SHIM B (1.84) SHIM C (1.88) SHIM D (1.92) SHIM E (1.96) SHIM F (2.00) SHIM G (2.04) SHIM H (2.08) SHIM I (2.12) SHIM J (2.16) SHIM K (2.20) SHIM L (2.24) SHIM M (2.28) SHIM N (2.32) COLLAR, RR BOLT, SEALING (8MM) BOLT, STUD (10X45) BOLT, BREATHER BOLT, FLANGE (8X32) BOLT, FLANGE (10X38) NUT, U (14MM) GE8-003 (replaces MA1-003) GASKET (8MM) WASHER, OIL BOLT BEARING (6914)
49 (replaces ) (replaces ) OIL SEAL (25X40X8) OIL SEAL (33X43X7) OIL SEAL (30X47X7) OIL SEAL (70X90X8) O-RING (30.8MM) O-RING (49.6X3.5) (replaces ) O-RING (53.6X2.4) O-RING (96.5X2.0) O-RING (62.7X4) BOLT, HEX. (6X10) A (replaces ) BEARING (6006) FITTING (B.76S)
50 Seat 01 SEAT, DOUBLE (replaces ) PLATE, SEAT LOCK RUBBER B STAY, FR. SEAT RUBBER, SEAT MOUNT COLLAR, SEAT MOUNT NUT, FLANGE (6MM) BOLT, FLANGE (8X14) (replaces )
51 Shifter Drum & Forks 01 FORK FORK SHAFT SHAFT DRUM, GEARSHIFT PLATE, DRUM CAM PLATE, DRUM CENTER COLLAR, DRUM CENTER STOPPER COLLAR SPRING, DRUM STOPPER ARM, GEARSHIFT SPINDLE, GEARSHIFT SPRING, GEARSHIFT COLR, GEARSHIFT ARM SPRING SPRING PIN PLATE, POINT WASHER (12MM) WASHER BEARING (16005) BOLT, FLANGE (6X25) (replaces ) BOLT, FLANGE (6X25) ROLLER (4X11.8) ROLLER (4X14) ROLLER (6X13)
52 Shock Absorbers, Rear 02 S/ABS ASSY., R. RR (replaces ) (replaces ) SPRING, RR. SHOCK (replaces ) JOINT (UPPER) DAMPER, RR CASE, RR. SHOCK ADJUSTER, SPRING SEAT, RR. (LOWER) RUBBER, JOINT COLLAR, RR. SHOCK S/ABS ASSY., L. RR (replaces ) RUBBER, STOPPER NUT, FLANGE (10MM) WASHER (10.3MM) BOLT, HEX. (10X40) B (replaces B) (replaces B) NUT, HEX. (10MM) S NUT, CAP (10MM) S
53 Stand, Center & Side Stand 01 STAND, MAIN PIPE CLAMP, BREATHER TUBE STAND ASSY., SIDE RUBBER, STAND COLLAR BOLT BOLT, HEX. (6X28) A (replaces ) BOLT, CAP (6X40) A NUT, HEX. (10MM) NUT, FLANGE (6MM) WASHER, PLAIN (6MM) (replaces ) (replaces ) WASHER, PLAIN (6MM) PIN, COTTER (2.5MM) (replaces ) SPRING J, MAIN STAND SPRING D, SIDE STAND BOLT, FLANGE (6X40) (replaces )
54 Starter Motor 01 STAY, STARTER MOTOR MOTOR ASSY., STARTER (replaces ) BRUSH SET, CARBON GEAR (27T) SPRING, CARBON BRUSH BOLT, START MTR CVR BOLT, START MTR CVR (replaces ) O-RING (60X1.4) (replaces ) O-RING (24.4X3.1) MG7-003 (replaces ) (replaces ) NUT, HEX. (6MM) S (replaces ) WASHER, SPRING (5MM) WASHER, SPRING (6MM) CIRCLIP (11MM) BOLT, FLANGE (6X18) (replaces ) BOLT, FLANGE (6X35) (replaces )
55 Steering Stem & Horn 01 STAY, HORN HORN KY0-621 (replaces ) (replaces GJ1-731) (replaces KE8-601) RACE, STEERING BALL (replaces ) RACE, STEERING BALL (replaces ) STEM, STRG *NH105* ZA 06 RACE, STEERING CONE (replaces ) RACE, STEERING CONE (replaces ) DUST SEAL WASHER THREAD (UPPER) COVER, FR STAY, FR. COVER BOLT, FLANGE (6MM) BOLT-WASHER (8X40) BOLT, FLANGE (6X12) BOLT, FLANGE (6X12) BOLT, FLANGE (8X12) (replaces ) BALL (#8) (1/4)
56 Stripes & Emblems 05 STRIPE, R. (TYPE1) ZA STRIPE, R. (TYPE2) ZB STRIPE, L. (TYPE1) ZA STRIPE, L. (TYPE2) ZB EMBLEM, R. FUEL TANK EMBLEM, L. FUEL TANK
57 Swingarm 01 SHAFT, PROPELLER (replaces ) BOOT, JOINT JOINT, DRIVESHAFT ARM, RR (replaces ) NUT, FORK PIVOT SWINGARM, RR. *NH1* ZA CAP, RR. SWINGARM HOLDER, RR PLATE, DUST SEAL LABEL BOLT, PIVOT BOLT, SPECIAL (8MM) BOLT, RR CAP, LOCK NUT NUT, HEX. (10MM) NUT, LOCK (23MM) BEARING (30202) (replaces ) (replaces ) (replaces ) OIL SEAL (20X35X7) GF0-761 (replaces ) (replaces ) O-RING (22X1.7) NUT, HEX. (8MM) S WASHER, PLAIN (8MM) WASHER (10MM) PIN, COTTER (2.0X35) (replaces ) (replaces ) (replaces ) (replaces ) (replaces ) PIN, COTTER (2.0X22) PIN, SPLIT (2.0X22)
58 24 PIN, SPRING (4X22) BOLT, FLANGE (8X32) (replaces )
59 Tail Light 01 COLLAR, DISTANCE SUB-WIRE HARNESS TAILLIGHT UNIT MC9-830 (replaces ) LENS, TAILLIGHT BASE, TAILLIGHT REFLECTOR WIRE, TAILLIGHT GASKET, LENS SOCKET, TAILLIGHT RUBBER, CUSHION GSKT, TAILLIGHT BASE BULB (12V27/8W) RUBBER, RR BRKT, NUMBER PLATE RUBBER, FENDER BOLT, FLANGE (6X20) WASHER (6.5X18) BOLT, HEX. (6X28) A (replaces ) SCREW, PAN (4X12) A SCREW, PAN (4X55) J NUT, FLANGE (6MM)
60 Thermostat & Coolant Pipes & Hoses 01 THERMOSTAT UNIT (replaces ) COVER, THERMOSTAT CASE, THERMOSTAT PIPE, WATER (UPPER) STAY, THERMOSTAT JOINT A, WATER PIPE HOSE, WATER (UPPER) HOSE, WATER (LOWER) CLAMP, WATER PIPE PIPE, RR. WATER WIRE A, GUARD WIRE B, GUARD BAND, HOSE TUBE (5X240) CLAMP A, CABLE (replaces ) SENDING UNIT BOLT, SPECIAL (5X22) O-RING (21.9X2.3) MB6-003 (replaces ) (replaces ) O-RING (53.8X3.1) O-RING (13.5X1.4) PH7-660 (replaces ) O-RING (23X2.8) CLIP, TUBE (D10.5) BOLT, FLANGE (6X25) (replaces ) BOLT, FLANGE (6X50) (replaces )
61 Tools 04 TOOL SET BAG, AIR PRES GA WRENCH, PIN WRENCH (18.5X17) WRENCH, EYE (12MM) WRENCH, HEX. (6MM) GAUGE, AIR PRESSURE SPANNER (10X12) SPANNER (14X17) PLIERS (135) SCREWDRIVER 1 (NO.2) SCREWDRIVER 2 (NO.3) SCREWDRIVER 3 (NO.2) GRIP HANDLE (12MM) WRENCH, EYE (19MM) BAG, TOOL ME5-670 (replaces )
62 Transmission 01 MAINSHAFT (15T) PLATE, OIL GUIDE COUNTERSHAFT GEAR (41T) BUSH (20MM) GEAR (20T) GEAR (37T) GEAR (24T) GEAR (34T) GEAR (27T) GEAR (31T) MA GEAR (29T) GEAR (27T) COLLAR, COUNTERSHAFT WASHER (25MM) WASHER (20MM) WASHER (25MM) CIRCLIP (25MM) BEARING (20MM) BEARING (6205) BEARING (6205) BEARING (6305) BEARING (6204U)
63 Turn Signals 01 WIRE B SUB-WIRE A TURN SIGNAL, R. FR (replaces ) (replaces ) BASE, R. FR LENS, FR SOCKET, R. FR (replaces ) GASKET HOLDER, FR TURN SIGNAL, R. FR (replaces ) (replaces ) (replaces ) SOCKET, R. FR (replaces ) TURN SIGNAL, R. RR SOCKET, R RUBBER, RR CVR, GROUND TERMINAL TURN SIGNAL, L. RR SOCKET, L BULB (12V23W32CP) BULB (12V23/7W) BULB (12V23/8W) BOLT, RR SCREW, PAN (4X25) A (replaces ) BOLT, HEX. (6X35) B (replaces ) (replaces B) BOLT, HEX. (6X35) B SCREW, PAN (3X8) H NUT, HEX. (10MM) S NUT, FLANGE (6MM) WASHER, PLAIN (10MM)
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