XT250X (3C58) U49 XT250XC (3C59) CALIFORNIA XT250X (3C5A) CANADA 1G3C5-100E1

Transcription

1 XT250X () U49 XT250XC () CALIFORNIA XT250X () CANADA 1G3C5-100E1 ( )

2 XT250X/XT250XC PARTS CATALOGUE 2007 by Yamaha Motor Co., Ltd. 1st edition, September 2007 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

3 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART DESCRIPTION Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. PART DESCRIPTION Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

4 FOREWORD 7. Applicable Serial No. Engine Serial No. Frame Serial No. 8. Applicable Colour Code (The (*) mark shows Model colour.) Abbreviation Colour Name Colour Code MBL2 MAT BLACK PWS1(*) PURPLISH WHITE SOLID S8 SILVER SL SILVER 0035

5 MODEL LABEL (1) A label called Model Label is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross reference the model code production code No. in the catalogue with the model code production code No. indicated on the Model Label affixed onto the product concerned. (2) Model Label Indication (5) Model Code Production Code Number of Model Listed in This Parts Catalogue Model Code Production Code No. Country (destination) 010 U CALIFORNIA 010 CANADA Model Code Production Code No. Country (destination) (3) Model Label Affixing Location (4) Colouring Information Model Code Colouring Type Code Colour Code Colour Name Abbreviation A 0206 PURPLISH WHITE SOLID 1 PWS1 A 0206 PURPLISH WHITE SOLID 1 PWS1 A 0206 PURPLISH WHITE SOLID 1 PWS1

6 CONTENTS ENGINE CYLINDER HEAD... 1 CYLINDER... 3 CRANKSHAFT & PISTON... 4 VALVE... 6 CAMSHAFT & CHAIN... 7 OIL PUMP... 8 INTAKE... 9 CARBURETOR EXHAUST CRANKCASE CRANKCASE COVER STARTER CLUTCH CLUTCH TRANSMISSION SHIFT CAM & FORK SHIFT SHAFT CHASSIS FRAME FENDER SIDE COVER REAR ARM REAR SUSPENSION STEERING FRONT FORK FUEL TANK SEAT FRONT WHEEL FRONT BRAKE CALIPER REAR WHEEL REAR BRAKE CALIPER STEERING HANDLE & CABLE FRONT MASTER CYLINDER STAND & FOOTREST REAR MASTER CYLINDER GENERATOR STARTING MOTOR FLASHER LIGHT METER HEADLIGHT TAILLIGHT HANDLE SWITCH & LEVER ELECTRICAL ELECTRICAL INDEX NUMERICAL INDEX... 58

7 FIG. 1 CYLINDER HEAD PART DESCRIPTION 1 3C CYLINDER HEAD ASSY H GUIDE, VALVE CIRCLIP SCREW, HEXAGON GASKET XT GASKET, CYLINDER HEAD C PIPE BOLT XT GASKET PIN, DOWEL BOLT, FLANGE WASHER, PLATE BOLT XT COVER, CYLINDER HEAD XT PLATE, BREATHER XT GASKET, CYLINDER HEAD SIDE BOLT, FLANGE C PIPE, BREATHER CLIP CLAMP O-RING BOLT, FLANGE XT COVER, CYLINDER HEAD SIDE O-RING XT 1111F 00 PLATE BOLT, FLANGE PLUG, SPARK (NGK DR7EA) WITH RESISTER 1

8 FIG. 1 CYLINDER HEAD PART DESCRIPTION BOLT, STUD

9 FIG. 2 CYLINDER PART DESCRIPTION 1 3C CYLINDER XT GASKET, CYLINDER BOLT O-RING

10 FIG. 3 CRANKSHAFT & PISTON PART DESCRIPTION 1 5XT CRANKSHAFT ASSY BP PIN, CRANK J3.BEARING U ROD, CONNECTING PIN, CLEVIS SPRING, COMPRESSION PIN, DOWEL BEARING C A0 PISTON (STD) XV PISTON RING SET (STD) H PIN, PISTON CIRCLIP BP SPROCKET, CAM CHAIN BOLT, FLANGE R1 WASHER, PLATE KEY, WOODRUFF S GEAR, DRIVE XT WEIGHT BEARING XT COLLAR S GEAR, BALANCE WEIGHT XT BOSS, BUFFER XT PLATE, ABSORBER SPRING, COMPRESSION PIN, DOWEL WASHER, LOCK NUT

11 FIG. 3 CRANKSHAFT & PISTON PART DESCRIPTION KEY, STRAIGHT

12 FIG. 4 VALVE PART DESCRIPTION 1 5H VALVE, INTAKE XT VALVE, EXHAUST G SEAT, VALVE SPRING H SPRING, VALVE INNER H SPRING, VALVE OUTER H SEAL, VALVE STEM G RETAINER, VALVE SPRING G COTTER, VALVE X ARM, VALVE ROCKER H SHAFT, ROCKER H SHAFT, ROCKER O-RING XT SCREW, VALVE ADJUSTING NUT

13 FIG. 5 CAMSHAFT & CHAIN PART DESCRIPTION 1 5XT CAMSHAFT ASSY BEARING KOYO O-RING XT SPROCKET, CAM CHAIN KB PLATE, BREATHER PIN, DOWEL BOLT WASHER, PLATE CHAIN (DID SCR-0404 SV 104LE) BP GUIDE, STOPPER XT GUIDE, STOPPER XT TENSIONER ASSY, CAM CHAIN FM GASKET, TENSIONER CASE BOLT BOLT

14 FIG. 6 OIL PUMP PART DESCRIPTION 1 5XT OIL PUMP ASSY BP GEAR, PUMP DRIVEN 2 (38T) CIRCLIP XT GASKET, PUMP COVER SCREW GASKET F STRAINER, OIL TA ELEMENT ASSY, OIL CLEANER XT COVER, OIL ELEMENT O-RING G0 BOLT O-RING BOLT BOLT XT PIPE, DELIVERY BOLT, UNION GASKET BOLT, UNION GASKET

15 FIG. 7 INTAKE PART DESCRIPTION 1 5XT JOINT, CARBURETOR O-RING BOLT HOSE CLAMP ASSY CLAMP XT AIR CLEANER CASE ASSY XT CASE, AIR CLEANER XT SEAL SCREW, TAPPING XT PLATE, ELEMENT XT SEAL SCREW, TAPPING XT CAP, CLEANER CASE XT SEAL SCREW, BIND XT JOINT, AIR CLEANER XT CHAMBER, AIR CLIP XT ELEMENT, AIR CLEANER NUT, SPRING XT 1443E 00 PIPE, DRAIN CLIP HOSE CLAMP ASSY EJ 2414H 00 DAMPER, PLATE G5 HOSE (L10) BOLT, FLANGE CLIP

16 FIG. 7 INTAKE PART DESCRIPTION 28 5C AIR INDUCTION SYSTEM ASSY XT HOSE, VACUUM SENSING CLIP C HOSE, BEND CLIP C HOSE, BEND CLIP CLIP GROMMET BOLT, FLANGE

17 FIG. 8 CARBURETOR PART DESCRIPTION 1 3C CARBURETOR ASSY C CARBURETOR ASSY XT SCREW, PAN HEAD LB PILOT SCREW SET LB DIAPHRAGM ASSY LB SPRING LB COVER XT NEEDLE VALVE ASSY XT SCREW, PAN HEAD LB PIN, FLOAT LB FLOAT XT NOZZLE, MAIN XT NOZZLE, MAIN JET, MAIN (#135) LB JET, PILOT (# 34) XT 1434A 00.SUCTION PISTON ASSY LB SEAT, SPRING LB SPRING C NEEDLE XT SPRING LB SCREW M PLUG LB GASKET, FLOAT CHAMBER XT SCREW, AIR ADJUSTING WASHER, PLATE XT WIRE, SUB LEAD FU HEATER ASSY (15W)

18 FIG. 8 CARBURETOR PART DESCRIPTION 27 5XT SCREW, THROTTLE JX SPRING, THROTTLE STOP LB WASHER, PLAIN LB SCREW XT BRACKET SCREW, LEVER FITTING XT PLUNGER, STARTER XT SPRING, PLUNGER XT CAP, PLUNGER XT PIPE JK NUT C PIPE C PIPE C PLUG C PIPE BOLT, FLANGE HOSE (L45) 1 12

19 FIG. 9 EXHAUST PART DESCRIPTION 1 5XT PIPE, EXHAUST C PROTECTOR, EXHAUST PIPE SCREW, BIND WASHER, WAVE WASHER, PLATE WASHER, PLATE XT 1465R 00 PLATE, PROTECTOR XT 1465T 00 PLATE, PROTECTOR XT 1479K 00 COVER, WASHER, PLATE WASHER, PLATE SCREW, BINDING XT 1465U 00 PLATE, PROTECTOR C MUFFLER G6 BOLT C PROTECTOR, MUFFLER SCREW, BIND WASHER, WAVE WASHER, PLATE WASHER, PLATE XT PROTECTOR, MUFFLER XT PROTECTOR, MUFFLER YF GASKET, MUFFLER RH PIPE, OUTLET SCREW, PAN HEAD WASHER, PLATE GD GASKET, EXHAUST PIPE

20 FIG. 9 EXHAUST PART DESCRIPTION NUT, FLANGE WASHER, PLATE BOLT,HEX. SOCKET BUTTON A9 WASHER, PLATE BOLT, FLANGE

21 FIG. 10 CRANKCASE PART DESCRIPTION 1 3C CRANKCASE ASSY PIN, DOWEL BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE GASKET CLAMP CLAMP XT HOLDER, CLUTCH CABLE BOLT, FLANGE CLAMP BOLT, FLANGE PLUG, STRAIGHT SCREW GASKET PIN, DOWEL

22 FIG. 11 CRANKCASE COVER 1 PART DESCRIPTION 1 5XT COVER, CRANKCASE PLUG, STRAIGHT SCREW O-RING PLUG, STRAIGHT SCREW O-RING XT GASKET, CRANKCASE COVER PIN, DOWEL BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE CLAMP BOLT, HEXAGON SOCKET HEAD XT PLATE XT CRANKCASE COVER ASSY XT DAMPER, ENGINE MOUNT BOLT, FLANGE XT COVER, CRANKCASE XT GASKET, CRANKCASE COVER PIN, DOWEL BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE GASKET Y GAUGE, LEVEL PLUG, STRAIGHT SCREW O-RING

23 FIG. 11 CRANKCASE COVER 1 PART DESCRIPTION 28 5XT COVER, GENERATOR BOLT,HEX. SOCKET BUTTON M68 O-RING

24 FIG. 12 STARTER CLUTCH PART DESCRIPTION 1 5XT GEAR, IDLER 1 (19T/72T) VJ SHAFT XT GEAR, IDLER 2 (16T/14T) Y SHAFT XT GEAR 3 (71T) WASHER, PLATE N0 BEARING BP STARTER ONE-WAY ASSY BOLT, HEXAGON SOCKET HEAD

25 FIG. 13 CLUTCH PART DESCRIPTION 1 5XT GEAR, PRIMARY DRIVE (24T) KEY, STRAIGHT WASHER, CLAW WASHER, LOCK NUT XT PRIMARY DRIVEN GEAR COMP.(74T) X PLATE, THRUST GY BOSS, CLUTCH KT PLATE, FRICTION XJ PLATE, CLUTCH GY PLATE, PRESSURE W PLATE, PUSH XT ROD, PUSH WASHER NUT SPRING, COMPRESSION SCREW, WITH WASHER XV SPRING, CLUTCH BOSS NL PLATE, SEAT WASHER, LOCK NUT XT PUSH LEVER ASSY BOLT GASKET B3 SPRING, TORSION CIRCLIP OIL SEAL

26 FIG. 13 CLUTCH PART DESCRIPTION BEARING GY ROD, PUSH BALL

27 FIG. 14 TRANSMISSION PART DESCRIPTION 1 5XT AXLE, MAIN (13T) XT GEAR, 3RD PINION (22T/28T) XT GEAR, 5TH PINION (28T) Y GEAR, 2ND PINION (16T) BEARING BEARING C DRIVE AXLE ASSY XT GEAR, 2ND WHEEL (29T) WASHER CIRCLIP XT GEAR, 5TH WHEEL (23T) XT GEAR, 4TH WHEEL (29T) XT GEAR, 3RD WHEEL (29T) WASHER CIRCLIP BP CLUTCH, DOG C GEAR, 1ST WHEEL (37T) G4 WASHER, PLATE CIRCLIP SCREW, COUNTERSUNK C PLATE, BEARING BEARING BEARING OIL SEAL XT SPROCKET, DRIVE (15T) WASHER, LOCK NUT

28 FIG. 15 SHIFT CAM & FORK PART DESCRIPTION 1 5XT SHIFT CAM ASSY GY FORK, SHIFT GY FORK, SHIFT GY FORK, SHIFT BP BAR, SHIFT FORK GUIDE

29 FIG. 16 SHIFT SHAFT PART DESCRIPTION 1 5XT SHIFT SHAFT ASSY TP STOPPER LEVER ASSY SPRING, TORSION BOLT PIN, DOWEL OIL SEAL XT SHIFT PEDAL ASSY W COVER, SHIFT PEDAL NUT XT ROD, SHIFT NUT XT ARM, SHIFT XT BOLT WASHER, WAVE WASHER, PLATE BOLT

30 FIG. 17 FRAME PART DESCRIPTION 1 3C FRAME COMP C FRAME COMP PLUG C DOWN TUBE COMP C DOWN TUBE COMP BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE NUT J1 WASHER, PLATE C STAY, ENGINE C STAY, ENGINE Y DAMPER C STAY, ENGINE BOLT, FLANGE NUT BOLT, FLANGE NUT P8 WASHER, PLATE V TENSIONER V BUSH COLLAR WASHER, PLATE BOLT, FLANGE

31 FIG. 17 FRAME PART DESCRIPTION 25 4R HELMET HANGER ASSY SCREW, COUNTERSUNK C5 2110M 00 COVER ASSY XT 2139X 00.DAMPER SCREW C5 2110N 00 COVER ASSY XT 2139X 00.DAMPER SCREW C HANDLE, STANDING C STAY, REAR BOLT, FLANGE RU STOPPER C5 2117N 00 COVER XT SEAL YN PLATE, ROUTING C TOOL KIT XT TOOL BOX COMP BOLT, FLANGE BOLT, FLANGE

32 FIG. 18 FENDER PART DESCRIPTION 1 3C FENDER, FRONT COLLAR COLLAR BOLT, WITH WASHER C FENDER, FRONT COLLAR BOLT, WITH WASHER GROMMET C FENDER, REAR BOLT, FLANGE COLLAR C5 2163A 00 COVER, REAR FENDER G DAMPER XT GUARD, FLAP BOLT, FLANGE WASHER, PLATE XC 2153E 10 EMBLEM, YAMAHA Y COLLAR BOLT WASHER, PLATE XV DAMPER C DAMPER C5 2161A 00 BRACKET C PROTECTOR M21 COLLAR BOLT D DAMPER

33 FIG. 18 FENDER PART DESCRIPTION 28 3C BRACKET, LICENCE C COLLAR, BOLT,HEX. SOCKET BUTTON CLAMP Y CLAMP

34 FIG. 19 SIDE COVER PART DESCRIPTION 1 3C5 Y COVER, SIDE C5 2173E 70.GRAPHIC C5 Y COVER, SIDE C5 2173F 70.GRAPHIC GROMMET SCREW WASHER, PLATE C COVER, SIDE C COVER, SIDE SCREW, OVAL FILLISTER COLLAR GROMMET GROMMET C5 8210E 00 BATTERY BOX ASSY EJ 2414H 00.DAMPER, PLATE MY FLASHER RELAY ASSY XT SEAL XT SEAL A MOLD, FUEL TANK BOLT, FLANGE WASHER, PLATE BOLT, FLANGE COLLAR

35 FIG. 20 REAR ARM PART DESCRIPTION 1 3C REAR ARM COMP BUSH XT BUSH COVER, THRUST C SEAL, GUARD BOLT JG WASHER, PLATE BT SUPPORT, CHAIN BOLT, WITH WASHER COLLAR XT 2217A 00 ARM, RELAY BEARING OIL SEAL X9 COLLAR BUSH, FORMED OIL SEAL C5 2217F 00 ROD, CONNECTING V9 COLLAR BOLT NUT, U WASHER, PLATE JV SHAFT, PIVOT NUT, SELF-LOCKING A7 WASHER, PLATE X CASE, CHAIN BOLT, WITH WASHER NUT, U

36 FIG. 20 REAR ARM PART DESCRIPTION WASHER, PLATE BOLT, FLANGE TT LABEL, TIRE TT LABEL, TIRE C5 2179W 00 PLATE, EPA (NON CALIFORNIA) 1 3C5 2179N 00 PLATE, EPA 2(CALIFORNIA) XT LABEL, BRAKE FLUID

37 FIG. 21 REAR SUSPENSION PART DESCRIPTION 1 3C SHOCK ABSORBER ASSY, REAR 1 1 3C SHOCK ABSORBER ASSY, REAR 1 2 4AA LABEL, WARNING 1 1 4AA LABEL, WARNING W0 COLLAR BOLT WASHER, PLATE J1 WASHER, PLATE NUT, U BOLT, FLANGE NUT, SELF-LOCKING A7 WASHER, PLATE

38 FIG. 22 STEERING PART DESCRIPTION BEARING C HOLDER, BRAKE HOSE C HOLDER, BRAKE HOSE BOLT, FLANGE BOLT, FLANGE BEARING J COVER, BALL RACE K5 WASHER, PLATE (0.5T) NUT NUT WASHER, PLATE YF WASHER, SPECIAL C DAMPER C CROWN, HANDLE NUT HP 2319U 00 CAP BOLT, FLANGE H P5 HOLDER, HANDLE UPPER S8 FOR PWS BOLT PLUG C5 2317E 01 STAY C HOLDER STOPPER G0 COLLAR GROMMET BOLT, FLANGE

39 FIG. 23 FRONT FORK PART DESCRIPTION 1 3C FRONT FORK ASSY (L.H) C TUBE, OUTER (LEFT) C INNER TUBE COMP JX PISTON, FRONT FORK C CYLINDER COMP., FRONT FORK JX METAL, SLIDE K WASHER, SPRING UPPER JX OIL SEAL A CLIP, OIL SEAL JX SEAL, DUST XT SPINDLE, TAPER XT COLLAR XT SPRING, REBOUND N GASKET BOLT C SPRING, FRONT FORK FY WASHER, SPRING UPPER C SPACER JX BOLT, CAP GASKET C FRONT FORK ASSY (R.H) C TUBE, OUTER (RIGHT) C INNER TUBE COMP JX PISTON, FRONT FORK C CYLINDER COMP., FRONT FORK JX METAL, SLIDE K WASHER, SPRING UPPER

40 FIG. 23 FRONT FORK PART DESCRIPTION 28 5JX OIL SEAL A CLIP, OIL SEAL JX SEAL, DUST XT SPINDLE, TAPER XT COLLAR XT SPRING, REBOUND N GASKET BOLT C SPRING, FRONT FORK FY WASHER, SPRING UPPER C SPACER JX BOLT, CAP GASKET C BOOT C BAND SCREW, PAN HEAD C UNDER BRACKET COMP RS BOLT

41 FIG. 24 FUEL TANK PART DESCRIPTION 1 3C P0 FUEL TANK COMP. 1 1 MBL2 FOR PWS1 3C P1 FUEL TANK COMP. 1 MBL2 FOR PWS1 2 3C FUEL COCK ASSY C VALVE AJ SEAL, COCK SCREW, PAN HEAD P GASKET D SCREW, LEVER FITTING C LEVER, COCK SCREW WASHER, PLATE HOSE CLIP VK CAP ASSY 1 1 5VK CAP ASSY C DAMPER, LOCATING C DAMPER, LOCATING C DAMPER, LOCATING C DAMPER, LOCATING C DAMPER, LOCATING UA BAND C MOLD, FUEL TANK C WASHER, SPECIAL WASHER, PLATE BOLT WASHER, PLATE SCREW

42 FIG. 24 FUEL TANK PART DESCRIPTION 26 3C5 Y217W 90 SCOOP COMP, AIR C5 2137C 70.GRAPHIC, SCOOP AIR SET C SEAL, AIR SHROUD C SEAL, AIR SHROUD C5 2414H 00.DAMPER, PLATE C5 2414J 00.DAMPER, PLATE C5 2414K 00.DAMPER, PLATE C5 2414N 00.DAMPER, PLATE GROMMET C5 Y217X 90 SCOOP COMP., AIR C5 2137D 70.GRAPHIC, SCOOP AIR SET C5 2414H 00.DAMPER, PLATE C5 2414J 00.DAMPER, PLATE GROMMET BOLT,HEX. SOCKET BUTTON C5 2414P 00 DAMPER, PLATE C5 2416F 00 INSULATOR, FUEL TANK GK 2118K 00 LABEL, CAUTION GK 2118K 10 LABEL, CAUTION C CANISTER ASSY C5 2419E 00 COVER, CANISTER GROMMET G3 COLLAR BOLT WASHER, PLATE RB ROLL OVER VALVE ASSY CLAMP 1 36

43 FIG. 24 FUEL TANK PART DESCRIPTION 53 3C PIPE C PIPE C PIPE C PIPE A2 CLIP CLIP NUT, SELF-LOCKING CLAMP 1 37

44 FIG. 25 SEAT PART DESCRIPTION 1 3C SEMI-DOUBLE SEAT ASSY C5 2470F 00.SEAT COVER COMP BOLT, WITH WASHER

45 FIG. 26 FRONT WHEEL PART DESCRIPTION 1 34X HUB, FRONT SL FOR PWS BEARING KOYO SPACER OIL SEAL RIM ( ) KH SPOKE SET, FRONT Y3 TIRE ( C P/TT) CHENG SHIN TUBE (275/ ) CHENG SHIN BAND, RIM ( ) COLLAR COVER, HUB DUST WASHER, PLATE HH AXLE, WHEEL NUT, U

46 FIG. 27 FRONT BRAKE CALIPER PART DESCRIPTION 1 3C5 2582T 00 DISC, BRAKE (LEFT) G4 BOLT C5 2580T 00 CALIPER ASSY (LEFT) JG W PISTON ASSY, CALIPER JG W CALIPER SEAL KIT JW PIN, SLIDE TT BOOT C5 W BRAKE PAD KIT TT SUPPORT, PAD L W BLEED SCREW KIT XT SHIM, CALIPER BOLT, FLANGE

47 FIG. 28 REAR WHEEL PART DESCRIPTION 1 4JG HUB, REAR SL FOR PWS SPACER BEARING OIL SEAL RIM ( ) JG SPOKE SET, REAR Y4 TIRE (120/80-18 M/C 62P TT) CHENG SHIN TUBE (3.25/350-18) CHENG SHIN BAND, RIM ( ) C SPROCKET, DRIVEN (48T) BOLT, STUD JG WASHER NUT Y SPACER, BEAD XT COLLAR, WHEEL JG COLLAR, WHEEL XT PULLER, CHAIN XT PULLER, CHAIN K AXLE, WHEEL WASHER, PLATE NUT, SELF-LOCKING CHAIN (DID428V 128FE)

48 FIG. 29 REAR BRAKE CALIPER PART DESCRIPTION 1 5XT 2582W 00 DISK, REAR BRAKE SCREW GY PROTECTOR BOLT, BUTTON HEAD C5 2580W 01 CALIPER ASSY, REAR XT W PISTON ASSY, CALIPER JD W CALIPER SEAL KIT UY BOOT JD BOOT, CALIPER SP SUPPORT, PAD UY W BLEED SCREW KIT XT W BRAKE PAD KIT SP PIN, PAD SP PIN, SLIDE SP BOLT

49 FIG. 30 STEERING HANDLE & CABLE PART DESCRIPTION 1 3C HANDLEBAR GY GRIP (RIGHT) BE TUBE, THROTTLE GUIDE Y RING, LEAF GY GRIP RR WASHER C THROTTLE CABLE ASSY LN CAP, GRIP UPPER LN CAP, GRIP LOWER SCREW, PAN HEAD SCREW, PAN HEAD Y BACK MIRROR ASSY (R.H) Y BACK MIRROR ASSY (L.H) C HOLDER, BRAKE HOSE BOLT, FLANGE CLAMP XT CABLE, STARTER C CABLE, CLUTCH E BOOT, CABLE

50 FIG. 31 FRONT MASTER CYLINDER PART DESCRIPTION 1 5XT 2583T 00 MASTER CYLINDER ASSY XT W CYLINDER KIT, MASTER U DIAPHRAGM, RESERVOIR GM CAP, RESERVOIR SCREW, FLAT HEAD A BRACKET, MASTER CYLINDER BOLT WASHER, PLATE C HOSE, BRAKE BOLT, UNION GASKET

51 FIG. 32 STAND & FOOTREST PART DESCRIPTION 1 3LD FOOTREST LD FOOTREST SPRING, TORSION PIN, CLEVIS PIN, COTTER C STAND, SIDE SPRING, TENSION XT LINK, SIDE STAND BOLT NUT, SELF-LOCKING COLLAR XP FOOTREST, REAR F5 BOLT SPRING, COMPRESSION WASHER, PLATE P5 WASHER, PLATE C BRACKET XP FOOTREST, REAR F5 BOLT SPRING, COMPRESSION WASHER, PLATE P5 WASHER, PLATE C BRACKET BOLT, BUTTON HEAD

52 FIG. 33 REAR MASTER CYLINDER PART DESCRIPTION 1 3C PEDAL, BRAKE V PEDAL, BRAKE SPRING, TORSION PIN PIN, COTTER XT 2583V 10 RR. MASTER CYLINDER ASSY XT W CYLINDER KIT, MASTER SS NUT YK JOINT UN CAP, RESERVOIR UN 2585B 00.PLATE, DIAPHRAGM UN DIAPHRAGM, RESERVOIR UN BOLT KW PIN, BRAKE ROD PIN, CLEVIS WASHER, PLATE PIN, COTTER C HOSE, BRAKE BOLT, UNION WASHER, PLATE GASKET LC JOINT C HOLDER, BRAKE HOSE BOLT, FLANGE XT SHAFT WASHER, PLATE WASHER, WAVE

53 FIG. 33 REAR MASTER CYLINDER PART DESCRIPTION CLIP SPRING, TENSION SCREW

54 FIG. 34 GENERATOR PART DESCRIPTION 1 3C STATOR ASSY XT ROTOR ASSY BOLT, HEXAGON SOCKET HEAD BOLT, HEXAGON SOCKET HEAD

55 FIG. 35 STARTING MOTOR PART DESCRIPTION 1 3C MOTOR ASSY M M0.BRUSH SET HP 8182M 00.O-RING HP BOLT O-RING XT 8183G 00 CORD COMP BOLT, FLANGE

56 FIG. 36 FLASHER LIGHT PART DESCRIPTION 1 3C FRONT FLASHER LIGHT ASSY BULB (12V-27/8W) LJ LENS, FLASHER SCREW, TAPPING C FRONT FLASHER LIGHT ASSY BULB (12V-27/8W) LJ LENS, FLASHER SCREW, TAPPING NUT V CAP C REAR FLASHER LIGHT ASSY BULB (12V-27W) LJ LENS, FLASHER SCREW, TAPPING BE REAR FLASHER LIGHT ASSY BULB (12V-27W) LJ LENS, FLASHER SCREW, TAPPING NUT G CAP

57 FIG. 37 METER PART DESCRIPTION 1 3C METER ASSY 1 1 3C METER ASSY SCREW, TAPPING GROMMET C BRACKET, METER

58 FIG. 38 HEADLIGHT PART DESCRIPTION 1 3C LENS ASSY F BULB (12V-60/55W) (H4)HALOGEN 3 2F SETTING PLATE, BULB F COVER, SOCKET F SCREW, RIM ADJUSTING SPRING, SCREW B NUT, ADJUSTING C RIM, HEADLIGHT C DAMPER, HEADLIGHT C WASHER, SPECIAL BOLT WASHER, PLATE COLLAR C COVER, HEADLIGHT CLAMP C DAMPER BOLT, BUTTON HEAD C5 Y COVER COMP. ASSY C GRAPHIC SET, COWLING XC 2153E 10.EMBLEM, YAMAHA BOLT,HEX. SOCKET BUTTON M0 COLLAR EK REFLECTOR, FRONT NUT, U COLLAR

59 FIG. 39 TAILLIGHT PART DESCRIPTION 1 1W TAILLIGHT UNIT ASSY M LENS, TAILLIGHT M GASKET, LENS BULB (12V-27/8W) M SCREW, LENS FITTING Y REAR REFLECTOR ASSY NUT, FLANGE C CORD, TAILLIGHT

60 FIG. 40 HANDLE SWITCH & LEVER PART DESCRIPTION 1 1T COVER, HANDLE LEVER XT HOLDER, LEVER G HOLDER, LEVER LOWER X LEVER BOLT NUT, U C SWITCH BOLT BOLT NUT E COVER, HANDLE LEVER Y LEVER BOLT NUT, U SCREW NUT SPRING, COMPRESSION C FRONT STOP SWITCH ASSY C SWITCH, HANDLE SCREW, PAN HEAD C SWITCH, HANDLE SCREW, PAN HEAD CLAMP

61 FIG. 41 ELECTRICAL 1 PART DESCRIPTION 1 3TJ RECTIFIER & REGULATOR ASSY BOLT, FLANGE S BATTERY ASSY (YT Z7S) XT WIRE, MINUS LEAD JJ BAND, BATTERY C MAIN SWITCH STEERING LOCK BH BLANK KEY AP G5 BOLT XT STOP SWITCH ASSY C WIRE HARNESS ASSY WP DIODE ASSY WA DIODE ASSY XT STARTER RELAY ASSY GH FUSE (20A-BL) BOLT, FLANGE XT WIRE, PLUS LEAD BOLT, FLANGE JJ RELAY ASSY JJ HOLDER, RELAY XT SWITCH, SIDE STAND BOLT, HEXAGON SOCKET HEAD CLAMP CLAMP CLAMP CLAMP CLAMP UA BAND

62 FIG. 41 ELECTRICAL 1 PART DESCRIPTION 27 1UA BAND UA BAND UA BAND TB BAND, SWITCH CORD CLAMP CLAMP UA BAND UA BAND Y CLAMP CLAMP CLAMP CLAMP UA BAND UA BAND UA BAND CLAMP CLAMP

63 FIG. 42 ELECTRICAL 2 PART DESCRIPTION 1 3C C.D.I. UNIT ASSY XT BAND NS IGNITION COIL ASSY NS PLUG CAP ASSY BOLT,HEX. SOCKET BUTTON KM NEUTRAL SWITCH ASSY GASKET XT THERMO SWITCH ASSY C5 8354W 00 ROTOR CIRCLIP S SENSOR, SPEED BOLT C WIRE, SUB LEAD C HORN BOLT, FLANGE

64 NUMERICAL INDEX PART PART PART PART PART PART 3C XT 1111F H KB XT C XT XT XT XT C XT XT XT XT XT S XT S BP XV C A H U BP H H H G G G H XT H X H XT XT XT XT FM BP XT Y XT XT BP XT F TA XT XT XT XT LB C C C LB LB XT XT LB C C XT XT XT XT JX XT C XT XT LB XT XT 1434A C M LB JK LB XT XT LB LB LB XT XT XT XT XT 1443E XT XT XT XT XT XT LB LB XT GD C XT 1465R XT 1465T XT 1465U C YF C XT XT RH XT 1479K C XT C C C LB C XT XT Y XT XT XT XT XT XT XT XT XT XT VJ Y BP XT XT X KT XJ GY XT GY W GY XT XV NL Y XT XT C XT XT XT XT BP C XT XT C XT XT XT W XT TP GY GY GY BP XT XT C5 2110M C5 2110N C C C C C C5 2117N GK 2118K GK 2118K XT C R C C C C5 2137C C5 2137D XT 2139X C XC 2153E C C C5 2161A C G Y C5 2163A XT C TT TT YN C XT XT C5 2173E C5 2173F C C5 2179N C5 2179W C JV C JG V XT 2217A C5 2217F V XT BT C C AA AA X C C C JX JX C JX C C C JX JX FY K XT A N C JX XT C5 2317E C C HP 2319U C RS C XT J YF C C H P C P C P C

65 NUMERICAL INDEX PART PART PART PART PART PART 3C C5 2414H EJ 2414H C5 2414J C5 2414K C5 2414N C5 2414P C5 2416F C RB C C C C C C C A C5 2419E C C C C C P C C AJ D VK VK C5 2470F RU C KH X JG JG HH K JG XT XT XT Y JG C C5 2580T C5 2580W XT C5 2582T XT 2582W XT XT 2583T XT 2583V GM UN U UN UN 2585B A C C C C LC C C JW SP JD TT SP SP SP TT UY C RR GY GY BE Y LN LN Y Y C XT C E E T C UN SS YK KW V XT C XT LD LD XP C XT XP C GY C C D C XT M M HP HP 8182M XT 8183G C XT JJ JJ TJ WP WA S C5 8210E XT XT JJ GH C NS NS C XT BH XT KM XT XT C UA XT G C C C C LJ BE LJ MY V G C C C XV C C5 8354W S FU X Y TB C C C C C F C C F B C F F M M M C C C W C EK Y C XT XT W XT W C5 W XT W JG W JD W L W UY W JG W XT W C5 Y C5 Y C5 Y217W C5 Y217X C5 Y G G G F G

66 NUMERICAL INDEX PART PART PART PART PART PART P P A J R A G K Y M G G M V X W G A B M N J Y Y