MT09 ( B892 ) MALAYSIA

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1 MT09 ( ) MALAYSIA 1RB89-440E1 ( )

2 MT09 PARTS CATALOGUE 2016 by Yamaha Motor Co., Ltd. 1st edition, February 2016 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

3 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. PART Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

FOREWORD 7. Applicable Serial No. Frame Serial No. Engine Serial No. 9. Applicable Starting Serial No. Frame Serial No. Serial No. Name Of Q ty Column Model Code Engine Serial No. 8.

4 FOREWORD 7. Applicable Serial No. Frame Serial No. Engine Serial No. 9. Applicable Starting Serial No. Frame Serial No. Serial No. Name Of Q ty Column Model Code Engine Serial No. 8. Applicable Colour Code (The (*) mark shows Model colour.) Serial No. Name Of Q ty Column Model Code Abbreviation Colour Name Colour Code BNS4(*) BLUISH GRAY SOLID DPBM15 DEEP PURPLISH BLUE METALLIC LLGS6 LIGHT LEAF GREEN SOLID MBL2 MAT BLACK MS1(*) MAT SILVER

5 ENGINE CYLINDER HEAD...1 CRANKSHAFT & PISTON...3 VALVE... 4 CAMSHAFT & CHAIN... 6 WATER PUMP... 7 RADIATOR & HOSE...9 OIL PUMP...11 OIL CLEANER INTAKE...13 INTAKE AIR INDUCTION SYSTEM EXHAUST...17 CRANKCASE CRANKCASE COVER STARTER CLUTCH TRANSMISSION SHIFT CAM & FORK SHIFT SHAFT...28 CHASSIS FRAME FENDER SIDE COVER...32 REAR ARM...34 REAR SUSPENSION STEERING FRONT FORK FUEL TANK SEAT FRONT WHEEL...43 FRONT BRAKE CALIPER...44 REAR WHEEL REAR BRAKE CALIPER STEERING HANDLE & CABLE...48 FRONT MASTER CYLINDER STAND & FOOTREST...50 REAR MASTER CYLINDER...53 GENERATOR CONTENTS STARTING MOTOR FLASHER LIGHT...56 METER HEADLIGHT TAILLIGHT...59 HANDLE SWITCH & LEVER...60 ELECTRICAL ELECTRICAL INDEX NUMERICAL INDEX...64

6 FIG. 1 CYLINDER HEAD PART 1 B CYLINDER HEAD ASSY 1 2 2C GUIDE, VALVE BOLT, FLANGE PLUG, STRAIGHT SCREW PIN, DOWEL BOLT, STUD BOLT, WITH WASHER F7 BOLT PLUG, SPARK (NGK R CPR9EA-9) BOLT VY 1111G 00 RUBBER, MOUNT B GASKET, CYLINDER HEAD RC COVER, CYLINDER HEAD BE GUIDE, STOPPER RC GASKET, HEAD COVER JW 1482K 01 PLATE VY 1482K 00 PLATE SL REED VALVE ASSY SL CAP, CASE PS REED VALVE ASSY JW CAP, CASE BOLT, HEXAGON SOCKET HEAD RC PLATE, BREATHER RC GASKET, BREATHER COVER SCREW TR PIPE, BREATHER F0 BOLT 3 1

7 FIG. 1 CYLINDER HEAD PART 28 5VY 1111G 00 RUBBER, MOUNT BOLT VY 1111G 00 RUBBER, MOUNT PIN, DOWEL 2 2

8 FIG. 2 CRANKSHAFT & PISTON PART 1 1RC CRANKSHAFT ASSY 1 2 1RC CONNECTING ROD ASSY 3 3 1RC BOLT, CONNECTING ROD 2 4 1RC PLANE BEARING, CONNECTING ROD 6 UR BLUE 1RC PLANE BEARING, CONNECTING ROD 6 UR BLACK 1RC PLANE BEARING, CONNECTING ROD 6 UR BROWN 1RC PLANE BEARING, CONNECTING ROD 6 UR GREEN 5 5VY A0 PLANE BEARING, CRANKSHAFT 1 8 UR WHITE 5VY PLANE BEARING, CRANKSHAFT 1 8 UR BLUE 5VY PLANE BEARING, CRANKSHAFT 1 8 UR BLACK 5VY PLANE BEARING, CRANKSHAFT 1 8 UR BROWN 5VY PLANE BEARING, CRANKSHAFT 1 8 UR GREEN 6 1RC PISTON (STD) 3 7 1RC PISTON RING SET (STD) P PIN, PISTON CIRCLIP KEY, WOODRUFF A8 BOLT, FLANGE WASHER, PLATE RC BALANCER ASSY S METAL, BALANCE WEIGHT 4 UR BLUE 2S METAL, BALANCE WEIGHT 4 UR BLACK 2S METAL, BALANCE WEIGHT 4 UR BROWN 2S METAL, BALANCE WEIGHT 4 UR GREEN 2S METAL, BALANCE WEIGHT 4 UR YELLOW 3

9 FIG. 3 VALVE PART 1 1RC VALVE, INTAKE 6 2 1RC VALVE, EXHAUST 6 3 1RC SEAT, VALVE SPRING RC SPRING, VALVE INNER 6 5 1RC SPRING, VALVE OUTER 6 6 3D RETAINER, VALVE SPRING WG LOCK, VALVE SPRING RETAINER TE SEAL, VALVE STEM HX F0 PAD, ADJUSTING 2 (1.50) 12 UR 1HX H1 PAD, ADJUSTING 2 (1.55) 12 UR 1HX K1 PAD, ADJUSTING 2 (1.60) 12 UR 1HX M1 PAD, ADJUSTING 2 (1.65) 12 UR 1HX R1 PAD, ADJUSTING 2 (1.70) 12 UR 1HX U1 PAD, ADJUSTING 2 (1.75) 12 UR 1HX W1 PAD, ADJUSTING 2 (1.80) 12 UR 1HX Y1 PAD, ADJUSTING 2 (1.85) 12 UR 1HX PAD, ADJUSTING 2 (1.90) 12 UR 1HX PAD, ADJUSTING 2 (1.95) 12 UR 1HX PAD, ADJUSTING 2 (2.00) 12 UR 1HX PAD, ADJUSTING 2 (2.05) 12 UR 1HX PAD, ADJUSTING 2 (2.10) 12 UR 1HX E0 PAD, ADJUSTING 2 (2.15) 12 UR 1HX G0 PAD, ADJUSTING 2 (2.20) 12 UR 1HX J0 PAD, ADJUSTING 2 (2.25) 12 UR 1HX L0 PAD, ADJUSTING 2 (2.30) 12 UR 1HX N0 PAD, ADJUSTING 2 (2.35) 12 UR 1HX T0 PAD, ADJUSTING 2 (2.40) 12 UR 4

10 FIG. 3 VALVE PART 10 4C LIFTER, VALVE 12 UR YELLOW 4C LIFTER, VALVE (O/S) 12 AP GREEN 5

11 FIG. 4 CAMSHAFT & CHAIN PART 1 1RC CAMSHAFT ASSY RC CAMSHAFT ASSY S SPROCKET, CAM CHAIN BOLT, FLANGE CHAIN (98XRH M) 1 6 B TENSIONER ASSY, CAM CHAIN 1 7 5EL BOLT 1 8 5SL GASKET 1 9 1WS GASKET, TENSIONER CASE BOLT, HEXAGON SOCKET HEAD RC DAMPER, CHAIN RC CHAIN DAMPER ASSY PIN, DOWEL 1 6

12 FIG. 5 WATER PUMP PART 1 1RC WATER PUMP ASSY 1 2 1RC IMPELLER SHAFT ASSY 1 3 1RC COVER, HOUSING 1 4 1RC GEAR, IMPELLER SHAFT BEARING OIL SEAL 1 7 5VK SEAL, MECHANICAL PIN, DOWEL CIRCLIP O-RING RC O-RING GASKET BOLT, HEXAGON SOCKET HEAD WASHER, PLATE BOLT, HEXAGON SOCKET HEAD BOLT, HEXAGON SOCKET HEAD O-RING RC HOSE HOSE CLAMP ASSY A0 CLIP RC THERMOSTAT ASSY BOLT, FLANGE RC JOINT O-RING BOLT, HEXAGON SOCKET HEAD RC HOSE A0 CLIP 1 7

13 FIG. 5 WATER PUMP PART CLIP RC HOSE A0 CLIP CLIP RC HOSE HOSE CLAMP ASSY HOSE CLAMP ASSY RC HOSE HOSE CLAMP ASSY A0 CLIP 1 8

14 FIG. 6 RADIATOR & HOSE PART 1 1RC RADIATOR COMP 1 2 1RC BLOWER ASSY 1 3 3D BOLT, BLOWER HOLDING 4 4 1AA PLATE 2 5 1RC COVER, RADIATOR PLUG BOLT, FLANGE COLLAR 1 9 4FL CAP, RADIATOR FC STOPPER BOLT WASHER, PLATE RC STAY BOLT, FLANGE GROMMET COLLAR RC GUIDE, CABLE BOLT WASHER, PLATE RC 1243A 00 HOSE CLIP CLIP RC TANK, RECOVERY RC CAP RC ELBOW RC PIPE, BREATHER CLIP 2 9

15 FIG. 6 RADIATOR & HOSE PART 28 1RC PROTECTOR RC PIPE RC 2172W 00 COVER COLLAR NUT RC COLLAR GROMMET CLIP BOLT, HEXAGON SOCKET HEAD RC COLLAR BOLT, BUTTON HEAD M40 CLAMP 1 10

16 FIG. 7 OIL PUMP PART 1 1RC OIL PUMP ASSY 1 2 1RC SPROCKET, DRIVEN CIRCLIP BOLT, FLANGE BOLT 4 6 1RC STRAINER HOUSING ASSY O-RING GROMMET 1 9 5VY COLLAR, DISTANCE BOLT, HEXAGON SOCKET HEAD CHAIN (DID 25H) 1 11

17 FIG. 8 OIL CLEANER PART BOLT, UNION 1 2 5GH ELEMENT ASSY, OIL CLEANER 1 3 B STRAINER COVER ASSY PLUG, STRAIGHT SCREW GASKET 1 6 1RC GASKET, STRAINER COVER BOLT, HEXAGON SOCKET HEAD CLAMP 1 9 1RC OIL COOLER ASSY PW BOLT, UNION PW O-RING PW WASHER PW GASKET 1 12

18 FIG. 9 INTAKE PART 1 1RC THROTTLE BODY ASSY 1 2 1RC HOSE, VACUUM SENSING V PIPE, JOINT RC HOSE, VACUUM SENSING FP PIPE 2 6 8FP PIPE 1 7 3XV NIPPLE 1 8 8FP PIPE 1 9 2C SCREW C SENSOR, PRESSURE S THROTTLE SENSOR ASSY CC SCREW MC ACCELERATOR SENSOR ASSY FL SCREW C PILOT SCREW SET 3 13

19 FIG. 10 INTAKE 2 PART 1 1RC JOINT, INTAKE HOSE CLAMP ASSY 6 3 1RC PIPE INLET ASSEMBLY 1 4 1RC ADAPTER 1 5 1RC PIPE 1 6 1RC GASKET, MANIFOLD 3 7 8FP RUBBER, INJECTOR 3 8 4C INJECTOR 3 9 5PS O-RING RC BOLT BOLT, HEXAGON SOCKET HEAD RC CASE, AIR CLEANER RC CAP ASSY, AIR CLEANER RC ELEMENT, AIR CLEANER RC SEAL SCREW, ROUND TAPPING RC JOINT, AIR CLEANER RC JOINT, AIR CLEANER RC JOINT HOSE CLAMP ASSY COLLAR GROMMET RC DAMPER RC DAMPER RC PIPE, BREATHER CLIP BOLT, HEXAGON SOCKET HEAD 3 14

20 FIG. 10 INTAKE 2 PART CLIP 1 15

21 FIG. 11 AIR INDUCTION SYSTEM PART 1 2S AIR CUT VALVE ASSY 1 2 1RC HOSE, BEND CLIP 2 4 1RC HOSE, BEND CLIP 1 6 1RC HOSE, BEND RC 1445C 00 HOLDER CLIP 3 16

22 FIG. 12 EXHAUST PART 1 1RC MUFFLER ASSY C 8592A 00.SENSOR, OXYGEN 1 3 1RC PROTECTOR ASSY BOLT HEX. SOCKET BUTTON 3 5 4FM GASKET, EXHAUST PIPE NUT 6 7 5VY DAMPER, MUFFLER COLLAR G2 WASHER, PLATE BOLT 2 17

23 FIG. 13 CRANKCASE PART 1 1RC CRANKCASE ASSY 1 2 5EB NOZZLE O-RING PIN, DOWEL PLUG O-RING BOLT, WITH WASHER BOLT, WITH WASHER P BOLT, CRANKCASE JOURNAL O-RING BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT H GAUGE, LEVEL Y PLUG O-RING PLUG, STRAIGHT SCREW O-RING RC HOLDER, CLUTCH CABLE BOLT, HEXAGON SOCKET HEAD RC GUIDE, INLET RC COVER, CHAIN CASE RC DAMPER COLLAR 3 18

24 FIG. 13 CRANKCASE PART GROMMET BOLT, HEX.SOCKET BUTTON 3 19

25 FIG. 14 CRANKCASE COVER 1 PART 1 1RC COVER, CRANKCASE PLUG, STRAIGHT SCREW A3 O-RING BOLT, BUTTON HEAD GASKET 1 6 1RC GASKET, CRANKCASE COVER RC PIPE, WATER O-RING PIN, DOWEL BOLT, HEXAGON SOCKET HEAD BOLT, HEXAGON SOCKET HEAD BOLT, HEXAGON SOCKET HEAD RC CLAMP BOLT, HEXAGON SOCKET HEAD RC BRACKET RC COVER, CRANKCASE RC GASKET, CRANKCASE COVER PIN, DOWEL BOLT, HEXAGON SOCKET HEAD RC COVER ASSY RC DAMPER DAMPER, PLATE RC PLATE GJ PLUG, OIL O-RING RC COVER, OIL PUMP RC GASKET, OIL PUMP COVER

26 FIG. 14 CRANKCASE COVER 1 PART BOLT, HEXAGON SOCKET HEAD 8 21

27 FIG. 15 STARTER PART 1 1RC GEAR, IDLER EB SHAFT RC STARTER ONE-WAY ASSY SCREW 3 5 1RC GEAR

28 FIG. 16 CLUTCH PART 1 1RC PRIMARY DRIVEN GEAR COMP VY PLATE, THRUST RC BOSS, CLUTCH 1 4 5TA PLATE, FRICTION 7 5 5VY PLATE, CLUTCH VY PLATE, PRESSURE BEARING A0 SPRING, COMPRESSION BOLT, WITH WASHER RC PLATE, FRICTION WASHER, PLATE WASHER, CONICAL SPRING NUT BEARING XV ROD, PUSH RC PUSH LEVER ASSY SPRING, TORSION WASHER, PLATE CIRCLIP VY PLATE, THRUST C PLATE, THRUST RC SPACER OIL SEAL BEARING VY AXLE, PUSH LEVER BEARING WASHER, PLATE 1 23

29 FIG. 16 CLUTCH PART CIRCLIP 1 24

30 FIG. 17 TRANSMISSION PART 1 1RC AXLE, MAIN (15T) 1 2 1RC HOUSING, BEARING BEARING COLLAR 1 5 1RC GEAR, 5TH PINION (21T) WASHER CIRCLIP 2 8 1RC GEAR, 3RD PINION (21T/21T) COLLAR RC GEAR, 6TH PINION (27T) WASHER WASHER RC GEAR, 2ND PINION (19T) BEARING SCREW RC AXLE, DRIVE BEARING COLLAR CIRCLIP COLLAR PP GEAR, 2ND WHEEL (38T) WASHER CIRCLIP PP GEAR, 6TH WHEEL (28T) COLLAR RC GEAR, 4TH WHEEL (29T) WASHER, CLAW 1 25

31 FIG. 17 TRANSMISSION PART WASHER, CLAW RC GEAR, 3RD WHEEL (34T) RC GEAR, 5TH WHEEL (25T) COLLAR RC GEAR, 1ST WHEEL (40T) OIL SEAL PS SPROCKET, DRIVE (16T) WASHER, CONICAL SPRING NUT WASHER, PLATE BEARING 1 26

32 FIG. 18 SHIFT CAM & FORK PART 1 1RC SHIFT CAM ASSY SPRING, COMPRESSION 1 3 3D POINT, NEUTRAL 1 4 1RC FORK, SHIFT RC FORK, SHIFT RC FORK, SHIFT RC BAR, SHIFT FORK GUIDE S BAR, SHIFT FORK GUIDE C STOPPER, SHIFT BAR RC PLATE, STOPPER SCREW 2 27

33 FIG. 19 SHIFT SHAFT PART SPRING, TENSION HOOK, SPRING E1 WASHER, PLATE 1 4 1D STOPPER, SCREW OIL SEAL (SD HS) CIRCLIP WASHER, PLATE 1 8 1RC SHIFT SHAFT ASSY SPRING, TORSION C SPACER RC STOPPER LEVER ASSY G4.WASHER, PLATE CIRCLIP RC ARM, SHIFT BOLT BEARING RC SHIFT PEDAL ASSY EB COVER, SHIFT PEDAL VD ROD, SHIFT NUT (COUNTER CLOCKWISE) NUT VX JOINT, ROD VX COVER, DUST COLLAR BOLT,HEX. SOCKET BUTTON 1 28

34 FIG. 20 FRAME PART 1 1RC FRAME COMP RC REAR FRAME COMP SCREW 4 4 1RC 2117X 00 COVER RC 2117Y 00 COVER BOLT, HEXAGON SOCKET HEAD WASHER, PLATE 5 8 1RC BOLT, ENGINE ADJUSTING BOLT, FLANGE BOLT, FLANGE NUT C BOLT, ENGINE ADJUSTING VX PLUG, BLIND D DAMPER RC 2117G 00 PROTECTOR 1 29

35 FIG. 21 FENDER PART 1 1RC P0 FENDER, FRONT 1 UR MBL2 FOR MS1 1RC P8 FENDER, FRONT 1 UR FOR BNS COLLAR BOLT, HEXAGON SOCKET HEAD M19 GROMMET 1 5 1RC 8212B 00 BOX, BATTERY RC PLUG, BLIND GROMMET NUT, SPRING 4 9 5PS DAMPER BOLT RIVET RC BAND, BATTERY GROMMET COLLAR BOLT, BUTTON HEAD RC 2117E 00 BRACKET, TAILLIGHT STOPPER, UPPER MOUNT RC GUARD, MUD COLLAR BOLT,HEX. SOCKET BUTTON Y REAR REFLECTOR ASSY NUT, SELF-LOCKING RC LICENCE LIGHT ASSY RC CORD, LICENCE LIGHT TP BULB (12V-5W) COLLAR 2 30

36 FIG. 21 FENDER PART GROMMET RC 2164F 00 STAY RC 2163E 00 COVER, REAR FENDER RC 2465B 00 CAP, ROTOR PIN SPRING, TORSION CIRCLIP RC STAY, PLATE SCREW, ROUND TAPPING RC 2622H 00 WEIGHT NUT, SELF-LOCKING B LABEL, TIRE 1 31

37 FIG. 22 SIDE COVER PART 1 1RC 2172E 00 STAY, SIDE COVER PLUG BOLT, WITH WASHER GROMMET COLLAR RIVET 2 7 1RC 2837N 00 GRILL, AIR INTAKE NUT BOLT,HEX. SOCKET BUTTON RC 2137W 00 P0 SCOOP, AIR 1 1 MBL2 FOR MS1,BNS BOLT,HEX. SOCKET BUTTON WASHER, PLATE RC DAMPER RC 2174E 00 STAY, SIDE COVER DAMPER, PLATE DAMPER, PLATE PLUG BOLT, WITH WASHER GROMMET COLLAR RIVET RC 2837N 00 GRILL, AIR INTAKE NUT BOLT,HEX. SOCKET BUTTON RC 2137X 00 P0 SCOOP, AIR 2 1 MBL2 FOR MS1,BNS BOLT,HEX. SOCKET BUTTON WASHER, PLATE 1 32

38 FIG. 22 SIDE COVER PART 28 1RC DAMPER RC P0 COVER, SIDE 1 1 MBL2 FOR MS1,BNS4 30 1RC COVER, SIDE BOLT,HEX. SOCKET BUTTON NUT, SPRING M02 NUT, SPRING BOLT RIVET RIVET RC P0 COVER, SIDE 2 1 MBL2 FOR MS1,BNS4 38 1RC COVER, SIDE BOLT,HEX. SOCKET BUTTON NUT, SPRING M02 NUT, SPRING BOLT RIVET RIVET RC 2173E 00 GRAPHIC 1 1 UR FOR MS1 1RC 2173E 50 GRAPHIC 1 1 UR FOR BNS4 46 1RC 2173F 00 GRAPHIC 2 1 UR FOR MS1 1RC 2173F 50 GRAPHIC 2 1 UR FOR BNS4 47 4B5 2153E 00 EMBLEM, YAMAHA 1 UR FOR MS1 4B5 2153E 50 EMBLEM, YAMAHA 1 UR FOR BNS4 48 4B5 2153E 00 EMBLEM, YAMAHA 1 UR FOR MS1 4B5 2153E 50 EMBLEM, YAMAHA 1 UR FOR BNS4 49 1RC EMBLEM 1 1 FOR MS1 50 1RC EMBLEM 2 1 FOR MS1 33

39 FIG. 23 REAR ARM PART 1 1RC REAR ARM COMP BUSH, SOLID BEARING X 2219X 00 COVER OIL SEAL ( ) S COVER, THRUST R4 COLLAR BEARING OIL SEAL OIL SEAL GROMMET RC SEAL, GUARD RIVET RC CASE, CHAIN X0 COLLAR COLLAR BOLT, HEXAGON RIVET RC REAR FENDER COMP COLLAR BOLT,HEX. SOCKET BUTTON RC 2221A 00 BRACKET RC 2214F 00 DAMPER RC 2221B 00 BRACKET RC 2214G 00 DAMPER BOLT, FLANGE BOLT 2 34

40 FIG. 23 REAR ARM PART NUT, HEXAGON CLAMP RC SEAL RC 2217A 00 ARM, RELAY BEARING OIL SEAL GB SPACER W0 COLLAR BOLT NUT, U WASHER, PLATE WASHER, PLATE R4 COLLAR BOLT, FLANGE NUT, U FLANGE RC 2217M 00 ARM BOLT, FLANGE NUT, U FLANGE X SHAFT, PIVOT RC WASHER, SPRING LOWER NUT, SELF-LOCKING COLLAR BOLT, FLANGE NUT, U FLANGE 1 35

41 FIG. 24 REAR SUSPENSION PART 1 1RC SHOCK ABSORBER ASSY, REAR 1 UR FOR MS1 1RC SHOCK ABSORBER ASSY, REAR 1 UR FOR BNS BOLT NUT, U J1 WASHER, PLATE 1 36

42 FIG. 25 STEERING PART BEARING 1 2 5VX COVER, BALL RACE NUT WASHER, PLATE H WASHER, SPECIAL WASHER, PLATE 1 7 1RC NUT, SPECIAL 1 8 1RC CROWN, HANDLE BOLT, HEXAGON SOCKET HEAD RC HOLDER, HANDLE UPPER RC 2344A 11 HOLDER, HANDLE UPPER BOLT, HEXAGON SOCKET HEAD RC HOLDER RC HOLDER NUT, U FLANGE RC GUIDE, CABLE SL HOLDER, BRAKE HOSE BOLT, BUTTON HEAD RC BRACKET, HORN 1 37

43 FIG. 26 FRONT FORK PART 1 1RC FRONT FORK ASSY (R.H) 1 UR FOR MS1 1RC FRONT FORK ASSY (R.H) 1 UR FOR BNS4 2 2PP TUBE, OUTER (L.H) 1 UR FOR MS1 1RC TUBE, OUTER (L.H) 1 UR FOR BNS4 3 1RC INNER TUBE COMP EB SEAL, DUST H RING, SNAP 1 6 4EB OIL SEAL Y WASHER, OIL SEAL 1 8 1RC METAL, SLIDE FM METAL, SLIDE RC CYLINDER COMP., FRONT FORK L0.GASKET 1 (KYB) BOLT, HEXAGON SOCKET HEAD RC SPRING, FRONT FORK VY WASHER RC SPACER LC NUT PP BOLT, CAP XJ L0..O-RING BOLT, HEXAGON SOCKET HEAD RC FRONT FORK ASSY (L.H) 1 UR FOR MS1 1RC FRONT FORK ASSY (L.H) 1 UR FOR BNS4 21 2PP TUBE, OUTER (L.H) 1 UR FOR MS1 1RC TUBE, OUTER (L.H) 1 UR FOR BNS4 22 1RC INNER TUBE COMP EB SEAL, DUST 1 38

44 FIG. 26 FRONT FORK PART 24 26H RING, SNAP EB OIL SEAL Y WASHER, OIL SEAL RC METAL, SLIDE FM METAL, SLIDE RC CYLINDER COMP., FRONT FORK L0.GASKET 1 (KYB) BOLT, HEXAGON SOCKET HEAD RC SPRING, FRONT FORK VY WASHER RC SPACER LC NUT PP BOLT, CAP XJ L0..O-RING RC UNDER BRACKET COMP FV SEAL, STEERING BEARING BOLT, HEXAGON SOCKET HEAD KM COVER, UNDER

45 FIG. 27 FUEL TANK PART 1 1RC P5 FUEL TANK COMP. 1 UR FOR MS1 1RC Y FUEL TANK COMP. 1 UR FOR BNS4 2 23P TANK BRACKET ASSY GROMMET COLLAR WASHER, PLATE BOLT, BUTTON HEAD BOLT, WITH WASHER 4 8 1RC TANK BRACKET ASSY 1 9 3D GROMMET COLLAR BOLT,HEX. SOCKET BUTTON BOLT, FLANGE RC 2413Y 00 BRACKET, TANK FITTING BOLT, BUTTON HEAD P CAP ASSY BOLT, HEXAGON SOCKET HEAD BOLT RC FUEL PUMP COMP RC BRACKET, FUEL PUMP RC O-RING BOLT, HEXAGON SOCKET HEAD RC PIPE CLIP RC PIPE CLIP RC 2418B 01 MOLE, FUEL TANK

46 FIG. 27 FUEL TANK PART 27 1RC 2419B 01 MOLE, FUEL TANK S MOLE RC TANK SIDE COVER ASSY RC TANK SIDE COVER ASSY RC PIPE, FUEL RC 241B1 00 COVER, TANK DAMPER, PLATE RIVET SL DAMPER GROMMET RC 2413B 00 EMBLEM 2 38 B EMBLEM 1 1 FOR MS1 39 4C LABEL, WARNING PP 2414J 00 DAMPER, PLATE

47 FIG. 28 SEAT PART 1 1RC DOUBLE SEAT ASSY 1 2 4GL STOPPER, MAIN STAND PLUG 2 4 4BP SEAT LOCK ASSY NUT, FLANGE 2 6 1RC 2478X 00 BRACKET, SEAT LOCK BOLT, FLANGE 4 8 1RC W ROTOR SET BOLT, FLANGE RC TOOL KIT RC SPANNER, SPECIAL H GRIP, DRIVER GV DRIVER P WRENCH, HEXAGON KG POUCH 1 42

48 FIG. 29 FRONT WHEEL PART 1 1RC P0 CAST WHEEL, FRONT 1 DPBM15 FOR MS1 1RC P2 CAST WHEEL, FRONT 1 LLGS6 FOR BNS4 2 2PP SPACER, BEARING BEARING OIL SEAL TIRE (120/70ZR17M/C 58W D214F) 1 UR DUNLOP TIRE (120/70ZR17M/C 58W S20F) 1 UR BRIDGESTONE VALVE, RIM (TR412) 1 TAIHEIYO 7 5MT BALANCER, WHEEL (10G) 1 UR 5MT BALANCER, WHEEL (20G) 1 UR 5MT BALANCER, WHEEL (30G) 1 UR COLLAR 2 9 1RC AXLE, WHEEL 1 43

49 FIG. 30 FRONT BRAKE CALIPER PART 1 1RC 2581T 00 DISK BRAKE ASSY G6 BOLT RC 2580T 00 CALIPER ASSY (LEFT) 1 4 4SV PISTON ASSY, CALIPER 1 5 3GM CALIPER SEAL KIT 1 6 4SV PISTON ASSY, CALIPER 1 7 3MA CALIPER SEAL KIT 1 8 5SL BRAKE PAD KIT S SUPPORT, PAD SV PIN, PAD GM CLIP J SCREW, BLEED CAP RC 2580U 00 CALIPER ASSY (RIGHT) SV PISTON ASSY, CALIPER GM CALIPER SEAL KIT SV PISTON ASSY, CALIPER MA CALIPER SEAL KIT SL BRAKE PAD KIT S SUPPORT, PAD SV PIN, PAD GM CLIP J SCREW, BLEED CAP BOLT, FLANGE 4 44

50 FIG. 31 REAR WHEEL PART CHAIN (DID 525V10-110LL) JOINT, CHAIN (DID 525V10-ZJ) 1 3 1RC P0 CAST WHEEL, REAR 1 DPBM15 FOR MS1 1RC P2 CAST WHEEL, REAR 1 LLGS6 FOR BNS BEARING OIL SEAL BEARING 1 7 2PP SPACER, BEARING 1 8 1RC DAMPER TIRE (180/55ZR17M/C 73W D214) 1 UR DUNLOP TIRE (180/55ZR17M/C 73W S20R) 1 UR BRIDGESTONE VALVE, RIM (TR412) 1 TAIHEIYO 11 5MT BALANCER, WHEEL (10G) 1 UR 5MT BALANCER, WHEEL (20G) 1 UR 5MT BALANCER, WHEEL (30G) 1 UR 12 5JJ CLUTCH, HUB B5 BEARING RC COLLAR, WHEEL OIL SEAL RC SPROCKET, DRIVEN (45T) BOLT, STUD NUT, U FLANGE RC 2537W 00 BRACKET COLLAR COLLAR SP PULLER, CHAIN RC PULLER, CHAIN

51 FIG. 31 REAR WHEEL PART 24 1RC AXLE, WHEEL NUT, SELF-LOCKING WASHER, PLATE 1 46

52 FIG. 32 REAR BRAKE CALIPER PART 1 1RC 2582W 00 DISK, REAR BRAKE BOLT 5 3 1RC 2580W 00 CALIPER ASSY, REAR SL PISTON ASSY, CALIPER 1 5 5SL CALIPER SEAL KIT 1 6 5SL BOOT, CALIPER 1 7 5SL SLEEVE, CALIPER 1 8 5SL SUPPORT, PAD 1 9 5SL PIN, SLIDE RC BRACKET, SUPPORT JD BOOT, CALIPER VX BRAKE PAD KIT CR PIN, PAD DH PLUG RC BOLT UY SCREW, BLEED UY CAP SL SHIM, CALIPER SL SHIM, CALIPER SL SHIM, CALIPER 2 47

53 FIG. 33 STEERING HANDLE & CABLE PART 1 1RC HANDLEBAR 1 2 4YR GRIP (LEFT) 1 3 4YR GRIP ASSY 1 4 5GJ END, GRIP 2 5 1RC THROTTLE CABLE ASSY 1 6 4KG CAP GRIP 1 7 3XW CAP GRIP BOLT,HEX.SOCKET HEAD 2 9 1RC CABLE, CLUTCH RC HOLDER BOLT, BUTTON HEAD RC REAR VIEW MIRROR ASSY (LEFT) P CAP RC REAR VIEW MIRROR ASSY (RIGHT) P CAP CLAMP CLAMP CLAMP CLAMP 1 48

54 FIG. 34 FRONT MASTER CYLINDER PART 1 1RC 2580A 00 MASTER CYLINDER SUB ASSY MC CYLINDER KIT, MASTER 1 3 5VS CAP, RESERVOIR 1 4 5VS BUSH,DIAPHRAGM S DIAPHRAGM, RESERVOIR 1 6 5VS 2589H 00.SCREW 2 7 5VS 2589F 00 BOLT, LEVER NUT, U 1 9 5VS LEVER VS BOLT VS BRACKET, MASTER CYLINDER HP FRONT STOP SWITCH ASSY SCREW, PAN HEAD WASHER, SPRING WASHER, PLATE RC HOSE, BRAKE BOLT, UNION GASKET CLAMP RC HOSE, BRAKE BOLT, UNION BOLT, UNION GASKET CLAMP 3 49

55 FIG. 35 STAND & FOOTREST PART 1 1RC STAND, SIDE 1 2 1RC BRACKET, SIDE STAND BOLT, FLANGE NUT, U SPRING, TENSION J2 HOSE (L60) 1 7 1RC SWITCH, SIDE STAND BOLT,HEX. SOCKET BUTTON COLLAR WASHER, PLATE WASHER, PLATE RC 274A3 00 BRACKET, ADAPTER BOLT, BUTTON HEAD BOLT, BUTTON HEAD RC FRONT FOOTREST ASSY (LEFT) BOLT RC BRACKET BOLT,HEX. SOCKET BUTTON WASHER, WAVE BOLT, FLANGE XV FOOTREST PIN PIN, COTTER SPRING, TORSION BOLT RC BRACKET RC PEDAL, BRAKE 1 50

56 FIG. 35 STAND & FOOTREST PART NUT, SELF-LOCKING BOLT,HEX. SOCKET BUTTON WASHER, PLATE RC STOP SWITCH ASSY RC 2144G 00 STAY, STOP SWITCH SPRING, TENSION RC BRACKET BOLT, FLANGE CLAMP GROMMET M16 COLLAR SCREW, WITH WASHER RC GUIDE, WIRE COLLAR WASHER, PLATE BOLT, FLANGE VR FOOTREST, REAR RC 2741L 01 BRACKET SPRING, COMPRESSION BALL VX WASHER, SPECIAL PIN, CLEVIS PIN, COTTER VR FOOTREST, REAR RC 2742L 01 BRACKET SPRING, COMPRESSION BALL 1 51

57 FIG. 35 STAND & FOOTREST PART 55 5VX WASHER, SPECIAL PIN, CLEVIS PIN, COTTER SCREW 4 52

58 FIG. 36 REAR MASTER CYLINDER PART 1 1RC 2583V 00 RR. MASTER CYLINDER ASSY P CYLINDER KIT, MASTER 1 3 2D1 2582A 00.JOINT 1 4 4BP 2585F 01.O-RING 1 5 4BP JOINT NUT B TANK, RESERVOIR 1 8 2C CAP, RESERVOIR 1 9 2VN DIAPHRAGM, RESERVOIR VN BUSH,DIAPHRAGM COLLAR C GROMMET RC HOSE, RESERVOIR A3 CLIP BOLT,HEX. SOCKET BUTTON PIN, CLEVIS WASHER, PLATE PIN, COTTER RC HOSE, BRAKE BOLT, UNION GASKET CLAMP CLAMP BOLT, UNION GASKET NUT, FLANGE RC 2582E 00 HOLDER, RESERVE TANK 1 53

59 FIG. 37 GENERATOR PART 1 1RC ROTOR ASSY 1 2 1RC STATOR ASSY BOLT, HEXAGON SOCKET HEAD 3 54

60 FIG. 38 STARTING MOTOR PART 1 1RC MOTOR ASSY P BOLT 2 3 3TB O-RING 1 4 4B BRUSH HOLDER ASSY 1 5 3TB O-RING 1 6 4XV 8182A 00.NUT 1 7 1FK O-RING H GASKET 2 9 1RC CORD, STARTER MOTOR XV 8182A 00 NUT BOLT, HEXAGON SOCKET HEAD 2 55

61 FIG. 39 FLASHER LIGHT PART 1 1RC REAR FLASHER LIGHT ASSY KB BULB, FLASHER (12V-10W) 1 3 1KB H333A 00.LENS COMP D9 H SCREW, LENS FITTING 1 5 3D STAY, FLASHER RC REAR FLASHER LIGHT ASSY KB BULB, FLASHER (12V-10W) 1 8 1KB H334A 00.LENS COMP D9 H SCREW, LENS FITTING D STAY, FLASHER KB FRONT FLASHER LIGHT ASSY KB 8333A 00.LENS COMP D9 H SCREW, LENS FITTING D STAY, FLASHER KB BULB, FLASHER (12V-10W) KB FRONT FLASHER LIGHT ASSY KB 8334A 00.LENS COMP D9 H SCREW, LENS FITTING D STAY, FLASHER KB BULB, FLASHER (12V-10W) 1 56

62 FIG. 40 METER PART 1 1RC METER ASSY (KM/H) 1 UR 1RC METER ASSY (MPH) 1 UR SCREW, TAPPING WASHER, PLATE 3 4 4XV DAMPER 3 5 1RC COVER, METER COLLAR BOLT,HEX. SOCKET BUTTON 2 57

63 FIG. 41 HEADLIGHT PART 1 1RC HEADLIGHT ASSY 1 2 1RC BULB, HEADLIGHT (12V-60/55W) 1 3 1RC BULB (12V-5W) 2 4 1RC COVER, SOCKET 1 5 1RC CORD, HEADLIGHT 1 6 1RC PLATE, SEAT BASE 1 7 1RC SCREW, LENS FITTING BOLT,HEX. SOCKET BUTTON COLLAR A6 NUT, SPRING RC 2831V 00 P0 STAY, HEAD LIGHT 1 1 MBL2 FOR MS1,BNS4 12 1RC 2832V 00 P0 STAY, HEAD LIGHT 2 1 MBL2 FOR MS1,BNS CLAMP RC GROMMET COLLAR GROMMET RC COVER BOLT,HEX. SOCKET BUTTON NUT RC 8431U 00 HOLDER RIVET RC GROMMET WASHER, PLATE BOLT,HEX. SOCKET BUTTON RC 8431R 00 STAY, SETTING BOLT, FLANGE RC DAMPER 2 58

64 FIG. 42 TAILLIGHT PART 1 1RC TAILLIGHT ASSY 1 59

65 FIG. 43 HANDLE SWITCH & LEVER PART 1 1B HOLDER, LEVER EB LEVER C BOLT, LEVER NUT, SELF U-FLANGE BOLT, FLANGE 1 6 5LV BOLT, CABLE ADJUSTING 1 7 4XV PLATE, SPRING 1 8 3YX SWITCH SCREW, FLAT HEAD SCREW, PAN HEAD JJ COLLAR, LEVER RC SWITCH, HANDLE SCREW, PAN HEAD RC SWITCH, HANDLE SCREW, PAN HEAD SCREW, PAN HEAD 1 60

66 FIG. 44 ELECTRICAL 1 PART 1 1RC WIRE, MINUS LEAD 1 2 5YU SENSOR, AIR TEMPERATURE 1 3 1RC WIRE, SUB LEAD 1 4 1RC WIRE, SUB LEAD 1 5 5VY BATTERY ASSY (YUASA YTZ10S) 1 6 B K 00 SPACER 1 7 1RC STARTER RELAY ASSY 1 8 5SL COVER, LEAD WIRE BOLT, FLANGE RC WIRE HARNESS ASSY JJ FUSE (7.5A-BL) JJ FUSE (15A-BL) JW FUSE (50A) JJ FUSE (2A-BL) RC CLAMP RC COVER, CONNECTER CLAMP D RECTIFIER & REGULATOR ASSY BOLT, FLANGE VK RELAY ASSY (5VK-40) ST RELAY ASSY (1ST-00) JJ HOLDER, RELAY PS SENSOR, LEAN ANGLE BOLT WASHER, PLATE CLAMP CLAMP 1 61

67 FIG. 44 ELECTRICAL 1 PART 28 3MA BAND RC PROTECTER, WIRE HARNESS CLAMP RIVET 1 62

68 FIG. 45 ELECTRICAL 2 PART GASKET 1 2 4P THERMO UNIT 1 3 1RC W MAIN SW. IMMOBILIZER KIT 1 4 1RC 8591A 01.ENGINE CONTROL UNIT ASSY 1 5 1RC 8255P 00.IMMOBILIZER. UNIT COMP SL SCREW 2 7 5SL BLANK KEY 1 AP 8 1RC IGNITION COIL ASSY 3 9 1RC NEUTRAL SWITCH ASSY O-RING BOLT, HEXAGON SOCKET HEAD S OIL LEVEL GAUGE ASSY VY 8A8E0 00.O-RING BOLT, FLANGE CLAMP TP SENSOR, SPEED D O-RING BOLT, HEXAGON SOCKET HEAD BOLT RC HORN BOLT, BUTTON HEAD GY FLASHER RELAY ASSY ST RELAY ASSY (1ST-00) JJ HOLDER, RELAY 1 63

69 NUMERICAL INDEX PART PART PART PART PART PART B VY 1111G C RC TR RC B RC RC RC S S S S S VY VY VY VY VY A RC RC RC P RC RC RC RC RC RC RC RC RC RC D WG TE RC C C HX F HX H HX K HX M HX R HX U HX W HX Y HX HX HX HX HX HX E HX G HX J HX L HX N HX T RC S RC B WS SL EL BE RC RC VY RC RC RC RC FC VK RC RC 1243A RC RC RC FL RC RC AA RC RC RC RC RC RC RC RC D D VY RC PW RC B RC RC GH RC PW PW RC RC RC FP RC RC RC C RC RC RC RC C PS C FL CC XV FP FP FP RC RC RC RC RC RC RC RC RC 1445C RC FM RC RC VY VY 1482K JW 1482K S RC RC RC JW PS SL SL RC EB P RC Y RC RC RC H GJ RC RC RC RC RC RC RC RC RC RC RC RC RC RC EB RC RC RC VY C VY RC TA VY RC RC VY XV RC VY RC RC RC RC RC PP RC RC RC PP RC RC PS RC RC RC EB VD VX D RC VX C RC RC RC RC S C RC D RC RC RC 2117E RC 2117G RC 2117X RC 2117Y RC VX RC 2137W 00 P RC 2137X 00 P RC 2144G RC C RC P RC P B5 2153E B5 2153E C RC RC 2163E RC 2164F RC B RC RC P RC P RC 2172E RC 2172W RC RC 2173E RC 2173E RC 2173F RC 2173F RC RC RC RC RC 2174E RC RC RC RC RC RC RC RC S X RC 2214F RC 2214G RC RC RC 2217A RC 2217M X 2219X RC RC RC 2221A

70 NUMERICAL INDEX PART PART PART PART PART PART 1RC 2221B RC RC RC RC RC RC RC RC PP PP RC RC KM RC PP RC RC EB EB Y XJ L H L RC RC FM RC LC RC RC RC VX H RC RC GB RC 2344A FV RC RC P RC RC RC P RC 2413B RC 2413Y PP 2414J B RC 2418B RC 2419B RC 241B RC RC D V RC RC P RC 2465B RC BP RC 2478X RC RC PP RC P RC P RC PP RC P RC P RC JJ RC 2537W RC RC SP RC MT MT MT RC SV SL SV SL GM MA SL VX MC P RC 2580A RC 2580T RC 2580U RC 2580W RC 2581T J UY UY SL SL SL D1 2582A RC 2582E RC 2582W SL RC 2583V C VS S VN VN VS BP 2585F VS RC RC RC SL B RC VS 2589F VS 2589H SL DH JD SL S SL RC SV CR GM RC RC RC P RC RC 2622H YR YR GJ RC KG XW RC RC C VS RC GL RC BP RC RC RC RC RC 2741L RC 2742L VR RC VX VR RC RC XV RC 274A RC RC H GV P KG RC 2831V 00 P RC 2832V 00 P S PS RC 2837N D RC RC RC P XV 8182A B H FK TB RC RC ST VK JJ D VY SL RC SL RC 8212B RC JJ JJ JW JJ D RC RC C B K RC SL RC RC RC RC 8255P RC PS RC RC MA RC B YX KB KB D KB RC KB 8333A RC KB 8334A GY RC RC RC XV RC P TP EB JJ VS XV

71 NUMERICAL INDEX PART PART PART PART PART PART 2C LV RC RC HP RC RC RC RC RC 8431R RC 8431U RC TP RC RC RC RC RC RC RC RC RC SL Y S MC S YU RC 8591A C 8592A VY 8A8E D9 H KB H333A KB H334A RC W RC W RC Y A F G F M A G J E G X M R W J M

FZ09E (1RC4) U49 FZ09EC (1RC5) CALIFORNIA 1N1RC-110E2

FZ09E (1RC4) U49 FZ09EC (1RC5) CALIFORNIA 1N1RC-110E2 FZ09E () U49 FZ09EC () CALIFORNIA 1N1RC-110E2 ( ) FZ09E/FZ09EC PARTS CATALOGUE 2013 by Yamaha Motor Co., Ltd. 1st edition, November 2013 All rights reserved. Any reprinting or unauthorized use without