YZF-R1 (2CRC) EUROPE, SOUTH AFRICA YZF-R1 (2CRD) EUROPE

Transcription

1 YZF-R1 () EUROPE, SOUTH AFRICA YZF-R1 () EUROPE 2018/10/05 NEWS No. DATE COMMENT PE0-MC Sep.,27,2018 MOD:FIG.40 COWLING 1 LIST&ILLUST REVISION 1R2CR-300E1 ( )

2 YZF-R1 PARTS CATALOGUE 2015 by Yamaha Motor Co., Ltd. 1st edition, September 2015 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

3 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART DESCRIPTION Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. PART DESCRIPTION Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

4 FOREWORD 7. Applicable Serial No. Engine Serial No. Frame Serial No. 8. Applicable Colour Code (The (*) mark shows Model colour.) Abbreviation Colour Name Colour Code BWC1 BLUISH WHITE COCKTAIL DPBM15 DEEP PURPLISH BLUE METALLIC DPBMC(*) DEEP PURPLISH BLUE METALLIC C 0564 LGB LOW GLOSS BLACK 0098 MS1 MAT SILVER VRC1(*) VIVID RED COCKTAIL

5 MODEL LABEL (1) A label called Model Label is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross reference the model code production code No. in the catalogue with the model code production code No. indicated on the Model Label affixed onto the product concerned. (2) Model Label Indication (3) Model Label Affixing Location (4) Colouring Information Model Code Colouring Type Code Colour Code Colour Name Abbreviation A 0564 DEEP PURPLISH BLUE METALLIC C DPBMC B 0121 VIVID RED COCKTAIL 1 VRC1 A 0564 DEEP PURPLISH BLUE METALLIC C DPBMC B 0121 VIVID RED COCKTAIL 1 VRC1 (5) Model Code Production Code Number of Model Listed in This Parts Catalogue Model Code Production Code No. Country (destination) AUSTRIA CZECHO FRANCE GERMANY 010 HUNGARY ITALY SLOVAK SPAIN SWITZERLAND CYPRUS FINLAND GREECE IRELAND 050 POLAND SLOVENIA SOUTH AFRICA TURKEY 060 UNITED KINGDOM 010 BELGIUM Model Code Production Code No. Country (destination)

6 CONTENTS ENGINE CYLINDER HEAD... 1 CYLINDER... 3 CRANKSHAFT & PISTON... 4 VALVE... 6 CAMSHAFT & CHAIN... 8 WATER PUMP... 9 RADIATOR & HOSE OIL PUMP OIL COOLER OIL CLEANER INTAKE INTAKE INTAKE AIR INDUCTION SYSTEM EXHAUST CRANKCASE CRANKCASE COVER STARTER CLUTCH TRANSMISSION SHIFT CAM & FORK SHIFT SHAFT CHASSIS FRAME FENDER SIDE COVER REAR ARM REAR SUSPENSION STEERING FRONT FORK FUEL TANK SEAT FRONT WHEEL FRONT BRAKE CALIPER REAR WHEEL REAR BRAKE CALIPER STEERING HANDLE & CABLE FRONT MASTER CYLINDER STAND & FOOTREST REAR MASTER CYLINDER COWLING COWLING COWLING GENERATOR STARTING MOTOR FLASHER LIGHT METER HEADLIGHT TAILLIGHT HANDLE SWITCH & LEVER ELECTRICAL ELECTRICAL ELECTRICAL INDEX NUMERICAL INDEX... 80

7 FIG. 1 CYLINDER HEAD PART DESCRIPTION 1 2CR W CYLINDER HEAD ASSY O-RING CR GUIDE, VALVE CR GUIDE, VALVE CIRCLIP PLUG, STRAIGHT SCREW PIN, DOWEL PIN, DOWEL PIN, DOWEL BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE GASKET BOLT, STUD PLUG, STRAIGHT SCREW BOLT, WITH WASHER BOLT, HEXAGON SOCKET HEAD PLUG, SPARK (NGK LMAR9E-J) CR GASKET, CYLINDER HEAD CR COVER, CYLINDER HEAD BE GUIDE, STOPPER CR GASKET, HEAD COVER CR GASKET, HEAD COVER VY 1482K 00 PLATE SL REED VALVE ASSY B CAP, CASE BOLT, HEXAGON SOCKET HEAD 4 4 1

8 FIG. 1 CYLINDER HEAD PART DESCRIPTION F0 BOLT VY 1111G 00 RUBBER, MOUNT PIN, DOWEL GASKET 4 4 2

9 FIG. 2 CYLINDER PART DESCRIPTION 1 2CR CYLINDER CR GASKET, CYLINDER PIN, DOWEL 2 2 3

10 FIG. 3 CRANKSHAFT & PISTON PART DESCRIPTION 1 2CR CRANKSHAFT ASSY CR CONNECTING ROD ASSY CR BOLT, CONNECTING ROD CR PLANE BEARING, CONNECTING ROD 8 8 UR BLUE 2CR PLANE BEARING, CONNECTING ROD 8 8 UR BLACK 2CR PLANE BEARING, CONNECTING ROD 8 8 UR BROWN 2CR PLANE BEARING, CONNECTING ROD 8 8 UR GREEN 2CR PLANE BEARING, CONNECTING ROD 8 8 UR YELLOW 2CR PLANE BEARING, CONNECTING ROD 8 8 UR PINK 5 2CR SPROCKET, CAM CHAIN KEY, STRAIGHT WASHER, PLATE CR BOLT CR PLANE BEARING, CRANKSHAFT UR BLUE 2CR PLANE BEARING, CRANKSHAFT UR BLACK 2CR PLANE BEARING, CRANKSHAFT UR BROWN 2CR PLANE BEARING, CRANKSHAFT UR GREEN 2CR PLANE BEARING, CRANKSHAFT UR YELLOW 2CR PLANE BEARING, CRANKSHAFT UR PINK 2CR PLANE BEARING, CRANKSHAFT UR RED 10 2CR BEARING, THRUST CR PISTON (STD) CR PISTON RING SET (STD) CR PIN, PISTON CIRCLIP CR BALANCER ASSY CR A0 METAL, BALANCE WEIGHT 2 2 UR WHITE 4

11 FIG. 3 CRANKSHAFT & PISTON PART DESCRIPTION 16 2CR METAL, BALANCE WEIGHT 2 2 UR BLUE 2CR METAL, BALANCE WEIGHT 2 2 UR BLACK 2CR METAL, BALANCE WEIGHT 2 2 UR BROWN 2CR METAL, BALANCE WEIGHT 2 2 UR GREEN 2CR METAL, BALANCE WEIGHT 2 2 UR YELLOW 2CR METAL, BALANCE WEIGHT 2 2 UR PINK 17 2CR A0 METAL, BALANCE WEIGHT UR WHITE 2CR METAL, BALANCE WEIGHT UR BLUE 2CR METAL, BALANCE WEIGHT UR BLACK 2CR METAL, BALANCE WEIGHT UR BROWN 2CR METAL, BALANCE WEIGHT UR GREEN 2CR METAL, BALANCE WEIGHT UR YELLOW 2CR METAL, BALANCE WEIGHT UR PINK 5

12 FIG. 4 VALVE PART DESCRIPTION 1 2CR VALVE, INTAKE CR VALVE, EXHAUST CR SPRING ASSY CR SPRING ASSY CR RETAINER, VALVE SPRING CR RETAINER, VALVE SPRING AA LOCK, VALVE SPRING RETAINER WG LOCK, VALVE SPRING RETAINER P SEAL, VALVE STEM TE SEAL, VALVE STEM CR K0 PAD, ADJUSTING (1.600) UR 2CR M0 PAD, ADJUSTING (1.650) UR 2CR R0 PAD, ADJUSTING (1.700) UR 2CR U0 PAD, ADJUSTING (1.750) UR 2CR W0 PAD, ADJUSTING (1.800) UR 2CR Y0 PAD, ADJUSTING (1.850) UR 2CR PAD, ADJUSTING (1.900) UR 2CR PAD, ADJUSTING (1.950) UR 2CR PAD, ADJUSTING (2.000) UR 2CR PAD, ADJUSTING (2.050) UR 2CR PAD, ADJUSTING (2.100) UR 2CR E0 PAD, ADJUSTING (2.150) UR 2CR G0 PAD, ADJUSTING (2.200) UR 2CR J0 PAD, ADJUSTING (2.250) UR 2CR L0 PAD, ADJUSTING (2.300) UR 2CR N0 PAD, ADJUSTING (2.350) UR 2CR T0 PAD, ADJUSTING (2.400) UR 6

13 FIG. 4 VALVE PART DESCRIPTION 12 2CR ARM, VALVE ROCKER CR SHAFT, ROCKER BOLT 4 4 7

14 FIG. 5 CAMSHAFT & CHAIN PART DESCRIPTION 1 2CR CAMSHAFT ASSY CR CAMSHAFT ASSY CHAIN CR TENSIONER ASSY, CAM CHAIN B GASKET, TENSIONER CASE BOLT, HEXAGON SOCKET HEAD CR DAMPER, CHAIN CR CHAIN DAMPER ASSY CR SHAFT, TENSIONER CR SHAFT

15 FIG. 6 WATER PUMP PART DESCRIPTION 1 2CR WATER PUMP ASSY CR IMPELLER SHAFT ASSY CR COVER, HOUSING CR HOUSING, WATER PUMP BEARING CR SEAL VK SEAL, MECHANICAL XV O-RING O-RING BOLT, FLG.(SMALL HEAD) CIRCLIP GASKET BOLT, FLANGE BOLT, HEXAGON SOCKET HEAD CR PIPE O-RING BOLT, FLANGE O-RING CR PIPE O-RING BOLT, HEXAGON SOCKET HEAD BOLT 1 1 9

16 FIG. 7 RADIATOR & HOSE PART DESCRIPTION BOLT, HEXAGON SOCKET HEAD O-RING CR THERMOSTAT ASSY 1 1 UR FOR DPBMC 2CR THERMOSTAT ASSY 1 1 UR FOR VRC1 4 4FM THERMOSTAT ASSY O-RING CR BOLT NUT, CROWN BOLT, HEXAGON SOCKET HEAD A0 CLIP A0 CLIP CR HOSE CR RADIATOR COMP CR BLOWER ASSY CR BLOWER ASSY GJ BOLT, BLOWER HOLDING GROMMET M COLLAR P DAMPER CR HOSE A0 CLIP SL CAP, RADIATOR M COLLAR BOLT WASHER, PLATE CR GUIDE, CABLE BOLT, FLANGE

17 FIG. 7 RADIATOR & HOSE PART DESCRIPTION NUT, SELF U-FLANGE CR HOSE CLIP CLIP CR TANK, RECOVERY COLLAR C CAP H ELBOW XY JOINT CR PIPE HOSE (L50) BOLT, FLANGE M38 CLAMP

18 FIG. 8 OIL PUMP PART DESCRIPTION 1 2CR OIL PUMP ASSY PIN, DOWEL BOLT, FLANGE BOLT, FLANGE CHAIN CR STRAINER HOUSING ASSY M93 O-RING GROMMET VY COLLAR, DISTANCE BOLT, HEXAGON SOCKET HEAD CR PIPE, OIL O-RING BOLT, HEXAGON SOCKET HEAD CR 1316E 00 PIPE, DELIVERY O-RING O-RING O-RING SCREW CR HOLDER BOLT, HEXAGON SOCKET HEAD CR PIPE, DELIVERY O-RING BOLT, HEXAGON SOCKET HEAD CR OIL PIPE COMP O-RING BOLT, HEXAGON SOCKET HEAD O-RING

19 FIG. 8 OIL PUMP PART DESCRIPTION BOLT, HEXAGON SOCKET HEAD CR DELIVERY PIPE ASSY CR DAMPER CR DAMPER O-RING BOLT, HEXAGON SOCKET HEAD

20 FIG. 9 OIL COOLER PART DESCRIPTION 1 2CR OIL COOLER ASSY GROMMET M COLLAR WASHER, PLATE BOLT, HEXAGON SOCKET HEAD CR HOSE, OIL O-RING BOLT, HEXAGON SOCKET HEAD CR HOSE, OIL O-RING BOLT, HEXAGON SOCKET HEAD CR STAY BOLT, HEXAGON SOCKET HEAD CR STAY BOLT, HEXAGON SOCKET HEAD CR STAY BOLT, HEXAGON SOCKET HEAD NUT, SELF U-FLANGE BOLT, FLANGE CR COVER, OIL COOLER CR DAMPER CR 2411J 00 DAMPER, SIDE COVER

21 FIG. 10 OIL CLEANER PART DESCRIPTION BOLT, UNION GH ELEMENT ASSY, OIL CLEANER CR RELIEF VALVE ASSY O-RING BOLT, HEXAGON SOCKET HEAD CR COVER, STRAINER PLUG, STRAIGHT SCREW GASKET CR PLATE, BAFFLE LOWER BOLT, HEXAGON SOCKET HEAD CR GASKET, STRAINER COVER BOLT CR PIPE, DELIVERY

22 FIG. 11 INTAKE PART DESCRIPTION BOLT, HEXAGON SOCKET HEAD CR JOINT, INTAKE HOSE CLAMP ASSY CR JOINT, INTAKE HOSE CLAMP ASSY CR CASE, AIR CLEANER CR SEAL CR SEAL CR DAMPER B GEARED MOTOR COMP CR SHAFT ASSY BOLT, HEXAGON SOCKET HEAD CR PIPE, BREATHER CLIP CR 1440B 00 JOINT ASSY GROMMET CR STAY FP RUBBER, INJECTOR CR 1393A 00 PIPE, INLET CR 1393B 00 PIPE, INLET CR 1440F 00 JOINT, AIR FILTER UX CAP P O-RING GASKET B BOLT CR CASE, AIR CLEANER CR SEAL

23 FIG. 11 INTAKE PART DESCRIPTION 28 14B INJECTOR PS O-RING CR ELEMENT, AIR CLEANER CR PIPE, FUEL SCREW, BIND A6 CLIP CR PROTECTOR, HEAT

24 FIG. 12 INTAKE 2 PART DESCRIPTION 1 2CR THROTTLE BODY ASSY FP RUBBER, INJECTOR JW HOSE FL PIPE V PIPE, JOINT FP PIPE CC SCREW C SCREW CR 1393A 00.PIPE, INLET B BOLT GASKET CR JOINT, THROTTLE BODY P O-RING CR 1393B 00.PIPE, INLET FL SCREW CAP A CLIP, PIPE C PILOT SCREW SET C INJECTOR PS O-RING MC ACCELERATOR SENSOR ASSY S THROTTLE SENSOR ASSY WS SENSOR, PRESSURE CR PIPE

25 FIG. 13 INTAKE 3 PART DESCRIPTION 1 2CR 2838N 00 DUCT CR 2832E 00 DUCT ASSY FP SENSOR, AIR TEMPERATURE SCREW, TAPPING A1.NUT, SPRING CLAMP D DIAPHRAGM PS 1446E 00.TANK, SURGE PS 1410H 00.FUEL CUT SOLENOID VALVE PS VALVE, CHECK SCREW, TAPPING CR 2247B 00.HOSE CR 2247C 00.HOSE CR 2247D 00.HOSE CR 2837N 00.GRILL, AIR INTAKE CR 2838U 00 DUCT WS SENSOR, PRESSURE CR DAMPER CLIP HOSE BOLT NUT GROMMET COLLAR BOLT, FLANGE

26 FIG. 14 AIR INDUCTION SYSTEM PART DESCRIPTION 1 2D AIR CUT VALVE ASSY C HOSE, BEND C HOSE, BEND CLIP CR HOSE, BEND CLIP A0 CLIP CLIP CLAMP

27 FIG. 15 EXHAUST PART DESCRIPTION 1 2CR EXHAUST PIPE COMP CR CHAMBER ASSY YU GASKET, MUFFLER P BAND, MUFFLER CR BAND, MUFFLER BOLT, FLG.(SMALL HEAD) C PULLEY C SPRING D SEAT, SPRING NUT A2.NUT, SPRING WS 8592A 00.SENSOR, OXYGEN CR 8592A 10.SENSOR, OXYGEN CR GASKET, EXHAUST PIPE NUT CR PROTECTOR ASSY BOLT,HEX. SOCKET BUTTON CR SILENCER ASSY CR GASKET, EXHAUST PIPE CR BAND, MUFFLER CR RING, STOPPER BOLT, HEXAGON SOCKET HEAD CR PROTECTOR, MUFFLER S DAMPER, MUFFLER BOLT,HEX. SOCKET BUTTON CR 4616A 00 SERVO MOTOR COMP CR SERVO MOTOR ASSY

28 FIG. 15 EXHAUST PART DESCRIPTION 28 2CR 1133E 00.CABLE, PULLEY CR 1133F 00.CABLE, PULLEY VY COVER, SERVO MOTOR SCREW, TAPPING CR 2116J 00.BRACKET GROMMET E6.COLLAR BOLT, FLANGE M31.WASHER, PLATE BOLT, HEXAGON SOCKET HEAD BOLT, HEXAGON SOCKET HEAD G2 WASHER, PLATE BOLT BOLT, HEXAGON SOCKET HEAD

29 FIG. 16 CRANKCASE PART DESCRIPTION 1 2CR CRANKCASE ASSY PIN, DOWEL PIN, DOWEL CR NOZZLE ASSY SCREW CR NOZZLE BOLT, WITH WASHER B BOLT, CRANKCASE JOURNAL O-RING BOLT, FLANGE BOLT BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE CR HOLDER, CLUTCH CABLE BOLT, HEXAGON SOCKET HEAD CR PLUG O-RING BOLT, HEXAGON SOCKET HEAD CR PIPE, DELIVERY O-RING H PLUG A0 O-RING CR JOINT O-RING

30 FIG. 16 CRANKCASE PART DESCRIPTION SCREW PLUG O-RING PLUG O-RING H GAUGE, LEVEL

31 FIG. 17 CRANKCASE COVER 1 PART DESCRIPTION 1 2CR COVER, CRANKCASE PLUG, STRAIGHT SCREW O-RING CR GASKET, CRANKCASE COVER PIN, DOWEL BOLT GASKET BOLT CR GUIDE, INLET CR COVER, CHAIN CASE BOLT, HEXAGON SOCKET HEAD CR COVER, CRANKCASE VY COLLAR CR DAMPER CR COVER SCREW CR PLUG, OIL O-RING CR GASKET, CRANKCASE COVER PIN, DOWEL BOLT CR COVER, OIL PUMP OIL SEAL WASHER, PLATE CIRCLIP CR GASKET, OIL PUMP COVER BOLT

32 FIG. 17 CRANKCASE COVER 1 PART DESCRIPTION 28 2CR PLATE, BREATHER SCREW CR COVER CR GASKET, CRANKCASE COVER BOLT CR PLATE BOLT, HEXAGON SOCKET HEAD

33 FIG. 18 STARTER PART DESCRIPTION 1 2CR GEAR BEARING CR GEAR, IDLER CR SHAFT WASHER, PLATE CIRCLIP BOLT, HEXAGON SOCKET HEAD GASKET B STARTER CLUTCH ASSY SCREW

34 FIG. 19 CLUTCH PART DESCRIPTION 1 2CR PRIMARY DRIVEN GEAR COMP PLATE, THRUST CR BOSS, CLUTCH CR PLATE, FRICTION CR PLATE, FRICTION CR PLATE, CLUTCH CR PLATE, CLUTCH UR (T 2.3) 2CR PLATE, CLUTCH UR (T 2.0) 2CR PLATE, CLUTCH UR (T 2.6) 8 2CR PLATE, CLUTCH (T 2.3) 9 2CR PRESSURE PLATE ASSY CR SPRING, COMPRESSION CR SCREW, SPRING CR PLATE, PRESSURE CR PLATE, SEAT CR SPRING.,CUSHION WASHER, CONICAL SPRING NUT BEARING B SPACER WASHER, PLATE CR PLATE, THRUST B SPROCKET, DRIVE WS ROD, PUSH CR PUSH LEVER ASSY SPRING, TORSION WASHER, PLATE

35 FIG. 19 CLUTCH PART DESCRIPTION CIRCLIP OIL SEAL BEARING VY AXLE, PUSH LEVER BEARING WASHER, PLATE CIRCLIP

36 FIG. 20 TRANSMISSION PART DESCRIPTION 1 2CR AXLE, MAIN (15T) CR HOUSING, BEARING BEARING COLLAR CR GEAR, 5TH PINION (21T) WASHER CIRCLIP CR GEAR, 3RD PINION (19/19T) COLLAR CR GEAR, 6TH PINION (24T) CR GEAR, 2ND PINION (17T) WASHER, CLAW WASHER, CLAW BEARING SCREW CR DRIVE AXLE ASSY BEARING COLLAR COLLAR CR GEAR, 2ND WHEEL (37T) WASHER CIRCLIP CR GEAR, 6TH WHEEL (30T) COLLAR CR GEAR, 4TH WHEEL (30T) WASHER, CLAW WASHER, CLAW

37 FIG. 20 TRANSMISSION PART DESCRIPTION 28 2CR GEAR, 3RD WHEEL (35T) CR GEAR, 5TH WHEEL (29T) COLLAR CR GEAR, 1ST WHEEL (39T) OIL SEAL CIRCLIP CR SPROCKET, DRIVE WASHER, CONICAL SPRING NUT H0 WASHER, PLATE A2 BEARING CIRCLIP

38 FIG. 21 SHIFT CAM & FORK PART DESCRIPTION 1 2CR SHIFT CAM ASSY BEARING CR FORK, SHIFT CR FORK, SHIFT CR FORK, SHIFT B BAR, SHIFT FORK GUIDE C BAR, SHIFT FORK GUIDE A2 SPRING, COMPRESSION B STOPPER, SHIFT BAR B PLATE, STOPPER SCREW

39 FIG. 22 SHIFT SHAFT PART DESCRIPTION SPRING, TENSION HOOK, SPRING E1 WASHER, PLATE D STOPPER, SCREW BEARING OIL SEAL (SD HS) CIRCLIP WASHER, PLATE CR SHIFT SHAFT ASSY SPRING, TORSION C SPACER B STOPPER LEVER ASSY G4.WASHER, PLATE CIRCLIP CR ARM, SHIFT BOLT, FLANGE CR SHIFT PEDAL ASSY BUSH EB COVER, SHIFT PEDAL LV JOINT, ROD XV COVER, DUST BOLT,HEX. SOCKET BUTTON LV JOINT, ROD XV COVER, DUST BOLT,HEX. SOCKET BUTTON NUT CR SHIFT SWITCH ASSY

40 FIG. 22 SHIFT SHAFT PART DESCRIPTION NUT CR ROD, SHIFT NUT (COUNTER CLOCKWISE) C BOLT WASHER, WAVE WASHER, PLATE

41 FIG. 23 FRAME PART DESCRIPTION 1 2CR FRAME COMP CR BRACKET, MUFFLER COLLAR VY DAMPER, MUFFLER BOLT, HEXAGON SOCKET HEAD CR BRKT., MUFF VY DAMPER, MUFFLER COLLAR BOLT CR REAR FRAME COMP CR REINF., FRAME RR DAMPER, PLATE BOLT,HEX. SOCKET BUTTON CR SEAL, CR SEAL SCREW CR COLLAR YU BOLT, ENGINE ADJUSTING BOLT, HEXAGON SOCKET HEAD BOLT, HEXAGON SOCKET HEAD NUT BOLT, HEXAGON SOCKET HEAD B BOSS, ENGINE MOUNT B BOSS, ENGINE MOUNT BOLT,HEX. SOCKET BUTTON CR 2118N 00 LABEL TG 2214F 00 DAMPER

42 FIG. 23 FRAME PART DESCRIPTION 28 2CR SEAL CR SEAL CR SEAL SL SEAL CR SEAL JW 2164K 00 PATCH TH SEAL S DAMPER CLAMP

43 FIG. 24 FENDER PART DESCRIPTION 1 14B Y P2 FRONT FENDER ASSY 1 1 UR FOR DPBMC 14B Y P6 FRONT FENDER ASSY 1 1 UR FOR VRC GROMMET J6.COLLAR EMBLEM, YAMAHA 1 1 UR FOR DPBMC EMBLEM, YAMAHA 1 1 UR FOR VRC BOLT,HEX. SOCKET BUTTON BOLT,HEX. SOCKET BUTTON NUT, FLANGE CR 8212B 00 BOX, BATTERY BOLT,HEX. SOCKET BUTTON CR 8212C 00 BOX, BATTERY S DAMPER GROMMET M2 COLLAR WASHER, PLATE BOLT, HEXAGON SOCKET HEAD CR DAMPER CR FENDER, REAR C5 2414H 00 DAMPER, PLATE DAMPER, PLATE RIVET RIVET RIVET CR 2117E 00 BRACKET, TAILLIGHT GROMMET BOLT, HEXAGON SOCKET HEAD

44 FIG. 24 FENDER PART DESCRIPTION 26 2CR TOOL KIT P WRENCH, HEXAGON B WRENCH, HEXAGON CR E1 MANUAL,OWNER'S 1 UR ENGLISH 2CR F1 MANUAL,OWNER'S 1 1 UR FRENCH 2CR G1 MANUAL,OWNER'S 1 UR GERMAN 2CR H1 MANUAL,OWNER'S 1 UR PORTUGUESE 2CR S1 MANUAL,OWNER'S 1 UR SPANISH 38

45 FIG. 25 SIDE COVER PART DESCRIPTION 1 2CR W P0 COVER, SIDE UR FOR DPBMC 2CR W P1 COVER, SIDE UR FOR VRC1 2 2CR 2173T 00.TAPE CR 2173R 00.TAPE RC 2111D 00.SEAL CR 2173E 30.GRAPHIC FOR DPBMC 6 2CR 2173E 10.GRAPHIC FOR VRC1 7 2CR W P0 SIDE COVER UR FOR DPBMC 2CR W P1 SIDE COVER UR FOR VRC1 8 2CR 2173U 00.TAPE CR 2173R 00.TAPE RC 2111D 00.SEAL CR 2173F 30.GRAPHIC FOR DPBMC 12 2CR 2173F 10.GRAPHIC FOR VRC1 13 2CR COVER, SIDE CR COVER, SIDE NUT, SPRING COLLAR COLLAR BOLT,HEX. SOCKET BUTTON BOLT,HEX. SOCKET BUTTON RIVET RIVET CR 2171E 00 COVER, SIDE C DAMPER RIVET

46 FIG. 26 REAR ARM PART DESCRIPTION 1 2CR REAR ARM COMP BOLT NUT, HEXAGON WASHER, PLATE CR BUSH BEARING U8 BEARING VY COVER, THRUST C COVER, THRUST WASHER, PLATE CR 2217A 00 ARM, RELAY A COLLAR BEARING BEARING OIL SEAL Y1 COLLAR CR 2217M 00 ARM BOLT WASHER, PLATE NUT, SELF-LOCKING CR SEAL, GUARD BOLT, BUTTON HEAD RIVET COLLAR CR CASE, CHAIN RIVET BOLT, HEXAGON SOCKET HEAD

47 FIG. 26 REAR ARM PART DESCRIPTION 28 2CR REAR FENDER COMP SPACER BOLT, BUTTON HEAD BOLT, FLANGE NUT, U FLANGE UY SEAL B SHAFT, PIVOT NUT, SELF-LOCKING WASHER, PLATE WASHER, PLATE C NUT B COLLAR BOLT NUT, U FLANGE CR LABEL, TIRE

48 FIG. 27 REAR SUSPENSION PART DESCRIPTION 1 2CR SHOCK ABSORBER ASSY, REAR CR COLLAR, DISTANCE JE SEAL, DUST DH CIRCLIP JX BUSH, SHOCK ABSORBER LOWER EW SEAL, RING BEARING OIL SEAL BOLT, FLANGE NUT, U FLANGE U COLLAR

49 FIG. 28 STEERING PART DESCRIPTION BEARING FV SEAL, STEERING BEARING XV COVER, BALL RACE NUT XV WASHER, SPECIAL WASHER, PLATE NUT U8 WASHER, PLATE CR GUIDE, CABLE CR CROWN, HANDLE BOLT, HEXAGON SOCKET HEAD CR STAY COLLAR NUT, SPRING BOLT,HEX. SOCKET BUTTON BOLT, HEXAGON SOCKET HEAD CR HANDLEBAR SHIMMY DAMPER ASSY UA BAND NUT, U FLANGE BOLT, FLANGE WASHER, PLATE VY WASHER CR COVER, STEERING SPACER BOLT, HEXAGON SOCKET HEAD RIVET

50 FIG. 29 FRONT FORK PART DESCRIPTION 1 2CR FRONT FORK ASSY (L.H) CR INNER TUBE COMP PU SEAL, DUST V L0.RING, SNAP 1 1 (KYB) 5 4PU OIL SEAL PW WASHER, OIL SEAL CR METAL, SLIDE CR PISTON, FRONT FORK CR TUBE, OUTER CR CYLINDER COMP., FRONT FORK LC NUT CR SPRING, FRONT FORK CR SPACER CR GUIDE, SPRING CR BOLT, CAP P O-RING BOLT, HEXAGON SOCKET HEAD CR FRONT FORK ASSY (R.H) CR INNER TUBE COMP PU SEAL, DUST V L0.RING, SNAP 1 1 (KYB) 22 4PU OIL SEAL PW WASHER, OIL SEAL CR METAL, SLIDE CR PISTON, FRONT FORK CR TUBE, OUTER CR CYLINDER COMP., FRONT FORK

51 FIG. 29 FRONT FORK PART DESCRIPTION 28 3LC NUT CR SPRING, FRONT FORK CR SPACER CR GUIDE, SPRING CR BOLT, CAP P O-RING BOLT, HEXAGON SOCKET HEAD CR UNDER BRACKET COMP BOLT, HEXAGON SOCKET HEAD PW PROTECTOR

52 FIG. 30 FUEL TANK PART DESCRIPTION 1 2CR BRACKET, FUEL TANK GROMMET COLLAR CR BRACKET, FUEL TANK GROMMET COLLAR BOLT, HEXAGON SOCKET HEAD CR 2142V 00 CROSS BAR BOLT, HEXAGON SOCKET HEAD CR YK P0 FUEL TANK COMP. 1 1 UR FOR DPBMC 2CR YK P1 FUEL TANK COMP. 1 1 UR FOR VRC1 11 2CR 2414H 00 DAMPER, PLATE CR 2414J 00 DAMPER, PLATE S DAMPER PW 2411J 01 DAMPER, SIDE COVER PP 2411G 00 HOOK, SIDE COVER BOLT, HEXAGON SOCKET HEAD CR 2413Y 00 BRACKET, TANK FITTING SL DAMPER, LOCATING COLLAR BOLT, FLANGE NUT, FLANGE BOLT,HEX. SOCKET BUTTON CR CAP ASSY BOLT, HEXAGON SOCKET HEAD BOLT CR FUEL PUMP COMP

53 FIG. 30 FUEL TANK PART DESCRIPTION 27 2CR BRACKET, FUEL PUMP RC O-RING BOLT, WITH WASHER CR PIPE, FUEL CR PIPE CR PIPE CLIP A2 CLIP CR 2171A 00 P0 COVER, TOP 1 1 UR FOR DPBMC 2CR 2171A 00 P1 COVER, TOP 1 1 UR FOR VRC BOLT, HEXAGON SOCKET HEAD GROMMET COLLAR XT 2411G 00 HOOK, SIDE COVER NUT SCREW, BIND CR TANK SIDE COVER ASSY DAMPER, PLATE COLLAR BOLT,HEX. SOCKET BUTTON CR TANK SIDE COVER ASSY DAMPER, PLATE COLLAR BOLT,HEX. SOCKET BUTTON RC 2413B 00 EMBLEM C LABEL, WARNING

54 FIG. 31 SEAT PART DESCRIPTION 1 2CR SINGLE SEAT ASSY CR COVER, SINGLE SEAT COLLAR BOLT, HEXAGON SOCKET HEAD CR TANDEM SEAT ASSY CR 2478R 00.SEAT LOCK COMP CR W ROTOR SET VY 2176V 00 SPRING, LOCK CR 2478X 00 BRACKET, SEAT LOCK BOLT, HEXAGON SOCKET HEAD

55 FIG. 32 FRONT WHEEL PART DESCRIPTION 1 2CR P0 CAST WHEEL, FRONT 1 1 UR FOR DPBMC 2CR X CAST WHEEL, FRONT 1 1 UR FOR VRC1 2 2CR 2510B 00 SPACER ASSY BEARING OIL SEAL BEARING TIRE(120/70 ZR17M/C 58W) 1 1 BRIDGESTONE VALVE, RIM (TR412) 1 1 TAIHEIYO 8 2CR BALANCER, WHEEL (5G) 1 1 UN 9 2CR 2589H 00 SCREW SD 2517G 00 ROTOR, SENSOR CR 2514A 00 RING, WHEEL SCREW O-RING CR 2539F 00 PLATE CR AXLE, WHEEL NUT COLLAR

56 FIG. 33 FRONT BRAKE CALIPER PART DESCRIPTION 1 2CR 2581T 00 DISK BRAKE ASSY 2 2 UR BLACK 2CR 2581T 10 DISK BRAKE ASSY 2 2 UR RED 2 2CR 2580T 00 CALIPER ASSY (LEFT) PW PISTON ASSY, CALIPER SIZE 4 5PW CALIPER SEAL KIT SIZE 5 5PW PISTON ASSY, CALIPER SIZE 6 5PW CALIPER SEAL KIT SIZE 7 2C BRAKE PAD KIT SV PIN, PAD S SUPPORT, PAD GM CLIP J SCREW, BLEED CAP CR 2580U 00 CALIPER ASSY (RIGHT) PW PISTON ASSY, CALIPER SIZE 15 5PW CALIPER SEAL KIT SIZE 16 5PW PISTON ASSY, CALIPER SIZE 17 5PW CALIPER SEAL KIT SIZE 18 2C BRAKE PAD KIT SV PIN, PAD S SUPPORT, PAD GM CLIP VS SCREW, BLEED CAP VS RUBBER, BUSHING BOLT, FLANGE

57 FIG. 34 REAR WHEEL PART DESCRIPTION 1 2CR P0 CAST WHEEL, REAR 1 1 UR FOR DPBMC 2CR X CAST WHEEL, REAR 1 1 UR FOR VRC BEARING CR 2538E 00 NUT, ADJUSTING OIL SEAL BEARING OIL SEAL CR 253W0 00 SPACER ASSY CR 2531F 00 HUB BOLT, FLANGE CR SEAL, HUB DUST CR 2581A 00 PLATE, DISK SD 2517G 00 ROTOR, SENSOR SCREW BOLT,HEX. SOCKET BUTTON COLLAR CR DAMPER CR CLUTCH, HUB BEARING OIL SEAL CR SPROCKET, DRIVEN (41T) BOLT, STUD NUT, SELF-LOCKING VALVE, RIM (TR412) 1 1 TAIHEIYO TIRE(190/55 ZR17 M/C 75W) 1 1 BRIDGESTONE 25 2CR BALANCER, WHEEL (5G) 1 1 UN COLLAR

58 FIG. 34 REAR WHEEL PART DESCRIPTION COLLAR VY PULLER, CHAIN VY PULLER, CHAIN CR AXLE, WHEEL NUT, SELF-LOCKING WASHER, PLATE CHAIN (DID 525VZ-114LL) JOINT, CHAIN (DID525VZ ZJ)

59 FIG. 35 REAR BRAKE CALIPER PART DESCRIPTION 1 2CR 2582W 00 DISK, REAR BRAKE SCREW CR 2580W 00 CALIPER ASSY, REAR CR PISTON ASSY, CALIPER JD CALIPER SEAL KIT UY BOOT CR SUPPORT, PAD DH PIN, SLIDE CR BRACKET, SUPPORT JD BOOT, CALIPER CR BRAKE PAD KIT CR PIN, PAD DH PLUG SP PIN, SLIDE CR SCREW, BLEED CR CAP CR SHIM, CALIPER CR SHIM, CALIPER CR SHIM, CALIPER

60 FIG. 36 STEERING HANDLE & CABLE PART DESCRIPTION 1 2CR HANDLEBAR (LEFT) CR END, GRIP BOLT, HEXAGON SOCKET HEAD XV HOLDER, DAMPER BOLT, HEXAGON SOCKET HEAD C GRIP CR CABLE, CLUTCH CLAMP CR HANDLEBAR (RIGHT) CR END, GRIP BOLT, HEXAGON SOCKET HEAD XV HOLDER, DAMPER BOLT, HEXAGON SOCKET HEAD C GRIP ASSY VY CAP, GRIP UPPER XW CAP GRIP CR THROTTLE CABLE ASSY BOLT, HEXAGON SOCKET HEAD CR 2627E 00 CLAMP, WIRE BOLT, BUTTON HEAD BOLT

61 FIG. 37 FRONT MASTER CYLINDER PART DESCRIPTION 1 2CR 2580A 00 MASTER CYLINDER SUB ASSY CR CYLINDER KIT, MASTER UY SCREW, BLEED UY CAP CR LEVER CR 2589F 00 BOLT, LEVER NUT, U CR FRONT STOP SWITCH ASSY SCREW, PAN HEAD WASHER, SPRING WASHER, PLATE CR TANK, RESERVOIR FV DIAPHRAGM, RESERVOIR CR BUSH,DIAPHRAGM GM CAP, RESERVOIR CR HOSE, RESERVOIR CLIP CR BRACKET, MASTER CYLINDER EB BOLT CR 2589G 00 HOLDER GM 2589H 00 SCREW CR 2584A 01 BRAKE HOSE ASSY MA BAND CR COLLAR CR 2584B 00 HOSE, BRAKE CLAMP BOLT, UNION

62 FIG. 37 FRONT MASTER CYLINDER PART DESCRIPTION GASKET CR HOLDER, BRAKE HOSE CR HOLDER, BRAKE HOSE CR 2612E 00 BRACKET BOLT, BUTTON HEAD BOLT, FLANGE CR 2612K 00 BRKT CR 2612L 00 BRACKET BOLT, FLANGE CR 2612M 00 BRACKET BOLT, FLANGE BOLT, FLANGE YL DAMPER CR 2622F 00 DAMPER, LOCATING CLAMP BOLT, BUTTON HEAD CLAMP

63 FIG. 38 STAND & FOOTREST PART DESCRIPTION 1 2CR STAND, SIDE CR BRACKET, SIDE STAND C GUIDE, SIDE STAND F9 WASHER, PLATE WASHER, PLATE NUT, U FLANGE WASHER, PLATE BOLT SPRING, TENSION HOSE (L60) VY DAMPER, MUFFLER COLLAR BOLT CR BRACKET KB FOOTREST F8 BOLT SPRING, TORSION PIN, CLEVIS PIN, COTTER CR PLATE SCREW G6 BOLT CR BRACKET KB FOOTREST F8 BOLT SPRING, TORSION PIN, CLEVIS

64 FIG. 38 STAND & FOOTREST PART DESCRIPTION PIN, COTTER WASHER, PLATE C BOLT G6 BOLT CR 2148W 00 BRKT., VY DAMPER, MUFFLER COLLAR BOLT, BUTTON HEAD BOLT, BUTTON HEAD JJ FOOTREST, REAR CR 2741L 00 BRACKET SPRING, COMPRESSION BALL JJ WASHER, SPECIAL BOLT NUT, SELF-LOCKING COLLAR JJ FOOTREST, REAR CR 2742L 00 BRACKET SPRING, COMPRESSION BALL JJ WASHER, SPECIAL BOLT NUT, SELF-LOCKING COLLAR BOLT,HEX. SOCKET BUTTON S WASHER, FOOTREST

65 FIG. 39 REAR MASTER CYLINDER PART DESCRIPTION 1 2CR 2588F 00 HOLDER, BRAKE HOSE BOLT, BUTTON HEAD CLAMP CR PLATE CR 2583V 00 RR. MASTER CYLINDER ASSY NUT XV JOINT ML 2582A 50.JOINT VN CIRCLIP O-RING FV 2589A 00.COVER, DUST CR RESERVE TANK ASSY CR CAP, RESERVOIR GK BUSH,DIAPHRAGM GK DIAPHRAGM, RESERVOIR C GROMMET COLLAR CR HOSE, RESERVOIR CLIP F0 BOLT CR PEDAL, BRAKE PIN, CLEVIS WASHER PIN, COTTER SPRING, TENSION HOSE CR TUBE, STAY

66 FIG. 39 REAR MASTER CYLINDER PART DESCRIPTION 28 2CR BRACKET, RESERVE TANK E9 BOLT BOLT,HEX. SOCKET BUTTON CR 2581J 00 HOSE, BRAKE CR 2581K 00 HOSE, BRAKE BOLT, FLANGE M34 CLAMP BOLT, UNION GASKET CLAMP

67 FIG. 40 COWLING 1 PART DESCRIPTION 1 2CR Y283G G0 P0 BODY, FRONT UPPER UR FOR DPBMC 2CR Y283G 10 P1 BODY, FRONT UPPER UR FOR VRC1 2 2CR WINDSHIELD S4 2476U 00.PROTECTOR CR 2832P 00.GRAPHIC, NUT CR BOLT WASHER, PLATE NUT, SPRING CR 2832D 10.GRAPHIC FOR DPBMC 10 2CR 2173X 00.GRAPHIC FOR DPBMC 11 2CR 2832B 00.GRAPHIC, FOR VRC1 12 2CR 2832C 00.GRAPHIC, FOR VRC BOLT,HEX. SOCKET BUTTON CR 2835H 00 BODY, FRONT UPPER GROMMET SCREW, TAPPING C DAMPER CR PILOT LIGHT ASSY SCREW, TAPPING NUT, SPRING CR PILOT LIGHT ASSY SCREW, TAPPING NUT, SPRING CLAMP CR LEG SHIELD STAY SET CR STAY

68 FIG. 40 COWLING 1 PART DESCRIPTION A1.NUT, SPRING XV DAMPER C PLATE, MIRROR FITTING CR SEAL CR-284AK-00.COLLAR, J3 HOSE (L320) PS JOINT BOLT,HEX. SOCKET BUTTON BOLT,HEX. SOCKET BUTTON CR REAR VIEW MIRROR ASSY (LEFT) NUT, CROWN CR REAR VIEW MIRROR ASSY (RIGHT) NUT, CROWN CR 2836J 00 BRACKET BOLT, BUTTON HEAD COLLAR

69 FIG. 41 COWLING 2 PART DESCRIPTION 1 2CR Y283U 60 P0 PANEL ASSEMBLY UR FOR DPBMC 2CR Y283U 10 P1 PANEL ASSEMBLY UR FOR VRC A0.CLIP CR 2836K 00.PANEL, INNER RIVET CR GRAPHIC FOR DPBMC 6 2CR GRAPHIC FOR DPBMC EMBLEM, YAMAHA 1 1 FOR DPBMC 8 2CR EMBLEM 1 1 FOR VRC1 9 2CR GRAPHIC FOR VRC1 10 2CR HEAD HG WASHER, SPECIAL CR 2833K 00 BRACKET CR 2177L 00 PLATE, SPRING BOLT,HEX. SOCKET BUTTON CR 2833L 00 BRACKET CR 2177L 00 PLATE, SPRING BOLT,HEX. SOCKET BUTTON CR 2834V 00 PROTECTOR GROMMET COLLAR BOLT,HEX. SOCKET BUTTON PW 2411J 01 DAMPER, SIDE COVER CR 2833R 00 BRKT., BOLT,HEX. SOCKET BUTTON CR 2833T 00 BRKT., BOLT,HEX. SOCKET BUTTON

70 FIG. 41 COWLING 2 PART DESCRIPTION 27 2CR Y283V 60 P0 PANEL ASSEMBLY UR FOR DPBMC 2CR Y283V 10 P1 PANEL ASSEMBLY UR FOR VRC A0.CLIP CR 2836L 00.PANEL, INNER RIVET CR GRAPHIC FOR DPBMC 32 2CR GRAPHIC FOR DPBMC EMBLEM, YAMAHA 1 1 FOR DPBMC 34 2CR EMBLEM 1 1 FOR VRC1 35 2CR GRAPHIC FOR VRC1 36 2CR HEAD HG WASHER, SPECIAL CR 2833M 00 BRACKET CR 2177L 00 PLATE, SPRING BOLT,HEX. SOCKET BUTTON CR 2833N 00 BRACKET CR 2177L 00 PLATE, SPRING BOLT,HEX. SOCKET BUTTON CR 2834W 00 PROTECTOR GROMMET COLLAR BOLT,HEX. SOCKET BUTTON PW 2411J 01 DAMPER, SIDE COVER CR 2833U 00 BRKT., BOLT,HEX. SOCKET BUTTON CR 2833V 00 BRKT., BOLT,HEX. SOCKET BUTTON

71 FIG. 41 COWLING 2 PART DESCRIPTION RIVET RIVET RIVET CR 2836M 00 P0 PANEL, INNER UR FOR DPBMC 2CR 2836M 00 P1 PANEL, INNER UR FOR VRC SCREW COLLAR CR 2177L 00 PLATE, SPRING RIVET CR STAY, HEADLIGHT RIVET CR 2837L 00 PANEL, CONSOLE BOLT,HEX. SOCKET BUTTON RIVET CR 2837M 00 PANEL, CONSOLE BOLT,HEX. SOCKET BUTTON RIVET NUT, SPRING CR 2838K 00 BOX BOLT,HEX. SOCKET BUTTON

72 FIG. 42 COWLING 3 PART DESCRIPTION RIVET CR 2833J 00 BRACKET PW 2411J 01 DAMPER, SIDE COVER BOLT, BUTTON HEAD CR 2836A 01 BRACKET NUT, SPRING XV 2177L 01 PLATE, SPRING SCREW BOLT,HEX. SOCKET BUTTON COLLAR COLLAR GROMMET PLUG C DAMPER CR 2833G 00 BRACKET GROMMET SCREW, TAPPING CR Y284M 31 P0 COVER UR FOR DPBMC 2CR 2842M 01 P1 COVER UR FOR VRC1 19 2CR GRAPHIC FOR DPBMC BOLT,HEX. SOCKET BUTTON CR 2843J 01 COVER BOLT,HEX. SOCKET BUTTON CR 2836F 00 BRACKET M02 NUT, SPRING CR DAMPER CR 2836E 00 BRACKET

73 FIG. 42 COWLING 3 PART DESCRIPTION NUT, SPRING XV 2177L 01 PLATE, SPRING SCREW BOLT,HEX. SOCKET BUTTON COLLAR COLLAR GROMMET DAMPER, PLATE CR DAMPER, C DAMPER BOLT,HEX. SOCKET BUTTON CR 2833H 00 BRACKET GROMMET SCREW, TAPPING CR W284N 20 P0 COVER2, ASSY 1 1 UR FOR DPBMC 2CR 2842N 00 P1 COVER UR FOR VRC1 42 2CR GRAPHIC FOR DPBMC NUT, SPRING TB DAMPER BOLT,HEX. SOCKET BUTTON

74 FIG. 43 GENERATOR PART DESCRIPTION 1 2CR ROTOR ASSY CR STATOR ASSY BOLT CR SHAFT K6 WASHER, PLATE KEY, WOODRUFF SCREW BOLT, HEXAGON SOCKET HEAD CR CLAMP BOLT, HEXAGON SOCKET HEAD