Design Guidelines. Version: January 2018, Copyright ACEO. aceo3d.com
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1 Design Guidelines Version: January 2018, Copyright ACEO aceo3d.com
2 Introduction ACEO is offering 3D printing with silicones. Therefore especially developed ACEO Silicones and ACEO Support Material are manufactured. The printing strategy as well as the orientation on the build platform is decided by ACEO in order to achieve an optimal printing quality. If you wish to print more than one part of a design, we recommend to get them printed in one print job to ensure the same quality for all parts. Quality of the Product 3D printing with silicones is an additive manufacturing process in which parts are build layer by layer. Thus results a layered structure typical for this kind of process. Complex structures, inner cavities, lattices etc are filled up with ACEO Support Material. The same applies to overhangs and bridges. After finishing the print job the ACEO Support Material can be removed easily. Therefore an outlet needs to be designed in order to wash it out. Designing a Model The following is provided for general information only. It does not constitute a legally binding agreement and does not describe the quality of the ordered product. Bounding Box < 200 cm 3 In the set-up of our ACEO Print Fab, we accept digital models up to 200 cm 3 bounding box. For bigger part designs please connect with info@aceo3d.com. Page 2/9
3 Wall Thickness In order to achieve the best possible quality of the 3D printed part we recommend to design a wall thickness of at least : 1 mm 2 mm Edge Radius In order to achieve the best possible quality of the 3D printed part we recommend to design edge radii, of at least : 2 mm Spacings / Holes 1 mm In order to achieve the best possible quality of the 3D printed part we recommend to design spacings, of at least : 1 mm Ø = 1 mm Tolerances The tolerances of our 3D printing process are oriented in the length dimensions towards DIN ISO v Page 3/9
4 The Look of Printed Parts Below you will find general information of how parts look like which were printed with ACEO Technology R = 10 mm R = 5 mm Edge Radius R = 3 mm R = 2 mm Spacings / Holes Ø = 3 mm Ø = 2 mm Ø = 1 mm Page 4/9
5 The Look of Printed Parts Below you will find general information of how parts look like which were printed with ACEO Technology A 85 angle degree B 75 angle degree C 60 angle degree D 45 angle degree E 30 angle degree F 15 angle degree 5 2 G 5 angle degree H 2 angle degree Page 5/9
6 The Look of Printed Parts Below you will find general information of how parts look like which were printed with ACEO Technology D C B A Surfaces A B C D Smooth bottom surface on build platform Smooth top surface from last printed layer Surface from contact to support material Side walls with layer structure, layers 0,4 mm Page 6/9
7 Available Materials For more details, especially on mechanical and technical topics, please refer to Material Data Sheet, which can be ordered at Shore A Hardness The following types of different Shore A hardness will be part of our standard range. We offer Shore A 30, A 40 and A 60. More durometers will be launched step by step. Soft Hard A 10 A 20 A 30 A 40 A 50 A 60 A 70 A 80 Standard Available Colours The colors listed below will be part of our standard range. We offer translucent, skin, gentian blue and graphite black, pure white, flame red and silver gray. More colors will be added step by step. Optical Clear Translucent Pure White Sulphur Yellow Luminous Yellow Pure Orange RAL 9010 RAL 1016 RAL 1026 RAL 2004 Flame Red Skin Gentian Blue Grass Green Silver Gray Graphite Black RAL 3000 PANTONE 7513 C RAL 5010 RAL 6010 RAL 7001 RAL 9011 Page 7/9
8 Good to Know About Files We support the following formats AutoCAD (DWG, DWF) Inventor CATIA V4, V5, V6 Creo Parametric IFC IGES JT OBJ Parasolid XT PRC Pro/Engineer Rhino SAT Siemens PLM Software s NX Solid Edge SolidWorks STEP Stereo Lithography (STL) Universal 3D (U3D) VDA-FS VRML.stl is the format which is needed for the ACEO printing technology. Therefore we ask you to send us this format if possible. All other formats will be automatically converted by us. Tip: When you prepare your.stl file please be reminded of selecting a high triangulation level. This is especially valid for curves, rounds, corners, etc. Low triangulation level High triangulation level Page 8/9
9 IMAGINE what could be your novel product design? Contact ACEO Team Wacker Chemie AG ACEO Campus Gewerbepark Lindach A12 D Burghausen T info@aceo3d.com aceo3d.com ACEO is a registered trademark of Wacker Chemie AG. Page 9/9
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