General range of delivery and functions CNC Std. Profi CNC Std. Profi CNC Std. Profi Lieferung, Lizenz, Allgemeines

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1 General range of delivery and functions CNC Std. Profi CNC Std. Profi CNC Std. Profi Lieferung, Lizenz, Allgemeines - Extensive program for programming -- and control of KOSY3 and MCS - Delivery on CD in CD-Box Machine-/Control-related licence -- (runs on unlimited number of PCs, --- but only relating ---- machine/control can be operated) + Operating-hours-counter for warranty and service cases + Renew/Update of nccad-relating firmware in microcontrollers Installation - Suitable for Windows 2000, XP; Windows 98 limited - Suitable for installation in networks Printed manual for installation a. start-up -- in CD-Box - Program volume approx. 30 MB (memory requirements on HD) Program volume approx. 60 MB (memory requirements on HD) Extended installation with Desktop buttons for different applications/levels - Support of network-templates + -- with MSI-package a. special hotline >>>>specific Operation principles - Modern Windows-user interface with ToolTip-texts - Icon-bar in groups, -- groups can be displayed or hidden - Generation of individual Icon bars, to be saved Possible reduction of function- and operational volume -- e.g. for producing personnel or in educational sector Help within the software - Extensive HTML-Helpsystem with searchtree, -- Fulltextsearch and index register with INTERNET-updating - Icon-explications by F1-key Support Milling Turning Coordinate table - Example files, beginner-files Updating latest versions via INTERNET - Systemsupport via -hotline (max. 5 days response time) and INTERNET - Systemsupport via e-mai and telephone HOTLINE and INTERNET Software, nccad7.5 page 1 of

2 Milling Turning Coordinate table CNC-part CNC Std. Profi CNC Std. Profi CNC Std. Profi Machine control together with control electronics MCS - through microcontroller, independant from PC-speed Support of microstepping -- (smooth run, fine positioning resolution) Increased feeds together with new electronics - Spooler for workpiece-machining without interruptions - Automatic HOME-positioning (endswitch support) - Go to UNCLAMPING-POSITION through click Manual operation of axle-movements... - by cursor-keys in 5 different speeds + Continuous manual operation by cursor keys -- or in 3 different jumps + Go to retreat distance by click + Touch-function for easy setting of the WZP optional manual operation by handwheel or JoyStick + optional Override function -- (modify feed --- and/or speed during program is running) - Linear interpolation in all basic axles -- (linear movement in space) - Enter direct commands with repeat function - Direct enter in relative or absolute mode - Single step machining Interrupt/continue machining -- (e.g. after tool has broken) - Administration of 20 diff. workpiece-zeropoints - Selective zeroing of the WZP (Ctrl+X, (Ctrl+Y) and Ctrl+Z) - Direct start of CNC-Progr. with booting of computer - Control of relays + Individual labelling of relays assignment Query of digital inputs - Demand notes for digital inputs freely editable - Testfunction for digital inputs - Support of automatic tool change Free parameterisation of machine data for any kind of mechanics - Remote supervision of machining status -- via network (TCP/IP). instructions on demand - Display of X-Y-Z-positions in resolution of 1/100 mm Display of X-Z-positions in resolution of 1/100 mm Circular interpolation in 2 of 3 axles (circular motion X/Y- o. X/Z- o. Y/Z-level) - Workpiece copies in X- and Y-direction Support of depth controller (keep Z-position constant to surface) - Operation mode "drilling machine", together with Joystick at GamePort + Security level to be set (e.g. for "protection hood open", "emergency stop") Software, nccad7.5 page 2 of

3 Scanning - Scanning heights for general measuring technology, -- Test series is written in evaluable file - 3D-scanning of 3D-bodies in X + Y-direction -- (surface, section) by optional sensor - 3D-scanning of 3D-bodies all around, -- together with optional turning unit Save 3D-data as surface file -- (re-editing in nccad and copy-milling) - Save 3D-data as STL-file - Scanning of edge contour and edge-contour lines -- by optional sensor, diff. strategies - Take X-Y-table position as CNC-command Take X-Z-support position as CNC-command Take X-Y-table position as coordinate pair in CAD Übernahme der X-Z-Supportposition als Koordinatenpaar in CAD + + CNC-programming - Codesentences after DIN/ISO 66025, - approx. 30 different NC-commands - Support of relays and digital inputs - Support of analogue in/outputs - Syntax verification Teach-In-mode with automatic command generation -- (including relays) - Import of NC-files as connection to postprocessors -- (external CAD/CAM) - Graphic simulation of NC-programs in 2D-level - Direct support of engravings and fonts Support of 4th axis (U-Axis) and of function "TurnMilling" - Graphic simulation of NC-programs in 3D-level by OpenGL Text-Editior - Text volume up to lines, 80 char/line - Full-Screen-editing with horizontal and vertical scroll - Display of lines and columns, help function - Block operations: delete, shift, copy File functions: print, save, save as, load - ASCII-Import -- (NC-program was written in another word processor) CAD-part 2D CNC Std. Profi CNC Std. Profi CNC Std. Profi Drawing - Input of polar coordinates or cartesian coordinates -- absolute and relative - Calculating input -- (4 basic arithmetics with parantheses) Drawing by CNC-machine -- (Position of the machine is taken into the drawing area by click Drawing elements Milling Turning Coordinate table - Reference point - Line, line with angle specif., polygon - Circle, tangent, arc, ellipse, point - Curve (approximation, interpolation, math. formula, freehand) Workpiece-zeropoint, polygon generation (closed tracks), - Chamfer and round, selective chamfer and round Software, nccad7.5 page 3 of

4 - Oblong hole - Gears (interior, exterior, gear rack) Pad/path generation for PCBs with autom. outline correction View - Table view acc. to machine size - Detail (also with bleed parts) - Shift detail -- (also during drawing and with positioning window) - Reset of drawing area - Scrolling of details by scroll bar or cursor keys Texts - One-line characters with one- and multi-line-editor - Engraving texts in TrueType-fonts -- or KOSY-specific fonts - Caption texts in TrueType-fonts -- or KOSY-specific fonts - Write in flush setting in editing window with positioning help (e.g. middle, horizontal and vertical) - Free position and angle of text in the drawing area - Font size in points or mm Edit/Transform - Delete -- (Window, separate, last, last part of polygons or curves) - Shift (separate, window) - Copy (separate, window) - Mirror hor./vert (with/without copy, also text), - Rotate drawing elements - Text-re-editing - Change features - Circular arrangement - Hatch Undo in 1 level - Shift construction point, also with arcs - Contour correction, follow contour (autom. trimming and closing) - Thin out contour, --Dissolve/Dismantle contours in lines or polygons - Trim/lengthen lines and arcs - Split up and drop perpendicular with lines - Scale drawing elements and groups - Treat pictures (delete, shift, copy, scale) Symbols - Save, load, shift, copy, dissolve, -- size (autom. scaling) - Libraries if necessary: -- Electrics, electronics, pneumatics, mechanics, architecture, logos and accessories - Symbol libraries included in delivery - ICONs as drawing elements for teachware generation Documentation elements - Dimensions: horizontal, vertical, angle, radius, sloping, -- editable text a. font height - Captions by texteditor in TrueType-fonts or -- KOSY-specific fonts Drawing elements for fixed texts: -- Date, file name, processor Software, nccad7.5 page 4 of

5 Information elements - Measure distances - Information on drawing elements with calculated specifications Layer - Draw in max. 10 layers (8 freely to choose), -- automatic clour switch - Button "Display or hide all" Protection of layers Parameter/Settings - Ruler, catch, grid, line diameter, line type, - Fonts (type, height, angle, picts) - Colour assignment, scale (screen-nature) Drawing area, size of Y-Table, auxiliary lines - Default technologies - Default layout for PCBs File operations - Load, save, save as - Use, make, administrate templates (work with standardized documents) Print/Plot - acc. to Windows-setting, -- print help-pages via Internet browser - Print in true scale -- with halfautomatic scaling Print with firm paperformat DIN A4 - Print with freely eligible scale factor. - Plot via HPGL-files Import - DXF-Import (DXF = exchange format for 2D-drawings), -- different parameters HPGL-Import (Plotter files) - Picture files as "background pictures" (BMP, GIF, IPG). Export - Interface to DTP via HPGL-files - Control-list export (attach the KOSY-list to CAD-files) Save the drawing as Bitmap (BMP) in clipboard -- via keys Ctrl+C - Provision for inches (25,4 mm) -- for all specifications and garduations >>>>>>>> specific CAD-part 3D CNC Std. Profi CNC Std. Profi CNC Std. Profi 3D-Modelling with fins and frames For bodies made up of simple profiles: - drawing and construction in two views, -- (top view and sectional view) - 3D-auxiliary display (slanting, isometric, dimetric, trimetr.); sectional interpolation (linear and arbitrary) - Take in drawing elements (ignore, take in, orient, scale) - 2-D-export (surface decomposition for milling) Milling Turning Coordinate table Software, nccad7.5 page 5 of

6 3D in "plastic zones" - Zones in top view either round or rectangular; - construction of sections in X-Z-view - Linear interpol. Between the sections with rectangular pl. zones - Re-editing sections; Plastic zones combined with 2D-drawing elements. - Generation of plastic zones by scanning 3D-Ansicht - View of plastic zones and STL-bodies in separate OpenGl-window - Modification of position and size of view; Sectional view of STL-body Import - STL-File (STL = description format for 3D-bodies), -- for further processing in the CAM-part of nccad (milling 3D-bodies) Export - Plastic zones as STL-file (STL = description format for 3D-bodies) for further processing in external CAM-programmes CAD-part Turning with turning unit CNC Std. Profi CNC Std. Profi CNC Std. Profi Support of the 4th axle (Turning, division head) - Input of raw piece measures - Draw turning silhouette - Assign and construct surface machining - Axis-assignment Simulation of turning - Thread cutting, free or with default M-thread - Assignmnet of turning axis to choose -- (e.g. parallel to Y-Axis from front) - Mill/machine STL-bodies all around + + Milling Turning Coordinate table CAM-part (technology and postprocessor) CNC Std. Profi CNC Std. Profi CNC Std. Profi Operation - Input of machining data -- via editing window with default texts - Machining database Machining in the same way (NÂing data -- via editing window with default texts Supported drawing elements - Line, polygon (also curves a. gears), -- Circle, arc, ellipse, freehand, oblong hole - Engraving texts Point (boring) - Unclamp position, workpiece-zeropoint - Plastic zones STL-bodies Machining (Technolgy) Functions Milling Turning Coordinate table - Depth per step to choose - Feed - Scale (drawing - workpiece), Lock machining with hidden layers - Technology deafults to define freely Software, nccad7.5 page 6 of

7 - Contour correction (none, interior, exterior) - Tool diameter - Blind hole machining for circle/rectangle/oblong hole/ellipse - Step-boring, Gradual oblong hole, pocket edge - Deep hole - Inverse milling function -- (Isolating milling and emptying for PCBs or stamps) Workpiece-copies in X- and Y-direction - Counter for consecutive numberplates - Pocket milling (parallel to contours or angle) -- with finishing contour "parallel to angle" - Pocket milling with islands -- in X-Y-level or together with our optional turning unit - Complete emptying of engravings -- with TrueType-fonts - Technologies and strategies for machining STL-bodies - Milling "Plastic Zones" (round or rectangular) with milling-track correction (zylindric milling cutters) -- Positive or negative form. Dispensing functions - Dispensing sealings, glue, solder, etc. -- resp. for general automation tasks - Synchronisation with CAD-contours - Support of direct dispensing from cartouches with pneumatic elements (pressure and suction) - Support of "thrust-dispensing" for -- 2-components-mixture - Support of small quantity dispensing with free intervals to choose Switch functions - Activation of max. 8 relays -- (depends on machine equipment) --- at beginning/end of machining - Query of input states -- before or after machining - Insert pauses (waiting times) Activation at free ly to choose points of a linear movement - Programmable voltage output -- for control of speed and similar (10V und 24V) - Testfunction for switch inputs. Graphic-Simulation - Simulation (with/without ZOOM) of tool track and speed -- 3D-display of the milling tracks - Deduction of CNC-Programs after DIN/ISO for KOSY or other CNC-Machines (for extra charge) - Speed adaption of the simulation to computer speed - Comfortable single-step-simulation in 3D-view - OpenGL-Simulation (requires suitable PC) with display of tool-geometry - Reverse-play-compensation for drives with trapezoid spindle -- also with polygon contours and series of arcs>>>>> specific Milling Turning Coordinate table Help-Programs CNC Std. Profi CNC Std. Profi CNC Std. Profi Fonts editor zse3.exe - Generation or re-edition of KOSY-specific fonts KOSY_FlashTool.exe For transfer of firmware into the microcontrollers Software, nccad7.5 page 7 of