Surface Roughness/Contour Measuring System Formtracer SV-C3200/4500 Series

Transcription

1 Surface Roughness/Contour Measuring System Formtracer SV-C3200/4500 Series Dual-purpose measurement and powerful analysis of surface roughness and contour combined with high accuracy, high drive speed and simplified CNC measurement FORM MESUREMENT

2 ybrid measuring instrument for surface roughness and contour measurement Contour Measuring Functions Detector with new arm design Expands measurement range while reducing workpiece interference Mitutoyo s newly designed detector arm lowers workpiece interference while expanding the measurement range in the Z1-axis (detector). When using the SP-71 one-sided cut stylus SV-C4100 (Conventional product) 50 mm 10 mm SV-C mm 19 mm Detector measurement range expanded by 10 mm New function specified for 4500 Series Continuous top-bottom measurement function Upper and lower surfaces can be measured continuously by using Mitutoyo s double-sided conical stylus. This continuous measurement data can be used to facilitate analysis of features that were difficult to measure before, such as the effective diameter of an internal screw-thread. Lower direction measurement (Bottom surface) Top and bottom measurement switched by software Upper direction measurement (Top surface) One-touch arm attachment The arm mount uses a magnetic joint for quick and easy arm replacement. The mount also includes a safety mechanism. (Patent pending in Japan) Effective diameter Plain-section diameter SV-C4100 (Conventional product) Screw fixing Removable unit (arm) Magnetic joint SV-C4500 Continuous top-bottom measurement allows hassle-free one-step calibration (Patent pending in Japan) The one-step calibration kit supplied with the SV-C4500 Series has been upgraded to enable easy calibration of the double-ended conical stylus featuring a contact on both the top and the bottom. Fiddly work such as calibrating the Z1-axis gain, symmetry, and stylus radius can now be carried out in a single operation. Calibration kit for SV-C4500 Pin gauge Series Ball Removable unit (detector) Gauge blocks Variable measuring force function The measuring force can be varied in 5 steps by using the software provided (FORMTRCEPK), eliminating the need to adjust the measuring force by switching weights or through positional adjustment. The SV-C4500 Series can also maintain the specified measuring force even when tilted. Measuring force 2

3 SV-C4500 SV-C3200 SV-C4500S4 Supporting International Standards Compliant with JIS '82/'94/'01, ISO, NSI, DIN, VD, and other international surface roughness standards. We offer a product lineup of surface roughness detectors with different measuring forces Standard detectors can be selected (as listed below) to conform to the international standard required. 0.75mN (tip angle 60 ; tip radius 2 m) 4mN (tip angle ; tip radius 5 m) SV-C3200S4 Surface Roughness Measuring Functions Common Specifications Reduction of measuring time and operator s fatigue In addition to high speed movement of main unit, reduction of setting time and operator s fatigue can be achieved by using uto-leveling Table (option), which allows automatic leveling for a measuring face. F a s t t r a v e r s e i m p r o v e s measurement efficiency X-axis (drive unit) : 80mm/s (MX) Z2-axis (column) : 30mm/s (MX) The total measurement time can be shortened by speeding up the traverse movements. Z2-axis (column) X-axis (drive unit) Remote-control unit enables safe, easy & fast measurement The remote-control unit lets you move quickly from positioning to measurement. The unit also features an emergency stop switch and speed control knob for added safety while the machine is moving at high speeds. Emergency stop switch Drive speed control knob New Remote Control Box uto stop feature assures safety even during high-speed movement The detector includes a safety mechanism (auto stop upon collision) to assure measurement safety even during highspeed movement. If the arm is removed or shifts during measurement, the safety mechanism is triggered and stops the machine. Direction of collision that may cause the safety device to be triggered Detector for contour measuring Detector for surface roughness measuring Removable unit Remarkable Ease of Operation Incorporation of an BS scale in the Z2-axis eliminates t h e n e e d f o r wearisome origin point re-setting conventionally required for every step of repeated measurements over stepped or multiple sections. ll detector and drive unit cables are housed inside the main unit to eliminate any risk of abrasion and guarantee trouble free, high-speed operation. 3

4 Contour nalysis Software: FORMTRCEPK Contour Measuring Contour analysis function Upper and lower surfaces can be measured continuously by using Mitutoyo s double-sided conical stylus. This continuous measurement data can be used to facilitate analysis of features that were difficult to measure before, such as the effective diameter of an internal screw-thread. Surface Roughness Measuring Surface Roughness analysis function FORMTRCEPK can perform surface roughness analyses that conform to various standards such as ISO, JIS NSI, and VD. For comparing the measurement values with the tolerance limits, you can use the 16% rule or the maximum value rule. Furthermore, since FORMTRCEPK comes with parameter calculation functions as well as a rich set of graphic analysis functions, it can be widely utilized for everything from routine quality control to R&D applications. It also includes many other functions, such as the function for eliminating (compensating) shapes, such as slopes and R-surface, and a data deletion function. Contour-tolerancing function as a standard feature Design value generation function Data combination function Simple pitch calculation function Microscopic contour analysis function Simple input using drawing symbols Multiple-point measurement function nalysis function using multiple-point measurement Reference length dialog box nalysis condition modification with a preview function R-surface automatic measurement function 4

5 Integrated layout You can use simple operations to lay out graphics obtained from measurements as well as measurement results for surface roughness, contour, and roundness on a single page. Furthermore, since the program now allows you to specify a saved file and paste it, you can easily paste results from multiple files. Note: the optional ROUNDPK roundness/cylindricity analysis program is required. (Ver. 7 or higher) Element information bar This bar displays the attribute values of the pasted items, allowing you to easily check the contents of the pasted measurement data files. System layout printing By simply selecting the items to be output, you can automatically lay out the page to be printed. Use this feature when you wish to simplify the printing task. Element insertion bar Using the mouse to drag and drop the analysis content displayed in the element insertion bar, you can paste it onto the layout. From the contour analysis result, you can also select the analysis result for a circle or line alone and paste it in position. Saving the result as a web page Since you can save the result in html or mhtml format, which can be displayed using Internet Explorer or Microsoft Word, you can check the result even on a PC in which no layout-editing program is installed. Report creation function You can freely assemble measurement results/conditions/graphics as well as comments/circles/lines/arrows, and print them out in a measurement result report. Furthermore, since you can paste bitmap files, you can also add a workpiece image or company logo to the layout. You can also save the created layout and use it again later for similar measurements. 5

6 Optional ccessories for utomatic Measurement Y-axis table: Enables efficient, automatic measurement of multiple aligned workpieces and multiple points on a single measurement surface. Travel range Resolution Positioning accuracy Drive speed Maximum load Mass 200mm 0.05µm ±3µm Max. 80mm/s 50kg 28kg Rotary Table q1-axis table: 12D975* For efficient measurement in the axial/transverse directions. When measuring a cylindrical workpiece, automatic alignment can be performed in combination with the Y-axis table. *q1-axis mounting plate (12E630) is required when directly installing on the base of the SV-C3200/4500. Rotary Table q2-axis unit: * Displacement 360 Resolution Maximum load 12kg Rotational speed Max. 10 /s Mass 7kg You can measure multiple points on a cylindrical workiece and automate front/rear-side measurement. *q2-axis mounting plate (12E718) is required when directly installing on the base of the SV-C3200/4500. Centering chuck (ring operated): Micro-chuck: This chuck is useful when measuring small workpieces. You can easily clamp them with its knurled ring. uto-leveling table: Displacement 360 Resolution Maximum load (loading moment) 4kg (343 N cm or less) Rotational speed Max. 18 /s Mass 5kg Jaws normal OD: ø1-6mm Clamping range Jaws normal I D: ø16 - ø69mm Jaws reversed OD: ø25 - ø79mm Dimensions ø118 x 41mm Mass 1.2kg This is a stage that performs fully automatic leveling as measurement starts, freeing the user from this troublesome operation. Fully automatic leveling can be done quickly by anyone. In addition, the operation is easy and reliable. This chuck is suitable for clamping extra-small diameter workpieces (ø1 mm or less), which cannot be retained with the centering chuck. Inclination adjustment angle ±2 Maximum load 7kg Table dimensions 130x100mm Mass 3.5kg Clamping range Dimensions Mass OD: ø0.1 - ø1.5mm ø118 x 48.5mm 0.6kg 6

7 3-axis djustment Table: This table helps make the alignment adjustments required when measuring cylindrical surfaces. The corrections for the pitch angle and the swivel angle are determined from a preliminary measurement and the Digimatic micrometers are adjusted accordingly. flat-surfaced workpiece can also be leveled with this table. ligned Traverse direction End point xial line Start point Not aligned Traverse direction End point xial line Start point Recorded profiles Table and fixture systems Leveling table (mm), (inch) Digital Leveling table (mm), (inch) Leveling table Leveling table (for D..T.) Calibration stand *1 12M100 Calibration stand *2 12G175 Calibration stand *3 12M309 V-block Precision vise Cross-travel table (mm), (inch) Cross-travel table (mm), (inch) Rotary vise Center support Center support riser Swivel center support older with clamp V-block with clamp , Desktop type vibration isolators Manually charged pneumatic type *4 Stand for Desktop type No External size (W D ): mm Mass: 25kg No utomatically charged pneumatic type *4 No Desk type vibration isolators Desk type *4 No.12K110 Monitor arm *5 No.12K120 Side table *5 No.12L019 Desk Side table Desk Example combination: with side table but no monitor arm (tester and PC not included) Monitor arm Example combination: with monitor arm but no side table *6 (tester and PC not included) *1 Required for calibrating upward measurement of SV-C3200 series. *2 Required for calibrating in bulk by mounting straight arm/small-hole stylus arm without using cross-travel table and Y-axis table. *3 Required for calibrating in bulk by mounting straight arm/eccentric arm/small-hole stylus arm without using cross-travel table and Y-axis table. *4 For models with a product code that ends in S4, S8, 4, or 8. Please contact us directly if you require units for models with a product code that ends in W4 or W8 (large base models). *5 Used together with vibration isolator (No.12K110). *6 User to provide a printer rack. 7

8 Detectors / Styli (For Surface Roughness Measuring) Detectors Skidless nosepiece Detector 12B355 Order No. Measuring force mN 97ISO and 01JIS compliant detectors mN Detectors that comply with previous standards, for general use, etc Extension rods 12G202 Extension rod 50mm 12G203 Extension rod 100mm * No more than one extension rod can be connected. Styli Standard stylus E882 1 m * 1 For small hole Detail- S 5/1 φ For extra-small hole φ0.3 Detail- S 5/1 1.2 For extra-minute hole 0.8 Detail- 0.4 φ0.3 Detail- S 5/1 12E924 1 m 12C731 2 m * 1 12B403 5 m 12B m 12E m * 4 12C732 2 m * 1 12B404 5 m 12B m 12C733 2 m * 1 12B405 5 m 12B m 12C734 2 m * 1 12B406 5 m 12B m Double-length for deep hole * 2 12E898 2 m * 1 12E914 5 m For small hole/double-length for deep hole * 2 12E892 2 m * 1 For small hole * 2 * 4 For ultra-small hole * 4 For deep hole (double-length and triple-length) * 2 For small slotted hole * 2 Detail X stylus 12C740 2 m * 1 12B413 5 m 12B m *1: Tip angle 60 *2: For downward-facing measurement only φ φ Detail X stylus 12C741 2 m * 1 12B414 5 m 12B m 0.6 φ0.6 Detail- Ball φ Ball φ φ0.3 Detail- 3.1 φ φ0.6 Ball φ0.5 Detail φ Detail E908 5 m 12E884 φ1.6mm 12J662 φ0.5mm 12E938 2 m * 1 12E940 5 m *3 : Tip radius 1 m 2 m 5 m 10 m 250 m coding White Black No color Yellow No notch or color *4 : Used for calibration, a standard step gauge (No , option) is also required 8

9 Styli For deep groove (10mm) Detail- For deep groove * 2 (20mm) Detail- For deep groove * 2 (30mm) Detail- For gear tooth Detail C735 2 m * 1 12B409 5 m 12B m 12C736 2 m * 1 12B408 5 m 12B m 12C737 2 m * 1 12B407 5 m 12B m 12B339 2 m * 1 12B410 5 m 12B m For deep groove * 2 (20mm) E893 2 m * 1 12E909 5 m For deep groove * 2 4 (40mm) 2 20mm 12E895 2 m * 1 12E911 5 m For deep groove (30mm)/Double-length for deep hole * E894 2 m * 1 40mm 12E910 5 m For gear tooth/double-length for deep hole * mm E896 2 m * 1 12E912 5 m * 1 For rolling circle waviness surface * 4 For knife-edge * 4 Detail Ball φ B338 φ C738 2 m * 1 12B411 5 m 12B m For rolling circle waviness/double-length for deep hole * 2 * E m For corner hole/double-length for deep hole * E897 2 m * 1 12E913 5 m * For eccentric arm * C739 2 m * 1 10 Detail B412 5 m 12B m For bottom surface E899 2 m * 1 12E915 5 m *1: Tip angle 60 *2: For downward-facing measurement only. Customized special interchageable styli are available on request, Please contact any Mitutoyo office for more information. *3 : Tip radius 2 m 5 m 10 m coding Black No color Yellow *4 : Used for calibration, a standard step gauge (No , option) is also required 9

10 rms / Styli (For Contour Measuring) rms Description rm No. Parts No. pplicable stylus No. Straight arm B-31 Eccentric arm B-32 Small-hole arm B-33 Straight arm B-31* 1 SP-5, 6, 7, 8, 12M101 9, SPW* 2-56,66,76 Eccentric arm B-32 12M102 SP-5, 6, 7, 8, 9, SPW* 2-56,66,76 Small-hole arm B-33 12M103 SP-41, 42, 43 *1 Standard accessory *2 Stylus for SV-C4500 series *3 One-sided cut stylus SP-71 (standard accessory) mounting ø * ø8 218* ø Styli Stylus name Stylus No. Parts No. pplication arm No. (mm) SPW-56 Double-sided conical B-31, B stylus * 1 SPW-66 12M096 B-31, B SPW-76 12M097 B-31, B SP B-31, B-32 6 SP B-31, B One-sided cut stylus SP * 2 * 3 B-31, B SP B-31, B SP B-31, B SP B-31, B-32 6 SP B-31, B Intersecting cut SP B-31, B stylus SP B-31, B SP B-31, B Cone stylus Tip angle 30 Sapphire tipped Cone stylus Tip angle 30 Cone stylus Tip angle 20 Cone stylus Tip angle 50 Diamond tipped Knife edge stylus Ball stylus SP B-31, B-32 6 SP B-31, B SP B-31, B SP B-31, B SP B-31, B SP B-31, B-32 6 SP B-31, B SP B-31, B SP B-31, B SP B-31, B SP-57 12E865 B-31, B-32 6 SP-67 12E866 B-31, B SP-77 12E867 B-31, B SP-87 12E868 B-31, B SP-97 12E869 B-31, B SP B-31, B SP B-31, B-32 6 SP B-31, B SP B-31, B SP B-31, B SP B-31, B SP B-31, B-32 6 SP B-31, B SP B-31, B SP B-31, B SP B-31, B Small hole stylus* 4 SP-42 12M105 B-33 4 SP-41 12M104 B-33 2 SP-43 12M106 B *1 Stylus for SV-C4500 series *2 Standard accessory of SV-C4500 series *3 Standard accessory of SV-C3200 series *4 Styli SP-21, 22, and 23 for SV-C3100/4100 series are not available. rm stylus (comprising an arm and stylus) Double-sided conical stylus One-sided cut stylus Tip angle: 12º Intersecting cut stylus Tip angle: 30º Tip angle: 20º Cone stylus rm stylus name Stylus No. Parts No. (mm) SPW-31 12M Double-sided small hole arm stylus SPW-32 12M109 5 SPW-33 12M110 9 *5 rm Stylus for SV-C4500 series Double-sided small hole arm stylus SPW-31 Double-sided small hole arm stylus SPW-32 Double-sided small hole arm stylus SPW-33 Tip angle: 30º (SP-79: 50º) Sapphire, (SP-79:Diamond tipped) Cone stylus Knife edge stylus Ball stylus Tip angle: 20º Tip angle: 20º Edge width: 3mm Ball dia: 1mm Small hole stylus SP ø1.6 ø Small hole stylus SP-42 1 ø5 55 Small hole stylus SP ø4 55 Tip shape: One-sided cut Tip angle: 20º Tip shape: One-sided cut Tip angle: 20º Tip shape: One-sided cut Tip angle: 20º ø8 20 ø8 20 ø8 20 closeup of tip ø4 ø Tip shape: Cone Tip angle: 30º tip radius: 25µm closeup of tip ø5 275 Tip shape: Cone Tip angle: 30º tip radius: 25µm closeup of tip ø4 275 Tip shape: Cone Tip angle: 30º tip radius: 25µm 10

11 Dimensions X-axis (drive unit) measuring range : 100mm TYPE S4/4/W4 Unit: mm W T-groove T-groove size (Common for all models) 240 W X-axis (drive unit) measuring range : 200mm TYPE S8/8/W8 W T-groove W X-axis (drive unit) Measuring range 100mm 200mm Models W1 W Series 4500 Series mm mm mm mm mm SV-C3200S4 SV-C4500S SV-C32004 SV-C SV-C3200W4 SV-C4500W SV-C3200S8 SV-C4500S SV-C32008 SV-C SV-C3200W8 SV-C4500W

12 Specifications Model SV-C3200S4 SV-C32004 SV-C3200W4 SV-C3200S8 SV-C32008 SV-C3200W8 SV-C4500S4 SV-C45004 SV-C4500W4 SV-C4500S8 SV-C45008 SV-C4500W8 Specifications for Surface Roughness Measurement Measuring X-axis (drive unit) 100mm 200mm range Z1-axis (detector unit) 800µm / 80µm / 8µm Straightness L µm L = Drive length mm 0.5µm / 200mm Resolution Z1-axis (detector unit) 0.01µm 800µm, 0.001µm 80µm, µm 8µm Measuring force 0.75mN or 4mN Stylus tip 60, 2µmR (Measuring force: 0.75mN) or, 5µmR (Measuring force: 4mN) Conformable standards JIS1982/JIS1994/JIS2001/ISO1997/NSI/VD Pa, Pq, Psk, Pku, Pp, Pv, Pz, Pt, Pc, PSm, P q, Pm rc, Pmr, P c, Ra, Rq, Rsk, Rku, Rp, Rv, Rz, Rt, Rc, RSm, R q, Rm rc, Rmr, Parameters R c, Wa, Wq, Wsk, Wku, Wp, Wv, Wz, Wt, Wc, WSm, W q, Wm rc, Wmr, W c, Rk, Rpk, Rvk, Mr1, Mr2, 1, 2, Rx, R, R, Wx, W, W, Wte, Ry, RyDIN, RzDIN, R3y, R3z, S, SC, Lo, Ir, a, a, q, Vo, tp, NR, NCRX, CPM, SR, SR, NW, SW, SW ssessed profiles Primary Profile, Roughness profile, Envelope residual curve, Filtered waviness curve, Band pass waviness curve, Waviness curve, Rolling circle waviness curve, Roughness motif, Waviness motif, DIN4776 curve Graphs mplitude distribution graphs, BC1, BC2, Power spectrum curve, uto correlation curve Inclination angle distribution curve, Peak point height distribution curve, Parameter distribution curve Data compensation Tilt compensation, R-surface compensation, Ellipse Compensation, Parabola compensation, yperbolic compensation, Polynomial compensation, Conic automatic compensation, Polynomial automatic compensation Filters Gaussian filter, 2CRPC75, 2CRPC50, 2CR75, 2CR50, Robust spline filter Specifications for Contour Measurement Measuring X-axis (drive unit) 100mm 200mm range Z1-axis (detector unit) 60mm ( 30mm in horizontal situation) Straightness (when the X-axis is horizontal) 0.8µm / 100mm 2µm / 200mm X-axis (drive unit) L µm L = Drive length mm L µm L = Drive length mm ccuracy SV-C3200 sseries /100 µm, SV-C4500 series /100 µm Z1-axis (detector unit) = Measurement height from the horizontal position (mm) X-axis (drive unit) 0.05µm Resolution Z1-axis (detector unit) SV-C3200 series 0.04µm, SV-C4500 series 0.02µm Z2-axis (column) 1µm Measuring force SV-C3200 series 30mN, SV-C4500 series 10, 20, 30, 40, 50mN (Setting measuring force FORMTRCEPK) Measuring face direction SV-C3200 series Both upward and downward, SV-C4500 series Both upward and downward (direction switch from FORMTRCEPK) Common Specifications Z2-axis (column) travel range 300mm 500mm 300mm 500mm X-axis inclination angle 45 Drive X-axis 0 80mm/s and manual operation speed Z2-axis (column) 0 30mm/s and manual operation Measuring speed mm/s Note: Product illustrations are without obligation. Product descriptions, in particular any and all technical specifications, are only binding when explicitly agreed upon. MITUTOYO and MiCT are either registered trademarks or trademarks of Mitutoyo Corp. in Japan and/or other countries/regions. Other product, company and brand names mentioned herein are for identification purposes only and may be the trademarks of their respective holders. Mitutoyo sia Pacific Pte. Ltd. Company Reg No N 24 Kallang venue, Mitutoyo Building, Singapore Tel: (65) Fax: (65) mapsg@mitutoyo.com.sg Mitutoyo (Malaysia) Sdn. Bhd. Mah Sing Integrated Industrial Park, 4, Jalan Utarid U5/14, Section U5, Shah lam, Selangor, Malaysia Tel: (60) Fax: (60) mmsb@mitutoyo.com.my Penang Branch Tel: (60) Fax: (60) mmsbpen@mitutoyo.com.my Johor Branch Tel: (60) Fax: (60) mmsbjhr@mitutoyo.com.my Mitutoyo (Thailand) Co., Ltd. 76/3-5, Chaengwattana Road, Kwaeng nusaowaree, Khet Bangkaen, Bangkok 10220, Thailand Tel: (66) Fax: (66) office@mitutoyo.co.th Chonburi Branch Tel: (66) Fax: (66) mata Nakorn Branch Tel: (66) Fax: (66) PT. Mitutoyo Indonesia Jalan Sriwijaya No.26 Desa cibatu Kec. Cikarang Selatan Kab. Bekasi 17530, Indonesia Tel: (62) Fax: (62) ptmi@mitutoyo.co.id Mitutoyo Vietnam Co., Ltd. No. 07-TT4, My Dinh - Me Tri Urban Zone, My Dinh 1 Ward, Nam Tu Liem District, anoi, Vietnam Tel: (84) Fax: (84) mvc-hn@mitutoyo.com.vn o Chi Minh City Branch Tel: (84) Fax: (84) mvc-hcmc@mitutoyo.com.vn Mitutoyo Philippines, Inc. Unit 2103, GMV Building 2, 107 North Main venue, Laguna Technopark, Biñan, Laguna 4024, Philippines Tel: (63) Fax: (63) mpi@mitutoyo.com.ph MP 1311(2) Printed in Singapore (1.5)RP