Surftest. Formtracer. Contracer. Roundtest

Transcription

1 J Form Measurement Surftest Formtracer Contracer Roundtest INDEX Surftest Surftest SJ-301/SJ-210 J-2-5 Surftest SJ-400 J-6, 7 Surftest SJ-500/P, SV-2100 J-8, 9 Surftest SV-3100 J-10, 11 Surftest Extreme SV-3000CNC/SV-M3000CNC J-12, 13 Surftest Extreme SV-3000CNC + Vision Probe J-14, 15 Formtracer Formtracer SV-C3100/SV-C4100 J-16, 17 Formtracer Extreme SV-C3000CNC/SV-C4000CNC J-18, 19 Formtracer CS-3200 J-20, 21 Formtracer Extreme CS-5000CNC/CS-H5000CNC J-22, 23 Formtracer Extreme CS-H5000CNC + Vision Probe J-24, 25 Optional Styli for Surface Roughness Measurement J-26, 27 Optional Accessories for Automatic Measurement J-28 Optional Accessories for Surftest/Formtracer J-29 Contracer Contracer CV-1000/CV-2000 J-30, 31 Contracer CV-3100/CV-4100 J-32, 33 Contracer Extreme CV-3000CNC/CV-4000CNC J-34, 35 Optional Arms and Styli for Contour Measurement J-36, 37 Optional Accessories for Automatic Measurement J-38 Optional Accessories for Contracer/Formtracer J-39 Roundtest Roundtest RA-10 J-40, 41 Roundtest RA-120/120P J-42, 43 Roundtest RA-220 J-44, 45 Roundtest RA-1400/RA-1500 J-46, 47 Roundtest RA-2200AS/DS/AH/DH J- 48, 49 Roundtest RA-H5200AS/AH J- 50, 51 Roundtest Extreme RA-H5200CNC/2200CNC J- 52, 53 Optional Styli for Roundtest J- 54, 55 Optional Accessories for Roundtest J- 56 SV-3000CNC + QVP RA-H5200CNC RA-2200AS RA-220 SJ-500P J-1

2 Surftest SJ-301 / SJ-210 SERIES 178 Portable Surface Roughness Tester Surftest SJ-210 Surftest SJ-301 FEATURES: SJ-301 Large characters are displayed on the large easy-to-view LCD. Simple operations performed with the large LCD touch-panel. The Measure-Start button and others frequently used are hard wearing and resistant to workshop contaminants. Equipped with a large capacity battery that, when fully charged, allows approximately 600 measurements to be made. A convenient carrying case is supplied as standard for protecting the instrument in the field. A high-resolution, high-speed printer is built into the main unit. Five sets of measurement set-ups can be saved in the measurement unit and the optional memory card (compact flash memory) allows saving of set-ups and measurements. Measurement data also can be saved in the memory card in CSV format and then loaded onto a personal computer for data handling with spreadsheet software. (Printout SJ-301) FEATURES: SJ inch color LCD display with backlighting is switchable to vertical or horizontal left and right-hand views The built-in battery allows approximately 1,000 measurements on a full charge (4 hours charging time) Displays both total and sectional measurement results as well as evaluation curve, BAC, ADC and waveform Internal memory can store up to 10 measurement conditions and 1 measurement result Optional MicroSD card can store up to 500 measurement conditions, measurement results and 500 image data Select from 16 different languages to display Auto-sleep function can be set from seconds Optional foot switch can be used to perform start measurements Functions such as calibrations, measuring conditions, parameter and display settings can be password protected External output includes Digimatic SPC, RS-232C and USB. Technical Data X-axis (drive unit) Measuring range:.50" (17.5mm) Measuring speed:.01,.02,.03"/s (0.25, 0.5, 0.75mm/s).01"/s (0.25mm/s: S-type) Traversing direction: Backward Detector Range: µin (-7900µin to+6300µin) {360µm (-200µm to +160µm)} Detecting method: Skid measurement Measuring force: Stylus tip: 4mN or 0.75mN (low force type) Diamond, 90º/5µmR (60º/2µmR: low force type) Skid radius of curvature: 40mm Skid force: less than 400mN Detecting method: Differential inductance Power supply: Via AC adapter / rechargeable battery Battery life: Approx measurements (w/o printing) Recharge time: 4 hours Data output Via RS-232C interface / SPC output Dimensions (WxDxH) Control unit: 12.1 x 6.5 x 3.7" (307 x 165 x 94mm) (SJ-301) 6.7 x 2.4 x 2.0" (174 x 66 x 52mm) (SJ-210) Drive unit: 6.85 x 2.59 x 2" (115 x 23 x 26mm) Mass Control unit: Drive unit: Approx. 1.2kg (SJ-301) Approx. 0.3kg (SJ-210) 0.2kg Evaluation Capability: SJ-301 Applicable standard: JIS 82, JIS 94, JIS 01, ISO, ANSI, VDA Assessed profile: Primary profile (P), Roughness profile (R), DIN4776, MOTIF (R, W) Evaluation parameters: Ra, Ry, Rz, Rt, Rp, Rq, Rv, Sm, S, Pc, R3z, mr (c), Rpk, Rvk, δc, Rk, Mr1, Mr2, Lo, Ppi, R, AR, Rx, A1, A2, Vo, HSC, mr, SK, Ku, a, q, Wte, Wx, W, AW (can be customized), Rz1 max (150), Rmax (VDA, ANSI) Analysis graphs: Bearing Area Curve (BAC1/ 2), Amplitude Distribution Curve (ADC) Digital filter 2CR, PC75, Gaussian Cut-off length: λc:.003,.01,.03,.1,.3 (0.08, 0.25, 0.8, 2.5, 8mm) λs:.1,.3, 1 (2.5, 8, 25mm) Number of sampling length: X1, X3, X5, XL Arbitrary length:.01 to.49 (0.3 to 12.5mm).01 (0.1mm increments) Sampling length (L):.003,.01,.03,.1,.3 (0.08, 0.25, 0.8, 2.5, 8mm) Printer Thermal printer Printing width 48mm (paper width: 58mm) Recording magnification Vertical magnification: 10X to 100,000X, Auto Horizontal magnification: 1X to 1,000X, Auto Function Customization: Desired parameters can be selected for calculation and display. Statistical processing: Maximum value, minimum value, mean value, standard deviation, pass rate, frequency distribution chart of each parameter GO/NG judgment: Upper/lower limits setting: 3 parameters GO/NG judgment rule: mean value, 16% rule, maximum value rule Measurement conditions saving: Maximum 5 sets Data saving: Save/retrieval of measurement conditions (up to 20 sets), evaluation data, sampling data, and statistical data with a memory card (option). Calibration: Auto-calibration with the entry of numerical value. Power saving function: If the auto-power-off function is ON then Power turns off if not operated for 5 minutes. AC adapter: Printer paper: 12AAA876 Drive unit cover: 12BAA688 J-2

3 Detector + Drive unit + Display unit Combination Detector: 0.75mN measuring force, 2µm stylus tip radius 4mN measuring force, 5µm stylus tip radius Drive unit: Standard-type Evaluation Capability: SJ-210 Applicable standard: JIS 82, JIS 94, JIS 01, VDA, ISO, ANSI Assessed profile: Primary profile (P), Roughness profile (R), DIN4776 (Primary profile (P), Roughness profile (R), MOTIF (R): M-type) Evaluation parameters: Rv, Rsk, Rku, Rc, RPc, RSm, Rmax 1, Rz1max, RzJIS 2, Rppi, R a, R q, Rlr, Rmr, Rδ c, HSC, Rpm, tp, Htp, Ra, Ry, Rz, Rq, S, Sm, Pc, R3z, mr (c), Rt, Rp, Rk, Rpk, Rvk, Mr1, Mr2, A1, A2, Vo (can be customized) (R, AR, Rx: M-type) Digital filter 2CR75, PC75, Gaussian Cut-off length: λc: 0.003,.01,.03,.1 (0.08, 0.25, 0.8, 2.5mm) λs:.1,.3 (2.5, 8mm). Number of sampling length: X1, X2, X3, X4, X5, X6, X7, X8, X9, X 10 arbitrary length Arbitrary length:.01 to.63 (0.3 to 16mm).01 (0.1mm) increments Sampling length (L):.003,.01,.03,.1 ( , 0.8, 2.5mm) Function Customization: Desired parameters can be selected for calculation and display. GO/NG judgment: Max. value, 16% rule, standard deviation Measurement conditions saving: Saves the conditions when the power is turned off. Data saving: A maximum of 10,000 measurement results can be saved with optional Micro SD card. Calibration: Auto-calibration with the entry of numerical value Power saving function: If the auto-power-off function is ON then power turns off if no operation for 10~600 seconds. AC adapter: 12BAK728 Battery pack: 12AAL272 MicroSD card: 12AAL069 USB cable: 12AAL068 Foot switch: 12AAJ088 Standard Accessories Transverse tracing-type Retractable-type SJ-301/R 12BAA686 Connecting Cable Roughness specimen (Ra 119µin) Roughness specimen (Ra 0.039µin)* AC adapter 12AAA217 Flat surface nosepiece 12AAA218 Cylinder nosepiece 12AAA216 Supporting feet set 12BAA689 Touch-pen 12BAA690 Protector Sheet Flat-blade screwdriver Printed paper (5 rolls) 12BAA781 Carrying case Calibration stage 12AAE643 Point-contact adapter* 12AAE644 V-type adapter* *SJ-301S SJ BAA303 Connecting cable Roughness specimen (Ra 119µin) Roughness specimen (Ra 0.039µin)* 12BAK700 Calibration stage 12BAK699 Carrying case 12AAE643 Point-contact adapter* 12AAE644 V-type adapter* 12BAA781 Carrying case* 12BAK728 AC adapter *for S drive unit 12BAK820 Display protection sheets 12BAK730 Power cord set 99MBB122A Operation manual 99MBB123A Quick reference guide Surftest SJ-301 / SJ-210 SERIES 178 Portable Surface Roughness Tester Display unit: DIMENSIONS Drive unit: Standard type Drive unit: Retractable-type Drive unit: Transverse tracing-type SPECIFICATIONS Model No. SJ-210 SJ-210 SJ-210 Order No. (inch) A A A Drive unit Standard type Retractable type Transverse tracing type Detector 4mN type 4mN type 4mN Model No. SJ-301 SJ-301R SJ-301S Order No. (inch) A A A A & Drive unit Standard type Retractable type Transverse tracing type Detector 4mN type 0.75mN type 4mN type 4mN PAGE POWER START DATA STOP PAGE POWER START DATA STOP Connecting cable 1m Connecting cable 1m 65.8 SJ-301 series display unit SJ-201 series display unit 52.1 PAGE START STOP POWER DATA Unit: mm J-3

4 Surftest SJ-301 / SJ-210 SERIES 178 Optional Accessories Detectors Standard detector Small hole detectors Order Measuring Stylus Remarks No. force profiles * column mN 2 µmr/60 Dedicated to the mn 5 µmr/90 standard/retractable drive unit mN 2 µmr/ mN 2 µmr/60 Dedicated to the transverse tracing mn 5 µmr/90 drive unit mn Dedicated to the 10 µmr/90 standard/retractable drive unit *Tip radius / Tip angles Order No Measuring force Stylus Stylus profiles * 9 Remarks column mN 2 µmr/60 Minimum measurable hole diameter: mn 5 µmr/90 ф4.5mm *Tip radius / Tip angles Stylus Gear-tooth surface detectors Order No. Measuring Stylus profiles force mN 2 µmr/ mn 5 µmr/90 *Tip radius / Tip angles Stylus 2.4 R Deep groove detectors Order No Measuring force Stylus profiles * 9 Remarks column mN2 µmr/60 Not available for the transverse mn 5 µmr/90 tracing drive unit *Tip radius / Tip angles Stylus SJ-Printer for SJ-210 Printout of recorded profiles is also possible if the tester is connected to the dedicated hand-held, built-in battery operated compact SJ-printer (optional). Can be operated with two-way power supply (AC adapter/battery pack) Printing items: Measurement conditions, calculation results, surface profiles, bearing area curve (BAC) Supplied with connection cable and 5 rolls of printer paper Drive unit, Display unit 0.8 Drive unit Display unit Model No. Standard drive unit Order No SJ-210 Transverse tracing Order No Standard display unit Order No A (inch) SJ-210 Detector retracting type Order No SJ Extra small hole detectors Order No. Measuring force 9 Stylus profiles * Remarks column mN 2 µmr/60 Minimum measurable hole diameter: mn 5 µmr/90 ф2.8mm *Tip radius / Tip angles Stylus Unit: mm A Printer paper (5 rolls): 12AAA876 Communication Cable: 12AAL067 DP-1VR Powerful data management capabilities make it possible to process the Digimatic data output from the Surftest SJ series for measurement data printout, various statistical analyses for plotting a histogram and D-chart, and calculation of X-R control charts. Also, it is equipped with the RS- 232C GO/NG judgment output for connection to a personal computer. Drive unit Display unit Model No. Standard drive unit Order No SJ-301 Transverse tracing Order No Order No A SJ-301S Detector retracting type Order No SJ-301R DP-1VR: A SPC Connecting cable: (1m) SPC Connecting cable: (2m) AC adapter: 09EAA088 Printer paper: 09EAA082 RS-232C cable: 09EAA084 GO/NG cable: J-4

5 Surftest SJ-301 / SJ-210 SERIES 178 Optional Accessories Simplified communication program for SURFTEST SJ series The Surftest SJ-210 has a USB interface, enabling data to be transferred to spreadsheet or other software. We also provide a program that lets you create inspection record tables using a Microsoft Excel* macro. Drive unit, Display unit Nosepiece for flat surfaces 12AAA217 SJ-301 standard accessories Not available for the transverse tracing drive unit. V-type adapter 12AAE644 SJ-210S/301S standard accessories Dedicated to the transverse tracing drive unit. Nosepiece for flat surface 7.7mm 72mm Nosepiece for cylindrical surfaces 12AAA218 SJ-301 standard accessories Not available for the transverse tracing drive unit. Nosepiece for cylindrical surface Point-contact adapter 12AAE643 SJ-210S/301S standard accessories Dedicated to the transverse tracing drive unit. Extension rod 1.97 (50mm) 12AAA210 Not available for the transverse tracing drive unit. (Note: Extension is possible with only a single rod.) Support feet set 12AAA216 SJ-301 standard accessory. Not available for the transverse tracing drive unit. Extension rod 50 mm Magnetic stand adapter 12AAA220 ø.375 (9.5mm) 12AAA221 ø.315 (8mm) Magnetic stand adapter Vertical positioning adapter 12AAA219 Not available for the transverse tracing drive unit Support feet set Extension cable 40 (1m) 12BAA303 SJ-210 (Note: Extension is possible with only a single cable.) 12BAA686 SJ-301 Vertical positioning adapter Required environment*: OS Windows 2000 SP4 Windows XP Windows Vista Windows 7 Spreadsheet software: Microsoft Excel 2000 Microsoft Excel 2002 Microsoft Excel 2007 *Windows OS and Microsoft Excel are products of Microsoft Corporation. The optional USB cable is also required. USB cable for SJ-210 series (2m) No. 12AAL068 Input Tool for USB Height gage adapter Setting attachments * Not available for the transverse tracing drive unit Enhances measurement efficiency by facilitating the measurement setup of multiple workpieces of the same type and of the hard-to-access sections of a workpiece. Setting attachment: V type for measuring in the cylinder axis direction Height gage adapter Setting attachment: Magnetic slider type 12AAA222 (9mm x 9mm) 12AAA x.50 Setting attachment: Inside diameter type The V-width is adjustable to the cylinder diameter facilitating axial measurement of a wide range of cylinder diameters. Adjustable range: ø.197 ~5.9 (ø 5~150mm) The magnet attached to the frame bottom surface allows taking handsfree measurement on the wall Greatly facilitates measurement of internal wall surfaces of, for example, a cylinder block. Applicable diameter: ø2.95~ø3.74 (ø 75~ø 95mm) Accessible depth: 1.18 ~5.31 (30~135 mm) J-5

6 Surftest SJ-400 SERIES 178 Portable Surface Roughness Tester FEATURES Equipped with 36 kinds of roughness parameters that conform to the latest ISO, DIN, ANSI, and JIS standards. A wide-range, high-resolution detector and an straight drive unit provide superior high-accuracy measurement in its class. Detector Measuring range: 800µm Resolution: µm (at 8µm range) Drive unit Straightness/traverse length SJ-401: 0.3µm/25mm SJ-402: 0.5µm/50mm SJ-402 drive unit SJ-401 drive unit The skidless detector and the curved surface compensation function make it efficient to evaluate cylinder surface roughness. Ultra-fine steps, straightness and waviness can be measured by using the skidless measurement function. Measured data can be output to an external PC by using an RS-232C cable (optional). Includes a roughness specimen. Digital filter function for non-distorted roughness profiles. GO/NG judgment function. Auto-calibration function. Technical Data X-axis (drive unit) Measuring range: 1" (25mm) (SJ-401), 2"(50mm) (SJ-402) Measuring speed:.002,.004,.02,.04"/s (0.05, 0.1, 0.5, 1.0mm/s) Return speed:.02,.04,.08"/s (0.5, 1.0, 2.0mm/s) Traversing direction: Backward Traverse linearity: 12 µin / 1"(0.3µm/25mm) (SJ-401), 20 µin / 2"(0.5µm/50mm) (SJ-402) Positioning: ±1.5 (tilting), {.39" (10mm) up/down} Detector Range / resolution: µin /.4 µin, 3200µin /.04µin, 320 µin /.004µin (up to µin with an optional stylus) {(800µm / 0.01µm, 80µm / 0.001µm, 8µm / µm) (up to 2400µm with an optional stylus)} Detecting method: Skidless / skid measurement Measuring force: Stylus tip: 4mN or 0.75mN (low force type) Diamond, 90º/5µmR (60º/2µmR: low force type) Skid radius of curvature: 40mm Detecting method: Differential inductance Power supply: Via AC adapter / rechargeable battery Battery life: Max. 600 measurements (w/o printing) Recharge time: 15 hours Data output Via RS-232C interface / SPC output Dimensions (WxDxH) Control unit: 12.1 x 6.5 x 3.7"(307 x 165 x 94mm) Height-tilt adjustment unit: 5.2 x 2.5 x 3.9" (131 x 63 x 99mm) Drive unit: 5.0 x 1.4 x 1.9" (128 x 36 x 47mm) (SJ-401), 6.1 x 1.4 x 1.9" (155 x 36 x 47mm) (SJ-402) Mass Control unit: Approx. 1.2kg Height-tilt adjustment unit: Approx. 0.4kg Drive unit: 0.6kg (SJ-401), 0.7kg (SJ-402) Ruler Analysis screen GO sign NG sign Ruler Coordinate difference Surftest SJ-401 Ruler function key Ruler key Evaluation Capability Assessed profile: Primary profile (P), Roughness profile (R), Filtered waviness profile (W), DIN4776, MOTIF (R, W) Evaluation parameters: Ra, Ry, Rz, Rq, Pc, R3z, mr, Rt, Rp, Rv, Sm, S, δc, Rk, Rpk, Rvk, Mr1, Mr2, A1, A2, Lo, Ppi, R, AR, Rx, q, q, Ku, HSC, mrd, Sk, W, AW, Wte, Wx, Vo Analysis graphs: Bearing Area Curve (BAC1/ 2), Amplitude Distribution Curve (ADC) Digital filter 2CR, PC75, Gaussian Cut-off length.003,.01,.03,.1,.3 (0.08, 0.25, 0.8, 2.5, 8mm) Number of sampling length: X1, X3, X5, XL Arbitrary length (XL):.01 to 1 (0.1 to 25mm).01 to 2 : SJ-402 (0.1 to 50mm: SJ-402),.01 increments Sampling length (L):.003,.01,.03,.1,.3 (0.08, 0.25, 0.8, 2.5, 8mm) Printer Thermal printer Printing width 48mm (paper width: 58mm) Recording magnification Vertical magnification: 20X to 100,000X, Auto Horizontal magnification: 1X to 1,000X, Auto Function Customize: Selection of display/evaluation parameter Data compensation: R-surface, Tilt compensation Ruler function: Displays the coordinate difference of any two points D.A.T. function: Helps to adjust leveling during skidless measurement Displacement detection mode Enables the stylus displacement to be input while the drive unit is stopped. Statistical processing: Max. value, Min. value, Mean value, Standard deviation (s), Pass ratio, Histogram Tolerance judgment: Upper and lower limit values for three parameters can be specified. Measuring condition storage: Five sets of measuring conditions (control unit) J-6

7 Optional Accessories : Reference step specimen (mm) : Reference step specimen (inch / mm) : Step gage (step: 1µm, 2µm, 5µm, 10µm) : Manual column stand (granite base) (vertical travel: 250mm) 12AAB358: Cylinder attachment (workpiece dia.: 15-60mm) : Leveling table (tilting: ±1.5, max. loading: 15kg) : Leveling table with D.A.T function (mm) (tilting: ±1.5, max. loading: 15kg) : Leveling table with D.A.T function (inch) (tilting: ±1.5, max. loading: 15kg) : XY leveling table (25 x 25mm) (tilting: ±1.5, max. loading: 15kg, swiveling: ±3 ) : XY leveling table (1 x 1") (tilting: ±1.5, max. loading: 15kg, swiveling: ±3 ) : Digital XY leveling table (25 x 25mm) (tilting: ±1.5, max. loading: 15kg, swiveling: ±3 ) : Digital XY leveling table (1 x 1") (tilting: ±1.5, max. loading: 15kg, swiveling: ±3 ) : Digital XY leveling table (25 x 25mm) (tilting: ±1.5, max. loading: 15kg) : Digimatic XY leveling table (1 x 1") (tilting: ±1.5, max. loading: 15kg) : Precision vise for XY leveling table (jaw opening: 36mm) : V-block set with clamp (workpiece dia.: max. 25mm) : V-block set with clamp (workpiece dia.: max. 1 ) : Precision V-block for XY leveling table (workpiece dia.: 1-160mm) 12BAA781: Carrying case 12AAA841: Memory card (8MB) 12AAA882: PC connecting cable (RS-232C cable) : SPC cable (2m) : Input tool (USB type) A: DP-1VR : AC adapter 12BAA688: Battery pack : Detectors, Styli, and nosepieces (See page J-26.) Consumable Parts 12AAA896: LCD protective sheet (10 sheets/set) : Standard printer paper (25m, 5 rolls/set) 12AAA876: Durable printer paper (25m, 5 rolls/set) Optional Software SJ-Tools Output software based on Microsoft-Excel* for controlling the devices and reproducing and storing the measurement data. *Microsoft-Excel is not included in the scope of supply. Complete with exclusive accessories. Measurement device control Definition of measurement variables Graphic representation of the profile Storage of measurement records Documentation of measurement results Connecting cable An RS-232C cable is required. 12AAA882: RS-232C connecting cable for SJ-301 series Surftest SJ-400 SERIES 178 Portable Surface Roughness Tester SPECIFICATIONS Model No. SJ-401 SJ-401 SJ-402 SJ-402 Order No. (inch) A A A A Measuring Force of Detector 0.75mN 4mN 0.75mN 4mN Traverse range 1" (25mm) 1" (25mm) 2" (50mm) 2" (50mm) SYSTEM DIAGRAM (mm) (inch/mm) 12AAA (PSR Type) (USB type) (mm) (inch) Roughness specimen DP-1VR (1m) (2m) Carrying case is a standard accessory SJ AAB358 12AAA882 SURFPAK-SJ SJ-Tools input mask for Surftest SJ series (mm) (inch/mm) (mm) (inch/mm) (mm) (inch/mm) (mm) (inch/mm) SJ-Tools output record from MS-Excel J-7

8 Surftest SJ-500/P, SV-2100 SERIES 178 with Dedicated Control / PC System / Display Unit High precision and high performance type surface roughness tester with a dedicated control unit, achieving user-friendly display and simple operation FEATURES User-friendly display and simple operation equipped with a highly visible color 7.5-inch TFT LCD. Easy positioning A joy stick built in the dedicated control unit allows easy and quick positioning. Fine positioning of a small stylus, required for measuring the inner side of a small hole, can be easily made using the manual knob. Easy setting of measuring conditions for surface roughness. Equipped with simple input function allows inputs according to drawing instruction symbols of ISO/JIS roughness standards. Troublesome measuring condition settings can be easily input by directly selecting a drawing instruction symbol for surface roughness from the menu. Technical Data: SJ-500 X-axis (drive unit) Measuring range: 1.97" (50mm) Resolution: 1.97µin (0.05µm) Measurement method: Linear encoder Drive speed: "/s (0-20mm/s) Measuring speed: "/s (0.02-5mm/s) Traversing direction: Pull Traverse linearity: µin/1.97" (0.2µm / 50mm) Positioning: ±1.5 (tilting, with DAT function) 1.18" (30mm) (up/down) Detector resolution / Range: Detecting method: Measuring force: Stylus tip: 0.4µin/32000µin, 0.04µin/3200µin, 0.004µin/320µin 0.01µm (800µm), 0.001µm (80µm), µm (8µm) Skidless / skid measurement 4mN or 0.75mN (low force type) Diamond, 90º / 5µmR (60º / 2µmR: low force type) Skid radius of curvature: 1.57" (40mm) Detecting method: Differential inductance Control unit Display: 7.5" color TFT with backlight Printer: Built-in thermal printer Magnification: Horizontal: X10 to X500,000, Auto Vertical: X0.5 to X10,000, Auto Drive unit control: Joystick operation with manual knob SJ-500 SV-2100S4 SURFPAK-EZ: Easy-to-use task-focused software Measurement and results display screen SJ-500P User-friendly graphical display and button layout allows intuitive operation. Simplified fine-contour analysis provided as standard, including step, area, angle, and circle calculation. Technical Data: SV-2100 X-axis (drive unit) Measuring range: 3.94" (100mm) Resolution: 1.97µin (0.05µm) Measurement method: Linear encoder Drive speed: "/s (0-40mm/s) Measuring speed: "/s (0.02-5mm/s) Traversing direction: Pull Traverse linearity: 6µin/4" (0.15µm / 100mm) Z2-axis (column) Type: Manual operation or power drive Vertical travel: 13.8" or 21.6" (350mm or 550mm*) Resolution*: 1µm Measurement method*: Rotary encoder Drive speed*: "/s (0-20mm/s) *Only for power drive type Detector resolution / Range : 0.4µin/32000µin, 0.04µin/3200µin, 0.004µin/320µin 0.01µm / 800µm, 0.001µm / 80µm, µm / 8µm Detecting method: Skidless / skid measurement Measuring force: 4mN or 0.75mN (low force type) Stylus tip: Diamond, 90º / 5µmR (60º / 2µmR: low force type) Skid radius of curvature: 1.57" (40mm) Detecting method: Differential inductance Control unit Display: 7.5" color TFT with backlight Printer: Built-in thermal printer Magnification: Horizontal: X10 to X500,000, Auto Vertical: X0.5 to X10,000, Auto Drive unit control: Joystick operation with manual knob Evaluation Capability Cutoff length ls: 0.25µm, 0.8µm, 2.5µm, 8µm, 25µm, 250µm, no filter lc*: 0.025mm, 0.08mm, 0.25mm, 0.8mm, 2.5mm, 8mm, 25mm lf: 0.08mm, 0.25mm, 0.8mm, 2.5mm, 8mm, 25mm, no filter Sampling length (L)* 0.025mm, 0.08mm, 0.25mm, 0.8mm, 2.5mm, 8mm, 25mm, 80mm (SV-2100 only) Data compensation functions Parabola compensation, hyperbola compensation, ellipse compensation, R-plane (curved surface) compensation, conic compensation, tilt compensation *Arbitrary length can be specified in the range from 0.02mm to 50mm. J-8

9 UP DOWN 7 SPECIFICATIONS Surftest SJ-500/P, SV-2100 SERIES 178 with Dedicated Control / PC System / Display Unit Model no. SJ-500P SJ-500 SV-2100M4 SV-2100S4 SV-2100H4 SV-2100W4 Type of Data processing PC System Dedicated Data Processor Dedicated Data Processor Order No. (inch) A A A A A A Measuring force of detector 4mN 4mN 0.75mN X-axis measuring range 2 (50mm) 4 (100mm) Vertical travel Optional stand 13.8 (350mm) 13.8 (350mm) 21.6 (550mm) power column manual column power column Granite base size (WxD) Optional stand 23.6 x 17.7 (600 x 450mm) 39.4 x 17.7 (1000 x 450mm) PC I/F Unit 13.7 x 10.4 x 3.4 (350 x 263 x 86mm) NA NA NA NA NA Dimensions (main unit, WxDxH) 16.7 x 3.7 x 6.3 (425 x 94 x 160mm) 28.2 x 17.7 x 34 (716 x 450 x 863mm) 28.2 x 17.7 x 38 (716 x 450 x 966mm) 28.2 x 17.7 x 46 (716 x 450 x 1166mm) 44 x 17.7 x 46.3 (1116 x 450 x 1176mm) Main unit Mass 5.9 lbs. (2.7 kg) lbs. (140 kg) lbs. (140 kg) 330 lbs. (150 kg) 485 lbs (220 kg) Dedicated data processor type: P (primary profile), R (roughness profile), WC, envelope residual profile, roughness motif, Assessed profiles waviness motif PC system type: P (primary profile), R (roughness profile), WC, WCA, WE, WEA, DIN4776 profile, E (envelope residual profile), roughness motif, waviness motif Dedicated data processor type: Ra, Rc, Ry, Rz, Rq, Rt, Rmax, Rp, Rv, R3z, Sm, S, Pc, mr (c),δc, mr, tp, Htp, Lo, lr, Ppi, HSC, Δa, Δq, Ku, Sk, Rpk, Rvk, Rk, Mr1, Mr2, A1, A2, Vo, λa, λq, R, AR, Rx, W, AW, Wx, Wte, (43 parameters), Customization Evaluation parameters PC system type: Pa, Pq, Psk, Pku, Pp, Pv, Pz, Pt, Pc, PSm, PΔq, Pmr (c), Pmr, Pδc, Ra, Rq, Rsk, Rku, Rp, Rv, Rz, Rt, Rc, RSm, RΔq, Rmr (c), Rmr, Rδc, Wa, Wq, Wsk, Wku, Wp, Wv, Wz, Wt, Wc, WSm, WΔq, Wmr (c), Wmr, Wδc, Rk, Rpk, Rvk, Mr1, Mr2, A1, A2, Rx, AR, R, Wx, AW, W, Wte, Ry, RyDIN, RzDIN, R3y, R3z, S, HSC, Lo, lr, Δa, λa, λq, Vo, Htp, NR, NCRX, CPM, SR, SAR, NW, SW, SAW Dedicated data processor type: ADC, BAC, power spectrum graph Analysis graphs PC system type: ADC, BAC Graph, power spectrum graph, auto-correlation graph, Walsh power spectrum graph, Walsh autocorrelation graph, slope distribution graph, local peak distribution graph, parameter distribution graph Dedicated data processor type: Parabolic compensation, Hyperbolic compensation, Elliptical compensation, Circular compensation Curved surface compensation Conic compensation, Inclination (Entire, Arbitrary) PC system type: Parabolic compensation, Hyperbolic compensation, Elliptical compensation, Circular compensation, Conic compensation, Inclination (Entire, Arbitrary), Polynomial compensation Contour analysis Dedicated data processor type: Area, Circle, Angle, Coordinate difference, Step, Inclination PC system type (SURFPAK-EZ): Area, Circle, Angle, Coordinate difference, Step, Inclination Filters Dedicated data processor type: 2CR-75%, 2CRPC-75%, Gaussian, Robust-spline PC system type: 2CR-75%, 2CR-50%, 2CRPC-75%, 2CRPC-50%, Gaussian, Robust-spline Manual column stand: (for SJ-500) Suitable for desktop use in inspection rooms and such. No * Except measuring unit Vertical adjustment range: 11.8" (300mm) Dimension (W D H): 23.6" x 17.7" x 28" ( mm) Weight: 242 lbs (110kg) Dimensions of SJ-500 with manual column stand T-groove Measuring range Unit: mm Auto-leveling table: (for SJ-500 / SV-2100M4), (for SV-2100S4 / H4 / W4) No.12AAA876 Printer Paper (5 Rolls/set) This is a stage that performs fully automatic leveling as measurement starts, freeing the user from this tedious operation. Fully automatic leveling can be done quickly by anyone. In addition, the operation is easy and reliable. Inclination adjustment angle ±2 Maximum load 15.4 lbs (7kg) Table dimensions 5.12" x 3.94"(130x100mm) Mass 7.7lbs (3.5kg) J-9

10 Surftest SV-3100 SERIES 178 Surface Roughness Testers The Surftest SV-3100 Series provide highaccuracy, high-level analysis, and multifunctionality in measurement of surface roughness. FEATURES Mitutoyo's Surftest SV-3100 Series provide high-accuracy, high-level analysis, and multi-functionality in three dimensional analysis and measurement of fine contour, as well as the conventional type surface roughness measurement. Peripheral devices such as the auto-leveling table are available to enhance operability and to enable automatic measurement. FORMTRACEPAK V5, a dedicated dataanalyzing software is installed. This software allows data management in a consistent format, from the work site to the laboratory. Ceramic, which is known for its superb anti-abrasive property, is used as the X-axis drive unit guide. No lubrication of the guide is required. High-accuracy glass scales are built-in on X-axis (resolution: 1.97µin (0.05µm) and Z2-axis (column, resolution: 39.4µin (1µm) to insure high-accuracy positioning. The SV-3100 series manifest high-reliability especially in the horizontal roughness parameters (S, Sm), that require highaccuracy of the X-axis travel. SV-3100H4 with personal computer system Equipped with high-accuracy detector stylus. Equipped with various functions such as: the straightness compensation function, which improves the linear accuracy of the X-axis; the circular compensation function for the vertical movement of the stylus; and the stylus-tip diameter compensation function. The stylus and the skid can be replaced easily. Optional styli and skids are available for a wide variety of roughness measurement applications, such as measurement of small holes, deep holes, etc. An easy-to-operate Control Box is provided. The Control Box independent of the main unit allows positioning, measurement start/stop, retracting, and other operations to be performed remotely. The Drive Unit up/down position and the X-axis traverse can be controlled manually. Technical Data X-axis Measuring range: 4" or 8" (100mm or 200mm) Resolution: 1.97µin (0.05µm) Measurement method: Linear encoder Drive speed: 0-3.1"/s (0-80mm/s) Measuring speed: "/s (0.02-5mm/s) Traversing direction: Backward Traverse linearity: 4": (2+L)µin ( L)µm* 8": 20µin / 8"(0.5µm/200mm) Z2-axis (column) Vertical travel: 12"or 20"(300mm or 500mm) power drive Resolution: 39.4µin (1µm) Measurement method: ABSOLUTE linear encoder Drive speed: "/s (0-20mm/s) Detector Range / resolution: µin /.4 µin, 3200µin /.04µin, 320 µin /.004µin (up to µin with an optional stylus) {(800µm / 0.01µm, 80µm / 0.001µm, 8µm / µm) (up to 2400µm with an optional stylus)} Detecting method: Skidless / skid measurement Measuring force: 0.75mN (low force type) Stylus tip: Diamond, 60º/2µmR (low force type) Skid radius of curvature: 1.57" (40mm) Detecting method: Differential inductance Base size (W x H): 23.6 x 17.7" (600 x 450mm) or 39.4 x 17.7" (1000 x 450mm) Base material: Granite Dimension (W x D x H): 28.8 x 19.0 x 38.0" (756 x 482 x 966mm) (S4-type) 29.8 x 19.0 x 45.9" (756 x 482 x 1166mm) (H4-type) 45.5 x 19.0 x 46.3" (1156 x 482 x 1176mm) (W4-type) 30.2 x 19.0 x 38.0" (766 x 482 x 966mm) (S8-type) 30.2 x 19.0 x 45.9" (766 x 482 x 1166mm) (H8-type) 45.9 x 19.0 x 46.3" (1166 x 482 x 1176mm) (W8-type) Mass 308 lbs (140kg) (S4-type, S8-type) 330 lbs (150kg) (H4-type, H8-type) 485 lbs (220kg) (W4-type, W8-type) *L = Measured length inch (mm) Evaluation Capability: FORMTRACEPAK V5 Assessed profiles P (primary profile), R (roughness profile), WC, WCA, WE, WEA, DIN4776 profile, envelope residual profile, roughness motif, waviness motif Evaluation parameters Ra, Rq, Rz, Ry, Rz(JIS), Ry(DIN), Rc, Rp, Rpmax, Rpi, Rv, Rvmax, Rvi, Rt, Rti, R3z, R3zi, R3y, S, Pc (Ppi), Sm, HSC, mr, dc, plateau ratio, mrd, Rk, Rpk, Rvk, Mr1, Mr2, Da, Dq, la, lq, Sk, Ku, Lo, Lr, A1, A2 Roughness motif parameters: Rx, R, AR, SR, SAR, NR, NCRX, CPM Waviness motif parameters: Wte, Wx, W, AW SW, SAW, NW Analysis graphs ADC, BAC1, BAC2, power spectrum chart, auto-correlation chart, Walsh power spectrum chart, Walsh auto-correlation chart, slope distribution chart, local peak distribution chart, parameter distribution chart Digital filter 2CR-75%, 2CR-50%, 2CR-75% (phase corrected), 2CR-50% (phase corrected), Gaussian-50% Cutoff length* lc:.001,.003,.01,.03,.1,.3, 1 (0.025mm, 0.08mm, 0.25mm, 0.8mm, 2.5mm, 8mm, 25mm) fl:.001,.003,.01,.03,.1,.3, 1 (0.08mm, 0.25mm, 0.8mm, 2.5mm, 8mm, 25mm) fh:.001,.003,.01,.03,.1,.3, 1 (0.08mm, 0.25mm, 0.8mm, 2.5mm, 8mm) Sampling length (L)*.001,.003,.01,.03,.1,.3, 1 (0.025mm, 0.08mm, 0.25mm, 0.8mm, 2.5mm, 8mm, 25mm) Data compensation functions Tilt compensation, R-plane (curved surface) compensation, ellipse compensation, parabola compensation, hyperbola compensation, quadric curve automatic compensation, polynomial compensation, polynomial automatic compensation *Arbitrary length can be specified in the range from.001 (0.025mm) to the maximum traverse length. J-10

11 Surftest SV-3100 SERIES 178 Surface Roughness Testers Optional Accessories : Reference Step Specimen (mm) : Reference Step Specimen (inch/mm) : Step gage (1µm, 2µm, 5µm, 10µm) : Three-axis adjustment table (including precision V-block.) : Leveling table : Digimatic XY leveling table (25 x 25mm) : Digimatic XY leveling table (1 x 1") : XY leveling table (25 x 25mm) : XY leveling table (1 x 1") : Precision vise* : Precision V-block* : V-block set with clamp (Max. workpiece dia.: 25mm) : V-block set with clamp (Max. workpiece dia.: 1") (See page J-26.) Detectors, styli, and nosepieces *Use with an XY leveling table SPECIFICATIONS Models without X-axis inclination function Model No. SV-3100S4 SV-3100H4 SV-3100W4 Order No. (inch) A A A-1 Measuring force of detector 0.75mN 0.75mN 0.75mN X-axis measuring range 4" (100mm) 4" (100mm) 4" (100mm) Vertical travel 12" (300mm) power column 20" (500mm) power column 20" (500mm) manual column Granite base size (WxD) 23.6 x 17.7" (600 x 450mm) 23.6 x 17.7" (600 x 450mm) 39.4 x 17.7" (1000 x 450mm) Dimensions (main unit, WxDxH) 29.8 x 19.0 x 38.0" (756 x 482 x 966mm) 29.8 x 19.0 x 45.9" (756 x 482 x 1166mm) 45.5 x 19.0 x 46.3" (1156 x 482 x 1176mm) Mass (main unit) 308 lbs (140kg) 330 lbs (150kg) 485 (220kg) Model No. SV-3100S8 SV-3100H8 SV-3100W8 Order No. (inch) A A A-1 Measuring force of detector 0.75mN 0.75mN 0.75mN X-axis measuring range 8" (200mm) 8" (200mm) 8" (200mm) Vertical travel 12" power column 20" power column 20" manual column Granite base size (WxD) 23.6 x 17.7" (600 x 450mm) 23.6 x 17.7" (600 x 450mm) 39.4 x 17.7"(1000 x 450mm) Dimensions (main unit, WxDxH) 30.2 x 19.0 x 38.0" (766 x 482 x 966mm) 30.2 x 19.0 x 45.9" (766 x 482 x 1166mm) 45.9 x 19.0 x 46.3" (1166 x 482 x 1176mm) Mass (main unit) 308 lbs (140kg) 330 lbs (150kg) 485 (220kg) Simplified CNC Function A wide range of peripherals are available to support quick and easy CNC operation. A variety of models available for measuring requirements SV-3100S4 Traverse range: 4 (100mm) Vertical travel: 12 (300mm) Base size (W x D): 23.6 x 17.7 (600 x 450mm) Base material: Granite SV-3100S8 Traverse range: 8 (200mm) Vertical travel: 12 (300mm) Base size (W x D): 23.6 x 17.7 (600 x 450mm) Base material: Granite Y-axis Table Rotary Table q1 Rotary Table q2 (See page J-27 for more details.) SV-3100H4 Traverse range: 4 (100mm) Vertical travel: 20 (500mm) Base size (W x D): 23.6 x 17.7 (600 x 450mm) Base material: Granite SV-3100H8 Traverse range: 8 (200mm) Vertical travel: 20 (500mm) Base size (W x D): 23.6 x 17.7 (600 x 450mm) Base material: Granite SV-3100W4 Traverse range: 4 (100mm) Vertical travel: 20 (500mm) Base size (W x D): 39.4 x 17.7 (1000 x 450mm) Base material: Granite SV-3100W8 Traverse range: 8 (200mm) Vertical travel: 20 (500mm) Base size (W x D): 39.4 x 17.7 (1000 x 450mm) Base material: Granite J-11

12 Surftest Extreme SV-3000CNC / SV-M3000CNC SERIES 178 CNC Surface Measuring Instruments FEATURES High-accuracy CNC Surface Roughness Measuring Instrument that allows surface roughness measurement in both axes. Each axes has the maximum drive speed of 200 mm/s, which permits high-speed positioning that may result in a large increase in the throughput of multipleprofile/multiple-workpiece measurement tasks. For models with the α-axis, it is possible to perform continuous measurement over horizontal and inclined surfaces by powertilting the drive unit. For models with the Y-axis table, it is possible to expand the measuring range for multiple workpieces, etc., through positioning in the Y-axis direction. Using optional rotary table q1 and q2 designed to use with the CNC models enables it to expand the CNC measurement application range. Enables inclined plane measurements through 2-axis simultaneous control in the X- and Y-axis directions. Since the detector unit incorporates an anti-collision safety device, the detector unit will automatically stop even if its main body collides with a workpiece or fixture. Supplied with an easy-to-operate Remote Box, which the user can make any movement by selecting the required axis using the two joysticks. The current axis selection is easily identified by the icon on the key top. Communication with the Data Processing/ Analysis section is via USB. Technical Data: SV-3000CNC X1-axis Measuring range: 8" (200mm) Resolution: 1.97µin (0.05µm) Measurement method: Reflective-type linear encoder Drive speed: 7.87"/s (200mm/s) (CNC, max.) 0-2.4"/s (0-60mm/s) (joystick) Measuring speed: " "/s (0.02-2mm/s) Traversing direction: Backward Traverse linearity: 20 µin/8" (0.5µm/200mm) a-axis Inclination angle: -45 to +10 Resolution: Rotating speed: 1rpm Z2-axis (column) Vertical travel: 12" (300mm) 20"*(500mm) Resolution: 1.97µin (0.05µm) Measurement method: Reflective-type linear encoder Drive speed: 7.87"/s (200mm/s) (max., CNC) 0-2.4"/s (0-60mm/s) (joystick) Base size (W x H): 29.5 x 23.6" Base material: Granite Detector Range / resolution: µin /.4 µin, 3200µin /.04µin, 320 µin /.004µin (up to µin with an optional stylus) {(800µm / 0.01µm, 80µm / 0.001µm, 8µm / µm) (up to 2400µm with an optional stylus)} Measuring force: Stylus tip: 4mN or 0.75mN (low force type) Diamond, 90º/5µmR (60º/2µmR: low force type) Dimension (W x D x H): 31.5 x 24.4 x 39.4" (800 x 620 x 1000mm) 31.5 x 24.4 x 47.2" (800 x 620 x 1200mm)* Mass *High column model 529 lbs (240kg) 551 lbs (250kg)* Optional Accessories Vibration isolation stand Vibration isolation mechanism: Diaphragm air spring Natural frequency : Hz Damping mechanism: Orifice Leveling mechanism: Automatic control with mechanical valves Air supply pressure: 0.4MPa Allowable loading capacity: 772 lbs (350kg) Dimensions (W x D x H): 39.4 x 35.2 x 28.1 (1000 x 895 x 715mm) Mass: 617 lbs (280kg) SPECIFICATIONS SV-3000CNC with personal computer system and software * PC stand not included Model No. SV-3000CNC SV-3000CNC SV-3000CNC SV-3000CNC Order No. (100V - 120V) X1-axis measuring range 7.87" (200mm) 7.87" (200mm) 7.87" (200mm) 7.87" (200mm) 7.87" (200mm) 7.87" (200mm) 7.87" (200mm) 7.87" (200mm) Z2-axis vertical travel 11.8" (300mm) 19.7" (500mm) 11.8" (300mm) 19.7" (500mm) 11.8" (300mm) 19.7" (500mm) 11.8" (300mm) 19.7" (500mm) Y-axis table unit Installed Installed Installed Installed a-axis unit Installed Installed Installed Installed Y-axis table unit Measuring range: 8 (200mm) Minimum reading : 1.97µin (0.05µm) Scale unit: Reflective-type Linear Encoder Drive speed: 7.87"/s (200mm/s) (max., CNC) 0-2.4"/s (0-60mm/s) (joystick) Maximum loading capacity: 44 lbs (20kg) Traverse linearity 20µin/8 (0.5µm/200mm) Linear displacement accuracy (at 20 C): ± (80+2L/4)µin {± (2+2L/100) µm} L: Dimension between two measured points (mm) Table size: 7.87 x 7.87 (200 x 200mm) Dimensions (W x D x H): 12.6 x 25.4 x 4.1 (320 x 646 x 105mm) Mass: 77 lbs (35kg) J-12

13 Technical Data: SV-MC3000CNC X1-axis Measuring range: 8" (200mm) Resolution: 1.97µin (0.05µm) Measurement method: Reflective-type linear encoder Drive speed: 7.87"/s (200mm/s) (max., CNC) "/s (0-50mm/s) (joystick) Measuring speed: " "/s (0.02-2mm/s) Traverse linearity: 20µin/8 (0.5µm/200mm) 28µin/8 (0.7µm/200mm) (long-type detector) 20µin/8 (0.5µm/200mm) (rotary-type detector, up/down direction) 28µin/8 (0.7µm/200mm) (long-type detector, foward/backward direction) a-axis Inclination angle: -45 to +10 Resolution: Rotating speed: 1rpm Z2-axis (column) Vertical travel: 20"(500mm) Resolution: 1.97µin (0.05µm) Measurement method: Reflective-type linear encoder Drive speed: 7.87"/s (200mm/s) (CNC, max.) "/s (0-50mm/s) (joystick) Y-axis Measuring range: 32" (800mm) Resolution: 1.97µin (0.05µm) Measurement method: Reflective-type linear encoder Drive speed: 7.87"/s (200mm/s) (max., CNC) "/s (0-50mm/s) (joystick) Measuring speed: "- 0.08"/s (0.02-2mm/s) Traverse linearity: 20µin/2" (0.5µm/50mm), 80µin/32" (2µm/800mm) 28µin/2" (0.7µm/50mm), 120µin/32" (3µm/800mm) (long-type detector) 28µin/2" (0.7µm/50mm), 120µin/32" (3µm/800mm) (rotary-type detector, up/down direction) Base unit Size (W x H): 23.6 x 59.1" (600 x 1500mm) Material: Steel Loading capacity: 661 lbs (300kg) Detector Range / resolution: µin /.4 µin, 3200µin /.04µin, 320 µin /.004µin (up to µin with an optional stylus) {800µm / 0.01µm, 80µm / 0.001µm, 8µm / µm (up to 2400µm with an optional stylus)} Detecting method: Skidless / skid measurement Measuring force: Stylus tip: 4mN or 0.75mN (low force type) Diamond, 90º/5µmR (60º/2µmR: low force type) Skid radius of curvature: 1.57" (40mm) Detecting method: Differential inductance Dimension (W x D x H): 42.7 x 66.7 x 75.7" (1085 x 1695 x 1922mm) Mass 3527 lbs (1600Kg ) (including vibration isolating unit) Optional Software FORMTRACEPAK V5 Enables control of the optional motor-driven Y-axis table and rotary table for realizing efficient measurement automation. You can also perform contour evaluation that allows free analysis of level differences, angle, pitch, area and other characteristics based on surface roughness data. In addition, analysis results can be saved in the html or mhtml format which allows Internet Explorer or MS-Word compatibility, allowing PC without layout editing programs to view analysis results. Contour Measurement Screen Surface Roughness Measurement Screen Surftest Extreme SV-3000CNC / SV-M3000CNC SERIES 178 CNC Surface Measuring Instruments SV-M3000CNC with personal computer system and software FEATURES CNC Surface Roughness Tester that covers measurement of large/heavy workpieces such as engine blocks, crankshafts, etc. In combination with the surface roughness detector rotating unit, S-3000AR (optional),it can perform continuous measurement over the bottom, top and side surfaces of a workpiece. Compatible with the optional large table for supporting a load of 220 lbs (100 kg) or a large θ2 table. Enables continuous automatic measurement of large-size workpieces. Suitable for automatic surface roughness measurement on large and heavy workpieces. Employs the column-moving type configuration that is not restricted by workpiece size. This is advantageous for measuring heavy workpieces such as engine blocks, crankshafts, etc. Provides 31.5 (800mm) of Y-axis stroke. This makes it possible to measure multiple profiles on large workpieces. Load table has a self-contained structure to ensure that various size workpieces, jigs, auto-feed devices, etc., are easily accommodated and can be specified, if required, by special order. * PC stand not included SPECIFICATIONS Model No. SV-M3000CNC Order No. (100V - 120V) X1-axis measuring range 7.87" (200mm) Z2-axis column travel range 19.7" (500mm) Y-axis travel range 31.5" (800mm) a-axis inclination angle -45º (CCW), +10º (CW) J-13

14 Surftest Extreme SV-3000CNC + Vision Probe Series 178 CNC Surface Roughness Testers FEATURES The vision measurement function allows it to measure width and pitch. The CNC Surface Measurement is capable of positioning minute workpieces such as precision molds and fiber optics. Multiple profile auto measurement function increases the overall measurements throughout. Each axis (X1, Y and Z2) has maximum drive speeds of 200mm/s, which allows high speed positioning that increases throughput of multiple profile/multiple workpiece measurement tasks. Two choices of measurement force 4mN and 0.75mN to select. SPECIFICATIONS A B A With the optional Y-axis table it is possible to expand the measuring range for multiple workpieces by positioning in the Y-axis as well. The Z1-axis detector and Vision Probe incorporates an anti-collision safety device, the detector will automatically stop when the machine collides with a workpiece or fixture. Supplied with the easy-to-operate Remote Box, the user can make any movement by selecting the required axis using the two joysticks. The current axis selection is easily identified by the icon on the key top. Model No. SV-3000CNC + Vision Probe Order No A-1 (.75mN force) A-2 (4mN force) X1-axis measuring range 200mm 200mm Z2-axis vertical travel 350mm (from top of Y-axis) 350mm (from top of Y-axis) Y-axis table unit Installed Installed α-axis unit Installed Installed SV-3000CNC + Vision Probe QVP II with PC system and software PC stand not included With the Vision Probe, the Surftest is able to set measurement position and perform vision measurements. C Technical Data X1-axis Measuring range: Resolution: Scale: Drive speed: 8 (200mm) 0.05µm Reflective-type linear encoder 200mm/s (max. CNC) 0~50mm/s (joystick) Form measuring: Measuring speed: 0.02~2mm/s Measure direction: Pull Straightness accuracy: 0.5 µm/200mm Noise level measured in Rz*1*2: Rz<0.1 µm Vision measuring: Accuracy*3 (20 C) E1x: ±(2+3L1/1000)µm L1=measurement length (mm) Z1-axis (detector) Measuring range*1: 800µm, 80µm, 8µm Resolution*1: 0.01µm(800µm), 0.001µm(80µm), µm(8µm) Stylus up/down: Arc movement Scale: Differential inductance Measuring force*1: 0.75mN (0.075gf) or 4mN Z2-axis (column) Measuring range: 13.8 (350mm) From top of Y-axis Resolution: 0.05µm Scale: Reflective-type linear encoder Drive speed: 200mm/s (max. CNC) 0~50mm/s (joystick) Base size: 29.5 x 23.6 Base material: Granite Y-axis Measuring range: 8 (200mm) Resolution: 0.05µm Scale: Reflective-type linear encoder Drive speed: 200mm/s (max. CNC) 0~50mm/s (joystick) Max. loading capacity: 44lbs. (20kg) Form measuring: Straightness accuracy: 0.5µm/200mm Noise level measured in Rz*1*2: Rz<0.1 µm Linear accuracy (20 C):±(2+2L/100)µm L=Drive length (mm) Vision measuring: Accuracy*3 (20 C) E1y: ±(2+3L1/1000)µm L1=measurement length (mm) Table size: 7.9 x 7.9 (200 x 200mm) Dimension: 12.6 x 25.4 x 4.1 (320 x 646 x 105mm) Main unit: Dimension (W x D x H): 31.5 x 24.4 x 47.2 (800 x 620 x 1200) Mass: 653lbs. (296kg) Operating temp. range: 15~25 C Operating humidity range: 20~80% RH (w/o condensation) Storage temp. range: -10~50 C Storage humidity range: 5~90% RH (w/o condensation) Vision Probe (QVP II): CCD size: 1.3 (B/W) Optical tube magnification: 0.375x Illumination Reflected: White LED - Power consumption 5W or less Ring*4: White LED - Power consumption 10W or less Controller: Dimension: 9.8 x 20.4 x 18.4 (250 x 517 x 467mm) Mass: 62lbs. (28kg) Interface: USB Power supply: 10~120V, 200~240V ±10%, AC50/60Hz Power consumption: 500W I/F box: Dimension: 15.4 x 10.8 x 2 (390 x 275 x 52mm) Mass: 8.4lbs. (3.8kg) Power supply: 100~240V, AC 50/60Hz Power consumption: 40W Remote joystick box: Dimension: 11.8 x 5.6 x 2.8 (300 x 143 x 71mm) Mass: 3.3lbs. (1.5kg) Cabin (protective shield) Dimension: 42.5 x 34 x 43.3 (1080 x 860 x 1100mm) Mass: 112lbs. (51kg) *1 Using standard stylus (12AAC731 or 12AAB403) *2 Measuring optical flat---measuring speed: 1mm/s, Filter: Gaussian, Cut-off length λc: 0.8, No. of samples: 5 (ISO ) *3 Guaranteed condition---measuring reference gage at 150mm height from top of Y-axis with ML10X lens *4 Using ring light unit J-14

15 CS-H5000CNC w/qvpii Standard Accessories 02ATN695 Calibration chart with holder 12AAL052 Off-set value acquisition kit 12AAJ041 2X stylus (2µmR, 60 ) 12AAJ039 2X stylus (5µmR, 40 ) 12AAD546 2X ball stylus (250µmR ball) 12AAE282 φ20 Master ball 12AAD645 Nosepiece 12AAH444 Main unit connecting cable 12AAE319 USB communication cable 12AAL257 Calibration kit for CS-H (inch) VISION PROBE QVPII CCD size 1/3 inch (B/W) Optical tube magnification 0.375X Co-axial Illuminating White light LED function Ring source (Option) A bright, long-life white LED is standard equipment SV-3000CNC w/qvpii Standard Accessories Low force detector (0.75mN) w/12aac731 (2µm R) 1 set; depends on model machine selected Standard force detector (4mN) w/12aab403 (5µm R) Roughness specimen (in/mm) Step gage (in/mm) 02ATN695 Calibration chart with holder 12AAD878 Nosepiece with safety cover 12AAE282 φ20 Master ball 12AAE319 USB communication cable 12AAH444 Main unit connecting cable 12AAL052 Off-set value acquisition kit Optional Accessories Remarks Leveling table Precision vise D-Auto Leveling Table D-Auto Leveling Table Θ2 axis unit ML 3X Objective ML 5X Objective ML 10X Objective M Plan Apo SL 20X MT40 tube lens is required MT40 Tube lens M Plan Apo SL 20X Small Θ1 table with 3D-ALT attached to Y-axis table 12AAD975 Θ1 axis table 12AAE286 Indexing table (200 x 200mm) for Θ1-axis 12AAE449* Cover for high column (protective shield) 12AAE679 Setting plate/alt 12AAE707 Attachment plate for Θ2-axis 12AAK977 Formtracepak-Pro V3 No Hasp (inch/mm) 12AAL493 Ring light unit A Objectives: ML 3X, ML 5X, ML 10X 12AAL494 Ring light unit B Objectives: M Plan Apo SL 20X System rack V-block * Only used for SV-3000CNC The vision probe has been specially designed for use with CNC form measuring machines and incorporates the knowledge gained through many years of experience with coordinate measuring machines and image measuring machines. The ring light and ML 10 objective lens shown mounted are optional items. Automatic edge detection The VISIONPAK software package processes the QVPII probe images to automatically detect the edges of features, and the generalpurpose contour FORMTRACEPAK V5 package is used to perform the necessary calculations (such as determining dimensions and geometrical deviation). VISIONPAK runs in combination with FORMTRACEPACK V5, and the image window is automatically displayed when QVPII is switched on. Aligning the detector with the QVPII The detector s stylus tip* location can be conveniently aligned with the QVPII crosshairs on the monitor image by simply using a offset value Acquisition kit. In addition, because it is possible to program switches bet ween QVPI I and the detec tor*, automatic measurement that includes both contact-based and noncontact-based measurement is possible. * Depends on the stylus Powerful image processing tools VISIONPAK s range of image processing tools makes it possible to quickly detect simple or complex edges visible within the image. VISIONPAK Image Processing Tools The standard QVPII is equipped with co-axial illumination directed down through the lens, and a ring light is available as an option. The illumination brightness is adjustable. The ring light and ML 10 objective lens shown mounted are optional items. Built-in safety mechanism The Z-axis detector and QVPII include a safety device that prevents damage by automatically turning off the equipment if the detector is in danger of colliding with a workpiece or jig. Outlier removal When measuring very small shapes, removing burrs and dust on the measured object is difficult, and such imperfections can cause measurement errors. VISIONPAK can recognize these imperfections as outliers to prevent such errors. Simple tool Manual tool Detects a single point on the edge pointed to by the arrow. Box tool Detects an arbitrary edge pointed to (clicked on) by the mouse. Centroid tool Detects a straight edge enclosed by a rectangular box and creates multiple points along that edge. Circle tool Detects the center of area of an arbitrary form. Edge self-tracing tool Detects a circular edge enclosed within concentric circles and creates multiple points along that edge. As with the box tool, it can collect data that is free from the effect of burrs and dust. By simply specifying the start point and measurement interval, the target edge can be detected while automatically tracing an unknown geometry. J-15

16 Formtracer SV-C3100 / SV-C4100 SERIES 525 Surface Roughness / Contour Measuring System FEATURES Dramatically increased drive speed (X axis: 3.1 /s (80 mm/s), Z2 axis column:.78 /s (20 mm/s) further reduces total measurement time. In order to maintain the traverse linearity specification for an extended period of time, Mitutoyo has adopted highly rigid ceramic guides that combine the characteristics of smallest secular change and remarkable resistance to abrasion. The drive unit (X-axis) and column (Z2- axis) are equipped with a high-accuracy linear encoder (ABS type on Z2-axis). This improves reproducibility of continuous automatic measurement of small holes in the vertical direction and repeated measurement of parts which are difficult to position. Automatic Measurement A wide range of optional peripherals are available to support quick and easy CNC operation. Y-axis Table Rotary Table q1 Rotary Table q2 (See page J-27 for more details.) SV-C3100S4 with personal computer system and software Surface Roughness Measurement Traverse linearity: (2+1L)µin (±( L) µm*) Designed to handle workpieces calling for high accuracy. *S4, H4, W4 types, L = Drive length inch (mm) Compliant with JIS '82/'94/'01, ISO, ANSI, DIN, VDA, and other international surface roughness standards. Equipped with a standard high accuracy detector (0.75mN measuring force) providing a resolution down to 0.004µin (0.0001µm). Contour Drive Measurement X axis accuracy: ± (32+10L)µin (±( L)µm*) Z1-axis accuracy: ± ( H )µin (±(0.8+I0.5HI/25)µm*) Designed to handle workpieces calling for high accuracy. * SV-C4100S4, H4, W4 types, L = Drive length, H = Measurement height inch (mm) The contour detector unit of SV-C4100 series is equipped with a Laser Hologage detector giving excellent narrow/wide range accuracy and resolution in the Z axis (vertical). Technical Data: Common Base size (W x H): 23.6 x 17.7" (600 x 450mm) or 39.4 x 17.7" (1000 x 450mm) Base material: Granite Mass Main unit: 308 lbs (140kg) (S4), 330 lbs (150kg) (H4), 485 lbs (220kg) (W4) 308 lbs (140kg) (S8), 330 lbs (150kg) (H8), 485 lbs (220kg) (W8) Controller Unit: 31 lbs (14kg) Remote Control Box: 2 lbs (0.9kg) Power supply: VAC ±10%, 50/60Hz Power consumption: 400W (main unit only) Technical Data: Contour Measurement X-axis Measuring range: 4" (100mm) or 8" (200mm) Resolution: 1.97µin (0.05µm) Measurement method: Reflective-type linear encoder Drive speed: 3.1"/s (80mm/s) and manual Measuring speed: "/s (0.02-5mm/s) Measuring direction: Forward/backward Traverse linearity: 32µin/4"(0.8µm/100mm) 79µin/8 (2µm/200mm) *with the X axis in horizontal orientation Linear displacement: ±(40+10L)µin (±1+0.01L) µm (SV-C3100S4, H4, W4) accuracy (at 20 C) ±(32+10L)µin (± L)µm (SV-C4100S4, H4, W4) ±(40+20L)µin (±1+0.02L)µm (SV-C3100S8, H8, W8) ±(32+20L)µin (± L)µm SV-C4100S8, H8, W8) * L = Drive length inch (mm) Inclination range: ±45 Z2-axis (column) Vertical travel: 12"(300mm) or 20"(500mm) Resolution: 39.4µin (1µm) Measurement method: ABSOLUTE linear encoder Drive speed: "/s (0-20mm/s) and manual Z1-axis (detector unit) Measuring range: ±1 (±25mm) Resolution: 7.87µin (0.2µm) (SV-C3100 series), 1.97µin (0.05µm) (SV-C4100 series) Measurement method: Linear encoder (SV-C3100 series), Laser hologage (SV-C4100 series) Linear displacement: ±( H) µin (±(2+ 4H /100)µm) (SV-C3100 series) accuracy (at 20 C) ±( H ) µin (±( H /25)µm) (SV-C4100 series) *H: Measurement height from the horizontal position (mm) Stylus up/down operation: Arc movement Face of stylus: Upward/downward Measuring force: 30mN Traceable angle: Ascent: 77, descent: 87 (using the standard stylus provided and depending on the surface roughness) Stylus tip Radius: 25μm, carbide tip Technical Data: Surface Roughness Measurement X1-axis Measuring range: 4" (100mm) or 8" (200mm) Resolution: 1.97µin (0.05µm) Measurement method: Linear encoder Drive speed: 3.1"/s (80mm/s) Traversing direction: Backward Traverse linearity: (2+1L) µin ( L/1000)µm (S4, H4, W4 types) 20µin/8"(0.5µm/200mm) (S8, H8, W8 types) Z2-axis (column) Vertical travel: 12" (300mm) or 20" (500mm) Resolution: 39.4 µin (1µm) Measurement method: ABSOLUTE linear encoder Drive speed: "/s (0-20mm/s) and manual Detector Range / resolution: µin /.4 µin, 3200µin /.04µin, 320 µin /.004µin (up to µin with an optional stylus) {800µm / 0.01µm, 80µm / 0.001µm, 8µm / µm (up to 2400µm with an optional stylus)} Detecting method: Skidless / skid measurement Measuring force: Stylus tip: 0.75mN (low force type) Diamond 60º/2µmR (low force type) Skid radius of curvature: 1.57" (40mm) Detecting method: Differential inductance J-16

17 Formtracer SV-C3100 / SV-C4100 SERIES 525 Surface Roughness / Contour Measuring System Optional Software FORMTRACEPAK V5 Enables control of the optional motor-driven Y-axis table and rotary table for realizing efficient measurement automation. You can also perform contour evaluation that allows free analysis of level differences, angle, pitch, area and other characteristics based on surface roughness data. In addition, analysis results can be saved in the html or mhtml format which allows Internet Explorer or MS-Word compatibility, allowing PC without layout editing programs to view analysis results. SPECIFICATIONS Model No. SV-C3100S4 SV-C3100H4 SV-C3100W4 Order No. (inch) A A A-1 Model No. SV-C4100S4 SV-C4100H4 SV-C4100W4 Order No. (inch) A A A-1 X1-axis measuring range 4" (100mm) 4" (100mm) 4" (100mm) Measuring force of detector 0.75mN 0.75mN 0.75mN Vertical travel 12" (300mm) power column 20" (500mm) power column 20" (500mm) power column Granite base size (WxD) 23.6 x 17.7" (600 x 450mm) 23.6 x 17.7" (600 x 450mm) 39.4 x 17.7" (1000 x 450mm) Dimensions (main unit, WxDxH) 39.6 x 22.6 x 38.0" (996 x 575 x 966mm) 39.2 x 22.6 x 46.3" (996 x 575 x 1176mm) 55.4 x 22.6 x 46.3" (1396 x 575 x 1176mm) Mass (main unit) 308 lbs (140kg) 330 lbs (150kg) 485 lbs (220kg) Model No. SV-C3100S8 SV-C3100H8 SV-C3100W8 Order No. (inch) A A A-1 Model No. SV-C4100S8 SV-C4100H8 SV-C4100W8 Order No. (inch) A A A-1 X1-axis measuring range 8" (200mm) 8" (200mm) 8" (200mm) Measuring force of detector 0.75mN 0.75mN 0.75mN Vertical travel 12" (300mm) power column 20" (500mm) power column 20" (500mm) power column Granite base size (WxD) 23.6 x 17.7" (600 x 450mm) 23.6 x 17.7" (600 x 450mm) 39.4 x 17.7" (1000 x 450mm) Dimensions (main unit, WxDxH) 39.6 x 22.6 x 38.0" (996 x 575 x 966mm) 39.2 x 22.6 x 46.3" (996 x 575 x 1176mm) 55.4 x 22.6 x 46.3" (1396 x 575 x 1176mm) Mass (main unit) 308 lbs (140kg) 330 lbs (150kg) 485 lbs (220kg) A variety of models available for measuring requirements SV-C3100S4 / SV-C4100S4 Traverse range: 4 (100mm) Vertical travel: 12 (300mm) Base size (W x D): 23.6 x 17.7 (600 x 450mm) Base material: Granite SV-C3100S8 / SV-C4100S8 Traverse range: 8 (200mm) Vertical travel: 12 (300mm) Base size (W x D): 23.6 x 17.7 (600 x 450mm) Base material: Granite Contour Measurement Screen SV-C3100H4 / SV-C4100H4 Traverse range: 4 (100mm) Vertical travel: 20 (500mm) Base size (W x D): 23.6 x 17.7 (600 x 450mm) Base material: Granite SV-C3100H8 / SV-C4100H8 Traverse range: 8 (200mm) Vertical travel: 20 (500mm) Base size (W x D): 23.6 x 17.7 (600 x 450mm) Base material: Granite Surface Roughness Measurement Screen SV-C3100W4 / SV-C4100W4 Traverse range: 4 (100mm) Vertical travel: 20 (500mm) Base size (W x D): 39.4 x 17.7 (1000 x 450mm) Base material: Granite SV-C3100W8 / SV-C4100W8 Traverse range: 8 (200mm) Vertical travel: 20 (500mm) Base size (W x D): 39.4 x 17.7 (1000 x 450mm) Base material: Granite J-17

18 Formtracer Extreme SV-C3000CNC / SV-C4000CNC SERIES 525 Surface Roughness/Form Measuring Instrument Surface roughness drive unit FEATURES High-accuracy CNC Surface Roughness/ Form Measuring Instrument that allows both measurement of surface roughness and form/contour with one unit. Each axes has the maximum drive speed of 7.87 /s (200 mm/s), which permits highspeed positioning that may result in a large increase in the throughput of multipleprofile/multiple-workpiece measurement tasks. For models with the α axis, it is possible to perform continuous measurement over horizontal and inclined surfaces by powertilting the detector unit. For models with the Y-axis table, it is possible to expand the measuring range for multiple workpieces, etc., through positioning in the Y-axis direction. The contour detector unit of SV- C4000CNC series is equipped with a Laser Hologage detector giving excellent narrow/ wide range accuracy and resolution in the Z axis (vertical). J-18 Contour drive unit SV-3000CNC with personal computer system and software * PC stand not included Enables inclined plane measurements through 2-axis simultaneous control in the X- and Y-axis directions. When the detector for form/contour measurement is replaced with that for surface roughness measurement, or vice versa, it is a simple, one-touch replacement without re-routing of the connecting cables. Since the Z1-axis detector incorporates an anti-collision safety device, the detector unit will automatically stop even if its main body collides with a workpiece or fixture. Supplied with an easy-to-operate Remote Box, which the user can make any movement by selecting the required axis using the two joysticks. The current axis selection is easily identified by the icon on the key top. Communication with the Data Processing/ Analysis section is via USB. Technical Data: Common Base size (W x H): 29.5 x 23.6" Base material: Granite Mass: 529 lbs (240kg), 551 lbs (250kg) (high column type) Power supply: VAC ±10%, 50/60Hz Power consumption: 500W (main unit only) Technical Data: Contour Measurement X1-axis Measuring range: 8" (200mm) Resolution: 1.97µin (0.05µm) Measurement method: Reflective-type linear encoder Drive speed: 7.87"/s (200mm/s) (max., CNC) "/s (0-60mm/s) (joystick) Measuring speed: " 0.08"/s (0.02-2mm/s) Measuring direction: Forward/backward Traverse linearity: 80µin / 8"(2µm/200mm) *with the X axis in horizontal orientation Linear displacement accuracy (at 20 C): ±(40+20L)µin {±(1+0.02L)µm} * L = Drive length (mm) a-axis Inclination angle: -45 to +10 Resolution: Rotating speed: 1rpm Z2-axis (column) Vertical travel: 12" or 20" (300mm or 500mm) Resolution: 1.97µin (0.05µm) Measurement method: Reflective-type linear encoder Drive speed: 7.87"/s (200mm/s) (max., CNC) "/s (0-60mm/s) (joystick) Z1-axis (detector unit) Measuring range: Resolution: ±1" (±25mm) 7.87µin (0.2µm) (SV-C3000CNC), 1.97 µin (0.05µm) (SV-C4000CNC) Measurement method: Linear encoder (SV-C3000CNC), laser hologage (SV-C4000CNC) Linear displacement: ±( H )µin (± (3+ 2H /25)µm) (SV-C3000CNC) Accuracy (at 20 C) ±(32+110H)µin (±( H /25)µm) (SV-C4000CNC) *H: Measurement height from the horizontal position (mm) Stylus up/down operation: Arc movement Face of stylus: Downward Measuring force: 30mN Traceable angle: Ascent: 70, descent: 70 (using the standard stylus provided and depending on the surface roughness) Stylus tip Radius: 25μm, carbide tip Technical Data: Surface Roughness Measurement X1-axis Measuring range: 8" (200mm) Resolution: 1.97µin (0.05µm) Measurement method: Reflective-type linear encoder Drive speed: 7.87"/s (200mm/s) (max., CNC) "/s (0-60mm/s) (joystick) Measuring speed: " "/s (0.02-2mm/s) Traversing direction: Backward Traverse linearity: 20µin/8" a-axis Inclination angle: -45 to +10 Resolution: Rotating speed: 1rpm Z2-axis (column) Vertical travel: 12" or 20" (300mm or 500mm) Resolution: 1.97µin (0.05µm) Measurement method: Reflective-type linear encoder Drive speed: 7.87"/s (200mm/s) (max., CNC) "/s (0-60mm/s) (joystick) Detector (optional) Range / resolution: µin /.4 µin, 3200µin /.04µin, 320 µin /.004µin (up to µin with an optional stylus) {800µm / 0.01µm, 80µm / 0.001µm, 8µm / µm (up to 2400µm with an optional stylus)} Detecting method: Skidless / skid measurement Measuring force: Stylus tip: 4mN or 0.75mN (low force type) Diamond, 90º/5µmR (60º/2µmR: low force type) Skid radius of curvature: 1.57" (40mm) Detecting method: Differential inductance

19 Formtracer Extreme SV-C3000CNC / SV-C4000CNC SERIES 525 Surface Roughness/Form Measuring Instrument Optional Accessories Vibration isolation stand Vibration isolation mechanism: Diaphragm air spring Natural frequency : Hz Damping mechanism: Orifice Leveling mechanism: Automatic control with mechanical valves Air supply pressure: 0.4Mpa Allowable loading capacity: 772 lbs (350kg) Dimensions (W x D x H): 39.4 x 35.2 x 28.1 (1000 x 895 x 715mm) Mass: 617 lbs (280kg) Y-axis table unit Measuring range: 8 (200mm) Minimum reading : 1.97µin (0.05µm) Scale unit: Reflective-type Linear Encoder Drive speed: 200mm/s (max., CNC) "/s (0-60mm/s) (joystick) Maximum loading capacity: 44 lbs (20kg) Traverse linearity 20µin/8 (0.5µm/200mm) Linear displacement accuracy (at 20 C): ± (80+20L)µin {± (2+2L/100) µm}, contour mode L: Dimension between two measured points (mm) Table size: (200 x 200mm) Dimensions (W x D x H): 2.6 x 25.4 x 4.1 (320 x 646 x 105mm) Mass: 77 lbs (35kg) Optional Software FORMTRACEPAK V5 Enables control of the optional motor-driven Y-axis table and rotary table for realizing efficient measurement automation. You can also perform contour evaluation that allows free analysis of level differences, angle, pitch, area and other characteristics based on surface roughness data. In addition, analysis results can be saved in the html or mhtml format which allows Internet Explorer or MS-Word compatibility, allowing PC without layout editing programs to view analysis results. Contour Measurement Screen SPECIFICATIONS Model No. SV-C3000CNC SV-C3000CNC SV-C3000CNC SV-C3000CNC Order No. (100V - 120V) X1-axis measuring range 8" (200mm) 8" (200mm) 8" (200mm) 8" (200mm) Z2-axis vertical travel 12" (300mm) 12" (300mm) 12" (300mm) 12" (300mm) Y-axis table unit Installed Installed a-axis unit Installed Installed Granite base size (WxD) 29.5 x 23.6" 29.5 x 23.6" 29.5 x 23.6" 29.5 x 23.6" Dimensions (main unit, WxDxH) 31.5 x 24.4 x 39.4" 31.5 x 24.4 x 39.4" 31.5 x 24.4 x 39.4" 31.5 x 24.4 x 39.4" 800 x 620 x 1000mm 800 x 620 x 1000mm 800 x 620 x 1000mm 800 x 620 x 1000mm Mass (main unit) 529 lbs (240kg) 529 lbs (240kg) 529 lbs (240kg) 529 lbs (240kg) Model No. SV-C3000CNC SV-C3000CNC SV-C3000CNC SV-C3000CNC Order No. (100V - 120V) X1-axis measuring range 8" (200mm) 8" (200mm) 8" (200mm) 8" (200mm) Z2-axis vertical travel 20"(500mm) 20"(500mm) 20"(500mm) 20"(500mm) Y-axis table unit Installed Installed a-axis unit Installed Installed Granite base size (WxD) 29.5 x 23.6" 29.5 x 23.6" 29.5 x 23.6" 29.5 x 23.6" Dimensions (main unit, WxDxH) 31.5 x 24.4 x 47.2" 31.5 x 24.4 x 47.2" 31.5 x 24.4 x 47.2" 31.5 x 24.4 x 47.2" 800 x 620 x 1200mm 800 x 620 x 1200mm 800 x 620 x 1200mm 800 x 620 x 1200mm Mass (main unit) 551 lbs (250kg) 551 lbs (250kg) 551 lbs (250kg) 551 lbs (250kg) Model No. SV-C4000CNC SV-C4000CNC SV-C4000CNC SV-C4000CNC Order No. (100V - 120V) X1-axis measuring range 8" (200mm) 8" (200mm) 8" (200mm) 8" (200mm) Z2-axis vertical travel 12" (300mm) 12" (300mm) 12" (300mm) 12" (300mm) Y-axis table unit Installed Installed a-axis unit Installed Installed Granite base size (WxD) 29.5 x 23.6" 29.5 x 23.6" 29.5 x 23.6" 29.5 x 23.6" Dimensions (main unit, WxDxH) 31.5 x 24.4 x 39.4" 31.5 x 24.4 x 39.4" 31.5 x 24.4 x 39.4" 31.5 x 24.4 x 39.4" 800 x 620 x 1000mm 800 x 620 x 1000mm 800 x 620 x 1000mm 800 x 620 x 1000mm Mass (main unit) 529 lbs (240kg) 529 lbs (240kg) 529 lbs (240kg) 529 lbs (240kg) Model No. SV-C4000CNC SV-C4000CNC SV-C4000CNC SV-C4000CNC Order No. (100V - 120V) X1-axis measuring range 8" (200mm) 8" (200mm) 8" (200mm) 8" (200mm) Z2-axis vertical travel 20"(500mm) 20"(500mm) 20"(500mm) 20"(500mm) Y-axis table unit Installed Installed a-axis unit Installed Installed Granite base size (WxD) 29.5 x 23.6" 29.5 x 23.6" 29.5 x 23.6" 29.5 x 23.6" Dimensions (main unit, WxDxH) 31.5 x 24.4 x 47.2" 31.5 x 24.4 x 47.2" 31.5 x 24.4 x 47.2" 31.5 x 24.4 x 47.2" 800 x 620 x 1200mm 800 x 620 x 1200mm 800 x 620 x 1200mm 800 x 620 x 1200mm Mass (main unit) 551 lbs (250kg) 551 lbs (250kg) 551 lbs (250kg) 551 lbs (250kg) Surface Roughness Measurement Screen Z2 Y axis X-axis displacement range J-19

20 CLAMP CLAMP Formtracer CS-3200 SERIES 525 Form Measuring Instruments FEATURES Highest measurement accuracy in its class. X axis: ±(1+0.01L)µm Z1 axis: ±(1.5+ 2H /100)µm To detect surface roughness and contour in a single measurement the Z1-axis detector unit of CS-3200 has a wide measuring range and high resolution of 5mm / 0.08µm to 0.05mm / µm. CS-3200 with personal computer system and software * PC stand not included. The detector unit can be protruded to avoid interference between the drive unit and workpiece. The measuring range is shifted to the left by 2.76 (70mm). Technical Data: Contour Measurement X1-axis Measuring range: 4" (100mm) Resolution: 1.97µin (0.05µm) Measurement method: Reflective-type linear encoder Drive speed: 0-3.1"/s (0-80mm/s) and manual Measuring speed: "/s ( mm/s) (surface roughness) "/s (0.02-2mm/s) (contour) Measuring direction: (Push/Pull) Traverse linearity: 8µin/4 (16µin/4 ) [0.2µm/100mm (0.4µm/100mm)] ( ): at the protruded detector position *with the X axis in horizontal orientation Linear displacement accuracy (at 20 C): ± (32+10L)µin {±( L)µm} * L = Drive length (mm) Inclination range: ±45 Z2-axis (column) Vertical travel: 12" (300mm) Resolution: 39.4µin (1µm) Measurement method: ABSOLUTE linear encoder Drive speed: "/s (0-20mm/s) and manual Z1-axis (detector unit) Measuring range / resolution: 3µin/.2",.3µin/.02",.03µin/.002" (0.08µm/5mm, 0.008µm/0.5mm, µm/0.05mm) Measurement method: Differential inductance method Linear displacement: ±(60+20H)µin ±(1.5+2H/100)µm Accuracy (at 20 C) *H: Measurement height from the horizontal position (mm) Stylus up/down operation: Arc movement Face of stylus: Downward Measuring force: 0.75mN Traceable angle: Ascent: 65, descent: 65 (using the standard stylus provided and depending on the surface roughness) Stylus tip Radius: 2μm, diamond Base size (W x H): 23.6 x 17.7" (600 x 450mm) Base material: Granite Mass: 309 lbs (140kg) (main unit) Power supply: VAC ±10%, 50/60Hz Power consumption: 400W (main unit only) Protrusion of Detector Position Normal detector position Unit: mm Contour Surface roughness In order to maintain the traverse linearity specification for an extended period of time, Mitutoyo has adopted highly rigid ceramic guides that combine the characteristics of smallest secular change and remarkable resistance to abrasion. Drastically increased drive speed further reduces total measurement time. X axis: 80mm/s, Z2 axis: 20mm/s To enhance safety during fast traverse, the Z-axis detector unit incorporates a safety device (Automatic Stop-On-Collision Mechanism). Incorporation of an ABS scale in the Z2 axis eliminates the need for origin point re-setting conventionally required for every step of repeated measurements over step or multiple sections. Small holes and inclined planes can be efficiently measured using the inclined X-axis drive unit and fine-feed handles on the X and Z2 axes. All detector and drive unit cables are housed inside the main unit to eliminate any risk of abrasion and guarantee trouble free, high-speed operation. Orientation of the drive unit can be inclined by ±45. This allows CS-3200 to measure an inclined surface quickly When detector is maximally extended (Extended by 70mm from normal position) J-20

21 Formtracer CS-3200 SERIES 525 Form Measuring Instruments SPECIFICATIONS Model No. CS-3200S4 Order No. (inch) A X1-axis measuring range 4" (100mm) Z2-axis vertical travel 12" (300mm) Optional Software FORMTRACEPAK-6000 Enables control of the optional motor-driven Y-axis table and rotary table for realizing efficient measurement automation. You can also perform contour evaluation that allows free analysis of level differences, angle, pitch, area and other characteristics based on surface roughness data. In addition, you can create an original inspection certificate by setting the print format to suit your particular requirements. Stylus Standard stylus: No. 12AAD554 Tip radius: 2 µm Tip angle: 60 cone Tip material: Diamond 60 ø3 Eccentric stylus: No. 12AAD558 Tip radius: 2 µm Tip angle: 60 cone Tip material: Diamond (Unit: inch (mm)) 60 ø3 ø3 ø (8) 3.2 Measuring instrument control (6.5) (6.5) For contour/surface roughness measurement Measurable depth:.28 (7mm) max. For contour/surface roughness measurement Measurable offset length:.60 (15mm) Contour analysis Cone stylus: No. 12AAD552 Tip radius: 25 µm Tip angle: 30 cone Tip material: Sapphire Deep Groove stylus: No. 12AAD560 Tip radius: 2 µm Tip angle: 60 cone Tip material: Diamond Surface roughness analysis (6.5) (6.5) For contour measurement Measurable depth:.28 (7mm) max. For contour/surface roughness measurement Measurable depth:.79 (20mm) max. Design data creation (CAD file import) Small hole stylus: No. 12AAD556 Tip radius: 2 µm Tip angle: 60 cone Tip material: Diamond x-long stylus: No. 12AAD562 Tip radius: 5 µm Tip angle: 40 cone Tip material: Diamond ø3 Contour verification (6.5) (6.5) 3.2 Inspection certificate creation For contour/surface roughness measurement Applicable hole: ø0.08" (ø2mm) min. For contour/surface roughness measurement Measurable depth:.39 (10mm) max. This machine incorporates a startup system (relocation detection system), which disables operation when an unexpected vibration is applied or the machine is relocated. Be sure to contact your nearest Mitutoyo prior to relocating this machine after initial installation. Measuring lens Measuring ball screw Measuring bearing ring J-21

22 Formtracer Extreme CS-5000CNC / CS-H5000CNC SERIES 525 CNC Form Measuring Instruments Remote box FEATURES High-accuracy stylus type CNC Surface Measuring Instrument that allows simultaneous measurement of surface roughness and form/contour. The X1 axis has a maximum drive speed of 1.57 /s (40 mm/s) and Z2 axis has a maximum drive speed of 7.87 /s (200 mm/s). This permits high-speed positioning that may result in a large increase in the throughput of multiple-profile / multipleworkpiece measurement tasks. A Mitutoyo Laser Holoscale is incorporated in the X1 axis and Z1 axis so that high resolution (X1 axis: 6.25nm, Z1 axis: 4nm/ 8nm) is achieved and batch measurement of form / contour and surface roughness can be made. The active control method is employed for the Z1-axis detector to implement a widerange measurement capability wherein the variation in dynamic measuring force is restricted. Wide range detector employing active control technology CS-5000CNC with personal computer system and software * PC stand not included Since the Z1-axis detector incorporates an anti-collision safety device, the detector unit will automatically stop even if its main body collides with a workpiece or fixture. For models with the α-axis, it is possible to perform continuous measurement over horizontal and inclined surfaces by powertilting the X1 axis. For models with the Y-axis table, it is possible to expand the measuring range for multiple workpieces, etc., through positioning in the Y-axis direction. Supplied with the easy-to-operate Remote Box, the user can make any movement by selecting the required axis using the two joysticks. The current axis selection is easily identified by the icon on the key top. Uses USB for communicating with the Data Processing / Analysis Unit (optional). Technical Data: X1 axis Measuring range: Resolution: 8 (200mm) 0.25µin ( µm) Measurement method: Laser Holoscale Drive speed: Max /s (40mm/s) (in CNC mode) /s (0-40mm/s) (in joystick control mode) Measuring speed: /s ( mm/s) (surface roughness) /s (0.02-2mm/s) (form/contour) Measuring direction: Forward / backward direction Traverse linearity: *Traverse linearity: (4+1.5L)µin {( L)µm} with standard stylus (8+1.5L)µin {( L)µm} with 2X-long stylus (2+3L)µin {( L)}µm with standard stylus (4+1.5L)µin {( L)}µm with 2X-long stylus Linear displacement accuracy ±(20 C): ±(12+2L)µin {±( L)µm} *Linear displacement accuracy ±(20 C): ±( L)µin {±( L)µm} L = Measured length inch (mm) Z1 axis Measuring range: 0.47" (12mm) (with standard stylus) 0.94" (24mm) (with 2X-long stylus) Resolution: 0.16µin (0.004µm) (with standard stylus) 0.32µin (0.008µm) (with 2X-long stylus) Stylus up/down: Arc movement Measurement method: Laser Holoscale Linear displacement accuracy (20 C): ±(12+120H)µin {±(0.3+I0.02HI)µm} *Linear displacement accuracy (20 C): ±( H)µin {±(0.07+I0.02HI)µm} H = Measured height inch (mm) Measuring force: 4mN (with standard stylus) Traceable angle: 0.75mN (with 2X-long stylus) 60 for ascent, 60 for descent (Depending on the workpiece surface condition) Radius: 5µm, angle: 40, diamond Stylus tip: (ball stylus) (Radius: 0.25mm, sapphire) Face of stylus: Downward Z2 axis (column unit) Measuring range: 12" (300mm) (20" (500mm) high column type) Resolution: 1.97µin (0.05µm) Measurement method: Reflective-type linear encoder Drive speed: Max /s (200mm/s) (in CNC mode) /s (0-50mm/s) (in joystick control mode) Base size (W x D): 29.5 x 23.6 Base material: Granite Dimension (W x D x H): 31.5 x (800 x 620 x 1000mm) 31.5 x 24.4 x 47.2 (800 x 620 x 1200mm: high column type) Mass: *CS-H5000CNC 529 lbs (240kg) 551 lbs (250kg): high column type)) J-22

23 Formtracer Extreme CS-5000CNC / CS-H5000CNC SERIES 525 CNC Form Measuring Instruments Optional Software FORMTRACEPAK V5 Enables control of the optional motor-driven Y-axis table and rotary table for realizing efficient measurement automation. You can also perform contour evaluation that allows free analysis of level differences, angle, pitch, area and other characteristics based on surface roughness data. In addition, analysis results can be saved in the html or mhtml format which allows Internet Explorer or MS-Word compatibility, allowing PC without layout editing programs to view analysis results. Contour Measurement Screen SPECIFICATIONS Model No. CS-5000CNC CS-5000CNC CS-5000CNC CS-5000CNC Order No. (100V - 120V) A A A A X1-axis measuring range 8" (200mm) 8" (200mm) 8" (200mm) 8" (200mm) Z2-axis vertical travel 12" (300mm) 12" (300mm) 12" (300mm) 12" (300mm) Y-axis table unit Installed Installed a-axis unit Installed Installed Model No. CS-5000CNC CS-5000CNC CS-5000CNC CS-5000CNC Order No. (100V - 120V) A A A A X1-axis measuring range 8" (200mm) 8" (200mm) 8" (200mm) 8" (200mm) Z2-axis vertical travel 20" (500mm) 20" (500mm) 20" (500mm) 20" (500mm) Y-axis table unit Installed Installed a-axis unit Installed Installed Surface Roughness Measurement Screen Model No. CS-H5000CNC CS-H5000CNC Order No. (100V - 120V) A A X1-axis measuring range 8" (200mm) 8" (200mm) Z2-axis vertical travel 12" (300mm) 12" (300mm) Y-axis table unit Installed Stylus (except A) ASPHERICALPAK Aspherical lens analysis program Recommended to be used with CS-H5000CNC and CS- 5000CNC models. To make full use of software functions, optional accessories such as y-axis table, 3DALT and theta q-1 table are required. The functions can be restricted without the optional accessories. 12AAD543: Standard-length stylus 1 ø º ø0.5mm ball ø (6.5) 12AAD544: Standard-length ball stylus 12AAD545: 2X long stylus 74.5 ø6 (6.8) 107 (31.5) (31.5) (31.5) º A A 0.6 Nosepiece (1.1) (31.5) ø ø6 Detector Unit: mm 12AAD651: Standard-length stylus for small hole 12AAD652: Standard-length stylus for extra-small hole (31.5) 25 40º 1 (19) AAD546: 2X long ball stylus (31.5) ø6 ø º A A (1.1) AAD653: Standard-length eccentric stylus (31.5) ø6 ø0.5mm ball (19.3) ø (6.5) J-23

24 Formtracer Extreme CS-H5000CNC + Vision Probe Series 525 CNC Form Measuring Instruments FEATURES With the Vision Probe, the Formtracer is able to set measurement position and perform vision measurements. The vision measurement function allows it to measure width and pitch. The CNC Surface Measurement is capable of positioning minute workpieces such as precision molds and fiber optics. Multiple profile auto measurement function increases the overall measurements throughout. X1-axis maximum drive speed is 40mm/s, Y-axis and Z2- axis maximum drive speeds of 200mm/s permits high speed positioning that increases throughput of multiple profile/ multiple workpiece measurement tasks. SPECIFICATIONS Model No. CS-H5000CNC + Vision Probe Order No A X1-axis measuring range 200mm Z2-axis vertical travel 350mm (from top of Y-axis) Y-axis table unit Installed α-axis unit Installed For small sized objects, it is easier to identify positioning quickly and then measure. A Laser Holoscale is incorporated in the X1 and Z1-axis so that high resolution (X1-axis 6.25nm, Z1-axis 2nm) is achieved and batch measurement of form contour and surface roughness can be made. The active control method is employed for the Z1-axis detector to implement a wide range measurement capability wherein the variation in dynamic measuring force is restricted. The Z1-axis detector and Vision Probe incorporates an anti-collision safety device, the detector will automatically stop when the machine collides with a workpiece or fixture. Supplied with the easy-to-operate Remote Box, the user can make any movement by selecting the required axis using the two joysticks. The current axis selection is easily identified by the icon on the key top. CS-H5000CNC + Vision Probe QVP II with PC system and software PC stand not included Technical Data X1-axis Measuring range: Resolution: Scale: Drive speed: Form measuring: Measuring speed: 8 (200mm) µm Laser Holoscale 40mm/s (max. CNC) 0~40mm/s (joystick) 0.02~0.2mm/s (Roughness measure) 0.02~2mm/s (Contour measure) Measure direction: Push / Pull Straightness accuracy*1*2: (0.1+15L/10000)µm L=Drive length (mm) Linear accuracy (20 C): ±(0.16+L/1000)µm L=Drive length (mm) Vision measuring: Accuracy*3 (20 C) E1x: ±(2+3L1/1000)µm L1=measurement length (mm) Z1-axis (detector) Measuring range*1: 0.95 (24mm) Resolution*1: 0.002µm Stylus up/down: Arc movement Scale: Laser Holoscale Linear accuracy (20 )*1: ±( H /100)µm H= measurement height (mm) Measuring force*1: Stylus tip: 0.75mN (0.075gf) 2x stylus (2µm, 60, diamond) 2x stylus (5µm, 40, diamond) 2x ball stylus (250µm, sapphire) Z2-axis (column) Measuring range: 13.8 (350mm) From top of Y-axis Resolution: 0.05µm Scale: Reflective-type linear encoder Drive speed: 200mm/s (max. CNC) 0~50mm/s (joystick) Base size: 29.5 x 23.6 Base material: Granite Y-axis Measuring range: 8 (200mm) Resolution: 0.05µm Scale: Reflective-type linear encoder Drive speed: 200mm/s (max. CNC) 0~50mm/s (joystick) Max. loading capacity: 44lbs. (20kg) Form measuring: Straightness accuracy*1: 0.5µm/200mm Linear accuracy (20 C)*1: ±(2+2L/100)µm L=Drive length (mm) Vision measuring: Accuracy*3 (20 C) E1y: ±(2+3L1/1000)µm L1=measurement length (mm) Table size: 7.9 x 7.9 (200 x 200mm) Dimension: 12.6 x 25.4 x 4.1 (320 x 646 x 105mm) Main unit: Dimension (W x D x H): 31.5 x 24.4 x 47.2 (800 x 620 x 1200) Mass: 653lbs. (296kg) Operating temp. range: 15~25 C Operating humidity range: 20~80% RH Storage temp. range: -10~50 C Storage humidity range: 5~90% RH Vision Probe (QVP II): CCD size: 1.3 (B/W) Optical tube magnification: 0.375x Illumination Reflected: White LED - Power consumption 5W or less Ring* 4 : White LED - Power consumption 10W or less Controller: Dimension: 9.8 x 20.4 x 18.4 (250 x 517 x 467mm) Mass: 62lbs. (28kg) Interface: USB Power supply: 10~120V, 200~240V ±10%, AC50/60Hz Power consumption: 500W I/F box: Dimension: 15.4 x 10.8 x 2 (390 x 275 x 52mm) Mass: 8.4lbs. (3.8kg) Power supply: 100~240V, AC 50/60Hz Power consumption: 40W Remote joystick box: Dimension: 11.8 x 5.6 x 2.8 (300 x 143 x 71mm) Mass: 3.3lbs. (1.5kg) Vibration Isolation stand: Isolation mechanism: Diaphragm air spring Natural frequency: 2.5~3.5Hz Damping mechanism: Orifice Leveling mechanism: Automatic control with mechanical valves Air supply pressure: 0.4MPa Max. loading capacity: 772lbs. (350kg) Dimension: 42.5 x 39.2 x 28.3 (1080 x 995 x 718mm) Mass: 694lbs. (315kg) Cabin (protective shield) Dimension: 42.5 x 34 x 43.3 (1080 x 860 x 1100mm) Mass: 112lbs. (51kg) *1 Using 2x stylus (P/n 12AAJ039) *2 Measuring optical flat---measuring speed 1mm/s, Pull direction, λs: 2.5mm *3 Guaranteed condition---measuring reference gage at 150mm height from top of Y-axis with ML10X lens *4 Using ring light unit J-24

25 CS-H5000CNC w/qvpii Standard Accessories 02ATN695 Calibration chart with holder 12AAL052 Off-set value acquisition kit 12AAJ041 2X stylus (2µmR, 60 ) 12AAJ039 2X stylus (5µmR, 40 ) 12AAD546 2X ball stylus (250µmR ball) 12AAE282 φ20 Master ball 12AAD645 Nosepiece 12AAH444 Main unit connecting cable 12AAE319 USB communication cable 12AAL257 Calibration kit for CS-H (inch) VISION PROBE QVPII CCD size 1/3 inch (B/W) Optical tube magnification 0.375X Co-axial Illuminating White light LED function Ring source (Option) A bright, long-life white LED is standard equipment SV-3000CNC w/qvpii Standard Accessories Low force detector (0.75mN) w/12aac731 (2µm R) 1 set; depends on model machine selected Standard force detector (4mN) w/12aab403 (5µm R) Roughness specimen (in/mm) Step gage (in/mm) 02ATN695 Calibration chart with holder 12AAD878 Nosepiece with safety cover 12AAE282 φ20 Master ball 12AAE319 USB communication cable 12AAH444 Main unit connecting cable 12AAL052 Off-set value acquisition kit Optional Accessories Remarks Leveling table Precision vise D-Auto Leveling Table D-Auto Leveling Table Θ2 axis unit ML 3X Objective ML 5X Objective ML 10X Objective M Plan Apo SL 20X MT40 tube lens is required MT40 Tube lens M Plan Apo SL 20X Small Θ1 table with 3D-ALT attached to Y-axis table 12AAD975 Θ1 axis table 12AAE286 Indexing table (200 x 200mm) for Θ1-axis 12AAE449* Cover for high column (protective shield) 12AAE679 Setting plate/alt 12AAE707 Attachment plate for Θ2-axis 12AAK977 Formtracepak-Pro V3 No Hasp (inch/mm) 12AAL493 Ring light unit A Objectives: ML 3X, ML 5X, ML 10X 12AAL494 Ring light unit B Objectives: M Plan Apo SL 20X System rack V-block * Only used for SV-3000CNC The vision probe has been specially designed for use with CNC form measuring machines and incorporates the knowledge gained through many years of experience with coordinate measuring machines and image measuring machines. The ring light and ML 10 objective lens shown mounted are optional items. Automatic edge detection The VISIONPAK software package processes the QVPII probe images to automatically detect the edges of features, and the generalpurpose contour FORMTRACEPAK V5 package is used to perform the necessary calculations (such as determining dimensions and geometrical deviation). VISIONPAK runs in combination with FORMTRACEPACK V5, and the image window is automatically displayed when QVPII is switched on. Aligning the detector with the QVPII The detector s stylus tip* location can be conveniently aligned with the QVPII crosshairs on the monitor image by simply using a offset value Acquisition kit. In addition, because it is possible to program switches bet ween QVPI I and the detec tor*, automatic measurement that includes both contact-based and noncontact-based measurement is possible. * Depends on the stylus Powerful image processing tools VISIONPAK s range of image processing tools makes it possible to quickly detect simple or complex edges visible within the image. VISIONPAK Image Processing Tools The standard QVPII is equipped with co-axial illumination directed down through the lens, and a ring light is available as an option. The illumination brightness is adjustable. The ring light and ML 10 objective lens shown mounted are optional items. Built-in safety mechanism The Z-axis detector and QVPII include a safety device that prevents damage by automatically turning off the equipment if the detector is in danger of colliding with a workpiece or jig. Outlier removal When measuring very small shapes, removing burrs and dust on the measured object is difficult, and such imperfections can cause measurement errors. VISIONPAK can recognize these imperfections as outliers to prevent such errors. Simple tool Manual tool Detects a single point on the edge pointed to by the arrow. Box tool Detects an arbitrary edge pointed to (clicked on) by the mouse. Centroid tool Detects a straight edge enclosed by a rectangular box and creates multiple points along that edge. Circle tool Detects the center of area of an arbitrary form. Edge self-tracing tool Detects a circular edge enclosed within concentric circles and creates multiple points along that edge. As with the box tool, it can collect data that is free from the effect of burrs and dust. By simply specifying the start point and measurement interval, the target edge can be detected while automatically tracing an unknown geometry. J-25

26 Optional Styli for Surface Roughness Measurement Compatible with SJ-400, SJ-500, SV-2100, SV-3100, SV-3000CNC, SV-M3000CNC, SV-C3100, SV-C4100, SV-C3100CNC, SV-C4100CNC ø ø14 14 Detector (0.75mN): Detector (4mN): ø7 4 Skid nosepiece 12AAB355 ø8 Detector Extension rods (12AAG202: 50mm, 12AAG203: 100mm) Styli Unit: mm Standard stylus Color coding Detail-A A /90 12AAE882 (1µm)* 12AAE924 (1µm)** 12AAC731 (2µm)* 12AAB403 (5µm)** 12AAB415 (10µm)** 12AAE883 (250µm) ( ): Tip radius *Tip angle: 60 **Tip angle: 90 2X long for deep hole AAE898 (2µm)* 12AAE914 (5µm)** ( ): Tip radius *Tip angle: 60 **Tip angle: 90 For small hole /90 Detail-A (S=5/1) ø A 2.4 Color coding 12AAC732 (2µm)* 12AAB404 (5µm)** 12AAB416 (10µm)** ( ): Tip radius *Tip angle: 60 **Tip angle: 90 For small hole/2x long for deep hole 0.6 ø0.6 Detail-A A AAE892 (2µm)* 12AAE908 (5µm)** ( ): Tip radius *Tip angle: 60 **Tip angle: 90 For extra small hole /90 Detail-A (S=5/1) ø A 8.9 ø Color coding 12AAC733 (2µm)* 12AAB405 (5µm)** 12AAB417 (10µm)** ( ): Tip radius *Tip angle: 60 **Tip angle: 90 For small hole Ball ø AAE884 (0.8mm) ( ): Tip radius For extra minute hole /90 Detail-A (S=5/1) ø A 8.9 ø Color coding 12AAC734 (2µm)* 12AAB406 (5µm)** 12AAB418 (10µm)** ( ): Tip radius *Tip angle: 60 **Tip angle: 90 For ultra small hole Ball ø0.5 7 ø0.3 Detail-A 7 A AAJ662 (0.25mm) ( ): Tip radius For deep hole (2X long and 3X long) Detail-A Color coding A Color coding Detail-A 60 /90 60 / A For small slotted hole ø0.6 ø0.3 Detail-A A X stylus 12AAC740 (2µm)* 12AAB413 (5µm)** 12AAB425 (10µm)** ( ): Tip radius *Tip angle: 60 **Tip angle: 90 3X stylus 12AAC741 (2µm)* 12AAB414 (5µm)** 12AAB426 (10µm)** ( ): Tip radius *Tip angle: 60 **Tip angle: 90 12AAE938 (2µm)* 12AAE940 (5µm)** ( ): Tip radius *Tip angle: 60 **Tip angle: 90 J-26

27 Optional Styli for Surface Roughness Measurement Compatible with SJ-400, SJ-500, SV-2100, SV-3100, SV-3000CNC, SV-M3000CNC, SV-C3100, SV-C4100, SV-C3100CNC, SV-C4100CNC For deep goove (10mm) Detail-A Color coding /90 A AAC735 (2µm)* 12AAB409 (5µm)** 12AAB421 (10µm)** ( ): Tip radius *Tip angle: 60 **Tip angle: 90 Styli For deep groove (20mm)/2X Long for deep hole n Unit: mm 12AAE893 (2µm)* 12AAE909 (5µm)** ( ): Tip radius *Tip angle: 60 **Tip angle: 90 For deep groove (20mm) 0.9 For deep groove (40mm) Detail-A Color coding A 60 /90 12AAC736 (2µm)* 12AAB408 (5µm)** 12AAB420 (10µm)** ( ): Tip radius *Tip angle: 60 **Tip angle: Ø1.2 Ø2.4 12AAE895 (2µm)* 12AAE911 (5µm)** ( ): Tip radius *Tip angle: 60 **Tip angle: 90 For deep groove (30mm) Detail-A Color coding A 60 / AAC737 (2µm)* 12AAB407 (5µm)** 12AAB419 (10µm)** ( ): Tip radius *Tip angle: 60 **Tip angle: 90 For deep groove (30mm)/2X Long for deep hole Ø AAE894 (2µm)* 12AAE910 (5µm)** ( ): Tip radius *Tip angle: 60 **Tip angle: 90 For gear tooth Color coding Detail-A /90 A AAB339 (2µm)* 12AAB410 (5µm)** 12AAB422 (10µm)** ( ): Tip radius *Tip angle: 60 **Tip angle: 90 For gear tooth/2x Long for deep hole ø3 12AAE896 (2µm)* 12AAE912 (5µm)** ( ): Tip radius For rolling circle waviness surface Ball ø AAB338 (0.8mm) ( ): Tip radius For rolling circle waviness/2x Long for deep hole AAE886 (0.25mm) ( ): Tip radius For knife-edge detector Detail-A Color coding 0.9 A / AAC738 (2µm)* 12AAB411 (5µm)** 12AAB423 (10µm)** ( ): Tip radius *Tip angle: 60 **Tip angle: 90 For corner hole/2x Long for deep hole ø ø1.6 12AAE897 (2µm)* 12AAE913 (5µm)** ( ): Tip radius *Tip angle: 60 **Tip angle: 90 For eccentric arm 10 Color coding A 60 / AAC739 (2µm)* 12AAB412 (5µm)** 12AAB424 (10µm)** ( ): Tip radius *Tip angle: 60 **Tip angle: 90 For bottom surface /90 ø AAE899 (2µm)* 12AAE915 (5µm)** ( ): Tip radius *Tip angle: 60 **Tip angle: 90 Detail-A J-27

28 Optional Accessories for Automatic Measurement Compatible with SV-3100, SV-C3100, SV-C4100, CS-3200 and CNC Models Examples of optimal combinations of accessories for CNC models Optional accessory Y-axis θ1 Table Table θ2 Table Y-axis table*: Enables efficient, automatic measurement of multiple aligned workpieces and multiple points on a single measurement surface. * available as a factory set accessory for CNC model. Travel range Resolution Positioning accuracy Drive speed Maximum load Mass 8 (200mm) 1.97µin (0.05µm) ±3µm Max /s (80mm/s) 110 lbs (50kg) 62 lbs (28kg) q2-axis table: * You can measure multiple points on a cylindrical workpiece and automate front/rear-side measurement. * q2-axis mounting plate (12AAE718) is required when directly installing on the base of the SV q1-axis table: 12AAD975* For efficient measurement in the axial/transverse directions. When measuring a cylindrical workpiece, automatic alignment can be performed in combination with the Y-axis table. * q1-axis mounting plate (12AAE630) is required when directly installing on the base of the SV Displacement 360 Resolution Maximum load 26.5 lbs (12kg) Rotational speed Max. 10 /s Mass 15 lbs (7kg) Auto-leveling table: This is a stage that performs fully automatic leveling as measurement starts, freeing the user from this troublesome operation. Fully automatic leveling can be done quickly by anyone. In addition, the operation is easy and reliable. Function Automatic leveling Automatic alignment (Patent registered: Japan) l l Multiple workpiece batch measurement s Measurement in the Y-axis direction l Oblique measurement of XY plane ** l Outside 3D surface roughness measurement/evaluation ** l Multiple-piece measurement in the Y-axis direction (Positioning in the Y-axis l direction) Multiple-piece measurement in the radius direction (Positioning in the rotating s l direction of XY plane) Tracking measurement in the Z-axis direction * Inclined surface measurement in the X-axis direction s Inclined hole inside measurement in the X-axis s direction Multiple cylinder generatrix line measurement s l Measurement of both top and bottom surfaces s l Rotary positioning of large workpiece *** Upward/downward and frontward/backward measurement of large workpiece *** * : Applicable only to form/contour measurement ** : Applicable only to surface roughness measurement *** : Applicable only for SV-M3000CNC Displacement 360 Resolution Maximum load (loading moment) 8.8 lbs (4kg) (343 N cm or less) Rotational speed Max. 18 /s Mass 11 lbs (5kg) Quick chuck: This chuck is useful when measuring small workpieces. You can easily clamp them with its knurled ring. Inclination adjustment angle ±2 Maximum load 15 lbs (7kg) Table dimensions 5.1 x 3.9 (130 x 100mm) Mass 7.7 lbs (3.5kg) Micro-chuck: This chuck is suitable for clamping extra-small diameter workpieces (ø1mm or less), which cannot be retained with the centering chuck. Retention range Dimensions Mass Inner latch Inner latch Outer latch OD: ø (1-36mm) ID: ø (14-70mm) OD: ø (1-75mm) ø 4.65 x 1.61 (118 x 41mm) 2.6 lbs (1.2kg) Retention range Dimensions Mass OD: ø (0-1.5mm) ø 4.65 x 1.9 (118 x 48.5mm) 1.3 lbs (0.6kg) J-28

29 Drive unit tilting function (Patent pending: Japan) Large θ Table Rotary-type detector holder Optional Accessories for Surftest / Formtracer Compatible with Desktop Models of Surftest and Formtracer l s s 3-axis adjustment table This table helps make the alignment adjustments required when measuring cylindrical surfaces. The corrections for the pitch angle and the swivel angle are determined from a preliminary measurement and the Digimatic micrometers are adjusted accordingly. A flat-surfaced workpiece can also be leveled with this table. Aligned Start point Axial line End point Axial line Recorded profiles Not aligned Traverse direction Traverse direction End point Start point l l Leveling table (mm), (inch) Table top: 130 x 100mm Leveling range: ±1.5 XY travel: ±12.5mm Digital leveling table (mm) (inch) Table top: 130 x 100mm Leveling range: ±1.5 XY travel: ±12.5mm Leveling table Table top: 130 x 100mm Leveling range: ±1.5 Height: 40mm Calibration stand 12AAG175 For mounting a roughness specimen or step gage during calibration. l l l: Essential s: Better to provide with : Not necessary V-block Workpiece diameter: 1mm to 160mm Can be mounted on a leveling table Precision vise Max. workpiece size: 36mm Can be mounted on a leveling table. Cross-travel table (mm), (inch) Table top: 280 x 180mm XY travel: 100 x 50mm Cross-travel table (mm), (inch) Table top: 280 x 152mm XY travel: 50 x 25mm Rotary vise Two-slide jaw type. Max. workpiece size: ø60mm Minimum reading: 1 Center support Max. workpiece dia.: 120mm 60mm riser is optional Center support riser Used with a center support. Max. workpiece dia.: 240mm Swivel center support Max. workpiece dia.: 80mm* * 65mm when swiveled 10 Max. workpiece length: 140mm Holder with clamp Used with a cross-travel table or rugged table. Max. workpiece height: 35mm V-block with clamp , Used with a cross-travel table or rugged table. Max. workpiece dia.: 50mm ( ), 25mm ( ) J-29

30 Contracer CV-1000 / CV-2000 SERIES 218 Contour Measuring Instruments FEATURES The digital arc scale is equipped in the Z-axis detecting unit. This gives you a wider range of measurement with higher resolution. No more reliance on measurement magnifications. CV-2000S4 with personal computer system and software A data analysis system (personal computer system and software FORMTRACEPAK V5) is available. Technical Data X1-axis Measuring range: 2" (50mm) (CV-1000) or 4" (100mm) (CV-2000) Resolution: 7.87µin (0.2µm) Measurement method: Reflective-type linear encoder Drive speed: "/s, "/s (0.2, 1mm/s) and manual Measuring speed: "/s, 0.02"/s (0.2, 0.5mm/s) Measuring direction: Pull Traverse linearity: 138µin/2 (3.5µm/50mm) (CV-1000), 138µin/4 (3.5µm/100mm) (CV-2000) *with the X axis in horizontal orientation Linear displacement: ±(138+20L)µin ±(3.5+2L/100)µm * L = Drive length (mm) Inclining range: ±45 (CV-2000) Z2-axis (column, CV-2000 only) Column type: Power drive (S4 type), Manual (M4 type) Vertical travel: 9.8" (250mm) (S4 type), 12.6" (320mm) (M4 type) Resolution: 7.87µin (0.2µm) (S4 type) Measurement method: ABSOLUTE linear encoder (S4 type) Drive speed: 0-0.2"/s (0-5mm/s) and manual CV-2000M4 with personal computer system and software Connected to a personal computer, the FORMTRACEPAK V5 contour analysis program provides various modes of measurement and analysis. Z1-axis (detector unit) Measuring range: 1 (25mm) (CV-1000) or 1.57" (40mm) (CV-2000) Resolution: 0.4µm (CV-1000) or 0.5µm (CV-2000) Measurement method: Arc encoder Linear displacement: ±( h)µin ±(3.5+14H25)µm Accuracy (at 20 C) *H: Measurement height from the horizontal position (mm) Stylus up/down operation: Arc movement Face of stylus: Downward Measuring force: 10-30mN Traceable angle: Ascent: 77, descent: 87 (using the standard stylus provided and depending on the surface roughness) Stylus tip Radius: 25μm, carbide tip Base size (W x H): 23.6 x 17.7" (600 x 450mm) (CV-2000) Base material: Granite (CV-2000) Mass: 11 lbs (5kg) (CV-1000N2), 255 lbs (115.8kg) (CV-2000M4), 273 lbs (124kg) (CV-2000S4) Power supply: VAC ±10%, 50/60Hz Power consumption: 150W (main unit only) Arc scale on the Z-axis Light emission device *The CV-1000 is portable and can be carried to the machine-shop for measurement of large workpieces. Even at a site where a power source may not be nearby, the CV-1000 can work with the optional display unit (built-in rechargeable battery). Receiver IC Arc scale CV-1000N2 can be attached to the optional column stand. * Only with optional display unit A J-30

31 Contracer CV-1000 / CV-2000 SERIES 218 Contour Measuring Instruments Optional Accessories 12AAA841: RAM card A: Display unit : Column stand for CV-1000 (vertical travel: 250mm, inclination: ±45 ) : Cross-travel table (XY range: 100 x 50mm) : Cross-travel table (XY range: 4 x 2") : Cross-travel table (XY range: 50 x 25mm) : Cross-travel table (XY range: 2 x 1") : Rugged table : Holder with clamp : Rotary vise (heavy-duty type) : Rotary vise : V-block with clamp (Max. workpiece dia.: 50mm) : V-block with clamp (Max. workpiece dia.: 25mm) : Swivel center support : Center support : Center support riser : Pin gage unit for calibration (mm) : Pin gage unit for calibration (inch) : Arms and styli (See page J-36.) SPECIFICATIONS Model No. CV-1000N2 CV-2000M4 CV-2000S4 Order No. (inch) A A A X1-axis measuring range 2" (50mm) 4" (100mm) 4" (100mm) Z1-axis measuring range 1" (25mm) 1.57" (40mm) 1.57" (40mm) Z2-axis vertical travel 12.6" (320mm) 9.84" (250mm) SYSTEM DIAGRAM Contracer CV Contracer CV (mm) (inch) (mm) (inch) J-31

32 Contracer CV-3100 / CV-4100 SERIES 218 Contour Measuring Instruments FEATURES Dramatically increased drive speed (X axis: 80 mm/s, Z2 axis: 20 mm/s) further reduces total measurement time. In order to maintain the traverse linearity specification for an extended period of time, Mitutoyo has adopted highly rigid ceramic guides that combine the characteristics of smallest secular change and remarkable resistance to abrasion. With the support for a wide range of optional peripherals designed for use with the CNC models enables simplified CNC measurement. The drive unit (X-axis) and column (Z2- axis) are equipped with a high-accuracy linear encoders (ABS type on Z2-axis). This improves reproducibility of continuous automatic measurement of small holes in the vertical direction and repeated measurement of parts which are difficult to position. X axis accuracy: ±( L)µm Z1 axis accuracy: ±(0.8+I0.5HI/25)µm* Designed to handle workpieces calling for high accuracy. *CV-4100S4, H4, W4 types, L = Drive length, H = Measurement height (mm) Mirror Mirror CV-3100S4 with personal computer system and software The detector unit of CV-4100 series is equipped with a Laser Hologage detector giving excellent narrow/wide range accuracy and resolution in the Z axis (vertical). Principle of Operation Detector Beam splitter Laser diode Mirror Scale Mirror Beam splitter Mitutoyo's innovative Laser Hologage technology provides near interferometer-grade accuracy using the interference phenomenon of diffracted light, coupled with a resolution of 0.05μm over the entire detecting range of 50mm. Automatic Measuring Function A wide range of optional peripherals are available to support quick and easy CNC operation. Y-axis Table Rotary Table q1 Technical Data X-axis Measuring range: 4" (100mm) or 8" (200mm) Resolution: 1.97µin (0.05µm) Measurement method: Reflective-type linear encoder Drive speed: 3.15"/s (80mm/s) and manual Measuring speed: "/s (0.02-2mm/s) Measuring direction: Push/Pull Traverse linearity: 32µin/4, 80µin/8 *with the X axis in horizontal orientation Linear displacement: (40+10L)µin {±(1+0.01L)µm} (CV-3100S4, H4, W4) Accuracy (at 20 C) (32+10L)µin {±( L)µm} (CV-4100S4, H4, W4) (40+20L)µin {±(1+0.02L)µm} (CV-3100S8, H8, W8) (32+20L)µin {±( L)µm} (CV-4100S8, H8, W8) * L = Drive length (mm) Inclining range: ±45 Z2-axis (column) Vertical travel: 10" (300mm) or 20" (500mm) Resolution: 39.4µin (1µm) Measurement method: ABSOLUTE linear encoder Drive speed: "/s (0-20mm/s) and manual Z1-axis (detector unit) Measuring range: ±1" (±25mm) Resolution: 7.87µin (0.2µm) (CV-3100 series), 1.97µin (0.05µm) (CV-4100 series) Measurement method: Linear encoder (CV-3100 series), laser hologage (CV-4100 series) Linear displacement: ±(80+ 40H )µin {±(2+l4Hl/100)µm} (CV-3100 series) Accuracy (at 20 C) ±(32+I20HI)µin {±(0.8+l2Hl/100)µm} (CV-4100 series) *H: Measurement height from the horizontal position (mm) Stylus up/down operation: Arc movement Face of stylus: Upward/downward Measuring force: 30mN Traceable angle: Ascent: 77, descent: 87 (using the standard stylus provided and depending on the surface roughness) Stylus tip Radius: 25μm, carbide tip Base size (W x H): Base material: Mass Main unit: 29.5" x 23.6" or 39.4 x 17.7 (1000 x 450mm) Granite or cast iron 309 lbs (140kg) (S4), 331 lbs (150kg) (H4), 342 lbs (155kg) (W4) 320 lbs (145kg) (S8), 342 lbs (155kg) (H8), 353 lbs (160kg) (W8) 31 lbs (14kg) Controller Unit: Remote Control Box: 2 lbs (0.9kg) Power supply: VAC ±10%, 50/60Hz Power consumption: 400W (main unit only) Collective Calibration Function A dedicated calibration gage enables the user to calibrate the instrument for Z-axis gain, symmetry, stylus-tip radius, etc, in a single procedure. Calibration Kit: 12AAG160 Rotary Table q2 J-32

33 Optional Software FORMTRACEPAK V5 Measurement Control Screen Profile Analysis Screen Contracer CV-3100 / CV-4100 SERIES 218 Contour Measuring Instruments SPECIFICATIONS Model No. CV-3100S4 CV-3100H4 CV-3100W4 Order No. (inch) A A A Model No. CV-4100S4 CV-4100H4 CV-4100W4 Order No. (inch) A A A X1-axis measuring range 4" (100mm) 4" (100mm) 4" (100mm) Vertical travel 12" power column 20" power column 20" power column Granite base size (WxD) 23.6 x 17.7" (600 x 450mm) 23.6 x 17.7" (600 x 450mm) 39.4 x 17.7" (1000 x 450mm) Dimensions (main unit, WxDxH) 29.2 x 17.7 x 35.6" (741 x 450 x 905mm) 29.2 x 17.7 x 43.5" (741 x 450 x 1105mm) 44.0 x 17.7 x 43.7" (1118 x 450 x 1111mm) Mass (main unit) 309 lbs (140kg) 331 lbs (150kg) 342 lbs (155kg) Model No. CV-3100S8 CV-3100H8 CV-3100W8 Order No. (inch) A A A Model No. CV-4100S8 CV-4100H8 CV-4100W8 Order No. (inch) A A A X1-axis measuring range 8" (200mm) 8" (200mm) 8" (200mm) Vertical travel 12" power column 20" power column 20" power column Granite base size (WxD) 23.6 x 17.7" (600 x 450mm) 23.6 x 17.7" (600 x 450mm) 39.4 x 17.7 (1000 x 450mm) Dimensions (main unit, WxDxH) 30.2 x 17.7 x 35.6" (767 x 450 x 905mm) 30.2 x 17.7 x43.5" (767 x 450 x 1105mm) 45.0" x 17.7 x 43.7" (1144 x 450 x 1111mm) Mass (main unit) 320 lbs (145kg) 342 lbs (155kg) 353 lbs (160kg) A variety of models available for measuring requirements Report Creation Function CV-3100S4 / CV-4100S4 Traverse range: 4 (100mm) Vertical travel: 12 (300mm) Base size (W x D): 23.6 x 17.7 (600 x 450mm) Base material: Granite CV-3100S8 / CV-4100S8 Traverse range: 8 (200mm) Vertical travel: 12 (300mm) Base size (W x D): 23.6 x 17.7 (600 x 450mm) Base material: Granite Automatic Circle/Line Application Function CV-3100H4 / CV-4100H4 Traverse range: 4 (100mm) Vertical travel: 20 (500mm) Base size (W x D): 23.6 x 17.7 (600 x 450mm) Base material: Granite CV-3100H8 / CV-4100H8 Traverse range: 8 (200mm) Vertical travel: 20 (500mm) Base size (W x D): 23.6 x 17.7 (600 x 450mm) Base material: Granite Data Composition Function Data 1 Data 2 Data composition CV-3100W4 / CV-4100W4 Traverse range: 4 (100mm) Vertical travel: 20 (500mm) Base size (W x D): 39.4 x 17.7 (1000 x 450mm) Base material: Granite CV-3100W8 / CV-4100W8 Traverse range: 8 (200mm) Vertical travel: 20 (500mm) Base size (W x D): 39.4 x 17.7 (1000 x 450mm) Base material: Granite J-33

34 Contracer Extreme CV-3000CNC / CV-4000CNC SERIES 218 CNC Contour Measuring Instruments FEATURES High-accuracy CNC contour / form measuring instrument. X1, (Y), and Z2 axes have a maximum drive speed of 200 mm/s, which permits highspeed positioning that may result in a large increase in the throughput of multipleprofile / multiple-workpiece measurement tasks. For models with the α-axis, it is possible to perform continuous measurement over horizontal and inclined surfaces by powertilting the X1 axis. The detector unit of CV-4000CNC series is equipped with a Laser Hologage detector giving excellent narrow/wide range accuracy and resolution in the Z axis (vertical). Principle of Operation Detector Beam splitter CV-3000CNC with personal computer system and software * PC stand not included For models with the Y-axis table, it is possible to expand the measuring range for multiple workpieces, etc., through positioning in the Y-axis direction. Enables inclined plane measurements through 2-axis simultaneous control in the X- and Y-axis directions. Since the Z1-axis detector incorporates an anti-collision safety device, the detector unit will automatically stop even if its main body collides with a workpiece or jig. Supplied with an easy-to-operate Remote Box, which the user can make any movement by selecting the required axis using the two joysticks. The current axis selection is easily identified by the icon on the key top. Communication with the Data Processing / Analysis section is via USB. Technical Data X1-axis Measuring range: 8" (200mm) Resolution: 1.97 µin (0.05µm) Measurement method: Reflective-type linear encoder Drive speed: Max. 200mm/s (CNC) 0-2"/s (0-50mm/s) (joystick) Measuring speed: "/s (0.02-2mm/s) Measuring direction: Push/Pull Traverse linearity: 80µin/8 (2µm/200mm) *with the X axis in horizontal orientation Linear displacement accuracy (at 20 C): ±(40+20L)µin * L = Drive length (mm) {±(1+4L/200)µm} a-axis Inclination angle: -45 to +10 Resolution: Rotating speed: 1rpm Z2-axis (column) Vertical travel: 12" (300mm) or 20" (500mm) Resolution: 1.97µin (0.05µm) Measurement method: Reflective-type linear encoder Drive speed: Max. 7.87"/s (200mm/s) (CNC) 0-2"/s (0-50mm/s) (joystick) Z1-axis (detector unit) Measuring range: ±1" (±25mm) Resolution: 0.008µin (0.2µm) (CV-3000CNC), 1.97µin (0.05µm) (CV-4000CNC) Measurement method: Linear encoder (CV-3000CNC), laser hologage (CV-4000CNC) Linear displacement: ± ( HI)µin {±(3+ 2Hl/25)µm} (CV-3000CNC) Accuracy (at 20 C) ± (32+ 10H /)µin {±( Hl/25)µm} (CV-4000CNC) *H: Measurement height from the horizontal position (mm) Stylus up/down operation: Arc movement Face of stylus: Upward/downward Measuring force: 30mN Traceable angle: Ascent: 70, descent: 70 (using the standard stylus provided and depending on the surface roughness) Stylus tip Radius: 25μm, carbide tip Base size (W x H): Base material: Mass: Power supply: Power consumption: 29.5 x 23.6" Granite 529 lbs, 551 lbs (240kg, 250kg) (high column type) VAC ±10%, 50/60Hz 400W (main unit only) Mirror Mirror Scale Mirror Mirror Beam splitter Laser diode Mitutoyo's innovative Laser Hologage technology provides near interferometer-grade accuracy using the interference phenomenon of diffracted light, coupled with a resolution of 0.05μm over the entire detecting range of 50mm. J-34

35 Optional Software FORMTRACEPAK V5 Report Creation Function Automatic Circle/Line Application Function Data Composition Function Data 1 Data 2 Data composition Measurement Control Screen Profile Analysis Screen Contracer Extreme CV-3000CNC / CV-4000CNC SERIES 218 CNC Contour Measuring Instruments SPECIFICATIONS Model No. CV-3000CNC CV-3000CNC CV-3000CNC CV-3000CNC Order No. (100V - 120V) X1-axis measuring range 8" (200mm) 8" (200mm) 8" (200mm) 8" (200mm) Z2-axis vertical travel 12" (300mm) 12" (300mm) 12" (300mm) 12" (300mm) Y-axis table unit Installed Installed a-axis unit Installed Installed Granite base size (WxD) 29.5 x 23.6" 29.5 x 23.6" 29.5 x 23.6" 29.5 x 23.6" Dimensions (main unit, WxDxH) 31.5 x 24.4 x 39.4" (800 x 620 x 1000mm) 31.5 x 24.4 x 39.4" (800 x 620 x 1000mm) 31.5 x 24.4 x 39.4" (800 x 620 x 1000mm) 31.5 x 24.4 x 39.4" (800 x 620 x 1000mm) Mass (main unit) 529 lbs (240kg) 529 lbs (240kg) 529 lbs (240kg) 529 lbs (240kg) Model No. CV-3000CNC CV-3000CNC CV-3000CNC CV-3000CNC Order No. (100V - 120V) X1-axis measuring range 8" (200mm) 8" (200mm) 8" (200mm) 8" (200mm) Z2-axis vertical travel 20" (500mm) 20" (500mm) 20" (500mm) 20" (500mm) Y-axis table unit Installed Installed a-axis unit Installed Installed Granite base size (WxD) 29.5 x 23.6" 29.5 x 23.6" 29.5 x 23.6" 29.5 x 23.6" Dimensions (main unit, WxDxH) 31.5 x 24.4 x 47.2" (800 x 620 x 1200mm) 31.5 x 24.4 x 47.2" (800 x 620 x 1200mm) 31.5 x 24.4 x 47.2" (800 x 620 x 1200mm) 31.5 x 24.4 x 47.2" (800 x 620 x 1200mm) Mass (main unit) 551 lbs (250kg) 551 lbs (250kg) 551 lbs (250kg) 551 lbs (250kg) Model No. CV-4000CNC CV-4000CNC CV-4000CNC CV-4000CNC Order No. (100V - 120V) X1-axis measuring range 8" (200mm) 8" (200mm) 8" (200mm) 8" (200mm) Z2-axis vertical travel 12" (300mm) 12" (300mm) 12" (300mm) 12" (300mm) Y-axis table unit Installed Installed a-axis unit Installed Installed Granite base size (WxD) 29.5 x 23.6" 29.5 x 23.6" 29.5 x 23.6" 29.5 x 23.6" Dimensions (main unit, WxDxH) 31.5 x 24.4 x 39.4" (800 x 620 x 1000mm) 31.5 x 24.4 x 39.4" (800 x 620 x 1000mm) 31.5 x 24.4 x 39.4" (800 x 620 x 1000mm) 31.5 x 24.4 x 39.4" (800 x 620 x 1000mm) Mass (main unit) 529 lbs (240kg) 529 lbs (240kg) 529 lbs (240kg) 529 lbs (240kg) Model No. CV-4000CNC CV-4000CNC CV-4000CNC CV-4000CNC Order No. (100V - 120V) X1-axis measuring range 8" (200mm) 8" (200mm) 8" (200mm) 8" (200mm) Z2-axis vertical travel 20" (500mm) 20" (500mm) 20" (500mm) 20" (500mm) Y-axis table unit Installed Installed a-axis unit Installed Installed Granite base size (WxD) 29.5 x 23.6" 29.5 x 23.6" 29.5 x 23.6" 29.5 x 23.6" Dimensions (main unit, WxDxH) 31.5 x 24.4 x 47.2" (800 x 620 x 1200mm) 31.5 x 24.4 x 47.2" (800 x 620 x 1200mm) 31.5 x 24.4 x 47.2" (800 x 620 x 1200mm) 31.5 x 24.4 x 47.2" (800 x 620 x 1200mm) Mass (main unit) 551 lbs (250kg) 551 lbs (250kg) 551 lbs (250kg) 551 lbs (250kg) Optional Accessories Vibration isolation stand Vibration isolation mechanism: Diaphragm air spring Natural frequency : Hz Damping mechanism: Orifice Leveling mechanism: Automatic control with mechanical valves Air supply pressure: 390kPa Allowable loading capacity: 772 lbs (350kg) Dimensions (W x D x H):39.4 x 35.2 x 28.1 (1000 x 895 x 715mm) Mass: 617 lbs (280kg) Y-axis table unit Measuring range: Minimum reading : 8 (200mm) 1.97µin (0.05µm) Scale unit: Reflective-type Linear Encoder Drive speed: Max /s(200mm/s) (CNC) 0-2 /s (0-50mm/s) (joystick) Maximum loading capacity: 44 lbs (20 kg) Traverse linearity: 20 µin/8 (0.5µm/200mm) (surface roughness) 80 µin/ 8 (2µm/200mm) (contour) Linear displacement accuracy (at 20 C): ± (80+20L) µin {±(2+2L/100)µm} contour mode L: Dimension between two measured points (mm) Table size: 7.8 x 7.8 (200 x 200mm) Dimensions (W x D x H): 12.6 x 25.4 x 4.1 (320 x 646 x 105mm) Mass: 77 lbs (35kg) J-35

36 Optional Arms and Styli for Contour Measurement For CV-1000 and CV-2000 ø8 H Stylus Straight type H 40 Eccentric type ø Stylus H For small-hole stylus ø List of Applicable Arms Arm name Order No. Compatible stylus height H = 6mm Straight type H = 12mm H = 20mm H = 30mm H = 42mm H = 6mm H = 12mm Eccentric type H = 20mm H = 30mm H = 42mm Small hole H = 0.4, 1, 2.5mm ø3 ø3 Single bevel H Tip angle: 12 Tip radius: 25µm Tip material: Carbide H Cone Tip angle: 20 Tip radius: 25µm Tip material: Carbide AAE873 Tip shape: Single bevel Cone Tip angle: Tip radius: 25µm 25µm Tip material: Carbide Carbide ø3 Cross ground H Tip angle: 20 Tip radius: 25µm Tip material: Carbide ø3 Knife edge H Tip angle: 20 Edge width: 3mm Tip radius: 25µm Tip material: Carbide AAE874 Tip shape: Single bevel Cone Tip angle: Tip radius: 25µm 25µm Tip material: Carbide Carbide Tip angle: 30 /50 * Tip radius: 25µm Tip material: Carbide, Sapphire, Diamond* H Ball dia: 1mm Tip material: Carbide Small hole: / 12AAE873 Small hole: / 12AAE874 Small hole: / 12AAE875 h ø ø6 h 1 ø ø6 h ø3 ø3 2.5 H Cone Ball ø AAE875 Tip shape: Single bevel Cone Tip angle: Tip radius: 25µm 25µm Tip material: Carbide Carbide List of Applicable Styli Stylus name Order No. Stylus height H = 6mm Single-bevel H = 12mm stylus H = 20mm carbide-tipped H = 30mm H = 42mm Cross-ground stylus carbide-tipped Cone stylus carbide-tipped tip angle 20 Cone stylus sapphire tipped tip angle 30 *Diamond tipped *tip angle 50 Cone stylus carbide-tipped tip angle 30 Knife-edge stylus carbide-tipped Ball stylus carbide-tipped Small-hole stylus carbide-tipped single bevel Small-hole stylus carbide-tipped cone H = 6mm H = 12mm H = 20mm H = 30mm H = 42mm 12AAE865 H = 6mm 12AAE866 H = 12mm 12AAE867 H = 20mm 12AAE868 H = 30mm 12AAE869 H = 42mm H = 6mm H = 12mm H = 20mm * H = 20mm H = 30mm H = 42mm 12AAA566 H = 6mm 12AAA567 H = 12mm 12AAA568 H = 20mm 12AAA569 H = 30mm 12AAA570 H = 42mm H = 6mm H = 12mm H = 20mm H = 30mm H = 42mm H = 6mm H = 12mm H = 20mm H = 30mm H = 42mm H = 2mm H = 4mm H = 6.5mm 12AAE873 H = 2mm 12AAE874 H = 4mm 12AAE875 H = 6.5mm J-36

37 ø5 Optional Arms and Styli for Contour Measurement List of Applicable Arms Arm name Order No. Compatible stylus height 12AAE294 H = 6mm Straight type 12AAE295 H = 12mm H = 20mm H = 30mm H = 42mm H = 6mm H = 12mm Eccentric type H = 20mm H = 30mm H = 42mm Small hole 12AAE296 Small-hole stylus For CV-3100, CV-4100, CV-3000CNC, CV-4000CNC, SV-C3100, SV-C4100, SV- C3000CNC and SV-C4000CNC H ø8 Straight type Stylus H Eccentric type 40 ø Stylus ø3 For small-hole stylus 15 Stylus ø List of Applicable Styli Stylus name Order No. Stylus height H = 6mm One-sided cut H = 12mm stylus H = 20mm carbide-tipped H = 30mm H = 42mm Intersecting cut stylus carbide-tipped Cone stylus carbide-tipped tip angle 20 Cone stylus sapphire tipped tip angle 30 *Diamond tipped *tip angle 50 Cone stylus carbide-tipped tip angle 30 Knife-edge stylus carbide-tipped Ball stylus carbide-tipped Small-hole stylus carbide-tipped single bevel Small-hole stylus carbide-tipped cone H = 6mm H = 12mm H = 20mm H = 30mm H = 42mm 12AAE865 H = 6mm 12AAE866 H = 12mm 12AAE867 H = 20mm 12AAE868 H = 30mm 12AAE869 H = 42mm H = 6mm H = 12mm H = 20mm * H = 20mm H = 30mm H = 42mm 12AAA566 H = 6mm 12AAA567 H = 12mm 12AAA568 H = 20mm 12AAA569 H = 30mm 12AAA570 H = 42mm H = 6mm H = 12mm H = 20mm H = 30mm H = 42mm H = 6mm H = 12mm H = 20mm H = 30mm H = 42mm 12AAE297 H = 2mm 12AAE298 H = 4mm 12AAE299 H = 6.5mm 12AAE870 H = 2mm 12AAE871 H = 4mm 12AAE872 H = 6.5mm H ø3 ø3 ø Single bevel H Tip angle: 12 Tip radius: 25µm Tip material: Carbide H Cone Tip angle: 20 Tip radius: 25µm Tip material: Carbide Small hole: 12AAE Tip shape: Single bevel Tip angle: 20 Tip radius: 25µm Tip material: Carbide H ø3 ø3 ø3 20 Intersecting Cut H Tip angle: 20 Tip radius: 25µm Tip material: Carbide Knife edge H Tip angle: 20 Edge width: 3mm Tip radius: 25µm Tip material: Carbide Small hole: 12AAE Tip shape: Single bevel Tip angle: 20 Tip radius: 25µm Tip material: Carbide H ø3 ø3 H Tip angle: 30 /50 * Tip radius: 25µm Tip material: Carbide, Sapphire, Diamond* H Ball dia: 1mm Tip material: Carbide Small hole: 12AAE Cone Ball Tip shape: Single bevel Tip angle: 20 Tip radius: 25µm Tip material: Carbide Any specified arm and stylus other than above listed can be custom-made to special order. J-37

38 Optional Accessories for Automatic Measurement Compatible with CV-3100, CV-4100 and CNC Models Y-axis table*: Enables efficient, automatic measurement of multiple aligned workpieces and multiple points on a single measurement surface. * available as a factory set accessory for CNC model. q1-axis table: 12AAD975* For efficient measurement in the axial/transverse directions. When measuring a cylindrical workpiece, automatic alignment can be performed in combination with the Y-axis table. *q1-axis mounting plate (12AAE630) is required when directly installing on the base of the SV Examples of optimal combinations of accessories for CNC models Optional accessory Y-axis Table θ1 Table θ2 Table Travel range Resolution Positioning accuracy Drive speed Maximum load Mass 7.87 (200mm) 1.97µin (0.05µm) ±3µm Max /s (80mm/s) 110 lbs (50kg) 61.7 lbs (28kg) q2-axis table: * You can measure multiple points on a cylindrical workiece and automate front/rear-side measurement. *q2-axis mounting plate (12AAE718) is required when directly installing on the base of the SV Displacement 360 Resolution Maximum load 26.5 lbs (12kg) Rotational speed Max. 10 /s Mass 15 lbs (7kg) Quick chuck: This chuck is useful when measuring small workpieces. You can easily clamp them with its knurled ring. Function Automatic alignment (Patented : Japan) Multiple workpiece batch measurement Multiple-piece measurement in the Y-axis direction (Positioning in the Y-axis direction) Multiple-piece measurement in the radius direction (Positioning in the rotating direction of XY plane) Tracking measurement in the Z-axis direction * Inclined surface measurement in the X-axis direction Inclined hole inside measurement in the X-axis direction Multiple cylinder generatrix line measurement Measurement of both top and bottom surfaces Rotary positioning of large workpiece ** Upward/downward and frontward/backward measurement of large workpiece ** l l s l s l s s s l s l * : Applicable only to form/contour measurement ** : Applicable only for SV-M3000CNC Retention range Dimensions Mass Inner latch Inner latch Outer latch OD: ø (1-36mm) ID: ø (14-70mm) OD: ø (1-75mm) ø 4.65 x 1.61 (118 x 41mm) 2.65 lbs (1.2kg) Displacement 360 Resolution Maximum load (loading moment) 4kg (343N cm or less) Rotational speed Max. 18 /s Mass 11 lbs (5kg) Micro-chuck: This chuck is suitable for clamping extra-small diameter workpieces (ø1 mm or less), which cannot be retained with the centering chuck. Retention range Dimensions Mass OD: ø (0-1.5mm) ø 4.65 x 1.9 (118 x 48.5mm) 1.32 lbs (0.6kg) J-38

39 Drive unit tilting function (Patent pending: Japan) Large θ Table Rotary-type detector holder Optional Accessories for Contracer / Formtracer Compatible with Desktop Models of Contracer and Formtracer s Cross-travel table Table top: 11 x 7 (280 x 180mm) XY travel: 3.94 x 1.97 (100 x 50mm) V-block with clamp Used with a cross-travel table or rugged table. Max. workpiece diameter:1.97 (50mm) Max. workpiece diameter:.98 (25mm) Precision vise Max. workpiece size: 1.42 (36mm) Can be mounted on a leveling table. l l (mm) (inch) Table top: 11 x 5.98 (280 x 152mm) XY travel: 1.97 x.98 (50 x 25mm) (mm) (inch) Workpiece diameter: to 6.3 (1mm to 160mm) Can be mounted on a leveling table Holder with clamp Used with a cross-travel table or rugged table. Max. workpiece height: 1.38 (35mm) l l l: Essential s: Better to provide with : Not necessary Rotary vise Two-slide jaw type. Max. workpiece size: ø 2.36 (60mm) Minimum reading: Leveling table Table top: 5.12 x 3.94 (130 x 100mm) Leveling range: ±1.5 XY travel:.49 ±(12.5mm) Swivel center support Max. workpiece diameter: 3.15 (80mm)* *2.56 (65mm) when swiveled 10 Max. workpiece length: 5.51 (140mm) One-slide jaw type. Max. workpiece size: ø 2.36 (60mm) Minimum reading: (mm) (inch) Center support Max. workpiece diameter: 4.72 (120mm) 2.36 (60mm) riser is optional ( ) Digital Leveling table Table top: 5.12 x 3.94 (130 x 100mm) Leveling range: ±1.5 XY travel:.49 ±(12.5mm) Order No Table top 5.11 x 3.94" (130 x 100mm) Workpiece weight 33lbs. (15kg) at max. Workpiece diameter " (1-160mm) Leveling range ±1.5 Swivel range ±2 Y-axis adjustment ±0.5" (±12.5mm) Height 6" (152.5mm) Mass 19.8lbs. (9kg) Remarks V-block (998291) is provided Leveling table Table top: 5.12 x 3.94 (130 x 100mm) Leveling range: ±1.5 Height: 1.57 (40mm) (mm) Three-axis adjustment table Center support riser Used with a center support. Max. workpiece diameter: 9.45 (240mm) J-39

40 Roundtest RA-10 SERIES 211 Roundness Measuring Instruments Compact roundness tester combines outstanding cost/performance ratio with full measurement capabilities and beginnerfriendly operation. FEATURES The key layout is large and simple, easy to view and understand. One-time setup recall function: Complex setups are stored in advance, ready for recall when required by one-key operation. Zero-setting function: The detector s level can be set to zero (0) with one single key press. This relieves the user from the chore of meticulously positioning the detector. The operation knobs for vertical direction (Z-axis) and radial direction (X-axis) adjustments have been positioned on the slider for best functionality. RA-10 with optional X-axis stop and Z-axis scale unit Order No.: A Despite being a low-priced model, the rotary table with air bearings offers rotational accuracy as high as (0.04+6H/10000)μm, thus assuring a precision that compares well to that of higher models. Large LCD panel displays measurement results and recorded profiles in an easy-toview fashion The machine calls for only a small installation space as its compact body integrates electronics and printer. Technical Data Turntable Rotational accuracy: (0.04+6H/10000)µm H: Probing height (mm) Rotating speed: 6rpm Table top diameter: ø 6 (150mm) Maximum probing diameter: ø 3.94 (100mm) Maximum workpiece diameter: ø12.6 (320mm) Maximum workpiece weight: 22 lbs (10kg) Vertical column (Z-axis) Vertical travel: 4.6 (117mm) Maximum probing height: 5.98 (152mm) from turntable top Maximum probing depth: 3.94 (100mm) (min. ID: ø1.18 (30mm) Horizontal arm (X-axis) Horizontal travel: 2.95 (75mm) (Including a protrusion of.98 (25mm) turntable rotation center) Probe and stylus Measuring range: ±1000µm Measuring force: 70 to 100mN Standard stylus: 12AAL021, carbide ball, ø1.6mm Measuring direction: Two directional Stylus angle adjustment: ±45 (with graduations) Data analysis unit: Processing unit: Built-in Data analysis items: Roundness, Coaxiality, Concentricity, Flatness, Circular runout (radial) Reference circles for roundness evaluation: LSC, MZC, MIC, MCC Recording device: Built-in thermal line printer (optional external printer) Recording magnification: X5 to X200,000 (15-step) Roughness component reduction: Low pass filter, band pass filter Filter type: 2CR-75%, 2CR-50%, 2CR-75% (phase corrected), 2CR-50% (phase corrected), Gaussian, filter OFF Cutoff value; 15upr, 50upr, 150upr, 500upr, upr, upr, upr Number of measuring sections 1-section to 5-section: Roundness, Coaxiality, Flatness 1-section to 3-section: Circular runout (radial) 2-section: Concentricity Air supply Air pressure: 390kPa Air consumption: 30L/min. Power supply: 100V AC 240V AC, 50/60Hz Dimensions (W x D x H): 17.7 x 14.2 x 19 (450 x 360 x 486mm) Mass: 57 lbs (26kg) Optional X-axis stopper Optional Z-axis scale unit J-40

41 Optional Accessory : Reference hemisphere 12AAH420: Spacer for reference hemisphere : Gauge block set for calibration : Magnification checking gage : Quick chuck (OD: 1-79mm, ID: 25-69mm)* : Micro-chuck (OD: 1.5mm max.)* : Auxiliary stage for a low-height workpiece* 12AAH426: Alignment table with DAT function (inch/mm) 12AAH427: Alignment table with mechanical heads : Quick chuck (OD: 1-79mm, ID: 16-69mm) : V-block jig A (for ø50mm) : V-block jig B (for ø50mm) : OD/ID mating jig (for ø50mm) : Collet chuck (OD: mm) 12AAH402: Individual collets (ø mm) 12AAH403: Individual collets (ø mm) 12AAH404: Individual collets (ø mm) 12AAH405: Individual collets (ø mm) 12AAH406: Individual collets (ø mm) 12AAH407: Individual collets (ø mm) 12AAH408: Individual collets (ø mm) 12AAH409: Individual collets (.0-5.0mm) 12AAH410: Individual collets (ø mm) 12AAH411: Individual collets (ø mm) 12AAH412: Individual collets (ø mm) 12AAH413: Individual collets (ø mm) 12AAH414: Individual collets (ø mm) 12AAH320: X-axis stopper 12AAH318: Z-axis scale unit : SR44 (for Z-axis scale unit and alignment table head) : Vibration damping stand : Interchangeable styli (See page J-54.) *Can be installed on the alignment table (12AAH425 / 426 / 427) only. Roundtest RA-10 SERIES 211 Roundness Measuring Instruments DIMENSIONS External dimensions : Measuring area Unit: mm Turntable top view Installation floor plan tpower inlet tair inlet Four concentric grooves: W1xD0.5 (ø32, ø60, ø88, ø116) Wall PCD M5xD10 (120 ) min.100 PCD 80 3-M5xD10 (120 ) Wall M5xD C30 ø min.60 max AAH CONSUMABLE PARTS 12AAH181: Printer paper 10 rolls/set : Element for air filter 1 pc./set : Element for air regulator 10 pcs./set J-41

42 Roundtest RA-120 / 120P SERIES 211 Roundness Measuring Instruments The Roundtest RA-120 / 120P are a compact, affordable, and simple-to-use device for measuring part geometry on the shop floor. It also provides such superb data analysis capabilities as required with laboratory roundness measuring instruments and has a ±1000µm wide range detector and precision turn table with excellent rotation accuracy. Z-axis scale unit Optional X-axis stop SPECIFICATIONS Model No. RA-120 RA-120P RA-120D RA-120PD Order No A A A A The RA-120 is a dedicated processor based model which controls all operations via the control panel incorporated in the main unit. RA-120 Order No.: A (with mechanical table) Order No.: A (with DAT function, inch/mm) The RA-120P is a PC based model which controls all operations via ROUNDPAK software (optional). Technical Data Turntable Rotational accuracy: (0.04+6H/10000)µm H: Probing height (mm) Rotating speed: 6rpm Table top diameter: ø 1.96 (150mm) Centering range: ±.12 (3mm) Leveling range: ±1 Maximum probing diameter: ø 11 (280mm) Maximum workpiece diameter: ø 17.3 (440mm) Maximum workpiece weight: 55 lbs (25kg) Vertical column (Z-axis) Vertical travel: Feeding: 11 (280mm) 1.18 (30mm)/rev. (coarse), (1mm)/rev. (fine) Maximum probing height: 11 (280mm) from the turntable top Maximum probing depth: 3.94 (100mm) (min. ID: 1.18 (30mm) Horizontal arm (X-axis) Horizontal travel: 65 (165mm) (Including a protrusion of 1 (25mm) the turntable rotation center) Probe and stylus Measuring range: ±1000µm Measuring force: 7 to 10mN Standard stylus: 12AAL021, carbide ball, ø1.6mm Measuring direction: Two directional Stylus angle adjustment: ±45 (with graduations) Data analysis unit: Processing unit: Built-in (PC with Roundpak)* Data sampling points: 3,600 points/rotation Data analysis items: Roundness, Coaxiality, Concentricity, Flatness, Circular runout (radial), Circular runout (axial), Squareness (against axis), Squareness (against plane), Thickness deviation, Parallelism Reference circles for roundness evaluation: LSC, MZC, MIC, MCC Recording device: Built-in thermal line printer (optional external printer)* Recording magnification: X5 to X200,000, Auto (X1 to X500,000)* Roughness component reduction: Low pass filter, band pass filter Filter type: 2CR-75%, 2CR-50%, 2CR-75% (phase corrected), 2CR-50% (phase corrected), Gaussian, filter OFF Cutoff value; 15upr, 50upr, 150upr, 500upr, upr, upr, upr, Manual setting* Number of measuring sections Max. 5-section (100-section)* *RA-120P RA-120P Order No.: A (with mechanical table) Order No.: A (with DAT function, inch/mm) J-42

43 Functions Notched workpiece measurement Recalculation of datum/measured data Limaçon function compensates for eccentricity Rotation of 3D display** Real-time display** Simplified layout (divided layout)** Hair line, auxiliary line, hidden line, fill line** Color setting of measured data** Offsetting of recorded profile generation** Zooming of recorded profile** Data deletion** Graph analysis (displacement/angle between measured points)** Power spectrum analysis** Gear tooth analysis** Harmonic analysis** Text data output (via CSV format)** **Function of ROUNDPAK software Air supply Air pressure: 390kPa Air consumption: 30L/min. Power supply: 100V AC 240V AC, 50/60Hz Dimensions (W x D x H): 17.7 x 14.2 x 25 (450 x 360 x 636mm) Mass: 70.5 lbs (32kg) (main unit), 4.4 lbs (2kg) (air regulator) Optional Accessories : Quick chuck (OD: 1-79mm, ID: 16-69mm) : Three-Jaw chuck (OD: 2-78mm, ID: 25-68mm) : Micro-chuck (OD: 1.5mm max.) : Auxiliary stage for a low-height workpiece : Reference hemisphere : Magnification checking gage : Gauge block set for calibration 12AAH320: X-axis stop : Vibration damping stand 12AAJ166: ROUNDPAK software (inch/mm) : Interchangeable styli (See page J-54.) DAT (Digital Adjustment Table) function The turntable digitally displays the centering and leveling adjustments, turning what used to be a difficult and finicky task into one that is simple enough for even untrained operator to perform. 1. Preliminary measurement of two cross sections A and B Rotary table Rotation Center B 25 A Workpiece Inclination Misalignment 2. Following preliminary measurement, the centering and leveling adjustment values are displayed on the monitor. DIMENSIONS External dimensions : Measuring area Manipulate the digital micrometer heads of the rotary table so that the adjustment values displayed on the monitor are realized Rotary table Rotation center Workpiece 4. Centering and leveling are complete. Centering range: ±3mm Leveling (inclination) range: ±1 Unit: mm Turntable top view Installation floor plan tpower inlet tair inlet PCD M5xD8 (120 arrangement) 3-M5xD8 (120 arrangement) Wall min PCD 91 Wall 360 min.60 max CONSUMABLE PARTS 12AAH181: Printer paper 10 rolls/set : Element for air filter 1 pc./set : Element for air regulator 10 pcs./set J-43

44 Roundtest RA-220 SERIES 211 Roundness Measuring Instruments The RA-220 is a small, manual type Roundness/Cylindricity measuring instrument FEATURES Exceptional analysis capabilities and easy operation Equipped with X/Z axis fine adjustment mechanism Scale is incorporated in the Z axis Equipped with inside/outside diameter continuous measurement function Simple, interactive display screen Equipped with DAT function Employs a wide range detector Compact and highly accurate (equipped with premium quality air-bearing) The large LCD screen with backlight shows easy-to-understand measurement results and graphs. Forms can be checked and notch processing can be set while observing the displayed graphs. Measurement screen Measurement results Set the position of the detector and measurement conditions here During measurement, graphs are displayed in real time s Measurement screen A Filter, display magnification, etc., can be altered Besides circles, developed views can also be displayed Technical Data Turntable Rotational accuracy Radial: (0.04+6H/10000)µm H: Probing height (mm) Axial: (0.04+6X/10000)µm X: Probing radius (mm) Rotational speed: 6rpm Table top diameter: ø6 (ø150mm) Centering range:.118 ±(3mm) Leveling range: ±1 Maximum probing diameter: (ø280mm) (ø380mm: When the detector orientation is changed to the vertical position, only samples up to 2 (50mm) from the table top surface can be measured) Maximum workpiece diameter: 18.5 (70mm) Maximum table loading: 55lbs (25kg) Vertical column (Z-axis) Vertical travel: (280mm) Straightness (in narrow range): 0.2μm/20mm Straightness (in entire range): 0.5μm/100mm Parallelism with turntable axis: 0.5μm/100mm Maximum probing height: (280mm) from the turntable top Maximum probing depth: 4 (100mm) (minimum ID: 1.18 ø(30mm) Horizontal arm (X-axis) Horizontal travel: 6.5 (165mm) (Including a protrusion of 1 (25mm) over the turntable axis) Probe and stylus Measuring range: ±1000µm (±30%) Measuring force: 70 to 100mN Standard stylus: 12AAL021, carbide ball, ø1.6mm Measuring direction: Bi-directional Stylus angle adjustment: ±45 (with graduations) Data analysis unit Processing unit: Built-in Data analysis items: Roundness, Coaxiality, Concentricity, Flatness, Circular runout (radial), Circular runout (axial), Squareness (against axis), Squareness (against plane), Thickness deviation, Parallelism,Cylindricity Reference circles for roundness evaluation: LSC, MZC, MIC, MCC Recording device: Built-in thermal line printer (optional external printer) Recording magnification: X5, X10, X20, X50, X100, X200, X500, X1k, X2k, X5k, X10k, X20k, X50k, X100k, X200k (15 step) Roughness component reduction: Low pass filter, band pass filter Filter type: 2CR-75%, 2CR-50%, 2CR-75% (phase corrected), 2CR-50% (phase corrected), Gaussian, filter OFF Cutoff values: 15upr, 50upr, 150upr, 500upr, upr, upr, up Number of measuring sections (1) 1 to 5 cross sections : Roundness, Coaxiality, Flatness (2) 1 to 3 cross sections : Radial runout, Squareness ( axis reference ) (3) 2 cross sections : Concentricity, Thickness deviation, Parallelism (4) 3 cross sections : Squareness ( plane reference ) (5) 3 to 5 cross sections : Cylindricity Air suupply Air pressure: 390kPa Air consumption: 30L/min Power supply: 100VAC-240VAC, 50/60Hz Dimensions (WxDxH): 17.7x14.2x25 (450x360x636mm) Mass: 332lbs (151kg) (Main unit) 4.4lbs (2kg) (Air regulator) s Measurement in progress screen Result screen s J-44

45 Roundtest RA-220 SERIES 211 Roundness Measuring Instruments Optional Accessories : Quick chuck (OD: 1-79mm, ID: 16-69mm) : Three-Jaw chuck (OD: 2-78mm, ID: 25-68mm) : Micro-chuck (OD: mm) : Collet chuck (OD: mm) : Individual collets : Auxiliary stage for a low-height workpiece : Magnification checking gage : Gauge block set for calibration 12AAH320: X-axis stop : Vibration damping table : Interchangeable styli (See page J-54.) SPECIFICATIONS Model No. RA-220 Order No.(mm/inch) A DIMENSIONS External dimensions : Measuring area CONSUMABLE PARTS 12AAH181: Printer paper 10 rolls/set : Element for air filter 1 pc./set : Element for air regulator 10 pcs./set 3-M5 8 depth (120º) P. C. D. 91 C3 ø158 P. C. D M5 8 depth (120º) M5 8 depth Wall Wall max. 540 min. 90 min. 90 max. 758 J-45

46 Roundtest RA-1400 / RA-1500 SERIES 211 Roundness / Cylindricity Measuring System The RA-1400 / 1500 Series Roundtest is a roundness measuring system equipped with state-of-the-art technologies including an RA-1400 with personal computer system and software RA-1500 with personal computer system and software Spiral Measurement/Analysis (RA-1500 only) A spiral measurement function that combines table rotation and rectilinear action is provided, allowing cylindricity, coaxiality, and other data to be loaded as continuous data. Spiral cylinder measurement Positioning function of rotary table (RA-1500 only) Automatic measurement that combines rectilinear action is possible at any position (angle) in relation to table rotation. Roundness measurement column rectilinear action automatic measurement function, an arc measuring function, and a D.A.T. (Digital Adjustment Table) mechanism which makes workpiece centering and leveling simple and speedy. Especially the RA-1500 is provided with a high-precision power column unit, which has a guaranteed accuracy (straightness) of 0.3µm/150mm, for cylindricity/straightness measurement. Measurement through X-axis tracking Measurement while tracing the surface form of the measured object through the X- axis with a built-in linear scale is possible. This type of measurement is useful, for example, when the roundness/cylindrical form displacement amount, and the taper obtained from rectilinear action are large, exceeding the measuring range of sensors. Tracing measurement range: ±5 mm Continuous internal/external diameter measurement Continuous internal/ external diameter measurement is possible without changing the detector position ), 2) : External diameter measurement 3) : Internal diameter measurement : Displacement 3) = inner diameter: Up to ø50 mm 3 Technical Data Turntable Rotational accuracy (radial): (.8+.6H)µin {(0.02+6H/10000)µm} Rotational accuracy (axial): (.8+.6R)µin {(0.02+6R/10000)µm} H: Probing height (mm), R: Probing radius (mm) Rotating speed: 4, 6, 10rpm Table top diameter: ø5.9 (ø150mm) Centering range: ±3mm (w/ D.A.T. function) Leveling range: ±1 (w/ D.A.T. function) Maximum probing diameter: ø 3.94 (100mm) Maximum workpiece diameter: ø 15.7 (400mm)* Maximum workpiece weight: 22 lbs (10kg) Vertical column (Z-axis) Vertical travel: 5.9 (150mm) Straightness (in narrow range): 0.15µm / 50mm Straightness (in entire range): 0.3µm / 150mm Parallelism with rotating axis: 0.3µm / 150mm Positioning speed: Max. 15mm/s with joystick operation (Manual feed available) Measuring speed: 0.5, 1, 2, 5mm/s Maximum probing height: 5.9 (150mm) (OD), 5.9 (150mm) (ID) Maximum probing depth: 3.54 (90mm) Horizontal arm (X-axis) Horizontal travel: 2.95 (75mm) (Including a protrusion of 1 (25mm) the turntable rotation center) Positioning speed: Max..31 /s (8mm/s) with joystick operation (Manual feed available) Probe and stylus Measuring range: ±400µm Measuring force: 7 to 10mN Standard stylus: 12AAL021, carbide ball, ø1.6mm Measuring direction: Two directional Stylus angle adjustment: ±45 (with graduations) Data analysis system Analysis software: Roundpak Filter type: 2CRPC-75%, 2CRPC-50%, 2CR-75% (phase corrected), 2CR-50% (phase corrected), Gaussian, filter OFF Cutoff value; 15upr, 50upr, 150upr, 500upr, 1500upr, upr, upr, upr, upr, upr, upr, Manual setting Reference circles for roundness evaluation: LSC, MZC, MIC, MCC Air supply Air pressure: 390kPa (4kgf/cm 2 ) Air consumption: 30L/min. Power supply: 100V AC 240V AC, 50/60Hz Dimensions (W x D x H):25.0 x 16.9 x 24.4 (635 x 430 x 620mm) Mass: 209 lbs (95kg) * When using an optional auxiliary probe holder (12AAB597), the possible measuring range is between ø70mm and ø220mm. An optional auxiliary stage (356038) is required for measurements 20 mm or less in the radial direction from the table center and 20 mm or less from the table top. ROUNDPAK The latest roundness/cylindrical form analysis program J-46

47 Roundtest RA-1400 / RA-1500 SERIES 211 Roundness / Cylindricity Measuring System Optional Accessories : Cylindrical square : Auxiliary stage for a low-height workpiece 12AAB569: Extension probe holder (2X higher) 12AAB597: Auxiliary probe holder for a large diameter workpiece : Magnification checking gage : Chuck (OD: 1-85mm, ID: 33-85mm) : Quick chuck (OD: 1-75mm, ID: 14-70mm) : Micro-chuck (OD: 1.5mm max.) : Interchangeable styli (See page J-54.) DAT (Digital Adjustment Table) function The turntable digitally displays the centering and leveling adjustments, turning what used to be a difficult and finicky task into one that is simple enough for even untrained operator to perform. 1. Preliminary measurement of two cross sections A and B Rotation Center Inclination 3. Manipulate the digital micrometer heads of the rotary table so that the adjustment values displayed on the monitor are realized. Rotation center Following preliminary measurement, the centering and leveling adjustment values are displayed on the monitor. Rotary table B A Workpiece Misalignment Centering adjustment value Leveling adjustment value Rotary table Workpiece 4. Centering and leveling are complete Centering range: ±3mm Leveling (inclination) range: ± SPECIFICATIONS Model No. RA-1400 RA-1500 Order No. (inch) A A DIMENSIONS Unit: mm Unit: mm Max.635 Max AAB569 12AAB597 ø J-47

48 Roundtest RA-2200AS / DS / AH / DH SERIES 211 Roundness / Cylindricity Measuring System The RA-2200 provides a high accuracy, high speed and high performance in roundness measurement. The fully-automatic or a DAT (Digital Adjustment Table) function aided manual workpiece centering and leveling turns what used to be a difficult and finicky task into one that is simple enough for even untrained RA-2200AS with personal computer system and software * Shown with optional vibration isolator and side table for PC Highly accurate and easy-to-use turntable With extremely high rotational accuracy, both in the radial and axial directions, the turntable allows high accuracy flatness testing to be performed in addition to roundness and cylindricity measurements. Incorporating an automatic centering/ leveling turntable (A.A.T.), the top-ofthe-line RA-2200AS/AH models relieve the operator of the bothersome task of workpiece centering and leveling. A guidance system (D.A.T.) is incorporated into the turntables on the RA-2200DS/DH models to help the operator perform manual centering and leveling smoothly and simply. Turntable axis Turntable axis le Turn tab B A Preliminary measurement Preliminary measurement of two cross-sections A and B. Initial misalignment of axes Workpiece users to perform. This facilitates substantial reductions in overall measurement time. The RA-2200 system comes complete with powerful data analysis software ROUNDPAK which requires only simple manipulation using a mouse and icon, achieving enhanced functionality and ease of operation. Initial misalignment of axes Workpiece Initial misalignment of centers at turntable surface le Tu rn tab Turntable axis Workpiece Centering/leveling complete Preliminary measurement is followed by automatic centering and leveling Turntable axis Workpiece Technical Data Turntable Rotational accuracy (radial): (.8+.35H)µin {( H/10000)µm} Rotational accuracy (axial): (.8+.35R)µin {( R/10000)µm} H: Probing height (mm), R: Probing radius (mm) Rotating speed: 2, 4, 6, 10rpm Table top diameter: ø9.2 (235mm) AS / AH models ø 7.9 (200mm) DS / DH models Centering range: ±3mm (±5mm: DS / DH models) Leveling range: ±1 Maximum probing diameter: ø 11.8 (300mm) Maximum workpiece diameter: ø22.8 (580mm) Maximum workpiece weight: 66 lbs (30kg) Vertical column (Z-axis) Vertical travel: 11.8 (300mm) (22.8 (500mm): AH/DH models) Straightness (λc2.5): 0.10µm / 100mm, 0.15µm / 300mm (0.25µm / 500mm: AH / DH models) Parallelism with rotating axis: 0.7µm / 300mm (1.2µm / 500mm: AH / DH models) Positioning speed: Max. 50mm/s Measuring speed: 0.5, 1, 2, 5mm/s Maximum probing height: 11.8 (300mm) (OD / ID) [22.8 (500mm): AH / DH models) Maximum probing depth: over ø32: 85mm (w/standard stylus) over ø7: 50mm (w/standard stylus) Horizontal arm (X-axis) Horizontal travel: 6.9 (175mm) (Including a protrusion of 1 (25mm) the turntable rotation center) Straightness (λc2.5): 0.7µm / 150mm Squareness with rotating axis: 1.0µm / 150mm Positioning speed: Measuring speed: Probe and stylus Measuring range: Max. 30mm/s with joystick operation 0.5, 1, 2, 5mm/s ±400µm/±40µm/±4µm (±5mm: tracking range) Measuring force: 10mN~50mN (in 5 steps) Standard stylus: 12AAL021, carbide ball, ø1.6mm Measuring direction: Two directional Stylus angle adjustment: ±45 (with graduations) Data analysis system Analysis software: Roundpak Filter type: 2CRPC-75%, 2CRPC-50%, 2CR-75% (phase corrected), 2CR-50% (phase corrected), Gaussian, filter OFF Cutoff value; 15upr, 50upr, 150upr, 500upr, 1500upr, upr, upr, upr, upr, upr, upr, Manual setting Reference circles for roundness evaluation: LSC, MZC, MIC, MCC Air supply Air pressure: 390kPa (4kgf/cm 2 ) Air consumption: Power supply: Dimensions (W x D x H):26.3 x 20 x 35.4 (667 x 510 x 900mm) 26.3 x 20 x 43.3 Mass: Printout 30L/min. 100V AC 240V AC, 50/60Hz (667 x 510 x 1100mm: AH / DH models) 396 lbs (180kg) 440 lbs (200kg) AH / DH models Initial misalignment of centers at turntable surface Centering range: 5 mm Leveling range of inclination: 1 Preliminary Display of misalignments measurement Preliminary measurement of two cross-sections A and B. Feed the digital micrometer head of the turntable by the deviation displayed. Simple adjustment Centering/leveling complete J-48

49 Roundtest RA-2200AS / DS / AH / DH SERIES 211 Roundness / Cylindricity Measuring System Optional Accessories : Cylindrical square : Auxiliary stage for a low-height workpiece 12AAF203: Extension probe holder (2X higher) 12AAF204: Auxiliary probe holder for a large diameter workpiece : Magnification checking gage : Chuck (OD: 1-85mm, ID: 33-85mm) : Quick chuck (OD: 1-75mm, ID: 14-70mm) : Micro-chuck (OD: 1.5mm max.) : Vibration isolator : Stand for vibration isolator : Interchangeable styli (See page J-54.) 12AAK110: Vibration isolator 12AAK120: Monitor arm 12AAL019: Side table for PC Greater productivity by continuous measurement Both the OD and ID of a workpiece* can be measured in succession without the need for changing the traverse direction of the stylus. *Inside diameter up to 50 mm Continuous measurement is possible as shown in steps (1) through (3) on the figure at the left, without having to switch the probe direction. 1) and 2) : OD measurement 3) : ID measurement : Movement Highly repeatable measurements with highaccuracy scales Mitutoyo linear scales are used in the X/Z drive unit to guarantee the high precision positioning so vital for repetitive measurement. Unique design allows system upgrading The system can be upgraded to CNC operation by replacing and adjusting the detector unit. (This task should be performed by a Mitutoyo technician.) Surface roughness measurement function (Surface roughness unit: option) A surface roughness detector, compliant with the relevant International Standards, can be mounted in place of the roundness measuring detector. This creates a multiple sensor system that can not only test the geometrical roundness/ cylindricity of a surface but also the roughness of that surface as well SPECIFICATIONS Model No. RA-2200AS RA-2200DS RA-2200AH RA-2200DH Order No A (mm/inch) A (inch) A (mm/inch) A (inch) Effective table diameter 9.25 (235mm) 8 (200mm) 9.25 (235mm) 8 (200mm) Centering/leveling adjustment A.A.T. D.A.T. A.A.T. D.A.T. Centering range ±0.118 (±3mm) ±0.197 (±5mm) ±0.118 (±3mm) ±0.197 (±5mm) Column travel 12 (300mm) (standard column) 20 (500mm) (high column) Basic unit mass 396lbs. (180kg) 440lbs. (200kg) DIMENSIONS Unit: mm Max Unit: mm 105 AS/AH: ø235 DS/DH: ø AAF AAF AS/DS: 900 AH/DH: J-49

50 Roundtest RA-H5200AS / AH SERIES 211 Roundness / Cylindricity Measuring System RA-H5200AS / AH, a roundness/cylindricity measuring system developed to combine world-class accuracy with maneuverability/ high analysis capability. High-accuracy automatic centering/leveling turntable A highly accurate, highly rigid turntable has been achieved through exceptional manufacturing accuracy of the critical components, such as the rotor and stator, in addition to an airbearing incorporating a complex aperture that provides superior rigidity and uniform pressure distribution. As a result, the rotational accuracy (radial), which is the heart of the roundness/ cylindricity measuring system, is a world-class ( H/10000)μm. Enhanced detector safety functions such as accidental touch and collision detection is installed to minimize damage to both machine and workpieces. RA-H5200AS with personal computer system and software * Shown with optional side table for PC. Automatic continuous OD/ID measurement Automatic measurement can be performed continuously from external diameter to internal diameter without having to change the probe position. This not only reduces measurement time but eliminates the error factors otherwise involved in changing the probe position, greatly facilitating high-accuracy measurement. The automatic centering/leveling mechanism incorporates a high-precision glass scale on each axis of the turntable. This allows feedback to be generated that prevents positioning errors from affecting centering/leveling adjustments. The high-speed, automatic, centering/leveling capability achieved greatly contributes to reducing the total measurement time from workpiece setting to workpiece measurement. Continuous measurement is possible as shown in steps (1) through (3) on the figure at the left, without having to switch the probe direction. Technical Data Turntable Rotational accuracy (radial): (.8+.35H)µin {( H/10000)µm} Rotational accuracy (axial): (.8+.35X)µin {( X/10000)µm} H: Probing height (mm), X: Distance from the turntable axis (mm) Rotating speed: 2, 4, 6, 10rpm (20rpm: auto-centering) Table top diameter: ø 11.8 (300mm) Centering range: ±5mm Leveling range: ±1 Maximum probing diameter: ø 15.7 (400mm) Maximum workpiece diameter: ø 26.8 (680mm) Maximum workpiece weight: 176 lbs (80kg) 143 lbs (65kg): auto-centering Vertical column (Z-axis) Vertical travel: 13.8 (350mm), (21.7 (550mm): AH model) Straightness (λc2.5): 0.05µm / 100mm, 0.14µm / 350mm (0.2µm / 550mm: AH model) Parallelism with rotating axis: 0.2µm / 350mm (0.32µm / 550mm: AH model) Positioning speed: Max. 60mm/s Measuring speed: 0.5, 1, 2, 5mm/s Maximum probing height: 13.8 (350mm) (OD / ID) [21.7 (550mm) (OD / ID): AH model) Maximum probing depth: over ø32: 85mm (w/standard stylus) over ø7: 50mm (w/standard stylus) Horizontal arm (X-axis) Horizontal travel: 8.9 (225mm) Straightness (λc2.5): 0.4µm / 200mm Squareness with rotating axis: 0.5µm / 200mm Positioning speed: Max. 50mm/s Measuring speed: 0.5, 1, 2, 5mm/s Probe and stylus Measuring range: ±400µm (±5mm: tracking range) Measuring force: 10mN~50mN (in 5 steps) Standard stylus: 12AAL021, carbide ball, ø1.6mm Measuring direction: Two directional Stylus angle adjustment: ±45 (with graduations) Data analysis system Analysis software: Roundpak Filter type: 2CRPC-75%, 2CRPC-50%, 2CR-75% (phase corrected), 2CR-50% (phase corrected), Gaussian, filter OFF Cutoff value; 15upr, 50upr, 150upr, 500upr, 1500upr, upr, upr, upr, upr, upr, upr, Manual setting Reference circles for roundness evaluation: LSC, MZC, MIC, MCC Air supply Air pressure: 390kPa (4kgf/cm 2 ) Air consumption: 45L/min. Power supply: 100V AC 240V AC, 50/60Hz Dimensions (W x D x H):49.6 x 28.0 x 66.9 (1260 x 710 x 1700mm) 49.6 x 28.0 x 74.8 (1260 x 710 x 1900mm: AH model) Mass: Main unit: 1433lbs. (650kg) 1477lbs. (670kg): AH model Vibration isolator: 375 lbs (170kg) 3 2 1) and 2) : OD measurement 3) : ID measurement : Movement 1 J-50

51 Roundtest RA-H5200AS / AH SERIES 211 Roundness / Cylindricity Measuring System Optional Accessories : Cylindrical square 12AAF203: Extension probe holder (2X higher) 12AAF205: Extension probe holder (3X higher) 12AAF204: Auxiliary probe holder for a large diameter workpiece : Magnification calibration gage : Chuck (OD: 1-85mm, ID: 33-85mm) : Quick chuck (OD: 1-75mm, ID: 14-70mm) : Micro-chuck (OD: 1.5mm max.) 12AAB598: Protective shield : Interchangeable styli (See page J-54.) 12AAL019: Side table for PC X-axis tracking measurement Because of the linear scale incorporated into the X-axis, measurement can be performed by tracking the workpiece surface (tracking range: ±5mm). This function is effective for measuring a workpiece with a displacement that exceeds the detection range of the probe in measuring roundness/cylindricity or a taper that is determined with slider/column movement. Surface roughness measurement function (Surface roughness unit: option) A surface roughness detector, compliant with the relevant International Standards, can be mounted in place of the roundness measuring detector. This creates a multiple sensor system that can not only test the geometrical roundness/ cylindricity of a surface but also the roughness of that surface as well. Top / bottom / internal / external surfaces Roughness in circumferential direction Roughness in horizontal and vertical directions SPECIFICATIONS Model No. RA-H5200AS RA-H5200AH Order No. * with vibration isolating stand A A Column travel (350mm) (standard column) (550mm) (high column) DIMENSIONS Unit: mm max Unit: mm AAF205 12AAF203 12AAF RA-H5100S: 1700, RA-H5100H: 1900 J-51

52 Mitutoyo offers innovative roundness/ cylindricity measuring systems capable of automated measurement with independent/ simultaneous multi-axis CNC control. In addition to high measuring accuracy and reliability, these CNC models provide excellent inspection productivity. Roundness and surface roughness measurements are both available from a single measuring system so workpiece resetting for roughness measurement is not required. Roughness measurement is possible in the axial and circumferential directions. RA-H5200H CNC with personal computer system and software J-52 Holder-arm orientation switching (vertical position - horizontal position) Detector rotation mechanism (0 to 290, in increments of 1 ) RA-2200H CNC with personal computer system and software * Shown with optional vibration isolator and side table for PC. * Shown with optional side table for PC. Technical Data: RA-2200CNC Turntable Rotational accuracy (radial): (.8+.35H)µin {( H/10000)µm} Rotational accuracy (axial): (.8+.35X)µin {( X/10000)µm} H: Probing height (mm), X: Distance from the turntable axis (mm) Rotating speed: 2, 4, 6, 10rpm Table top diameter: ø 9.25 (235mm) Centering range: ±3mm Leveling range: ±1 Maximum probing diameter: ø 10.1 (256mm) Maximum workpiece diameter: ø 22.8 (580mm) Maximum workpiece weight: 66 lbs (30kg) Vertical column (Z-axis) Vertical travel: 11.8 (300mm) 19.7 (500mm): 2200H model) Straightness (λc2.5): 0.10µm / 100mm, 0.15µm / 300mm (0.25µm / 500mm: 2200H model) Parallelism with rotating axis: 0.7µm / 300mm (1.2µm / 500mm: 2200H model) Positioning speed: Max. 50mm/s Measuring speed: 0.5, 1, 2, 5mm/s Maximum probing height: 11.8 (300mm) (OD / ID) [19.7 (500mm) (OD / ID): 2200H model] Maximum probing depth: over ø32: 104mm (w/standard stylus) over ø12.7: 26mm (w/standard stylus) Horizontal arm (X-axis) Horizontal travel: 6.9 (175mm) (Including a protrusion of 1 (25mm) the turntable rotation center) Straightness (λc2.5): 0.7µm / 150mm Squareness with rotating axis: 1.0µm / 150mm Positioning speed: Max. 30mm/s Measuring speed: 0.5, 1, 2, 5mm/s Probe and stylus Measuring range: ±400µm/±40µm/±4µm (±5mm: tracking range) Measuring force: 40mN (in 5 steps) Standard stylus: 12AAE301, carbide ball, ø1.6mm Measuring direction: one direction Stylus angle adjustment: ±45 (with graduations) Air supply Air pressure: 390kPa (4kgf/cm 2 ) Air consumption: Power supply: Dimensions (W x D x H):26.3 x 20 x 35.4 (667 x 510 x 900mm) 26.3 x 20 x 43.3 Mass: 30L/min. 100V AC 240V AC, 50/60Hz (667 x 510 x 1100mm: 2200H model) 397 lbs (180kg) 441 lbs (200kg): 2200H model) Technical Data: RA-H5200CNC Turntable Rotational accuracy (radial): (.8+.35H)µin {( H/10000)µm} Rotational accuracy (axial): (.8+.35X)µin {( X/10000)µm} H: Probing height (mm), X: Distance from the turntable axis (mm) Rotating speed: 2, 4, 6, 10rpm (20rpm: auto-centering) Table top diameter: ø300mm Centering range: ±5mm Leveling range: ±1 Maximum probing diameter: ø14 (356mm) Maximum workpiece diameter: ø 26.8 (680mm) Maximum workpiece weight: 176 lbs (80kg) 143 lbs (65kg): auto-centering Vertical column (Z-axis) Vertical travel: 13.7 (350mm) 21.7 (550mm): H5200H model Straightness (λc2.5): 0.05µm / 100mm, 0.14µm / 350mm (0.2µm / 550mm: H5200H model) Parallelism with rotating axis: 0.2µm / 350mm (0.32µm / 550mm: H5200H model) Positioning speed: Max. 60mm/s Measuring speed: 0.5, 1, 2, 5mm/s Maximum probing height: 13.7 (350mm) (OD / ID) [21.7 (550mm) (OD / ID): H5200H model) Maximum probing depth: over ø32: 104mm (w/standard stylus) over ø12.7: 26mm (w/standard stylus) Horizontal arm (X-axis) Horizontal travel: 8.8 (225mm) Straightness (λc2.5): 0.4µm / 200mm Squareness with rotating axis: 0.5µm / 200mm Positioning speed: Max. 50mm/s Measuring speed: 0.5, 1, 2, 5mm/s Probe and stylus Measuring range: ±400µm (±5mm: tracking range) Measuring force: 40mN (in 5 steps) Standard stylus: 12AAE301, carbide ball, ø1.6mm Measuring direction: one direction Stylus angle adjustment: ±45 (with graduations) Air supply Air pressure: 390kPa (4kgf/cm 2 ) Air consumption: 45L/min. Power supply: 100V AC 240V AC, 50/60Hz Dimensions (W x D x H): 49.6 x 28.0 x 66.9 (1260 x 710 x 1700mm) 49.6 x 28.0 x 74.8 (1260 x 710 x 1900mm: H5200H model) Mass: Main unit: 1433lbs. (650kg) 1477lbs (670kg): H5200H (model) Vibration isolator: 375lbs (170kg)

53 Roundtest Extreme RA-2200CNC / RA-H5200CNC SERIES 211 CNC Roundness / Cylindricity Measuring System ROUNDPAK Off-line measurement procedure programming function On-screen virtual 3D simulation measurements can be performed with the incorporated off-line teaching function that allows a part program (measurement procedure) to be created without an objective workpiece. The probe and the holder unit of the Roundtest Extreme can be precisely represented and an alarm can be raised to indicate that there is a collision risk predicted by the simulation. Optional Accessories : Cylindrical square : Magnification calibration gage : Chuck (OD: 1-85mm, ID: 33-85mm) : Quick chuck (OD: 1-75mm, ID: 14-70mm) : Micro-chuck (OD: 1.5mm max.) 12AAB598: Protective shield (RA-H5200 only) : Interchangeable styli (See page J-54.) 12AAK110: Vibration isolator (RA-2200 only) 12AAK120: Monitor arm (RA-2200 only) 12AAL019: Side table for PC 3D simulation screens (work-view windows) can be generated after entering CAD data (in IGES, DXF form) and text data. SPECIFICATIONS Model No. EXTREME RA-2200S CNC EXTREME RA-2200H CNC Order No A A Column travel 11.8 (300mm) (standard column) 19.7 (500mm) (high column) Model No. EXTREME RA-H5200S CNC EXTREME RA-H5200H CNC Order No. with vibration isolating stand A A Column travel (350mm) (standard column) (550mm) (high column) DIMENSIONS RA-H5200S CNC / RA-H5200H CNC Unit: mm max RA-2200S CNC / RA-2200H CNC B Workstation Height adjusts to 6 different positions. Interchangeable mouse platform and adjustable width CPU holder. Security rail safeguards equipment. Back cut out on monitor shelf allows cords to be routed with unit flush against the wall. Teak tops with black frames. 2" casters (2 locking) included "H x 421/4"W x 34"D ø300 RA-H5200S CNC: 1700 / RA-H5200H CNC: ø Max. 940 RA-2200S CNC: 900 RA-2200H CNC: J-53

54 Optional Styli for Roundtest Interchangeable Styli for RA-10, 120/P, RA-220, RA-1400 / 1500 / RA-2200 / RA-H5200 Application/Type Order No. Stylus tip Standard type* 12AAL021 ø1.6 mm tungsten carbide Notch 12AAL022 ø3 mm tungsten carbide Deep groove 12AAL mm radius sapphire Corner 12AAL mm radius sapphire Dimensions (mm) Included in the 5-piece set No. 12AAL020 Included in the 5-piece set No. 12AAL020 Application/Type Order No. Stylus tip Cutter mark 12AAL mm radius tungsten carbide Small hole (ø0.8) 12AAL026 ø0.8 mm tungsten carbide Small hole 12AAL027 ø1 mm tungsten carbide Small hole (ø1.6) 12AAL028 ø1.6 mm tungsten carbide Dimensions (mm) 66.7 ø2 ø0.8 mm tungsten carbide ball Included in the 5-piece set No. 12AAL020 ø1.6 mm tungsten carbide ball Application/Type Order No. Stylus tip Extra small hole (Depth: 3mm) 12AAL029 ø0.5 mm tungsten carbide ø1.6 mm ball 12AAL030 ø1.6 mm tungsten carbide Disk 12AAL031 ø12 mm Crank (tip: ø0.5 mm ) 12AAL032 ø1.6 mm tungsten carbide Depth: 2.5 mm Dimensions (mm) ø0.5 mm tungsten carbide ball (ø0.3 mm shaft) 66 11º ø1.6 mm tungsten carbide ball Included in the 5-piece set No. 12AAL ø ø1 mm tungsten carbide ball Cannot be used for OD / ID measurement. Application/Type Order No. Stylus tip Crank (tip:ø1 mm) 12AAL033 ø1 mm tungsten carbide Depth: 5.5 mm Flat surface 12AAL034 Tungsten carbide 2X-long type** 12AAL035 ø1.6 mm tungsten carbide 2X-long type notch** 12AAL036 ø3 mm tungsten carbide Dimensions (mm) ø0.5 mm tungsten carbide ball ø2 R Included in the 5-piece set No. 12AAL Cannot be used for OD / ID measurement. Application/Type Order No. Stylus tip 2X-long type deep groove** 12AAL mm radius sapphire 2X-long type corner** 12AAL038 ø1 mm tungsten carbide Sapphire 2X-long type cutter mark** 12AAL mm radius tungsten carbide 2X-long type small hole** 12AAL040 ø1 mm tungsten carbide Dimensions (mm) ø2 146 Application/Type Order No. Stylus tip Dimensions (mm) Stylus shank 12AAL M2 Depth 4 Stylus shank (standard groove) Stylus shank (2X-long groove) 12AAL044 12AAL045 For mounting CMM stylus (mounting thread M2) 66 M M2 3.5 ** 3X long type ø1.6mm tungsten carbide 12AAL041 ** 3X long type for deep groove 0.25mm radius sapphire 12AAL042 5 pcs. stylus set 12AAL020 * 12AAL021 is a standard accessory for all Roundtest models. ** Not available for RA-120/P and RA-220 Measuring is only in the vertical direction. Measuring magnification of 20000X is available using the 2X-long stylus. Customized special interchangeable styli are available on request. Please contact any Mitutoyo office for more information. New design for holding styli is not shown in above illustrations. New styli for RA-2200 / H5200 are compatible with old RA-2100 / H5100 detectors. Old styli for RA-2100 / H5100 are NOT compatible with new RA-2200 / H5200 detectors. M2 CMM stylus with ruby ball tip M2 0.4 ød 06ABN752 D = ø0.5, d = ø0.34, L = 3.0, Mass = 0.3g 06ABN753 D = ø0.7, d = ø0.5, L = 4.0, Mass = 0.3g 06ABN754 D = ø1.0, d = ø0.7, L = 4.5, Mass = 0.3g L ød ABN758 D = ø1.5, d = ø0.7, L = 4.5, Mass = 0.3g 06ABN761 D = ø2.0, d = ø1.0, L = 6.0, Mass = 0.3g 06ABN769 D = ø3.0, d = ø1.5, L = 7.5, Mass = 0.4g 06ABN774 D =.0, d = ø1.5, L = 10.0, Mass = 0.4g Unit: mm 06ABN780 D = ø5.0, d = ø2.5, R = 10.0, Mass = 0.7g 06ABN786 D = ø6.0, d = ø2.5, R = 10.0, Mass = 0.9g 06ABN788 D = ø8.0, d = ø2.5, R = 11.0, Mass = 1.5g J-54

55 Optional Styli for Roundtest Interchangeable Styli for RA-2200 CNC, RA-H5200 CNC Application/Type Order No. Stylus tip Groove 12AAE310 ø1.6 mm tungsten carbide Flat surface 12AAE302 ø1.6 mm tungsten carbide General purpose 12AAE301 ø1.6 mm tungsten carbide Notch 12AAE309 ø3 mm tungsten carbide Dimensions (mm) ø ø 1.2 Application/Type Order No. Stylus tip ø1.6 mm ball 12AAE303 ø1.6 mm tungsten carbide ø0.8 mm ball 12AAE304 ø0.8 mm tungsten carbide ø0.5 mm ball 12AAE305 ø0.5 mm tungsten carbide Deep groove 12AAE308 ø1.6 mm tungsten carbide Dimensions (mm) ø ø Application/Type Order No. Stylus tip Deep hole A 12AAE306 ø1.6 mm tungsten carbide Deep hole B 12AAE307 ø1.6 mm tungsten carbide 69.7 Dimensions (mm) (69.6) Cutter mark Corner Small hole Notched workpiece measurement Flatness measurement ID measurement J-55

56 Optional Accessories for Roundtest Centering chuck (ring operated) Suitable for holding small parts with easy-to-operate knurledring clamping. Holding capacity: Internal jaws: OD = 1-36 mm, ID = mm. External jaws: OD = 1-75 mm. External dimensions: ø118x34 mm Mass: 1.2kg Micro-chuck Used for clamping a workpiece (less than ø1 mm dia.) that the centering chuck cannot handle. Holding capacity: up to ø1.5 mm External dimensions: ø118x48.5 mm Mass: 0.8kg Centering chuck (key operated) Suitable for holding longer parts and those requiring a relatively powerful clamp. Holding capacity: Internal jaws: OD = 1-35mm, ID = 33-85mm External jaws: OD = 30-80mm. External dimensions: ø157 x 76mm Mass: 3.8kg Vibration Isolated frame with work surface Code No. Dimensions Load Capacity x 48 x 30" 1000 lbs Magnification calibration gage Used for normalizing detector magnification by calibrating detector travel against displacement of a micrometer spindle. Maximum calibration range: 400μm Graduation: 0.2μm Mass: 4kg Auxiliary workpiece stand Used for measuring a workpiece whose diameter is 20mm or shorter and whose height is 20mm or lower. Magnification checking kit* A combination of gage blocks and an optical flat. * Standard accessory for RA-2200, RA-2200CNC, RA-H5200 and RA-H5200CNC Reference Hemisphere Cylindrical square Used for checking and aligning table rotation axis parallel to the Z-axis column. Squareness: 3µm Straightness: 1µm Cylindricity: 2µm Roundness: 0.5µm Mass: 7.5kg Origin-point gage* A gage for zero setting of the R-axis and Z-axis. * Standard accessory for RA-2200 and RA-H5200 J-56