TRUMPF STYLE HIGH PRECISION TOOLS TOOLING FOR PUNCH PRESSES. Standard: M4 PM High Wear Resistance Steel

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1 TOOLING FOR PUNH PRESSES TRUMPF STYLE Standard: M4 PM High Wear Resistance Steel HIGH PREISION TOOLS Please Order From: lark & Osborne, LLP 6617 Ferguson venue Indianapolis, IN Phone FX

2 UNISP HEQURTER LWYS INNOVTING TO RING NEW TEHNOLOGIES TO OUR USTOMERS For more than 35 years UNISP has been the Leader in the Metal Fabricating Sector. Today our company has over 8000 square meters of manufacturing, warehousing and administration. UNISP has representatives throughout the country and abroad. UNISP is made of dedicated professionals who are always in search of technological developments to offer each day better productive solutions. Our technical and commercial team is always at your disposal!

3 INEX MTERIL INFORMTION 4 OPTIONS 5 SIZE 0 TRUMPF STYLE 6 SIZE I TRUMPF STYLE 7 SIZE II TRUMPF STYLE 8 SIZE III TRUMPF STYLE 9 MULTI TOOL SYSTEM TRUMPF STYLE 10 FOR MINIMTI TRUMPF STYLE 11 FOR S20 TRUMPF STYLE 12 IE PTER TRUMPF STYLE 12 STRIPPER S MOEL 13 SHER ONFIGURTION / STNR SHPES 14 KEY IE POSITION 15 SPEIL SHPES 16 SPEIL TOOLING 18 IGONL EFINITION 19 UTTING FORE 19

4 MTERIL INFORMTION M4 PM STNR STEEL High Wear Resistance Steel! ll Trumpf punches are produced with M4 PM. The best performance option for the Trumpf punch press process! Properties omparison 2 2 M2 M4 PM TOUGHNESS WER RESITNE 4

5 OPTIONS UNITIN-R (OPTIONL) special proprietary coating to extend the life of the punch! It is a PV process (Physical Vapour eposition). y applying a surface layer on the punch, besides generating high hardness and low friction, the following benefits are obtained: More durability cutting edge. Prevents adhesive wear Protect of abrasive wear ecreases friction UNISLUG SLUG ONTROL (OPTIONL) UNISLUG is an optional system that UNISP offers, whose purpose is to avoid return of the slug while punching, eliminating the risk of accumulating slug at the exit of die. So it s a solution for anyone who has this type of problem or that wants to avoid possible problems. 5

6 SIZE 0 TRUMPF STYLE Maximum iagonal: (6.0mm) ITEM OE ESRIPITION TR Size 0 ( ) Punch huck TR lignment Ring with Recess M4 TR Size 0 ( ) M4 Punch Round F-M4 TR Size 0 ( ) M4 Punch Shape U-M4 TR Size 0 ( ) M4 with UNITIN-R Punch Round FU-M4 TR Size 0 ( ) M4 with UNITIN-R Punch Shape R TR Size II Rotation Stripper Round * FR TR Size II Rotation Stripper Shape * TR Size II Standard Stripper Round * F TR Size II Standard Stripper Shape * TR Size I ie Round 5 TR Size I ie Round TR Size I (Keyed 0 /45 /90 ) ie Shape ,5 TR Size I Shim to ie - Thickness.020 (0.5mm) ,0 TR Size I Shim to ie - Thickness.039 (1.0mm) Maximum iagonal: (10.5mm) PUNH & IE GRINING (20mm) (60mm) (60.0mm) Ø3.937 (100mm) Ø0.314 (8.0mm) Ø0.236 (6.0mm) Ø0.472 (12mm) Ø0.413 (10.5mm) ITEM OE ESRIPITION TR Size 0 ( ) Punch huck TR lignment Ring with Recess M4 TR Size 0 ( ) M4 Punch Round F-M4 TR Size 0 ( ) M4 Punch Shape U-M4 TR Size 0 ( ) M4 with UNITIN-R Punch Round FU-M4 TR Size 0 ( ) M4 whith UNITIN-R Punch Shape R TR Size II Rotation Stripper Round * FR TR Size II Rotation Stripper Shape * TR Size II Standard Stripper Round * F TR Size II Standard Stripper Shape * TR Size I ie Round F3 TR Size I (Keyed 0 /45 /90 ) ie Shape ,5 TR Size I Shim to ie - Thickness.020 (0.5mm) ,0 TR Size I Shim to ie - Thickness.039 (1.0mm) (20mm) NOTE Ø3.937 (100mm) Strong Profile Standard for Round or Shape with dimensions (3.0mm) * For choose stripper s model, consult page 13

7 SIZE I TRUMPF STYLE Maximum iagonal: (31.0mm) ITEM OE ESRIPITION M4 TR Size I ( ) M4 Punch Round F-M4 TR Size I ( ) M4 Punch Shape U-M4 TR Size I ( ) M4 UNITIN-R Punch Round FU-M4 TR Size I ( ) M4 UNITIN-R Punch Shape TR lignment Ring with Recess R TR Size II Rotation Stripper Round * R TR Size II Rotation Stripper Shape * TR Size II Standard Stripper Round * F TR Size II Standard Stripper Shape * TR Size I ie Round F3 TR Size I (Keyed 0 /45 /90 ) ie Shape ,5 TR Size I Shim to ie - Thickness.020 (0.5mm) ,0 TR Size I Shim to ie - Thickness.039 (1.0mm) PUNH & IE GRINING (77mm) Ø0.787 (20mm) * For choose stripper s model, consult page (20mm) Ø3.937 (100mm) NOTE Strong Profile Standard for Round or Shape with dimensions (3.0mm) 7

8 SIZE II TRUMPF STYLE Maximum iagonal: (76.4mm) ITEM OE ESRIPITION M4 TR Size II ( ) M4 Punch Round F-M4 TR Size II ( ) M4 Punch Shape U-M4 TR Size II ( ) M4 UNITIN-R Punch Round FU-M4 TR Size II ( ) M4 UNITIN-R Punch Shape M4 TR Size II ( ) M4 Punch Round F-M4 TR Size II ( ) M4 Punch Shape U-M4 TR Size II ( ) M4 UNITIN-R Punch Round FU-M4 TR Size II ( ) M4 UNITIN-R Punch Shape M4 TR Size II ( ) M4 Punch Round F-M4 TR Size II ( ) M4 Punch Shape U-M4 TR Size II ( ) M4 UNITIN-R Punch Round FU-M4 TR Size II ( ) M4 UNITIN-R Punch Shape M4 TR Size II ( ) M4 Punch Round F-M4 TR Size II ( ) M4 Punch Shape U-M4 TR Size II ( ) M4 UNITIN-R Punch Round FU-M4 TR Size II ( ) M4 UNITIN-R Punch Shape E01-M4 TR Size II ( ) M4 Punch Round E01F-M4 TR Size II ( ) M4 Punch Shape E01U-M4 TR Size II ( ) M4 UNITIN-R Punch Round E01FU-M4 TR Size II ( ) M4 UNITIN-R Punch Shape E01-M4 TR Size II ( ) M4 Punch Round E01F-M4 TR Size II ( ) M4 Punch Shape E01U-M4 TR Size II (2.382" ) M4 UNITIN-R Punch Round E01FU-M4 TR Size II ( ) M4 UNITIN-R Punch Shape F01-M4 TR Size II ( ) M4 Punch Round F01F-M4 TR Size II ( ) M4 Punch Shape F01U-M4 TR Size II (3.008" ) M4 UNITIN-R Punch Round F01FU-M4 TR Size II ( ) M4 UNITIN-R Punch Shape R TR Size II Rotation Stripper Round * FR TR Size II Rotation Stripper Shape * TR Size II Standard Stripper Round * F TR Size II Standard Stripper Shape * TR Size II ie Round F3 TR Size II (Keyed 0 /45 /90 ) ie Shape ,5 TR Size II Shim to ie - Thickness.020 (0.5mm) ,0 TR Size II Shim to ie - Thickness.039 (1.0mm) * For choose stripper s model, consult page 13 PUNH & IE GRINING (20mm) (77mm) NOTE Strong Profile Standard for Round or Shape with dimensions (3.0mm) STNR Rooftop Ø3.897 (99mm) Ø0.787 (20mm) 8

9 SIZE III TRUMPF STYLE Maximum iagonal: (102.0mm) ITEM OE ESRIPITION TR lignment Ring without Recess G01-M4 TR Size III ( ) M4 Punch Round G01F-M4 TR Size III ( ) M4 Punch Shape G01U-M4 TR Size III ( ) M4 UNITIN-R Punch Round G01FU-M4 TR Size III ( )M4 UNITIN-R Punch Shape H01F-M4 TR Size III ( ) M4 Punch Round H01-M4 TR Size III ( ) M4 Punch Shape H01FU-M4 TR Size III ( ) M4 UNITIN-R Punch Round H01U-M4 TR Size III ( ) M4 UNITIN-R Punch Shape G03 TR Size III Stripper Round G03F TR Size III Stripper Shape G02 TR Size III ie Round G02F TR Size III ie Shape G40-0,5 TR Size III Shim to ie - Thickness.020 (0.5mm) G40-1,0 TR Size III Shim to ie - Thickness.039 (1.0mm) PUNH & IE GRINING (77mm) Ø0.787 (20mm) (30mm) Ø5.905 (150mm) NOTE Strong Profile Standard for Round or Shape with dimensions (3.0mm) STNR Rooftop 9

10 MULTI TOOL SYSTEM TRUMPF STYLE 5 STTION - MT5 Maximum iagonal: (16.0mm) PUNH & IE GRINING Ø0.862 (21.9mm) ITEM OE ESRIPITION I01 TR MT-5 Punch Round I01F TR MT-5 Punch Shape I01U TR MT-5 UNITIN-R Punch Round I01FU TR MT-5 UNITIN-R Punch Shape I02 TR MT-5 ie Round I02F TR MT-5 ie Shape (14.1mm) (28.2mm) Ø0.649 (16.5mm) 6 STTION - MT6 Ø0.905 (23mm) ITEM OE ESRIPITION J01-M4 TR MT-6 M4 Punch Round J01F-M4 TR MT-6 M4 Punch Shape J01U-M4 TR MT-6 M4 UNITIN-R Punch Round J01FU-M4 TR MT-6 M4 UNITIN-R Punch Shape J02 TR MT-6 ie Round J02F TR MT-6 ie Shape Maximum iagonal: (16.0mm) (14.1mm) (24mm) Ø0.708 (18mm) Ø0.905 (23mm) Ø0.590 (15mm) 10 STTION - MT10 Ø0.570 (14.5mm) Maximum iagonal: (10.5mm) (26.8mm) Ø0.433 (11mm) ITEM OE ESRIPITION K01-M4 TR MT-10 M4 Punch Round K01F-M4 TR MT-10 M4 Punch Shape K01U-M4 TR MT-10 M4 UNITIN-R Punch Round K01FU-M4 TR MT-10 M4 UNITIN-R Punch Shape K02 TR MT-10 ie Round K02F TR MT-10 ie Shape NOTE (10mm) Ø0.629 (16mm) Strong Profile Standard for Round or Shape with dimensions (3.0mm) 10

11 FOR MINIMTI TRUMPF STYLE ITEM OE ESRIPITION TR Size l (Minimatic) Stripper Round F TR Size l (Minimatic) Stripper Shape ITEM OE ESRIPITION TR lignment Ring (Minimatic) with Recess TR lignment Ring (Minimatic) without Recess 11

12 FOR S20 TRUMPF STYLE ITEM OE ESRIPITION TR Size ll (S20) Stripper Round F TR Size ll (S20) Stripper Shape IE PTER TRUMPF STYLE ITEM OE ESRIPITION ie dapter TR (Size ll to Size l) ie dapter TR (Size III to Size II) 12

13 STRIPPER S MOEL TR SIZE II ROTTION STRIPPER TR SIZE II STNR STRIPPER TR SIZE I MINIMTI STRIPPER 13

14 SHER ONFIGURTION / STNR SHPES SHER OPTIONS Rooftop Inverted Rooftop oncave Whisper/Scissors Standard for Stations, E, F, G, H, J. good option for reduce the cutting force and noise. etter shear for Nibbling est Shear for Nibbling Reduce cutting force LIMITTION Not good for nibbling. It is necessary to have 75% of point length engaged to avoid excessive side load. Most likely breakage will occur because of stresses at sharp points. Not good for high tonnages, because of inverted stresses Most likely breakage because of stress sharp. This Shear model direct the stress one-sided STNR SHPES???????? Round Rectangle Obround Square ouble- 14

15 KEY IE POSITION ie Station Type Standard Square Shape Pin 0 0 Pin 90 0 Pin 90 0 E Pin 90 0 F Pin 90 0 G Pin 90 0 H Pin 90 0 J Pin 90 0 When ordering shapes at non-standard, Use the diagrams below Unistamp Tool s keying diagram 90º 135º 45º 180º 0º 225º 315º 270º Example Shape at 30 90º 180º 0º 30 Pin or Keying (ie) 270º 15

16 16 SPEIL SHPES FP1 FP2 FP3 FP4 FP5 FP6 FP7 FP8 FP9 FP10 FP11 FP12 FP13 E F E FP14 FP15 F E FP16 FP17 E FP18 E G F FP19 FP20 FP21 FP22 FP23 FP24 FP1 FP5 FP9 FP13 FP17 FP21 FP2 FP6 FP10 FP14 FP18 FP22 FP3 FP7 FP11 FP15 FP19 FP23 FP4 FP8 FP12 FP16 FP20 FP24

17 SPEIL SHPES FP25 FP37 FP47 FP47 FP48 FP49 FP50 FP51 FP52 FP53 FP54 FP54 FP55 FP56 FP57 FP58 FP59 R 2 FP60 FP60 R 1 R 2 R 1 R 3 R 3 R 4 17

18 SPEIL TOOLING Multiple profiles Multiple shapes Extrusion (Form-Up) Louvers (Form-Up) Mark G O e ountersink E O c e O luster Tool O O E 18

19 IGONL EFINITION iag = iag = x iag = ² + ² iag = How to choose correct station considering diagonal size? Situation 1 Situation 2 ROUN HOLE Ø3/8 (0.375 ) SQURE SHPE 2 For round, should to use: iagonal = Station ( ) iag = For round, should to use: iag = x iag = 2 x = iagonal = Size II Important: Punch huck is necessary to use for Size 0. If not available, you should use size 1. Important: It s not possible utilize size II or smaller, because the iagonal (2.828 ) is bigger than flange. Small Flange ig Flange UTTING FORE f = P. t. Shear Stress f = utting force P = Shape perimeter t = Plate thickness =Shear Stress luminium 21,320 psi (*) 147 MPa (*) Mild steel 56,564 psi (*) 390 MPa (*) Stainless steel 84,121 psi (*) 580 MPa (*) Shape perimeter P = P = P = 2 x (+) P = 2x(-) + (x3.1416) Situation P = 2 x ( + ) P = 2 x ( ) P = t = Mild steel f = x x 56,564 f = 6,716 lbs 19

20 1/2016 Rev 0 MKTG0157 Please Order From: lark & Osborne, LLP 6617 Ferguson venue Indianapolis, IN Phone FX sales@clarkandosborne.com