PRODUCT Guide. Photoelectric sensors for detection, safety, measurement and inspection

Transcription

1 PRODUCT Guide Photoelectric sensors for detection, safety, measurement and inspection 2006

2 DATASENSOR today Leader and specialist DATASENSOR SpA, present on the international market for over 30 years, is a leader in the development, production and commercialisation of photoelectric devices for detection, safety, measurement and inspection for industrial automation. The specialisation of the company in the development of components for automatic machinery has led to its growth and now satisfies all the automation needs in the manufacturing industry, packaging and packing, automatic materials handling. Consequently, DATASENSOR can boast an unique experience, further consolidated as a problem solver, representing one of its main competitive advantages. DATASENSOR products are present worldwide thanks to subsidiaries, as well as a qualified distribution network. They are also present as brand label products in important international companies operating in Industrial Automation. From tradition to innovation Thanks to partnerships with reference Customers, DATASENSOR focusses on anticipating the expectations of a continuously evolving market, developing a complete range of high-performance, easy-to-install and high-quality products. The manufacturing mission is based on the know-how heritage, perceptible in the continuous product evolution. This patrimony is confirmed by the continuous improvements in assembling processes and management, as well as in the implementation of the most avant-garde technologies. DATASENSOR believes that product development has to be supported by the manufacturer's technological skills in order to combine tradition with innovation, performances with reliability. To consolidate the mission as manufacturers, DATASENSOR invests in the specialistic skills of technicians, in project management methods, strengthened by experience and the highly innovative design technologies. Customer-tailored development The research and development departments use the foremost integrated information instruments for virtual design and optic, mechanical and electronic simulation. The electronic information is rapidly transformed into programs for production machines and in instructions for the 3D-CAMs that develop the samples of the optic and mechanic parts. The possibility of simulating the performances of the new photoelectric devices facilitates product personalisation. This technology allows DATASENSOR to reduce product development times, cut down the time-to-market and ensures the maintenance and continuous improvement of the technical specifications of the new products. The internal ambient test laboratory, in full compliance with the ISO/IEC standard, can reproduce and simulate all application situations and is consequently able to support self-certification for CE marking, as well as product prequalification, when the successive formal approval of an external Competent Body is required. DATASENSOR EVOLUTION 1972 DATALOGIC is founded by Romano Volta, dedicated to the development of photoelectric sensors and control devices for automatic machines DATALOGIC introduces the first bar-code reader in Europe and strengthens a rapid technologic and commercial growth DATALOGIC is re-organised in different Business Units for Bar Code Scanners and Automation Products The Automation Products B.U. becomes a new Company and commercialises products with a new logo: 2000 DATASENSOR is the new brand dedicated to products for industrial automation and this name is used for the new subsidiaries in France, Germany and United Kingdom.

3 World class products Customer-tailored manufacturing The internal Customer-oriented organisation, together with the operative capacity, emphasised by a flexiblymanaged production line suitable to the development of prototypes, special versions and small series, allows the product development department to dynamically face the demanding needs of a global market. The future of photoelectric sensors will be characterised by more optic-application functions in standardised product lines, highlighting the manufacturer s competitive advantage. DATASENSOR focuses its activity on factory automation, component standardisation and product configuration. DATASENSOR has adopted the principles of lean thinking to offer flexibility to Customers. The ability to rapidly adapt and follow the dynamic market, combining minor stock with improved service is based on the experience of an effective just-in-time management, supported by a patent-covered technique denominated DYBAN. The mission of being a manufacturer obliges DATASENSOR to continuously invest in innovative technologies. Factory automation is based on the ability to mount, assemble and test in a completely automatic manner. Rapid last generation chip-sized SMT machines operate on the innovative handling lines, ensuring automatic mounting and testing of electronic PCBs using chip-size technology. Robots in fully-automated systems complete, assemble and test the main products as well as packaging the miniaturised sensors and thus guaranteeing repeatability, reliability and final product quality. DATASENSOR is amongst the few sensor manufacturers, that internally produces also its own glass and plastic optic components; technologies and skills now rare and specialistic. This technological capability represents one of the competitive advantages, reducing the development time of new photoelectric products and facilitating customisation in order to improve market response and consolidate the basic know-how. This know-how is today offered by DATASENSOR Optics, offering refined optic components for industrial or civil applications ( Years of TOTAL QUALITY MANAGE- MENT have consolidated the quality culture of DATASENSOR. The quality system has been certified since 1993, evolving from UNI EN ISO 9002 to ISO 9001:2000. The environmental management system has been certified since 1999 in conformity to ISO People and products that offer solutions Every person in DATASENSOR is considered a protagonist on the company scene and is therefore stimulated to autonomously reach and improve its objectives, rapidly and efficiently accomplish his tasks and anticipate rather than correcting. This is the basis of the continuous improvement, consolidated by specific courses and technical training. A superior product is the natural outcome of the skills of the human resources. DATASENSOR, has thus surpassed the static quality control and reached 'Total Quality Assurance'. Quality assurance of the product and production processes is guaranteed by the internal material check and the continuous development of the process self-control, obtaining a 100% correspondence of the functional tests. The product quality includes the continuous conformity assessment to the international standards, that establish the technical, management and safety requirements. For this reason, DATASENSOR participates actively in the Technical Committees in Italy (CEI) and Europe (IEC). UNI EN ISO9001 UNI EN ISO The DATASENSOR Optics Business Unit is created DATASENSOR opens a new subsidiary in Spain The INFRA and SPECIALVIDEO companies enter in the DATASENSOR Group The DATASENSOR INDIA subsidiary is founded New DATASENSOR branches in China and United States are being started up.

4 Index Universal photoelectric sensor news Tubular sensors Miniature and fibre optic sensors Compact sensors Maxi sensors SENSORI FOTOELETTRICI APPLICATIVI Application photoelectric sensor news Slot sensors Luminescence sensors Contrast and colour sensors Area sensors Accessories for sensors DISPOSITIVI FOTOELETTRICI PER MISURA E ISPEZIONE Photoelectric devices for measurement and inspection news Measurement light arrays and line sensors Distance sensors Smart Camera Sensors Illuminators DISPOSITIVI FOTOELETTRICI PER LA SICUREZZA Photoelectric devices for safety news Selection guide Safety light curtains for finger protection Safety light curtains for hand protection Safety light curtains for body protection Accessories for light curtains Temperature controllers Non-photoelectric sensors

5 DATASENSOR thanks the following Companies for the use of the images included in this catalogue: Procomac Packaging (page 13), Castaldini Group Srl (page 15), Acma SpA (page 25), Gruppo Tecnoferrari SpA (page 37), Nuova Fima SpA (page 43), System SpA (page 47), Tecnicam Srl (page 49), Aetna Group (page 51). The logos and trademarks are property of the aforementioned Companies. 3

6 NEWS Universal photoelectric S5 series Standard tubular M18 plastic configurable and multivoltage models - Proximity and retroreflex models - Through beam models - Versions with axial or radial optics - Configurable NPN/PNP-dark/light versions Vac multivoltage versions with SCR S10 series Basic line of standard tubular M18 metal IP69K photoelectric sensors - Higher excess-gain and operating distance - Improved IP69K mechanical protection - AISI-316L stainless steel versions - Ideal for mechanical and food industries - Standard 3 wire output configuration S50 series Extended range of standard 'One for All' photoelectric tubular M18 sensors - All optic functions available also in Laser cl. 1 - M18 flat plastic with universal fixing - Available in M18 metal housing - Axial or radial optics, cable or connector - Standard 4 wire NO-NC NPN or PNP output NEW PERFORMANCES NEW PERFORMANCES NEW PERFORMANCES The S5 series includes the main optic detection functions in different continuous Vdc power supply and configurable NPN or PNP and dark or light modes according to the connection. The continuous power supply models offer 15 mm fixed focus proximity or diffuse proximity with short, medium and long distance reaching 60 cm, as well as 4 m retroreflex, 3 m polarised retroreflex and 1 m for transparents, through beam for distances up to 12 m and fibre optic models. The multivoltage versions with alternate Vac power supply and SCR output present short or medium distance proximity, retroreflex and through beam versions. All models are available with axial or radial versions. The new S10 series of photoelectric sensors in tubular M18 metal housing is ideal for the more critical applications in the mechanical or food industries. The IP69K mechanical protection guarantees resistance against washing with water jets reaching 80 C temperature and 100 bar pressure. Moreover, for a better resistance against more aggressive chemical agents and detergents, AISI- 316L stainless steel versions are available with excellent resistance against acid corrosion. The S10 series includes adjustable 10, 35 or 60 cm proximities and 14 mm fixed focus, 4 m retroreflex, 3 m polarised retroreflex and 1 m for transparents, 12 m through beam. The M12 connections requires only 3 wires for power supply and NPN or PNP output. The S50 series offers all the optic functions with the best performances in the standard M18 housing, ranging from the universal also with Laser class 1 emission, to the most advanced as foreground and/or background suppression, contrast, luminescence or distance sensors with analogue output. All models are available in the innovative flat plastic housing with universal fixing, with M18 nuts and M3 screws, or the more traditional cylindrical metal housing. Axial or radial optics, cable or M12 connection with 4 wire standard configuration and NO-NC NPN or PNP antivalent outputs are available. The S50 series is the 'One for All' solution for industrial automation. 4

7 sensors S51 series Cost-effective basic line of standard M18 tubular photoelectric sensors - Selection of universal optic functions - The best performances at the best price - Flat plastic or metal M18 housing - Axial or radial, cable or connector versions - Standard 3 wire and dark/light inputs SMall series Basic line of universal sensors in a subminiature format - The best performances in less space - 15, 20, 30 and 50 mm fixed focus proximity m retroreflex, 1 m polarised retroreflex - 2 m through beam versions - Standard 4 wire NO-NC NPN or PNP output S40/S41 series Extended range of miniature Europeanstyle photoelectric sensors - Cost-effective trimmer universal models - High-performance models with teach-in - Background suppression and Laser retroreflex - Polarised retroreflex for transparents - 4 wire NO/NC output or Remote input NEW PERFORMANCES N E W S E R I E S NEW PERFORMANCES The S51 series represents the most cost-effective solution for optic detection in industrial automation. The cost reduction, guaranteed by the automated production and economy of scale, does not compromise the performances that are the best for all basic optic functions. The diffuse proximity has a fixed 10 cm distance or adjustable reaching 40 cm. The retroreflex reaches 4 m or 3 m in the polarised version. The through beam couple offers an operating distance reaching 18 m. All models are available both in a flat plastic housing or cylindrical metal housing, with either axial or radial optics, with cable or M12 connection and NPN or PNP output. The new SMall series offers a complete line of amplified subminiature sensors, ideal for mounting in reduced spaces, in presence of mechanical constraints or detection of small targets. The fixed focus models present a very concentrated luminous spot, that together with the high resolution, are able to suppress the background over the fixed 15, 20, 30 or 50 mm distances. The retroreflex model reaches 1.5 m or 1 m in the polarised version. Distances over 2 m are reached by the through beam couple. All models present a visible red emission that facilitates alignment. The 4 wire cable connection presents NO-NC antivalent outputs both in NPN and PNP versions. The S40 series and cost-effective S41 basic line represent the most complete offer of miniature photoelectric sensors with standard European market dimensions and fixing. Different models are available including 6 m through beam, 3 m polarised retroreflex, also with 6 m Laser emission, 1 m retroreflex for transparents, 35 cm fixed focus proximity and 15 cm Laser versions, 10 cm background suppression and 6 cm Laser versions for more precise detection. The S40 series presents NO output with Remote input for models with teach-in setting, whereas the S41 cost-effective line has NO-NC antivalent output for models with trimmer adjustment. All versions have NPN or PNP output with cable or M8 connection. 5

8 NEWS Universal photoelectric S3Z series Basic line of miniature Far East style photoelectric sensors - New mm background suppression - 1 m proximity, 15 cm with narrow beam - 4 m polarised retroreflex - 15 m through beam - Standard 3 wire output configuration S7 series Fibre optic amplifiers in a compact format for DIN rail - High-resolution models with display - 12 bit resolution and 50 µs response time - Trimmer or teach-in versions - Wide range of accessory fibre optics - 4 wire NO/NC output or Remote input S60 series Extended photoelectric sensor range in the compact 50x50 'One for All' format - Universal and application optic functions - Laser class 1 versions for long distances - Polarised retroreflex for transparents - Contrast and UV luminescence sensors - Standard 4 wire NO-NC NPN or PNP N E W M O D E L S N E W M O D E L S NEW PERFORMANCES The high operating distances and cost-effective price, make the S3Z series a reference in the miniature format with dimensions and standard fixing affirmed on the market, in particular in the Far East. Different models are available: 15 m through beam, 4 m polarised retroreflex, 70 cm diffuse proximity and narrow beam for between 50 and 150 mm. Moreover, a new 5 to 25 cm background suppression model with multi-turn mechanical trimmer setting is available. Versions with NPN or PNP output, with dark or light operating mode and with cable or M8 connection are foreseen. The plastic housing is completely overprinted, guaranteeing maximum mechanical protection also in presence of frequent washing. The S7 sensors represent the ideal solution for the mounting of different units on DIN rails allowing to displace the various fibre optic detection points in different machine positions, also in limited spaces or in presence of mechanical constraints or high temperatures. Models with only 50 µs response time and 4-digit display indication are available for applications requiring high-precision and speed detection of small objects or minimum colour or grey-scale contrasts. Standard 500 µs and 10 bit models are ideal for applications with higher operating distances. Sensor setting is easy and rapid thanks to the EASYtouch TM system or trimmer adjustment in more cost-effective models. The S60 series, in the compact 50x50 housing, only 15 mm wide, offers the most advanced optic functions, together with the universal ones for presence detection, available also with Laser class 1. The different models include polarised retroreflex with coaxial optics for the detection of reflective and transparent objects, foreground and background suppression, white light contrast sensors for the detection of coloured marks, UV emission luminescence sensor and the distance sensor with analogue output. Versions with cable or two-position rotatable M12 connector are available, with NPN or PNP standard output. 6

9 sensors S62 series High-performance background suppression and polarised retroreflex - 30, 60 and 120 cm background suppression - Low difference with white or black targets - Immunity against reflective surfaces - 10 m polarised retroreflex - Standard 4 wire NO-NC NPN or PNP output S90 series Extended range of compact photoelectric sensors in metal housing - Background suppression and polarised retroreflex - Laser class 1 versions for long distances - Contrast and UV luminescence sensors - High mechanical protection degree - Standard 4 wire NO-NC NPN or PNP output N E W S E R I E S NEW PERFORMANCES The S62 series has been especially developed in the 50x50 housing with 18 mm width to obtain the maximum performances in the main optic detection functions used in industrial automation. The background suppression models reach 30 cm with visible red emission, or 60, 120 cm with infrared emission. All versions present 6-turn mechanical trimmer adjustment of the operating distance and high immunity against the colour differences in objects to detect or suppress, even in presence of very shiny targets. The polarised retroreflex version, besides the maximum operating distance reaching 10 m, has to be highlighted for the high excess gain and absolute immunity against reflections on more shiny surfaces, even if irregular or with mirrortreatment. The S90 series, developed in the sturdy compact 41x49x15 mm metal housing, offers all the application and universal optic functions, available also with Laser class 1 emission. The series includes polarised retroreflex with coaxial optics for the detection of reflective or transparent objects, foreground and background suppression, contrast sensor with white light emission for register mark detection, luminescence sensor with UV emission for fluorescent mark detection. Versions with NPN or PNP output are available with standard M12 connector rotatable in 4 positions. 7

10 Universal photoelectric Tubular OPERATING DISTANCES SERIES S5 S10 Through beam Retroreflex (on R2 reflector) Polarised retroreflex (on R2 reflector) 0 12 m m m 0 18 m m m Retroreflex for transparents (on R2 reflector) m m Diffuse proximity Fixed focus proximity 1 10 cm 1 35 cm 0 60 cm 15 mm 1 10 cm 1 35 cm 0 60 cm 14 mm Background suppression Foreground suppression Distance sensor Through beam with fibre optic 0 85 mm Diffuse proximity with fibre optic 0 22 mm TECHNICAL DATA Power supply Output Connection Approximate dimensions (mm) Vdc Vac Vac/dc PNP NPN NPN/PNP relay (SCR) other cable connector terminal block () M18 x 55/68 M18 x 55/67 8 Housing material Mechanical protection ABS NI plated brass AISI-316L stainless steel IP69K

11 sensors S50 S51 SDS SL m 0 60 m cl m 0 60 m cl m m m m cl m 0 12 m cl m 0 10 cm 0 40 cm 0 70 cm 0 35 cm 10 cm cl cm 1 45 cm 0 35 cm cl cm 2 10 cm 4 12 cm 4 10 cm 5 10 cm mm 0 30 mm 0 10 V M18 x 55/68 M18 x 55/68 M18 x 100 (SDS5) M18 x 80 (SDS10) M18 x 66 PBT NI plated brass PBT NI plated brass ABS (SDS5) NI plated brass (SDS10) ABS 9

12 Universal photoelectric Miniature and fiber optic OPERATING DISTANCES SERIES SMall S40 Through beam 0 2 m m Retroreflex (on R2 reflector) Polarised retroreflex (on R2 reflector) cm cm m m m cl.2 Retroreflex for transparents (on R2 reflector) m Diffuse proximity cm 4 15 cm cl.2 Fixed focus proximity Background suppression 3 15 mm 3 20 mm 3 30 mm 3 50 mm cm 2 6 cm cl.2 Foreground suppression Distance sensor Through beam with fibre optic Diffuse proximity with fibre optic TECHNICAL DATA Power supply Output Connection Approximate dimensions (mm) Vdc Vac Vac/dc PNP NPN NPN/PNP relay other cable connector terminal block 8 x 23 x x 32 x 20 Housing material polycarbonate ABS 10 Mechanical protection

13 sensors S41 S3Z S3 S m 0 15 m 0 5 m m m m m m m m cm 0 70 cm 5 15 cm 0 10 cm 0 50 cm 110 mm 12 mm 5 25 cm mm 0 33 mm mm mm mm mm mm mm x 32 x x 31 x x 42 x x 40 x 65 ABS PC/PBT ABS ABS IP66 IP65 IP50 (trimmer vers.) 11

14 Universal photoelectric Compact OPERATING DISTANCES SERIES Through beam Retroreflex (on R2 reflector) Polarised retroreflex (on R2 reflector) Retroreflex for transparents (on R2 reflector) S m m m m S m 0 60 m m m m m (coaxial) cl.1 cl.1 Diffuse proximity Fixed focus proximity 1 90 cm cm cm cm 0 60 cm cl.1 Background suppression Foreground suppression 3 25 cm cm cm 5 20 cm 7 20 cm 5 10 cm 7 20 cm cl.1 Distance sensor 5 15 cm Through beam with fibre optic Diffuse proximity with fibre optic TECHNICAL DATA Power supply Output Connection Approximate dimensions (mm) Vdc Vac Vac/dc PNP NPN NPN/PNP relay other cable connector terminal block x 50 x V 15 x 50 x 50 Housing material ABS ABS 12 Mechanical protection IP65

15 sensors S62 S m 0 60 m cl m m m m m (coaxial) cl cm cm 0 60 cm cl mm mm mm 7 20 cm 5 10 cm 7 20 cm cl.1 18 x 50 x x 50 x 41 ABS zama 13

16 Universal photoelectric Maxi OPERATING DISTANCES SERIES Through beam Retroreflex (on R2 reflector) Polarised retroreflex (on R2 reflector) S m 0 50 m m m S m m Retroreflex for transparents (on R2 reflector) Diffuse proximity 1 90 cm cm m Fixed focus proximity Background suppression cm Foreground suppression Distance sensor Through beam with fibre optic Diffuse proximity with fibre optic TECHNICAL DATA Power supply Output Connection Approximate dimensions (mm) Vdc Vac Vac/dc PNP NPN NPN/PNP relay other cable connector terminal block x 58 x x 65 x 55 Housing material PBT ABS 14 Mechanical protection IP66 IP66

17 sensors S m m m cm x 85 x 73 polycarbonate 15

18 NEWS Application photoelectric SR21 series High-resolution 2 mm slot sensors for labelling and packaging - 25 khz high switching frequency - IR or red/green light models - Detection of semi-transparent labels - Detection of register marks on transparents - 4 wire antivalent NPN and PNP output SR22 series Cost-effective slot sensors for label detection - Fast switching frequency up to 10 khz - Infrared LED light emission - Detection sensibility adjustable via trimmer - 4 wire antivalent NPN and PNP outputs - Compact metal housing with glass lenses LD46 series New luminescence sensor line in standard metal housing - UV high power LED emission - High sensitivity on fluorescent marks mm detection distance khz switching frequency - NPN/PNP and 0-7 V analogue outputs NEW PERFORMANCES N E W S E R I E S N E W S E R I E S The slot sensors of the SR21 series, with 2 mm slot width, are characterised by a high 12 bit (4096 steps) resolution, a low 20 µs response time and a switching frequency reaching 25 khz. The setting of the switching threshold is carried-out automatically by simply pressing a push-button, or dynamically during label (or other reference) movement. The SR21-IR model with infrared emission is ideal for label or hole detection on continuous reels, while the SR21-RG model with red or green emission (automatically selected) suits print register colour mark detection on transparent films for automatic packaging. The new SR22 series of 2 mm slot sensors has been developed as the most cost-effective solution for label detection on reels. The infrared LED emission allows to detect over even darker or thicker supports, while the low response time of only 100 µs allows to reach a 10 khz switching frequency in the faster labelling processes. The label detection sensitivity is trimmer adjustable. The compact metal housing with 40 mm slot depth fits even the most limited spaces. The M8 4-pole connector offers simple and fast connection. The power supply is 24 Vdc and versions with light or dark mode, both with double NPN and PNP outputs, are available. The new LD46 series of UV LED emission luminescence sensors, with operating distances ranging from 10 to 100 mm, offers different models ideal for typical industrial applications. A model able to detect fluorescent marks, including thin or not clearly marked lines on even reflective tiles is available for the ceramic industry. High-power models for luminescent mark detection at longer operating distances, even on very irregular surfaces, are available for woodworking machines. Another model, specifically developed for the pharmaceutical industry, is offered for the detection of labels on glass phials, or paper sheets in pharmaceutical packaging. 16

19 sensors TLµ series High-resolution contrast sensors in standard metal housing - Red/green or white light LED emission - Easy teach-in with Mark and Background - Remote and timing functions - 9 to 50 mm accessory lenses and fibre optics - NPN/PNP and 0-5 V analogue outputs TL46 series New contrast sensor line in standard metal housing - Wide-spectrum RGB LED emission - Basic, standard and enhanced versions - Manual and dynamic teach-in setting - 30 khz switching frequency - NPN/PNP and 0-5 V analogue outputs AS1 series AREAsensor high-resolution photoelectric light grids - Area sensors with crossed beams mm controlled height - Operating distance reaching 2.1 m mm minimum detectable object - PNP output and Scan mode input NEW PERFORMANCES N E W S E R I E S N E W S E R I E S The contrast sensor of the TLµ series represent the standard for print register mark detection applications in automatic packaging. The high contrast sensitivity in grey or colour scales, together with the low 25 µs response time as well as the wide-spectrum white light LED emission, extend the use possibilities of TLµ sensors in even more complex applications such as the detection of transparent marks (eg. glue of plastic film) or a coloured mark on backgrounds of the same colour. Sensor setting is extremely easy and immediate thanks to two mark and background push-buttons. A wide ranges of lenses ranging from 9-50 mm and fibre optics complete the offer. The new contrast sensor line of the TL46 series is available in 3 different versions. The TL46-W basic version has only one setting push-button, 2 indication LEDs and optimised performances to obtain maximum use at the lowest price. The TL46-WL standard metal version has 3 pushbuttons and a bargraph for manual, automatic or manual setting of the threshold, with excellent performances reaching maximum contrast resolution in grey or coloured scale with a 20 khz switching frequency. The TL46-WLF enhanced version offers also a 4-digit display enabling the setting of the most advanced functions and the maximum performances are reached, such as the 30 khz switching frequency. The AREAsensor TM photoelectric light grids of the AS1 series are area sensors with cross-beams able to detect all objects, with even 0.5 mm dimensions, inside a 100 mm height and distances reaching 2.1 m between emitter and receiver. The AS1 area sensors represent the ideal solution for the detection of very small objects, even in random positions inside the controlled height and width. The ultra-compact AS1 light grids suit fast conveyor lines, such as feeding and downloading lines, for the object detection and counting in random positions. 17

20 Application photoelectric Slot sensors SERIES SR21 SR22 Slot sensor 2 mm 2 mm Slot depth 50 mm 40 mm Switching frequency 25 khz 10 khz Light emission IR LED IR LED red / green LED Setting AUTO-SET push-button trimmer TECHNICAL DATA Power supply Output Connection Approximate dimensions (mm) Vdc Vac Vac/dc PNP NPN NPN/PNP relay other cable connector terminal block 20 x 90 x ± 15% 14 x 68 x 37 Housing material zama aluminium 18 Mechanical protection IP65 IP60

21 sensors SRF-30 SRF-50 SRF-80 SRF mm 50 mm 80 mm 120 mm 34 mm 54 mm 54 mm 54 mm 1.5 khz 1.5 khz 1.5 khz 1.5 khz red red red red trimmer trimmer trimmer trimmer 10 x 50 x x 70 x x 100 x x140 x 84 aluminium aluminium aluminium alluminio IP65 IP65 IP65 IP65 19

22 Application photoelectric Luminescence sensors SERIES LDµ LD46 Luminescence sensor mm mm Luminescence sensor with fibre optic mm Switching frequency 2 khz 2.5 khz Light emission UV LED UV-HP LED Setting MARK and BACKGROUND push-buttons +/- SET push-buttons TECHNICAL DATA Power supply Output Connection Approximate dimensions (mm) Vdc Vac Vac/dc PNP NPN NPN/PNP relay other cable connector terminal block 0 7 V 31 x 81 x V 31 x 81 x 58 Housing material zama zama 20 Mechanical protection

23 sensors S90-U S60-U S50-U 0 40 mm 0 40 mm 8 20 mm 2 khz 2 khz 1 khz UV LED UV LED UV LED SET push-button SET push-button SET push-button 15 x 50 x x 50 x 50 M18 x 55/68 zama ABS PBT NI plated brass 21

24 Application photoelectric Contrast and colour sensors OPERATING DISTANCES SERIES Contrast sensor Contrast sensor with fibre optic Colour sensor TLµ 6 60 mm 0 3 mm 0 10 mm TL mm Switching frequency 10 khz 20 khz 20 khz 30 khz Light emission red / green LED white LED RGB LED Serial interface RS485 Setting MARK and BACKGROUND push-buttons +/- SET push-buttons TECHNICAL DATA Power supply Output Connection Approximate dimensions (mm) Vdc Vac Vac/dc PNP NPN NPN/PNP relay other cable connector terminal block 0 5 V 31 x 81 x V 31 x 81 x 58 Housing material zama zama 22 Mechanical protection

25 sensors S65-V/W S90-W S60-W S50-W mm mm mm 10 mm mm 1.5 khz (V vers.) 30 khz ( W vers.) 5 khz 5 khz 5 khz RGB LED ( V vers.) white LED (W vers.) white LED white LED white LED RS485 +/- SET push-buttons SET push-button SET push-button SET push-button 0 10 V 50 x 50 x x 50 x x 50 x 50 M18 x 55/68 ABS zama ABS PBT NI plated brass 23

26 Application photoelectric Area sensors OPERATING DISTANCES SERIES Area sensor Line sensor Precision AS1 100 mm 0.5 mm 5 mm S65-Z 150 mm 150 mm 0.9 mm Resolution 0.5 mm 5 mm 0.9 mm Switching frequency 500 Hz 150 khz Light emission IR LED IR LED Serial interface RS485 Operating distance m 200 mm TECHNICAL DATA Power supply Output Connection Approximate dimensions (mm) Vdc Vac Vac/dc PNP NPN NPN/PNP relay other cable connector terminal block 20 x 41 x ma 31 x 81 x 58 Housing material zama ABS 24 Mechanical protection

27 sensors 25

28 Photoelectric sensors Prismatic reflectors R series - Standard R2 and R5 reflectors with respectively 48 mm and 75 mm diameters - High-efficiency R4 and R6 reflectors for longer operating distances - R7, R8 and R20 microprism reflectors suitable for high-resolution detections are available for sensors with laser emission - protection with 30 C C temperature ranges - Reflective auto-adhesive films that can be cut in different shapes and dimensions are available on request, also for polarised light emissions Universal fibre optics OF series - High-temperature fibres reaching 125 C - Extra-flexible fibres with only 2 mm bending radius - High-efficiency fibres - Coiled fibres extendable up to 2 m - Thin fibres with 1 mm external diameter Application fibre optics OFA series - Versions with parallel beam fibre array for through beam and proximity detection - Fixed focus proximity versions with axial, radial or lateral optics also for background suppression - Proximity version with 90 optics fitted in the 3.8 mm diameter Prismatic reflectors to be used together with retroreflex photoelectric sensors with IR or visible red light emission polarised light. Wide range of dimensions, shapes and fixing possibilities. Complete range of plastic standard fibre optics for through beam, proximity and coaxial proximity functions. Cuttable terminals that can be connected to all sensors with standard Ø 2.2 mm fixing holes. Focusing, collimating and deviating lenses, metal sheaths, mm diameter adapters and universal cutting tool are available. Advanced fibre optics for critical applications. All fibres have terminals that can be cut and are recommended for the use with highresolution sensors of the S7 series. 26

29 Accessories Connector CS series All connectors are pre-wired in a standard 4-pole configuration with 3, 5, 7 or 10 m cable. M12 connectors are also available in a standard 3-pole NO configuration or with yellow signalling LED for PNP outputs and green power LED. The connector housing is in PUR plastic and the cable is in PVC with CEI self-extinguishing class. Fixing brackets ST series Complete range of fixing brackets for universal photoelectric sensors. Plastic or metal supports for M18 tubular sensors available with both fixed and adjustable sensor optic axis, reaching 15 in every direction along a 360 arch. High shock and vibration resistance. Power supply PSCU series Power supplies for low voltage photoelectric sensors or inductive and capacitive proximity. - Logic and timing functions available for output signal elaboration - Single or double input for NPN/PNP, relay or 0-10V analogue outputs. - Timing function: delay ON and/or OFF, monostable, bistable. - Comand panel with input sensitivity and timing adjustment trimmer, power supply and input/output status LED indicators. 27

30 NEWS Photoelectric devices for DS1 series AREAscan detection and measurement light grids with analogue output - Position and dimension measurement - 5 mm resolution and 1 ms response time to 300 mm controlled height - Operating distance up to 2 m - PNP digital and 0-10 V analogue outputs DS2 series AREAscan detection and measurement light grids with serial interface - Automatic material handling - 6 or 25 mm resolution models mm controlled heights - Operating distance up to 10 m - PNP digital, 0-10 V analogue and RS485 DS3 series Configurable AREAscan detection and measurement light grids - Configurable measurement and detection or 6 mm resolution mm controlled heights - Operating distance up to 2 m - PNP digital and 0-10 V analogue outputs NEW PERFORMANCES N E W M O D E L S NEW PERFORMANCES The DS1 AREAscan series are compact multibeam light grids suitable for the detection and measurement of objects with different shapes and dimensions. Different models are available with 100, 150 and 300 mm controlled height, 5 mm resolution and operating distance reaching 2.1 m. The electronics is fully integrated and so no external drivers are required. The measurement value is supplied through the analogue 0-10 V output which is proportional to the number of interrupted beams. The PNP digital output is activated every time a beam between emitter and receiver is interrupted. The low response time, ranging from 1 to less than 3 ms, depending on the height and measurement resolution, allows installation also on fastest machines and processes. The AREAscan TM light grids of the DS2 series covers controlled heights ranging from 15 to 250 cm, with 5 m operating distances for 6 mm resolution versions, or 10 m for 25 mm resolution versions. The measurement configuration can be set manually thanks to internal dipswitches, or using graphic interface from remote PC on the serial port. Once loaded the program on the flash memory, the device functions in the stand-alone mode. The serial interface transmits the measurement in a binary or ASCII code, the operating status control as well as the setting of the different baud-rate versions. The DS2 light arrays suits different height or dimensional measurement applications in general, in automatic material handling. The DS3 AREAscan series can be configured for measurement, detection and dimension or position control of small objects, even transparent targets. Models with 150 to 600 mm controlled heights and 2 m operating distance are available. Each model presents teach-in pushbutton and internal configuration dipswitches. The measurement result is supplied through the analogue 0-10 V output which is proportional to the number of interrupted beams and measurement configuration. Thanks to the versatility, the DS3 series suits the widest range of packaging and material handling applications. 28

31 measurement and inspection S80 series Laser distance sensors with T.O.F. and laser emission - Class 2 visible red laser emission - Direct proximity measurement up to 4 or 7 m - 20 to 100 m retroreflex measurement - High precision and measurement speed - PNP/NPN, 4-20 ma outputs and RS485 serial SCS1 series Smart Camera Sensors for machine vision - CMOS 640x480 image sensor - Integrated or external illuminator - Measurement, control and inspection - OCR/OCV, DataMatrix and BarCode - Ethernet port and RS232 / RS485 SIL series Illuminators for industrial artificial vision - Linear, areolar or puntiform models - Continuous or strobe light versions - Red, blue, green, white or IR light LED - Strong mechanical resistant housing - Simple M8 connection N E W M O D E L S N E W M O D E L S N E W S E R I E S The S80 distance sensors are based on the 'time of flight' measurement between the emitting and receiving of class 2 laser pulses. The S80-Y0 and YL0 sensors function as direct proximity up to 4 m, or with scaled range up to 7 m, for object positioning or double threshold on long distance background suppression. The S80-Y1 and Y2 sensors, with operating distances reaching 20 or 100 m, function as retroreflex measuring the distance from a reflector mounted over the object to detect, for position applications in automatic warehouses or conveyor lines in general. Two NPN or PNP outputs that can be set on different distances are available. The measurement is supplied by the 4-20 ma analogue output, by the RS485 serial interface as well as by a 4-digit display present on the sensor panel. The SCS1 Smart Camera offers all the functions of a vision system, together with the simplicity and costs of an advanced sensor. Multiple measurement controls of surfaces and object positions are possible. The new 'Identification', models present code reading and verification and OCR/OCV, BarCode and DataMatrix functions. The illuminator can be integrated or external. The sensor can be configured and function in the 'stand-alone' mode thanks to built-in keyboard and display, or connected to a Host PC through the Ethernet port. Two PNP outputs activated according to the inspection, configurable inputs and RS232 and RS485 serial interfaces are present on the standard M12 8-pole connector. The standard CS or C-mount optics are interchangeable. The solid State SIL illuminators have been developed to offer a complete range of industrial lighting solutions for machine vision, illumination for bar code readers and visual checking and also lightening for microscopy. Many different SIL models are available including Line-, Area-, Back-, Ring- or Spot-Light, able to cover all the main industrial lighting requirements. Red, blue, green, white or IR emission LEDs and lenses with different emission angles are available on demand. Models with continuous or strobe light with a control unit also are available. The sturdy metal housing guarantees high mechanical protection, connection is fast and easy thanks to standard M8 4-pole connectors. 29

32 Photoelectric devices for Light arrays and line sensors SERIES DS1 DS2 Light array mm mm Line sensor Resolution 5/7 mm 6/25 mm Number of beams (res=6mm) (res=25mm) Light emission IR IR Response time ms 5 90 ms Serial interface RS485 Setting Teach-in Operating distance m m TECHNICAL DATA Power supply Output Connection Approximate dimensions (mm) Vdc Vac Vac/dc PNP NPN NPN/PNP relay (triac) other cable connector terminal block V M12 4-poles for TX / M12 5-poles for RX 20 x V M12 4-poles for TX / M12 8-poles for RX 35 x 40 Housing material aluminium aluminium 30 Mechanical protection IP65 IP65

33 measurement and inspection DS3 S65-Z mm 150 mm 0,5/0,8 mm (crossed beams) 6 mm (parallel beams) IR 0.15 mm 1 (retroreflex) IR 3 12 ms (crossed beams) ms (parallel beams) 3.8 ms RS485 Teach-in Teach-in m 200 mm V 4 20mA M12 4-poles for TX / M12 8-poles for RX 35 x 40 M12 8-poles 25 x 50 x 50 aluminium IP65 ABS 31

34 Photoelectric devices for Distance sensors SERIES S80-Y0 S80-YL0 Distance sensor m m Digital resolution 0.9 mm 0.4 mm Linearity 0.3 % 0.3 % Switching frequency 100 Hz (Normal) 500 Hz (Fast) 100 Hz Light emission red Laser cl.2 red Laser cl.2 Response time 5 ms (Normal) 1 ms (Fast) 5 ms Serial interface RS485 RS485 Setting Teach-in Teach-in Operating distance TECHNICAL DATA Power supply Output Connection Approximate dimensions (mm) Vdc Vac Vac/dc PNP NPN NPN/PNP relay (triac) other cable connector terminal block ma M12 8-poles 34 x 90 x ma M12 8-poles 34 x 90 x 73 Housing material aluminium aluminium 32 Mechanical protection

35 measurement and inspection S80-Y1 S80-Y2 S60-Y S50-Y m (on R80 reflector) m (on R80 reflector) mm mm 0.6 mm 6 mm 1 mm 1 mm 0.25 % 0.15 % 2.5 % 2.5% 100 Hz (Normal) 500 Hz (Fast) 100 Hz (Normal) 500 Hz (Fast) 500 Hz 150 Hz red Laser cl.2 red Laser cl.2 red LED red LED 5 ms (Normal) 1 ms (Fast) 5 ms (Normal) 1 ms (Fast) 1 ms 3 ms RS485 RS485 Teach-in Teach-in Teach-in (not present) ma 4 20 ma 0 10 V 0 10 V M12 8-poles M12 8-poles M12 4-poles M12 4-poles 34 x 90 x x 90 x x 50 x 50 M18 x 67 aluminium aluminium ABS PBT NI plated brass 33

36 Photoelectric devices for Smart Camera Sensors OPERATING DISTANCES SERIES Smart Camera Resolution Illuminator SCS m CMOS 640 x 480 integrated or external via M8 conn. SCS1-ID m CMOS 640 x 480 integrated or external via M8 conn. Serial interface RS232 / RS485 RS232 / RS485 Configuration USEasy PC GUI/ Free programming/ Teach-in USEasy PC GUI/ Free programming/ Teach-in Functioning stand-alone stand-alone Lenses C or CS-mount C or CS-mount Functions measurement and control of surfaces and object position OCR / OCV Barcode Datamatrix TECHNICAL DATA Power supply Output Connection Approximate dimensions (mm) Vdc Vac Vac/dc PNP NPN NPN/PNP relay (triac) other cable connector terminal block 24 M12 8-poles / M8 4-poles / RJ45 75 x 100 x M12 8-poles / M8 4-poles / RJ45 75 x 100 x 40 Housing material aluminium aluminium 34 Mechanical protection IP40 IP40

37 measurement and inspection Illuminators OPERATING DISTANCES SERIES Models LED driver Light source SIL Line - Area - Ring - Spot - Back integrated or external power LED Lenses DATASENSOR Power Optics Light emission red / green / blue / white / IR Emission angles x30 Strobe signal 5 24 Vdc Light intensity at 500 mm lux TECHNICAL DATA Power supply Output Connection Approximate dimensions (mm) Vdc Vac Vac/dc PNP NPN NPN/PNP relay (triac) other cable connector terminal block 24 M8 4-poles Housing material aluminium Mechanical protection IP65 35

38 NEWS Photoelectric devices SE4 series Type 4 SAFEasy Base and Plus safety light curtains to 1650 mm controlled heights - 14, 20, 30, 35 mm resolution and 2, 3, 4 beams - Finger, hand or body protection - Versions with Blanking and EDM functions - Cascade Master/Slave versions and EDM SE4R series Type 4 SAFEasy Retroreflex safety light curtains mm controlled height - 2 beam model for body protection - Active unit with emitter and receiver - Passive unit with mirrors or reflectors - Operating distance up to 7.5 m SE4T-L series Type 4 SAFEasy safety light curtains with SE4 T/L Muting functions or 800 mm controlled heights - Models with 2 or 3 beams for body protection - With integrated sensor and Muting lamp - L (one-way) or T (two-way) system - Linear model for external Muting sensors N E W M O D E L S N E W S E R I E S NEW PERFORMANCES The SE4 series offers the widest range of Type 4 safety light curtains, including standard Base versions and Plus models with Blanking, Master and Slave Cascadable and EDM functions. Models wtih mm controlled heights are available, with 14, 20, 30 or 35 resolution for finger or hand protection and with 2, 3 or 4 beams for body protection. The Restart and Muting configuration is made using dip-switches protected via HW and SW. The Fixed or Floating Blanking function allows to avoid the detection of objects in a fixed position or in a repetitive movement inside the detection area. The Master and Slave versions can be connected in cascade, forming for example vertical and horizzontal L-shaped light curtain systems. The EDM controls also the external relay. The Type 4 retroreflex safety light curtains of the SE4R series is formed by the active SE4-RA1 unit and by the passive unit with reflectors integrated in the SE4-RDB light curtain or with two SE4-RSM accessory deviating mirrors. The active unit contains a beam emitting section on the top and receiving section on the bottom and so, thanks to the reflection on the passive unit, two beams at a 500 mm distance are formed suitable for body protection. The maximum operating distance between the active and passive unit reaches 7.5 m. The SE4R retroreflex light curtain reduces costs and installation, as only the active unit must be connected. The Type 4 safety light curtains of the SE4T-L series have the Muting function completely integrated, thanks to the use of pre-assembled, pre-wired and pre-aligned sensors. Models with 'T' integrated Muting sensors for two-way Muting, 'L' integrated Muting sensors for oneway Muting and linear versions without integrated Muting sensors are available. Versions with 2 or 3 safety beams, with 500 and 800 mm detection heights and 3 m operating distances are available for the T and L versions or with 25 m operating distance for the linear version. Integrated Muting lamp and configuration carried-out by dipswitches protected HW and SW distinguish this product series. Muting is necessary when the material has to pass through the dangerous area as for example in palletisers/ depalletisers. 36

39 for safety SF2 series The cost-effective basic line of Type 2 safety light curtains - Safety at the smallest price and dimensions mm controlled heights - 30 mm resolutin for hand protection - 50 or 90 mm resolution for prescence control - Ultra-compact 31x32 mm profile N E W M O D E L S The Type 2 safety light curtains of the SF2 series represent the most costeffective solution for hand protection or presence control for operators exposed to risk, without compromising the safety level conforming to the IEC and IEC standards. Models with mm controlled heights and 30 mm resolution for hand protection, or with mm controlled height and 50 or 90 mm resolution for presence control are available. The operating distance reaches 15 m. The SF2 series offers also an integreted Test function, which is periodically and automatically carried-out without stopping the controlled machine. The control electronics is built-in the compact 31x32 mm profile. Connection is made using standard M12 connectors. 37

40 Photoelectric devices OPERATING PROTECTION POINT SEVERITY OF DAMAGE SEVERE (normally irreversible) LIGHT (normally reversible) HAZARD EXPOSURE FREQUENCY AND / OR DURATION FREQUENT / CONTINUOUS RARE / SHORT AVOIDABLE HAZARD AVOIDABLE HAZARD YES NO YES NO TYPE 4 TYPE 2 TYPE 2 SE4-14 SE4-30 SE4-14 PLUS SE4-30 PLUS SE2-35 SF2-30 SE2-35 SF2-30 Note: The given information is indicative and synthetic; it is compulsory to refer to the complete EN 954 standard for a correct risk and safety type evaluation. RESOLUTION (mm) OPERATING RANGE (m) SF2 SE SE4-14 SE-14 PLUS SE SE4-30 SE-30PLUS SE TYPE 2 TYPE 4 38

41 for safety Selection guide ACCESS PROTECTION SEVERITY OF DAMAGE SEVERE (normally irreversible) LIGHT (normally reversible) HAZARD EXPOSURE FREQUENCY AND / OR DURATION FREQUENT / CONTINUOUS RARE / SHORT AVOIDABLE HAZARD AVOIDABLE HAZARD YES NO YES NO TYPE 4 TYPE 2 TYPE 2 SE4-P SE4-Q SE4-L SE4-T SE4-S SB-BWS-T4 + Sx-ST4 SE2-P SB-BWS-T2+Sx-ST2 SF2-50 / SF2-90 SE2-P SB-BWS-T2+Sx-ST2 SF2-50 / SF2-90 Note: The given information is indicative and synthetic; it is compulsory to refer to the complete EN 954 standard for a correct risk and safety type evaluation. RESOLUTION (mm) SE2-P OPERATING RANGE (m) 50 SB-BWS-T2 + SX-ST2 SE4-Q SE4-P up to 50* * 8 m with S5/S10-ST2; 50 m with S30-ST SE4-T SE4-L SE4-S SB-BWS-T4 + Sx-ST4 - up to 50* * 8 m with S5/S10-ST4; 40 m with SL5-ST4; 50 m with S30-ST4 TYPE 2 TYPE 4 39

42 Photoelectric devices Note: The reference Standard is the EN 999 Safety of machinery - the positioning of protective equipment in respect of approach speeds of parts of the human body. The given information is indicative and synthetic; it is compulsory to refer to the complete EN 999 standard for a correct safety distance calculation. The minimum distance S in mm between the hazardous area and the detection point is expressed by the formula: S = (K x T) + C K is a parameter (mm/sec) linked to the approach speed of the human body or parts T is the total time (sec) necessary to stop the machine, where T = t 1 + t 2 t 1 = max. time between the detection actuation and the change of the device switching status t 2 = max. machine response time C is an additional distance (mm) based on the device typology used in terms of resolution, where the resolution is the minimum dimension of an opaque object able to obscure at least one of the beams of the sensitive detection area. oggetto opaco R 40 mm Finger or hand protection R > 70 mm Body protection R=resolution R < 116 mm Presence detection NORMAL APPROACH TO THE DETECTION AREA Safety light curtains with 40 mm maximum resolution S = (K x T) + C where K = 2000 mm/sec, C = 8 (d - 14 mm) but not smaller than 0, d = device resolution (mm) This formula is valid for safety distances S up to 500 mm. If the result of the formula gives S higher than 500 mm, K = 1600 mm/sec and S = (1600 mm/sec x T) + 8(d-14 mm) Safety light curtains with 40 to 70 mm resolution S = (K x T) + C where K = 1600 mm/sec, C = 850 mm In all cases, the highest beam height is 900 mm and the lowest beam is 300 mm. Safety light grid with separate multiple beams S = (K x T) + C where K = 1600 mm/sec, C = 850 mm 40

43 for safety Selection guide A light grid with 2, 3, 4 separate beams is often used to detect the intrusion of the human body or parts in a specific area; the number of beams and the distance between them depends on the risk estimation made and by specific machine applications. Risks such as slipping under the lower beam, passing over the higher beam, passing through two beams have to be considered. The following table provides the heights from the ground or from reference plane for different beams. Number of beams Heights of single beams from the plane (mm) 4 300, 600, 900, , 700, , 900 In case of use of a single beam, in an industrial environment, a height of 750 mm is considered appropriate, with the device positioned at a machine distance, where S = (1600 mm/sec x T) mm. PARALLEL APPROACH TO THE DETECTION AREA S = (K x T) + C where K = 1600 mm/sec, C = (1200 mm - 0,4 H), not less than 850 mm Hmax = 1000 mm, Hmin = 15 (d - 50 mm), where d = resolution of the safety light curtain ANGLED APPROACH RESPECT TO THE DETECTION AREA For foreseeable approach angles bigger than 30, follow the normal approach procedure, while for angles inferior to 30 follow the parallel approach procedure. Note: The reference Standard is the EN 999 Safety of machinery - the positioning of protective equipment in respect of approach speeds of parts of the human body. The given information is indicative and synthetic; it is compulsory to refer to the complete EN 999 standard for a correct safety distance calculation. 41

44 Photoelectric devices Finger protection TECHNICAL DATA SERIES SE4-14 SE4-14 PLUS According to IEC IEC Power supply Resolution Type 4 integrated light curtains 24 Vdc 14 mm Type 4 integrated light curtains 24 Vdc 14 mm Operating range m m Controlled height mm mm Response time ms ms Output 2 PNP transistor 2 PNP transistor Connection Dimensions (mm) Rx: M12 8-poles Tx: M12 4-poles 35 x 40 Rx: M12 8-poles; Tx: M12 4-poles Rx: M12 5-poles; Tx: M12 5-poles 35 x 40 Device functions Test Manual/auto reset selection Total/partial Muting selection Override Test Manual/auto reset selection EDM selection Certifications Plus functions version 4 models available: EDM Fixed/Floating Blanking Cascading Cascading/Blanking 42

45 for safety SE4-20 Type 4 integrated light curtains 24 Vdc 20 mm m mm ms 2 PNP transistor Rx: M12 8-poles Tx: M12 4-poles 35 x 40 Test Manual/auto reset selection Total/partial Muting selection Override 43

46 Photoelectric devices Hand protection TECHNICAL DATA SERIES According to IEC IEC Power supply SE2-35 Type 2 integrated light curtains 24 Vdc SF2-30 Type2 integrated light curtains 24 Vdc Resolution 35 mm 30 mm Operating range m m Controlled height mm mm Response time ms 24 ms max. Output 2 PNP transistor 2 PNP transistor Connection Rx: M12 8-poles Tx: M12 4-poles Rx: M12 5 poles Tx: M12 4 poles Dimensions (mm) 35 x x 32 Device functions Test Manual/auto reset selection Total/partial Muting selection Override Test Manual reset Automatic reset Certifications Plus functions 44

47 for safety SE4-20 SE4-30 SE4-30 PLUS SE4-35 Type 4 integrated light curtains Type 4 integrated light curtains Type 4 integrated light curtains Type 4 integrated light curtains 24 Vdc 24 Vdc 24 Vdc 24 Vdc 20 mm 30 mm 30 mm 35 mm m m m m mm mm mm mm ms ms ms ms 2 PNP transistor 2 PNP transistor 2 PNP transistor 2 PNP transistor Rx: M12 8-poles Tx: M12 4-poles Rx: M12 8-poles Tx: M12 4-poles Rx: M12 8-poles; Tx: M12 4-poles Rx: M12 5-poles; Tx: M12 5-poles Rx: M12 8-poles Tx: M12 4-poles 35 x x x x 40 Test Manual/auto reset selection Total/partial Muting selection Override Test Manual/auto reset selection Total/partial Muting selection Override Test Manual/auto reset selection EDM selection Test Manual/auto reset selection Total/partial Muting selection Override version 4 models available: EDM Fixed/Floating Blanking EDM Cascading EDM Cascading/Blanking EDM 45

48 Photoelectric devices Hand protection and presence control TECHNICAL DATA SERIES SE2-P SB-BWS-T2+Sx-ST2 According to IEC IEC Power supply N beams / resolution Type 2 integrated light curtains 24 Vdc Type 2 control unit and sensors 24 Vdc up to 2 Operating range m up to 50 m Controlled height mm 500 mm Response time 14 ms 22 ms max Output 2 PNP transistor 2 relay Connection Dimensions (mm) Rx: M12 8-poles Tx: M12 4-poles 35 x 40 terminal block 75 x 100 x 75 Device functions Test Manual/auto reset selection Total/partial Muting selection Override Test Manual reset Certifications 46

49 for safety SF2-50 / SF2-90 Type 2 integrated light curtains 24 Vdc 50 / 90 mm up to 15 m mm ms 2 PNP transistor Rx: M12 5 poles Tx: M12 4 poles 31 x 32 Test Manual reset Automatic reset 47

50 Photoelectric devices Body protection TECHNICAL DATA SERIES According to IEC IEC Power supply SE4-P Type 4 integrated light curtains 24 Vdc SE4-Q Type 4 integrated light curtains 24 Vdc N beams Operating range m m Controlled height mm mm Response time 14 ms 14 ms Output 2 PNP transistor 2 PNP transistor Connection Rx: M12 8-poles Tx: M12 4-poles Rx: M12 8-poles Tx: M12 4-poles Dimensions (mm) 35 x x 40 Device functions Test Manual/auto reset selection Total/partial Muting selection Override Test Manual/auto reset selection Total/partial Muting selection Override Certifications version 48

51 for safety SE4-R Type 4 retroreflex light curtains 24 Vdc SB-BWS-T4+Sx-ST4 Type 4 control unit and sensors 24 Vdc m up to 50 m 500 mm 14 ms max 32 ms max 2 PNP transistor 2 relay active unit: M12 5-poles / M12 8-poles passive unit: uncabled active unit: 35 x 40 passive unit: 52 x 55 Test Manual/auto reset selection EDM selection Total/partial Muting selection Muting time-out selection Override terminal block 73 x 152 x 118 Test Manual/auto reset selection Total/partial Muting selection Muting time-out selection Double Muting/Override 49

52 Photoelectric devices Body protection with integrated Muting TECHNICAL DATA SERIES According to IEC IEC Power supply SE4-T Type 4 integrated light curtains with Muting sensors 24 Vdc SE4-L Type 4 integrated light curtains with Muting sensors 24 Vdc N beams Operating range m m Controlled height mm mm Response time 14 ms 14 ms Output 2 PNP transistor 2 PNP transistor Connection Dimensions (mm) Rx: M12 8-poles Rx: M12 5-poles Tx: M12 4-poles 35 x 40 Rx: M12 8-poles Rx: M12 5-poles Tx: M12 4-poles 35 x 40 Device functions Certifications Two-way Muting Test Manual/auto reset selection Muting time-out selection EDM selection Override One-way Muting Test Manual/auto reset selection Muting time-out selection EDM selection Override 50

53 for safety SE4-S Type 4 integrated light curtains for external Muting sensors 24 Vdc m mm 14 ms 2 PNP transistor Rx: M12 8-poles Rx: M12 5-poles Tx: M12 4-poles 35 x 40 One-way or two-way Muting Test Manual/auto reset selection Muting time-out selection EDM selection Override 51

54 Photoelectric devices CV series Shielded connector cables - M12 axial or radial connector and cable with 3, 4, 8 poles - Cable length: 3, 5, 10 m - Cable material: PVC The use of shielded cables is compulsory for the safety devices of the SE2 and SE4 light curtains, suggested for the Sx-ST2/ST4 safety sensor series. SE-SR2 series Safety relays - Type 4 safety relays - Safety contacts: 3 NO 1 NC. ST series Fixing brackets The fixing brackets are supplied together with the safety light curtains of the SE2, SE4 and SF2 series. Standard fixing brackets (4 pcs kit) are available for the SE2 and SE4 safety light cutains, as well as orientable, anti-vibration supports. Anti-scratch fixing brackets (4 pcs kit) for the SF2 safety light curtains. To be used with the SE2, SF2 and SE4 safety light curtain series. CS series Unshielded connector cables - M12 axial or radial connector and cable with 3, 4, 5 poles - Cable length : 3, 5, 7, 10 m - Cable material: PVC M12 4-pole non-cabled connectors are available for the connection of the Sx-ST2/ST4 safety sensor series, or for Muting sensors. TP series Test pieces Light curtain test pieces with 14, 20, 30 and 35 mm diameter. SE-SRT series Connection box Connection box for light curtains with integrated Muting function, allowing a rapid activation of the Override function using key switches and Test / Start comands via the specific push-button. 52

55 for safety Accessories SE-S series Column and floor stands To be used with the SE2, SE4, SF2 light curtains and SE-DM deviating mirror series. Available in different heights: 800, 1000 and 1200 mm with 30 x 30 mm profile dimensions and 1800 mm with 45 x 45 mm profile dimensions. Ground fixing plate dimensions: 240 x 240 mm. SE-DM series Deviating mirrors To be used with the SE2, SE4, SF2 light curtains and mono-beam Sx-ST2/ST4 safety sensor series. Available in different heights ranging 150 mm to 1800 mm. Deviating mirror dimension: 124 mm width, 6 mm depth. LMS series Muting devices Muting lamps: standard, tower modular, with horizontal and vertical mounting. Muting sensors: all DATASENSOR nonsafety sensors can be used. SE-P series Protective stands To be used with the SE2, SE4 and SF2 safety light curtains. Available in different heights ranging from 273 mm to 1743 mm. Serie SE-LP Laser pointer To be used with the SE2 and SE4 safety light curtains, for an easier alignment of emitter and receiver. Sx-F/G-ST series Safety sensors - Through beam safety sensors with test input - Tubular plastic or metal sensors for distances up to 8 m - Rectangular plastc sensors for distances up to 50 m - Tubular laser plastic sensor for distances up to 40 m 53

56 COMPLEMENTARY PRODUCTS Temperature controllers THE series 1/8 DIN µp-based controllers - Standard 48x96 mm format - Versions with 2 or 3 control points - PID action with ADT autoadaptive - Diagnostic of the regulation loop - Automatic or manual regulation THQ series 1/16 DIN µp-based controllers - Standard 48x48 mm format - Panel configurable parameters - TC-J/K and RTD Pt100 inputs - PID action with ADT autoadaptive - LFA diagnostics of the regulation loop THT series 1/16 DIN basic and advance controllers - Standard 48x48 mm format - Relay output or static output for SSR ma or 0-10 V analogue output - Current transformer and HBA function - RS485 serial for MODBUS-RTU protocol The THE temperature controllers, in the standard 48x96 mm format, are available in versions with single or double display, with Vac/dc or Vac, and 2 or 3 control points with main relay or transistor output. The main PID control action adjusts itself automatically to the optimum parameters with the AT initial autotuning, or with the ADT permanent autoadaptive function. The auxiliary outputs can be programmed on 16 different alarm functions or fixed points. The LFA diagnostic function is able to detect failures along the entire regulation loop, from the sensor to the actuator; moreover the regulation can be either automatic (closed loop) or manual (open loop), setting the output percentual value. The microprocessor-based controllers of the THQ series are characterised by remarkable regulation precision, in particular in heat-sealing and thermoforming operations typical of the automatic packaging. The AT initial autotuning and the ADT permanent autoadaptive functions can both be activated through the PID control action, responding excellently to frequent or fast system variations, as for example in process start and stop. The panel with single or double display allows the setting of all the controller s values and configurations, such as sensor input, control action and alarm functions. The LFA diagnostic function is able to detect sensor, cable or heating resistance failures. The TH-T temperature controller series includes basic models suitable for more simple and cost-effective applications as well as advanced models created specifically for the more evolved control and interface systems. Programming of the temperature controllers is quick and easy as the most frequently-used configurations can be set with few keyboard operations. Models with a RS485 serial interface can send the parameter configuration and receive the controlled values through an industrial PC that can control different units. Versions with a current transformer input, available as an accessory for measurements reaching 25 or 100 A, can detect even a partial load failure, as for example due to a broken heating element. The series includes models with opto-isolated relay and transistor outputs to control static relays, as well as models with 4-20 ma or 0-10 V normalised proportional analogue outputs. 54

57 Non-photoelectric sensors US series Ultrasonic sensors - Standard M18 tubular housing - Axial or radial emission - Digital NPN and PNP outputs ma or 0-10 V analogue output - Low response time and high resolution CS series Capacitive sensors - Standard M18 or M30 tubular housing mm detection distance - 9-turn trimmer adjustment Vdc, 4 NPN/PNP wire versions Vac, 5 wire, relay output versions IS series Inductive sensors - Standard M4 or M30 tubular housing - Miniature parallelepiped case mm detection distance Vdc, 2, 3 or 4 wire NPN/PNP versions Vac, 2 wire versions The M18 ultrasonic sensor line of the US series offers versions with axial or radial sonotrode emission, with either NPN/PNP digital or 4-20mA / 0-10V analogue outputs. The main features include a low 5 ms response time and high resolution reaching 0.5mm. The sensors can be set on one or more distance values using the Teach-in pushbutton, for the distance or presence control up to 300 mm, with background and foreground suppression. The ultrasonic sensors detect all targets independently from transparency, colour and non-sound absorbing material type, in automatic packaging applications as well as in automotive and manufacturing industries in general. The capacitive and inductive sensors represent a complementary solution to photoelectric sensors in applications based on critical light reflection and transmission. Capacitive sensors suit, for example, non-contact detection of liquids, transparent surfaces or, detection through thin opaque layers. Inductive sensors can be used, for example, for non-contact detection of exclusively metal targets. A complete line of capacitive and inductive sensors is available on the catalogue of the INFRA company, belonging to the DATASENSOR Group. DATASENSOR GROUP 55

58 DATASENSOR Champion of Manufacturing, Innovation and Design DATASENSOR SpA has won the prestigious International Best Factory Award 2005 organised by Milan s Bocconi University. The idea of a competition to distinguish excellence among manufacturers originated from the Cranfield School of Management and the magazine Management Today in the United Kingdom in The aim was to benchmark the main national manufacturers and to examine logisticmanufacturing systems of the main industrial sectors thereby identifying best practices that achieve outstanding performance in terms of process quality, manufacturing efficiency and service levels. This annual competition concludes with a formal award. The International Best Factory Award was subsequently introduced into Germany where it was run by the Export-Akadamie Baden-Wurttemburg and came into Italy in 1998 thanks to the collaboration between the SDA Bocconi University and Il sole 24 ore under the patronage of the Italian Industry Ministry. DATASENSOR received the Italian award during a ceremony held on 23rd February 2006 at SDA Bocconi University with the following inspiring justification: for exceptional manufacturing and logistic performance achieved through the application of an array of tools and management practices. Special mention must be given to the company s patented Kanban system, the adoption of pull-manufacturing, the implementation of a real-time system for manufacturing control, the introduction of a management system for process documentation which enhances management and production workforce skills. DATASENSOR is part of the industrial group which also incorporates Datalogic SpA from which DATASENSOR was spun off in This young, dynamic and courageous company today witnesses acknowledgement for its strategy: to be and to remain an Italian manufacturer maximising the operational efficiency, skills, creativity and commitment of its staff in Monte San Pietro, together with the support of important international Partners. Following the acquisition of INFRA, Vicenza and SPECIALVIDEO, Imola, today DATASENSOR represents the Italian Pole for sensor manufacturing and the impetus and enthusiasm generated from this award will most certainly provide a new catalyst for growth towards achieving its own challenging 3 year target of turnover large increase, demonstrating that even Italian manufacturers can be successful in the international high-tech market. From left to right: Mauro Felice, (Process Engineering Mng); Enzo Fei (General Manager); Lamberto Girolomoni (CEO); Rossella Bernardi (Supply Chain Mng)

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60 DATASENSOR SpA is a leader in research, development, production and sales of photoelectric sensors and devices for detection, safety, measurement and inspection in industrial automation. The product offer includes complementary devices like inductive, capacitive and ultrasonic sensors, as well as temperature controllers. The DATASENSOR worldwide presence is guaranteed by sales subsidiaries and a widespread network of local distributors, including selected Qualified Automation Partners (QAPs). Thanks to its unique technology of the product and production process, DATASENSOR can boast international awards and an active partnership with the main companies operating in the world of automation. INTERNATIONAL BEST FACTORY AWARD 2005 DATASENSOR SpA via Lavino 256, Monte San Pietro, Bologna - Italy Tel / Fax / info@datasensor.com DATASENSOR FRANCE Tel. +33 (0)4/ Fax +33 (0)4/ info@datasensor.fr DATASENSOR GmbH Tel. +49 (0)8104/89060 Fax +49 (0)8104/ info@datasensor.de DATASENSOR IBÉRICA S.L. Tel / Fax / ventas@datasensor.es DATASENSOR INDIA Ltd Tel. +91 (0)80/ Fax +91 (0)80/ info@datasensor.com DATASENSOR UK Ltd Tel. +44 (0)1869/ Fax +44 (0)1869/ info@datasensor.co.uk Distributed by: 9C501520E - Rev Printed n Italy in March 2006 DATASENSOR GROUP