selection of special materials is available to handle almost any fluid.
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- Sabina Blankenship
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1 For Pressure Transmitters and Bourdon Tube Pressure Gauges Types 839 X Chemical Seals for Various Applications Advantages / Benefits Separation of medium and measuring device in difficult applications Application The Bürkert chemical seal system enables pressure gauges or pressure transducers and transmitters of varying designs to be adapted to the most adverse applications. The chemical seal is intended to separate the pressure instrument from the pressure medium while allowing pressure variations to be precisely transmitted to the instrument's sensing element. The pressure applied on the diaphragm of the chemical seal is transmitted to the pressure sensing element by means of a suitable liquid. Chemical seal body and diaphragm are generally made of stainless steel. In addition a wide selection of special materials is available to handle almost any fluid. Process pressures in a wide range can be handled and accurately measured, even at extreme temperatures and with corrosive or abrasive as well as highly viscous or contaminated process fluids. Undisturbed performance of the chemical seal under various process conditions requires careful evaluation of all process and environmental data. Chemical Seals are only available with a pressure instrument as a combined unit! Corrosive medium Highly viscous medium Non-homogenous medium Crystallizing medium High temperature medium (i.e. sterilization) Measuring application with hygienic cleanliness level (i.e. food applications) Toxic or polluted medium Burkert Contromatic USA 2602 McGaw Avenue Irvine, CA Tel Fax Bürkert Contromatic Inc. 760 Pacific Road, Unit 3 Oakville, Ontario, Canada L6L 6M5 Tel Fax Fluid Control Systems
2 Standard Type To Combine With Bourdon Tube Pressure Gauges Type 8391 Chemical seal to combine with bourdon tube pressure gauges. The chemical seal is suitable for corrosive, contaminated, hot or viscous mediums. There are two process connection types available: The chemical seal is suitable for many applications in process industry. The diaphragm is internally arranged. - Screwed version - Flanged version Specifications Process connection Screwed or flanged version Flanges DN 15 DN 40 (1/2" 11/2") per DIN ANSI or other standards Pressure rating PN 25 PN 250 (class ) Suitable pressure ranges Upper body (gauge side) Lower body (process side) Sealing ring Process connection 0 0.6,, bar (0.9 PSI, PSI) Stainless steel (316 Ti SST) 316 Ti SST Gauge connection G 1/2 female EN Stainless steel (316 Ti SST) FPM, 200 C (398 F) maximum - Screwed version G 1/2 female EN 837-1, Form Z or 1/2 NPT male or female - Flanged version Flange DIN 2501, Sealing face Form D DIN 2526 or flange ANSI B 16.5 RF. Max. size DN 40 Retainer flanges Bolts/nuts Diaphragm Galvanized carbon steel Galvanized alloy steel, max. 200 C (398 F) Stainless steel , welded with upper body Optional - PTFE foil, max. 150 C, 100 bar, (300 F, 1450 PSI) - PFA coating, max. 260 C, (500 F) - ECTFE coating, max. 180 C, (359 F) - Sealing ring PTFE, max. 260 C, (500 F)
3 Standard Type Type 8391 Dimensions [mm] Standard Version Model with screwed process connection PN Weight [bar] [kg] 25 (class 150) (class 300/600) (class 1500) 3.00 Effective diameter dm of diaphragm = 52 mm ø95 ø30 G1/2 G1/2 ø ±1 Dimensions [mm] Model with flanged process connection ø95 ø30 G1/2 H±1 b 28 f DN ON ød4 øk ød G1 Flange per DIN 2501 Flange per ANSI B 16.5 DN PN Dimensions Weight [mm] [bar] [mm] [kg] D k d4 b f H G / x M / x M / x M / x M Effective diameter dm of diaphragm = 52 mm DN PN Dimensions [in.] [class] [mm] D k d4 b f H G1 (UNC) 1/ x 1/2" x 1/2" 3/ x 1/2" x 5/8" x 1/2" x 5/8" 1 1/ x 1/2" x 3/4"
4 In-Line-Type Round Pipe Diaphragm for Hygienic Applications Type 8392 This chemical seal is designed for food and biochemical applications especially for rapidly flowing and highly viscous mediums. It is also applied for analytical technology and filling plants. The stainless steel design has a completely round diaphragm, no corners and no edges, with optimal transition to media line with no dead spaces. It can be used together with bourdon tube pressure gauges or transmitters. There are different possibilities for mounting into the process line: - Screwed - Clamped Specifications Process connection: Male thread DIN , DN 15 DN 100 Clamp fitting DN 15 and 1" 4" pipe size ISO sterile-screws, SMS, IDF, APV-RJT Tri-Clamp BS 4829 Pressure rating: PN 40 (25) Material - Body: Stainless steel (316L SST) - Diaphragm: Stainless steel (316L SST) welded with body Instrument connection: Welded Temperature range: Filling liquid: Glycerin KN o C o C (+50 F to 450 F) food compatible Glycerin/water KN o C o C (+14 F to 250 F) food compatible Vegetable oil KN o C o C (+14 F to 570 F) food compatible Silicon oil KN 17 Oxygen-/Chlorine application Halocarbon KN o C o C (-130 F to 398 F) -40 o C o C (-40 F to 345 F) (Pmax 160 bar)
5 In-Line-Type Type 8392 Dimensions Standard Version Model with male thread DIN b f e L 15 DN PN Dimensions [in.] [class] [mm] G L d3 d4 b f e D1 D 2 Mb Rd34 x 1/ Rd52 x 1/ Rd65 x 1/ Rd78 x 1/ Rd95 x 1/ Rd110 x 1/ Rd130 x 1/ Model with clamp fitting L ød ød ømb ød2 ød1 ød4 ød3 ømb ød2 ød1 G DN PN Dimensions [bar] [mm] L D d D1 D2 Mb 15 mm " /2" " /2" " /2" "
6 Flange Type for Process Industry for High Quality Measurement To Combine With Pressure Transmitters Type 8393 Process industry chemical seal to combine with pressure transmitters. Suitable for corrosive, contaminated, hot or viscous pressure mediums. Connection to pressure transmitter or pressure gauge via capillary extension. Chemical seal is suitable for high requirements regarding installation and application. Specifications Construction DN 25/1": open flange with an internal diaphragm to be sandwiched between stock flanges. DN > 40/1 1/2": body with sealing face and integral diaphragm to be sandwiched between stock flanges Process connection Flanges DN 15, 20, 25, 40, 50, 80, 100, 125 DN 1/2", 3/4", 1", 1-1/2", 2", 3", 4", 5" per DIN or ANSI Pressure rating Suitable pressure ranges Body (process connection) Diaphragm Capillary extension Instrument connection See table 10" H 2 O and up, depending on diaphragm size and process conditions Stainless steel , (316 Ti SST) Flange DIN 2501, sealing face D DIN 2526, or ANSI B 16.5 RF Stainless steel , (316 Ti SST) welded with body with - PTFE foil max. 150 C, 100 bar, (300 F, 1450 PSI) - PFA coating max. 260 C, (500 F) - ECTFE coating max 150 C, (300 F) Axial entry capillary of stainless steel , (316 Ti SST) welded with body for DN 50/2" and larger: armored, armor material stainless steel (304 SST) Standard extensions: 1, 1.6, 2.5, 4, 6, 8, 10, 15 m Minimum curve radius: 50 mm Armor material stainless steel (304 SST) Adaptor G 1/2 female per EN form Z, welded with capillary Material stainless steel (316 Ti SST)
7 Flange Type for Process Industry Dimensions Type 8393 Standard Version Version for DN 25/1" Flange per DIN 2501 Ød2 Optional instrument connection G 1/2 per DIN DN PN Dimensions Weight [mm] [bar] [mm] [kg] Raised portion dm D b d2 k f d4 x DN Ød4 Øk ØD f b 15 10/ / / Effective diamete of diagramm = dm / / / / / / / / Effective diameter of diaphragm = dm, Number of drill holes = x Version for DN 40/1 1/2" Flange per ANSI B 16.5 DN PN Dimensions Weight [inch] [psi] [mm] [kg] Raised 100 b f Ød2 ØdM Ød4 Øk ØD Ø16 Optional instrument connection G 1/2 per DIN portion dm D b d2 k f d4 x 1/ / / Effective diameter of diaphragm = dm, Number of drill holes = x
8 Diaphragm Type With Hygienic-Type Process Connection Available With 5 Hygienic-Type Process Connections Type 8394 Intended for hygienic processes in the pharmaceutical and food industry. Body and diaphragm is designed for integral female or male hygienic-type connections. This chemical seal is to combine with bourdon tube pressure gauge or transmitters. Model with union nut DIN Specifications Process connections Pressure rating Material Body and connections DIN-, SMS-, IDF-, APV-RJT-standard and clamps DN 25 DN 50 resp. DN 1 1/2" 2" PN 40 max., depending on the connection pressure ranges to bar (14.5 to 580 PSI) Stainless steel (316 Ti SST) Process connection Form D-F DIN SMS union nut IDF union nut APV-RJT union nut Clamp fitting Diaphragm Sealing ring Instrument connection Filling liquid Stainless steel (316 Ti SST), welded with body NBR (Buna rubber) or PTFE Stainless steel (316 Ti SST) G 1/2 female per EN 837-1, Form Z Food-compatible
9 Diaphragm Type With Hygienic-Type Process Connection Type 8394 Dimensions Standard Version Model with union nut Model with male thread ØD G G1 G k k H h DN ØdM G1 DN ØdM ØD Model DN PN Dimensions Weight [mm] [bar] [mm] [kg] or inch] dm D Hca hca k G G1 Chemical seals with union nut DIN G 1/4 Rd 52 x 1/ D-F G 1/2 Rd 58 x 1/ D-F G 1/2 Rd 65 x 1/ D-F G 1/2 Rd 78 x 1/ D-F G 1/2 Rd 110 x 1/ SMS- 1 1/ G 1/2 Rd 60 x 1/ Standard G 1/2 Rd 70 x 1/ IDF- 1 1/ G 1/2 1 1/2 IDF 0.70 Standard G 1/2 2"IDF 0.85 APV-RJT 1 1/ G 1/2 2 5/16 x 8" 0.77 Standard G 1/2 2 7/8 x 6" 0.86 Chemical seals with male thread DIN G 1/2 Rd 65 x 1/ C G 1/2 Rd 78 x 1/ C SMS- 1 1/ G 1/2 Rd 60 x 1/ Standard G 1/2 Rd 70 x 1/ IDF- 1 1/ G 1/2 1 1/2" IDF 0.73 Standard G 1/2 2" IDF 0.88 APV-RJT- 1 1/ G 1/2 2 5/16 x 8" 0.85 Standard G 1/2 2 7/8 x 6" 1.10 Model with clamp connection ød G ØdM DN h H Model DN PN Dimensions Weight [inch] [bar] [mm] [kg] 1) dm Dca Hca hca G Clamp 1 1/ G 1/ connection G 1/ / G 1/ G 1/ dm = effective diameter of diaphragm 1) Coupling components indicates by dotted lines area available upon inquiry.
10 For Chemical Process Industry (In-Line-Type) For Direct Mounting Into The Process Line Type 8395 Chemical seal for rapidly flowing, highly viscous and corrosive pressure mediums. Especially designed for the chemical process industry. The chemical seal has a round pipe diaphragm, no corners and edges and no dead space and no cross section construction. The body is a wafer type and can be mounted directly into the process line by fitting standard flanges. Specifications Process connections Pressure rating PN 400/class 2500 Materials Flange according to DIN/ANSI DN per DIN resp. DN 1" 6" per/ansi - Body Stainless steel (316 Ti SST) DIN 2501/ANSI B Diaphragm Stainless steel (316 Ti SST), welded with body optional Hastelloy C22, PFA coating, ECTFE coating Instrument connection Dimensions Adaptor G 1/2 female per EN welded with body Standard version G 1/2 Optional instrument connection connection G1/2 G DIN EN or or capillary SW27 60 ømb D to fit flange per DIN 2501 to fit flange per ANSI B 16.5 DN PN Dimensions Weight [mm] [bar] [mm] [kg] D Mb L DN PN Dimensions Weight [inch] [psi] [mm] [kg] D Mb L /
11 With Plastic Body Type 8396 Chemical seal with plastic body especially for application with corrosive and polluted media, e.g. chemical and wastewater. The diaphragm of the chemical seal is internally fixed. It is to combine with bourdon tube pressure gauges or transmitters. Specifications Process connections Multipurpose connection Pressure rating PN 10 Pressure ranges to bar ( to PSI) Materials - Process connection PVC, connector per DIN with adaptions G 1/2 female, DN 25 neck to be bonded and DN 25 welding neck - Diaphragm CSM-caoutchouc with PTFE overlay foil or FPMC Instrument connection Operating temperature Stainless steel (304 SST) 0 40 C max. (105 F) Dimensions Standard Version ød G h H G1 ød DN PN Dimensions Weight [bar] [mm] [kg] D d H h G / G G 1/ G 1/2 0.46
12 Order sheet / Questionnaire for Pressure Instruments and Chemical Seals Client/Company Date Address Name Phone Department Fax Project Quantity Delivery date Process details Max. pressure (bar) / (psi) if dynamic from to bar / psi Does vacuum occur? Yes/No if Yes min. abs. pressure mbar at temp C (e.g. during cleaning process) Process medium Suitable material for wetted parts Cu-alloy: SS: Monel: other: Medium temperature min. max. Ambient temperature at pressure instrument min. max. Ambient temperature at capillary extension (if present) Mounting location of the instrument vertical horizontal inclination to horiz Vibrations in the piping Yes Intensity No Application Special situations and requirements Pressure gauge / transmitter details Model Measuring range bar Process connection G 1/2 male female NPT 1/2 male female flange Wetted parts material copper-alloy stainless steel Electric alarm contacts (magnetic) Yes No Electrical output 4 20 ma Yes No Optional extras Chemical seal Model to DIN DN PN Process connection Thread Flange Clamp Flange DIN ANSI DN PN inch Class Thread internal external size Wetted parts material St.Steel Monel Titanium Hastelloy Others Filling liquid: Silicon oil KN 17 Glycerin KN 7 Glycerin/Water KN 12 Vegetable oil KN 13 Halocarbon KN 21 Optional extras Accompanying pressure instrument: see above Construction pressure gauge / transmitter and chemical seal Direct mounting (chemical seal and pressure device are mounted directly together)? Yes / No Cooling element between chemical seal and pressure device? Yes / No Construction with capillary extension? Yes / No if Yes m length Optional extras Note! A chemical seal is only available with a pressure instrument as a combined unit. In case of special application requirements, please consult for advice. We reserve the right to make technical changes without notice. USD 839X 4/00
This is an economic model, especially suitable for instruments with ¼ port connection. Not detachable to repair.
Diaphragm seals - Stainless steel d. seals ¼ - PVC diaphragm seals ¼ - Stainless steel d. seals ½ - PVC diaphragm seals ½ - Easy-to-clean diaphragm seals - High pressure diaphragm seals - Low pressure
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