T2 B Series. Compact Height Nitrogen Gas Springs

Transcription

1 T2 B Series Compact Height Nitrogen Gas Springs ife in excess of 100,000 stroke meters. Cartridge design for easy maintenance. Oil pipe prevents oil leaving the springs in a hosed system and helps maintain the life of the springs. Secondary piston retaining ring offers extra protection. Compact height reduces die costs. APPROVED ISO 9001 : 2000 Registered Company 97/23/EC TUV Rheinland of North America, Inc.

2 Table of Contents Page Product Specifications... 3 Service and Repair Kits... 3 Ordering Options... 3 T2-750P... 4 T2B T2B T2B T Mounting T2 Nitrogen Gas Springs

3 The T2B Series Product Specifications Pressure Medium...Nitrogen Gas Max. Charging Pressure bar/2175 psi Min. Charging Pressure...25 bar/360 psi Operating Temperature C/ F Force Increase by Temperature... ±0.3% per C/±0.009% per F Maximum Piston Rod Velocity...96m/min / 315 ft/min Recommended Maximum Strokes/Min... ~15-40 Maximum Utilized Stroke % Inlet Valve Charge Fitting...T Control Panel... CP-N2 G, CP-N2 G OR Repair Kits T2-750P T2SK-750P T2B-1500 T2SK-1500 T2B-3000 T2SK-3000 T2B-5000 T2SK-5000 T T2SK-7500 Ordering Options T2B M 750 psi Model Stroke Mounting/Tapped Threads Charge Pressure T2-750P See Max: 150 bar/2175 psi T2B-1500 Dimensional T2B-3000 Information T2B-5000 Charts T Note: All T2B gas springs shipped at maximum charge pressure unless otherwise specified. 3

4 T2-750P For maintenance only, M8 Ø S 3 mm.12 in. T2 3.9 mm.15 in. SAE-4 Straight Thread Port 11.5 mm.45 in mm 1.25 in. M10 x 1.5* Depth 12.7 mm.50 in. Ø 50.2 mm 1 *Metric standard. 3/8"-16 English threads available as special order. Contact Hyson Products Customer Service. NOTE: The T2-750P has the same external dimensions as the earlier version, the T The T2-750P uses a different seal kit (T2SK-750P) because of internal changes. T2-750P Dimensional Information Order Stroke ength Contact Force Full Stroke Force D E Number mm in. N lbs. N lbs. mm in. mm in. mm in. mm in. T2-750PX ,432 2, T2-750PX ,284 2, T2-750PX ,284 2, T2-750PX ,210 2, T2-750PX ,580 2, T2-750PX ,580 2, T2-750PX ,432 2, T2-750PX ,432 2, T2-750PX ,432 2, T2-750PX ,358 2, T2-750PX ,358 2, T2-750PX ,358 2, T2-750PX ,358 2, T2-750PX ,284 2, T2-750PX psi 12,284 2, T2-750PX ,284 2, T2-750PX ,284 2, T2-750PX ,284 2, T2-750PX ,284 2, T2-750PX ,284 2, T2-750PX ,284 2, T2-750PX ,284 2, T2-750PX ,284 2, T2-750PX ,210 2, T2-750PX ,210 2, T2-750PX ,210 2, T2-750PX ,210 2, T2-750PX ,210 2, NOTE: All dimensions are nominal. Data shown are typical. Actual data for any particular unit may vary. 4

5 T2-750P FC - Circular Flange Part No.: T2-750-FC FCS - Upper Square Flange Part No.: T2-750-FCS SF - Square Mount Part No.: T2-750-SF D E 24 mm 0.94 in. 0 SF1 SF 24 mm Ø 9 mm.94 in..35 in Body Ø mm/2.76 in mm/2.22 in. *.635 mm.025 in mm 3.00 in mm 2.12 in mm 2.22 in. 80 mm 3.15 in. 95 mm 3.74 in. 9 mm 0.35 in. Ø 80 mm 3.15 in mm 3.0 in. M10 S.H.C.S. 3/8 S.H.C.S. * Approximate value 53.9 mm 2.12 in. Ø 11.0 mm 16.0 mm.63 in. FMCW - Three Hole Mount mm 4.25 in mm 3.50 in mm 1 FM1 FM2 M10 S.H.C.S. 3/8 S.H.C.S. FMW - Four Hole Mount FM mm 2.48 in. 63 mm 2.48 in. 116 mm 4.57 in. M2 M 32 mm 1.26 in. MW - ug Mount M1 116 mm 4.57 in. 89 mm 3.50 in. M10 S.H.C.S. 3/8 S.H.C.S. SM - Cam Mount - Part No.: T2-750-SM SMG - Cam Mount - Part No.: T2-750-SMG 38 mm 1.5 in mm 1.37 in. 60 mm 2.36 in. 22 mm.87 in mm +.87 in mm 3.25 in mm -.54 in. Ø 68 mm 2.68 in. 22 mm.87 in. 60 mm 2.36 in. 42 mm 1.65 in mm 2.55 in mm 1.25 in mm 2.50 in. 60 mm 2.36 in mm.50 in. 6.5 mm.24 in mm.50 in. 6.4 mm.25 in. NOTE: All flanges, except welded, are ordered separately. 5

6 T2B-1500 For maintenance only, M8 Ø 36 mm 1.42 in. S 3 mm.12 in. T mm 1.50 in. 3.9 mm.15 in. SAE-4 Straight Thread Port 11.5 mm.45 in mm 2.12 in. M12 x 1.75* Depth 12.7 mm.50 in. Ø 75.2 mm 2.96 in. *Metric standard. 1/2"-13 English threads available as special order. Contact Hyson Products Customer Service. T2B-1500 Dimensional Information Order Stroke ength Contact Force Full Stroke Force D E Number mm in. N lbs. N lbs. mm in. mm in. mm in. mm in. T2B-1500X ,338 5, T2B-1500X ,491 5, T2B-1500X ,491 5, T2B-1500X ,491 5, T2B-1500X ,644 5, T2B-1500X ,644 5, T2B-1500X ,644 5, T2B-1500X ,644 5, T2B-1500X ,644 5, T2B-1500X ,644 5, T2B-1500X ,644 5, T2B-1500X ,256 5, T2B-1500X ,256 5, T2B-1500X ,103 5, T2B-1500X , ,103 5, T2B-1500X psi 23,103 5, T2B-1500X ,103 5, T2B-1500X ,103 5, T2B-1500X ,103 5, T2B-1500X ,950 5, T2B-1500X ,950 5, T2B-1500X ,950 5, T2B-1500X ,950 5, T2B-1500X ,950 5, T2B-1500X ,950 5, T2B-1500X ,950 5, T2B-1500X ,950 5, T2B-1500X ,950 5, T2B-1500X ,950 5, T2B-1500X ,950 5, NOTE: All dimensions are nominal. Data shown are typical. Actual data for any particular unit may vary. 6

7 T2B-1500 FC - Circular Flange Part No.: T FC FCS - Upper Square Flange Part No.: T FCS SF - Square Mount Part No.: T SF D E Ø 16 mm.63 in. 29 mm 1.14 in Body Ø mm 1.14 in. 16 mm 0.63 in. 90 mm/3.54 in mm/2.89 in. SF1 *.635 mm.025 in. SF mm 4.00 in mm 3.00 in mm 3.00 in mm 4.00 in mm 2.89 in. 104 mm 4.09 in. 122 mm 4.80 in. 0 Ø 104 mm 4.09 in. *Approximate value Ø 14.0 mm.55 in mm 1.10 in. FMCW - Three Hole Mount mm 6.00 in mm 4.74 in mm 2.37 in. FM1 FM2 FMW - Four Hole Mount FM mm 3.35 in. 152 mm 5 SM - Side Mount Part No.: T SM 85 mm 3.35 in. M2 M 38 mm 1.50 in. M1 MW - ug Mount 152 mm mm 4.75 in 14 mm.55 in mm 28 mm in in. 14 mm.55 in. Ø 13.5 mm.53 in mm 2.22 in mm 3.92 in. 32 mm 1.26 in. 86 mm 3.39 in. 57 mm 2.24 in mm 6.5 mm.50 in..26 in. 86 mm 3.39 in. NOTE: All flanges, except welded, are ordered separately. 7

8 T2B-3000 For maintenance only, M8 Ø 50 mm 1.97 in. S 3 mm.12 in. T2 3.9 mm.15 in. SAE-4 Straight Thread Port 11.5 mm.45 in mm 2.12 in mm 3.00 in. M12 x 1.75* Depth 12.7 mm.50 in. Ø 95.2 mm 3 *Metric standard. 1/2"-13 English threads available as special order. Contact Hyson Products Customer Service. T2B-3000 Dimensional Information Order Stroke ength Contact Force Full Stroke Force D E Number mm in. N lbs. N lbs. mm in. mm in. mm in. mm in. T2B-3000X ,135 10, T2B-3000X ,610 10, T2B-3000X ,610 10, T2B-3000X ,610 10, T2B-3000X ,610 10, T2B-3000X ,610 10, T2B-3000X ,610 10, T2B-3000X ,610 10, T2B-3000X ,610 10, T2B-3000X ,610 10, T2B-3000X ,610 10, T2B-3000X ,200 10, T2B-3000X ,200 10, T2B-3000X ,200 10, , T2B-3000X ,200 10, psi T2B-3000X ,200 10, T2B-3000X ,905 10, T2B-3000X ,905 10, T2B-3000X ,905 10, T2B-3000X ,905 10, T2B-3000X ,905 10, T2B-3000X ,905 10, T2B-3000X ,905 10, T2B-3000X ,905 10, T2B-3000X ,905 10, T2B-3000X ,905 10, T2B-3000X ,905 10, T2B-3000X ,200 10, T2B-3000X ,200 10, NOTE: All dimensions are nominal. Data shown are typical. Actual data for any particular unit may vary. 8

9 T2B-3000 FC - Circular Flange Part No.: T FC FCS - Upper Square Flange Part No.: T FCS SF - Square Mount Part No.: T SF D E Ø 13.5 mm.53 in. 18 mm.71 in. 33 mm 1.30 in Body Ø mm 1.30 in. 18 mm 0.71 in. 110 mm/4.33 in. 92 mm/3.62 in. SF1 *.635 mm.025 in. SF 127 mm 5.00 in mm 3.87 in mm 3.87 in. 127 mm 5.00 in. 92 mm 3.62 in. 130 mm 5.12 in. 150 mm 5.91 in mm 0.53 in. Ø 130 mm 5.12 in. *Approximate value FMCW - Three Hole Mount FMW - Four Hole Mount MW - ug Mount FM1 Ø 14.0 mm.55 in mm 1.61 in mm 6.73 in mm mm 2.76 in. FM2 FM mm 3.90 in. 172 mm 6.77 in. SM - Side Mount Part No.: T SM 99 mm 3.90 in. M2 M 38 mm 1.50 in. M1 178 mm 7.01 in. 146 mm 5 14 mm.55 in mm 28 mm in in. 14 mm.55 in. Ø 13.5 mm.53 in mm 2.62 in mm 4.78 in. 42 mm 1.65 in. 110 mm 4.33 in. 76 mm 2.99 in mm 6.5 mm.50 in..26 in. 110 mm 4.33 in. NOTE: All flanges, except welded, are ordered separately. 9

10 T2B-5000 For maintenance only, M8 Ø 65 mm 2.56 in. S 3.9 mm.15 in. 3 mm.12 in. T mm 2.25 in. Ø mm 4.73 in. SAE-4 Straight Thread Port 11.5 mm.45 in mm 3.18 in. M12 x 1.75* Depth 12.7 mm.50 in. *Metric standard. 1/2"-13 English threads available as special order. Contact Hyson Products Customer Service. T2B-5000 Dimensional Information Order Stroke ength Contact Force Full Stroke Force D E Number mm in. N lbs. N lbs. mm in. mm in. mm in. mm in. T2B-5000X ,672 18, T2B-5000X ,174 18, T2B-5000X ,174 18, T2B-5000X ,174 18, T2B-5000X ,174 18, T2B-5000X ,174 18, T2B-5000X ,174 18, T2B-5000X ,668 18, T2B-5000X ,668 18, T2B-5000X ,668 18, T2B-5000X ,668 18, T2B-5000X ,668 18, T2B-5000X ,668 18, T2B-5000X ,800 11,200 82,170 18, T2B-5000X psi 82,170 18, T2B-5000X ,170 18, T2B-5000X ,170 18, T2B-5000X ,170 18, T2B-5000X ,170 18, T2B-5000X ,170 18, T2B-5000X ,170 18, T2B-5000X ,170 18, T2B-5000X ,672 18, T2B-5000X ,672 18, T2B-5000X ,672 18, T2B-5000X ,672 18, T2B-5000X ,672 18, T2B-5000X ,668 18, NOTE: All dimensions are nominal. Data shown are typical. Actual data for any particular unit may vary. 10

11 T2B-5000 FC - Circular Flange Part No.: T FC FCS - Upper Square Flange Part No.: T FCS SF - Square Mount Part No.: T SF D E Ø 13.5 mm.53 in. 21 mm.83 in. 36 mm 1.42 in Body Ø mm 1.42 in. 21 mm 0.83 in. 130 mm/5.12 in mm/4.31 in. SF1 *.635 mm.025 in. SF mm 5.50 in mm 4.50 in mm 4.50 in mm 5.50 in mm 4.31 in. 155 mm 6.10 in. 175 mm 6.89 in mm 0.53 in. Ø 155 mm 6.10 in. *Approximate value FMCW - Three Hole Mount FMW - Four Hole Mount MW - ug Mount FM1 17 mm.67 in. FM M2 Ø 18.0 mm.71 in mm 7.76 in mm 6.50 in. FM2 M16 S.H.C.S. 5/8 S.H.C.S. 117 mm 4.61 in. M M1 196 mm 7.72 in. 165 mm 6.50 in..75 in 54.0 mm 2.13 in mm 3.25 in mm 4.61 in. 196 mm 7.72 in. SM - Side Mount Part No.: T SM 38 mm 1.50 in. 14 mm.55 in mm 28 mm in in. 14 mm.55 in. Ø 13.5 mm.53 in. 79 mm 3.11 in mm 5.77 in. 52 mm 2.05 in. 135 mm 5.31 in. 95 mm 3.74 in mm 6.5 mm.50 in..26 in. 135 mm 5.31 in. NOTE: All flanges, except welded, are ordered separately. 11

12 T For maintenance only, M8 Ø 80 mm 3.15 in. S 3 mm.12 in. T2 3.9 mm.15 in mm 2.78 in. SAE-4 Straight Thread Port 100 mm 3.94 in. M12 x 1.75* Depth 12.7 mm.50 in. Ø mm 5.91 in mm.45 in. *Metric standard. 1/2"-13 English threads available as special order. Contact Hyson Products Customer Service. T Dimensional Information Order Number Stroke ength Contact Force Full Stroke Force D E mm in. N lbs. N lbs. mm in. mm in. mm in. mm in. 99,528 22, T2-7500X T2-7500X ,822 24, T2-7500X ,822 24, T2-7500X ,100 25, T2-7500X ,362 26, T2-7500X ,362 26, T2-7500X ,624 26, T2-7500X ,132 26, T2-7500X ,132 26, T2-7500X ,132 26, T2-7500X ,640 27, T2-7500X ,640 27, T2-7500X ,640 27, ,400 17,000 T2-7500X ,394 27, psi T2-7500X ,148 27, T2-7500X ,148 27, T2-7500X ,902 27, T2-7500X ,902 27, T2-7500X ,902 27, T2-7500X ,902 27, T2-7500X ,656 27, T2-7500X ,656 27, T2-7500X ,656 27, T2-7500X ,656 27, T2-7500X ,410 28, T2-7500X ,410 28, T2-7500X ,410 28, NOTE: All dimensions are nominal. Data shown are typical. Actual data for any particular unit may vary. 12

13 T FC - Circular Flange Part No.: T FC FCS - Upper Square Flange Part No.: T FCS SF - Square Mount Part No.: T SF Ø 17.5 mm.69 in. D 27 mm 1.06 in. 41 mm 1.61 in. E +2.0 Body Ø mm 1.61 in. 27 mm 1.06 in. SF1 *.635 mm.025 in. SF mm 7.00 in. 17 mm.67 in. 162 mm/6.38 in. 138 mm/ mm 5.50 in mm 5.50 in mm 7.00 in. 138 mm mm 7.68 in. 220 mm 8.66 in mm 0.69 in. Ø 195 mm 7.68 in. M16 S.H.C.S. 5/8 S.H.C.S. *Approximate value FMCW - Three Hole Mount FM1 FMW - Four Hole Mount FM 17 mm.67 in mm 9.02 in. FM2 M16 S.H.C.S. 5/8 S.H.C.S mm 7 M20 S.H.C.S. 3/4 S.H.C.S. 138 mm mm 3.88 in mm 2.68 in. 138 mm mm 9.21 in. NOTE: All flanges, except welded, are ordered separately. 13

14 Mounting T2 Nitrogen Gas Springs D No Stock Removal Permitted On Bottom Of Gas Spring Body Pocket Depth* T2 nitrogen gas springs should be backed up at all times. T2 * For modular flange assembly SF, the bottom of gas spring & flange are not flush. Refer to flange dimension pages for dimension of gap. Flange Pocket Dimensions Spring Model T2-750P T2B-1500 T2B-3000 T2B-5000 Minimum Diameter D 51 mm/2.00 in. 76 mm/3.00 in. 96 mm/3.78 in. 121 mm/4.76 in. T mm/5.94 in. SF Flange Pocket Depth * A FMCW Flange Pocket Depth A FMW Flange Pocket Depth A MW Flange Pocket Flange A Min. 26 mm/1.02 in. Min. / Min. / Min. / Max mm/1.04 in. Max mm/.77 in. Max mm/.77 in. Max mm/.77 in. Min. 26 mm/1.02 in. Min. / Min. / Min. /.75 in Max mm/1.04 in. Max mm/.77 in. Max mm/.77 in. Max mm/.77 in. Min. 26 mm/1.02 in. Min. / Min. / Min. / Max mm/1.04 in. Max mm/1.00 in. Max mm/1.00 in. Max mm/.77 in. Min. 26 mm/1.02 in. Min. / Min. / Min. / Max mm/1.04 in. Max mm/1.00 in. Max mm/1.00 in. Max mm/.77 in. Min. 26 mm/1.02 in. Min. / Min. / N/A Max mm/1.04 in. Max mm/1.00 in. Max mm/1.00 in. N/A NOTE: Oversized or undersized pockets can cause insufficient spring backing and can result in flange or spring failure. Avoid Side oading Side loading resulting from press or die construction causes increased wear on the bearings, seal and piston rod. >0.2 Provide a Smooth Piston Rod Contact Surface When the piston rod contacts bolt heads or other irregular surfaces, uneven wear patterns develop which may lead to side loading. Kiss blocks should be hardened to Rockwell C 25 minimum. Protect from Fluids Avoid prolonged contact with die lubricants and cleaners. Provide adequate drainage for the gas spring pockets. Rc > 25 Drain Slot 14

15 Tanker T and Tanker S Gas Springs Nitro-Dyne XP Manifolds Mini Manifolds Di-Dro Advanced Forming T3 Gas Springs Adaptive Cams Mechanical Cams T2 Standard Gas Springs Controllable Gas Springs Delay Return Manifolds Mini Gas Springs Accessories Hyson Products 2009 T2B2M Brecksville Road Brecksville, OH USA Tel: , Fax: hyson@asbg.com Mainway Burlington, ONT 7M 1A3 Canada Tel: Fax: Blvd. Rogelio Gonzalez Caballero #500 Parque Industrial Stiva Aeropuerto Apodaca, N CP Mexico Tel: Fax: