Inline filter. Features: RE 51402/09.10 Replaces: Types 100 FLEN 0160 to 0630; 100 FLE 0045, 0055, 0120

Transcription

1 Inline filter RE 50/09.0 Replaces: 0.09 / Types 00 FLEN 060 to 060; 00 FLE 005, 0055, 00 Nominal sizes according to DIN 550: 060 to 060 Nominal sizes according to BRFS: 005, 0055, 00 Nominal pressure 00 bar Connections up to SAE Operating temperature 0 to +00 H7590 Table of contents Contents Page Application, Features Design, Filter element, Accessories, Characteristic curves, Quality and standardization Ordering code Preferred types Ordering details: Electronic switching element for clogging indicator 5 Plug-in connectors according to IEC Symbols 6 Technical data 7 Characteristic curves 8 0 Unit dimensions Spare parts list, Installation, commissioning and maintenance Application Filtration of pressure fluids and lubricants. Filtration of fluids and gases. Direct installation into pipelines. Direct wear protection of downstream components and systems. Offline filtration at high filter service lives. Features: Filters for inline installation Particularly suited for off-line filtration Extremely large filter area Flow-optimized design due to D computer-supported design Low pressure drop Special highly efficient filter media

2 / Bosch Rexroth AG Hydraulics 00 FLEN ; 00 FLE 005, 0055, 00 RE 50/09.0 Design Two-part design of filter housing with inlet and outlet as well as flange-mounted filter cover. Further design variants available on request. Filter element Pleated design with optimized pleat density and various filter media. The filter element is the most important component of the FILTER system in view of prolonged life and the wear protection of the systems. The most important criteria for selection are the required degree of cleanliness of the operating medium, the initial pressure differential and the contamination retention capacity. For further detailed information please refer to our brochure Filter elements. Accessories Clogging indicator Basically, the filter is equipped with mechanical optical clogging indicator. The electronic clogging indicator is connected via the electronic switching element with or switching points, which has to be ordered separately. The electronic switching element is attached to the mechanical optical clogging indicator and held by means of a locking ring. Characteristic curves An optimum filter selection is made possible by our BRFilterSelect software, see download area Additional characteristic curves for the filters in this catalogue can be found in the BRFS filter calculation program. Quality and standardization The development, manufacture and assembly of BRFS industrial filters and BRFS filter elements is carried out within the framework of a certified quality management system in accordance with ISO 900:000. The pressure filters for hydraulic applications according to 50 are pressure holding equipment according to article, section.. of the pressure equipment directive 97//EC (DGRL). However, on the basis of the exception in article, section.6 of the DGRL, hydraulic filters are exempt from the DGRL if they are not classified higher than category I (guideline /9). They do not receive a CE mark.

3 RE 50/ FLEN ; 00 FLE 005, 0055, 00 Hydraulics Bosch Rexroth AG / Ordering code Of the filter Pressure 00 bar = 00 Design Inline filter with filter element according to DIN 550 = FLEN Inline filter with filter element according to BRFS standard = FLE Nom. size FLEN = FLE = Filtration rating in µm Nominal Stainless steel wire mesh, cleanable: G0, G5 = G Paper, non-cleanable P0 = P Absolute (ISO 6889) Micro glass, non-cleanable HXL, H0XL, H0XL = H XL Pressure differential Max. admissible pressure differential of the filter element 0 bar = A 60 bar = C Element model Standard adhesive T = 00 C = 0 Standard material = 0 Chemically nickel-plated = D ) 00 0 V5,0 S0 0 Solenoid without = 0 Complementary details 0 = without Z ) = Certificate Material 0 = Standard Seal M = NBR-seal V = FKM-seal Connection S0 = SAE flange Clogging indicator V5,0 = Clogging indicator, optical State switching pressure 5.0 bar Bypass valve 0 = without 9 = 7 bar Ordering example: 00 FLE 005 H0XL-A00-09V5,0-S0M00 Of the filter element. 0 Filter element Design =. Nom. size FLEN = FLE = Filtration rating in µm Nominal Stainless steel wire mesh, cleanable: G0, G5 = G Paper, non-cleanable: P0 = P Absolute (ISO 6889) Micro glass, non-cleanable: HXL, H0XL, H0XL = H XL Pressure differential Max. admissible pressure differential of the filter element 0 bar = A 60 bar = C Seal M = NBR-seal V = FKM-seal Bypass valve 0 = with filter element always 0 Element model 0 = Standard adhesive T = 00 C 0 = Standard material D ) = Chemically nickel-plated Ordering example:. 005 H0XL-A00-0-M ) Only in connection with FKM seal ) Manufacturer's inspection certificate M according to DIN 5550 T8

4 / Bosch Rexroth AG Hydraulics 00 FLEN ; 00 FLE 005, 0055, 00 RE 50/09.0 Preferred types Inline filter with bypass, filtration rating 0 μm and nominal pressure 00 bar Type Flow in L/min Material number at ν = 0 mm /s and Δp = 0.8 bar 00 FLEN 060 H0XL-A00-09V5,0-S0M00 7 R FLEN 050 H0XL-A00-09V5,0-S0M00 6 R FLE 005 H0XL-A00-09V5,0-S0M00 96 R FLE 0055 H0XL-A00-09V5,0-S0M00 57 R FLEN 000 H0XL-A00-09V5,0-S0M R FLEN 060 H0XL-A00-09V5,0-S0M00 9 R FLE 00 H0XL-A00-09V5,0-S0M00 55 R Inline filter with bypass, filtration rating μm and nominal pressure 00 bar Type Flow in L/min Material number at ν = 0 mm /s and Δp = 0.8 bar 00 FLEN 060 HXL-A00-09V5,0-S0M00 5 R FLEN 050 HXL-A00-09V5,0-S0M00 0 R FLE 005 HXL-A00-09V5,0-S0M00 0 R FLE 0055 HXL-A00-09V5,0-S0M00 85 R FLEN 000 HXL-A00-09V5,0-S0M00 90 R FLEN 060 HXL-A00-09V5,0-S0M00 60 R FLE 00 HXL-A00-09V5,0-S0M R Inline filter without bypass, filtration rating 0 μm and nominal pressure 00 bar Type Flow in L/min Material number at ν = 0 mm /s and Δp = 0.8 bar 00 FLEN 060 H0XL-C00-00V5,0-S0M00 7 R FLEN 050 H0XL-C00-00V5,0-S0M00 6 R FLE 005 H0XL-C00-00V5,0-S0M00 96 R FLE 0055 H0XL-C00-00V5,0-S0M00 57 R FLEN 000 H0XL-C00-00V5,0-S0M R FLEN 060 H0XL-C00-00V5,0-S0M00 9 R FLE 00 H0XL-C00-00V5,0-S0M00 55 R Inline filter without bypass, filtration rating μm and nominal pressure 00 bar Type Flow in L/min Material number at ν = 0 mm /s and Δp = 0.8 bar 00 FLEN 060 HXL-C00-00V5,0-S0M00 5 R FLEN 050 HXL-C00-00V5,0-S0M00 0 R FLE 005 HXL-C00-00V5,0-S0M00 0 R FLE 0055 HXL-C00-00V5,0-S0M00 85 R FLEN 000 HXL-C00-00V5,0-S0M00 90 R FLEN 060 HXL-C00-00V5,0-S0M00 60 R FLE 00 HXL-C00-00V5,0-S0M R

5 RE 50/ FLEN ; 00 FLE 005, 0055, 00 Hydraulics Bosch Rexroth AG 5/ Ordering details: Electronic switching element for clogging indicator ABZ F V X DIN Rexroth power unit accessories Filter Clogging indicator Electronic switching element with switching point (changeover) Round plug-in connection Mx = ESP-MX Electronic switching element with switching points (normally open/normally closed), 75%, 00%, round plug-in connection Mx, LED = ESP-MX Electronic switching element with switching points (normally open/ normally closed), 75%, 00%, signal suppression until 0 C Round plug-in connection Mx, LED = ESPSU-MX DIN = Identification for DIN and SAE models Unit series X = Unit series 0 to 9 (0 to 9; unchanged installation and connection dimensions) Electronic switching element ABZFV-ESP-MX-X/-DIN ABZFV-ESP-MX-X/-DIN ABZFV-ESPSU-MX-X/-DIN Material no. R90059 R90050 R9005 Ordering example: Pressure filter with mechanical optical clogging indicator for p nom. = 00 bar [50 psi] with bypass valve, nominal size 005, with filter element 0 μm and electronic switching element Mx with switching point for pressure fluid mineral oil HLP according to DIN 55. Filter: 00 FLE 005 H0XL-A00-09V5,0-S0M00 Material number: R Clogging indicator: ABZFV-ESP-MX-X/-DIN Material number: R90059 Plug-in connectors according to IEC (dimensions in mm [inch]) For electronic switching element with round plug-in connection M x Plug-in connector for K -pin, M x with screwed connection, cable fitting Pg9. Material no. R M x [0.77] Ø9,6 Plug-in connector for K-m -pin, M x with molded in PVC cable, m long. Line cross-section: x 0. mm Core marking: Material no. R Brown White Blue Black For additional round plug-in connections, see data sheet [.],5 [.6] M x Ø9,6 [0.77]

6 6/ Bosch Rexroth AG Hydraulics 00 FLEN ; 00 FLE 005, 0055, 00 RE 50/09.0 Symbols Switching element Plug Pressure filter A ABZFV-ESP-MX-X/-DIN ( ) (+) B A Electronic switching element for clogging indicator Switching element Circuit diagram drawn in the plugged in condition at temp. > 0 C (op. mode) K 00% Switching point 00% LED red Plug 0 C / 0 C Switching 86 F / 68 F K point 75% on / off 75% LED yellow (+) S Standby 75% S-00% LED green K K ( ) ABZFV-ESPSU-MX-X/-DIN B Switching element Circuit diagram drawn in the plugged in condition (op. mode) Switching point 00% 00% LED red 75% Switching point 75% LED yellow Standby LED green Plug (+) ( ) ABZFV-ESP-MX-X/-DIN

7 RE 50/ FLEN ; 00 FLE 005, 0055, 00 Hydraulics Bosch Rexroth AG 7/ Technical data (For applications outside these parameters, please consult us!) Electronic (electric switching element) Electrical connection Round plug-in connection M x, -pin Contact load, direct voltage A Max. Voltage range ESP-Mx V DC/AC Max. 50 ESP V DC 0 to 0 Max. switching capacity with ohmic loads 0 VA; 0 W; (70 VA) Switching type ESP-Mx Changeover ESP-Mx Normally open at 75% of the response pressure, Normally closed at 00% of the response pressure ESPSU-Mx Normally open at 75% of the response pressure, Normally closed at 00% of the response pressure Signal switching through at 0 C [86 F], Return switching at 0 C [68 F] Display via LEDs in the electronic switching element ESP... Stand-by (LED green); 75% switching point (LED yellow) 00% switching point (LED red) Type of protection according to EN 6059 IP 65 For direct voltage above V a spark suppression is to be provided to protect the switching contacts. Weight Electronic switching element: with round plug-in connection M x kg [lbs] 0. [0.]

8 8/ Bosch Rexroth AG Hydraulics 00 FLEN ; 00 FLE 005, 0055, 00 RE 50/09.0 Characteristic curves Specific weight: < 0.9 kg/dm Δp Q characteristic curves for complete filters Recommended initial Δp for design = 0.8 bar HXL 060 An optimum filter selection is made possible by our computer program BRFilterSelect. 0 mm /s 6 mm /s Oil viscosity: 0 mm /s HXL 050 HXL HXL 005 HXL HXL HXL

9 RE 50/ FLEN ; 00 FLE 005, 0055, 00 Hydraulics Bosch Rexroth AG 9/ Characteristic curves Specific weight: < 0.9 kg/dm Δp Q characteristic curves for complete filters Recommended initial Δp for design = 0.8 bar 6 HXL 00 HXL and H0XL An optimum filter selection is made possible by our computer program BRFilterSelect. 0 mm /s 6 mm /s Oil viscosity: 0 mm /s H0XL H0XL 050 H0XL H0XL 0055 H0XL

10 0/ Bosch Rexroth AG Hydraulics 00 FLEN ; 00 FLE 005, 0055, 00 RE 50/09.0 Characteristic curves H0XL 00 H0XL Specific weight: < 0.9 kg/dm An optimum filter selection is made possible by our computer Δp Q characteristic curves for complete filters program BRFilterSelect. Recommended initial Δp for design = 0.8 bar 0 mm /s 6 mm /s Oil viscosity: 0 mm /s H0XL

11 RE 50/ FLEN ; 00 FLE 005, 0055, 00 Hydraulics Bosch Rexroth AG / Unit dimensions (dimensions in mm) Filter housing for filter elements in accordance with DIN 550 Type Volume Weight 00 FLEN in l in kg ) A A A ) A B B B B C C C C C5 D D SAE psi M Ø 00 M6 Ø DN SAE psi M6 Ø 0 M6 Ø DN80 Filter housing for filter elements according to BRFS standard Type Volume Weight 00 FLE in l in kg ) A A A ) A B B B B C C C C C5 D D SAE psi M Ø 00 M6 Ø DN SAE 000 psi DN80 M6 Ø 0 M6 Ø 70 0 ) Weight including standard filter element and clogging indicator. ) Withdrawal dimension for filter element replacement.

12 / Bosch Rexroth AG Hydraulics 00 FLEN ; 00 FLE 005, 0055, 00 RE 50/09.0 Spare parts list 00 FLEN FLE Size FLEN FLE Part Piece Description Material Filter housing Various Please indicate ordering information Filter Filter cover Various Please indicate ordering information Filter Filter element Various Please indicate ordering information Filter Element 5 Bleed screw 5.8 Part No Seal ring Soft steel Please indicate ordering information Filter 7 Seal ring NBR / FKM Please indicate ordering information Filter 8 Seal ring Soft steel Please indicate ordering information Filter 9 Maintenance indicator Various See ordering information Clogging indicator 0 Plug Steel Part No. 789 Hexagon socket head cap screw 8.8 Part No. 6 Seal ring NBR / FKM Please indicate ordering information Filter 8 Part No. 60 Hexagonal head screw 8.8 Part No. 60 Valve calotte Various 5 Valve spring Valve disk Steel 7 Locking ring Spring steel All part no.s BRFS-specific. Please indicate ordering information Filter

13 RE 50/ FLEN ; 00 FLE 005, 0055, 00 Hydraulics Bosch Rexroth AG / Spare parts (insert for DIN and SAE filters) Mechanical optical Clogging indicator ABZ F V HV5 X DIN Rexroth power unit accessories Filter Clogging indicator Mechanical optical clogging indicator for high-pressure filters Switching point 5 bar [7 psi] = HV5 DIN = Identification for DIN and SAE model Sealing material M = See table below V = See table below Unit series X = Unit series 0 to 9 (0 to 9; unchanged installation and connection dimensions) Mechanical optical clogging indicator ABZFV-HV5-X/M-DIN Material no. R9005 The ordering details for filter elements and sealing kits can be found on page. Sealing kits must be ordered by stating the complete part key. Sealing material and surface coating for pressure fluids Order detail Mineral oils Sealing material Element model Mineral oil HLP according to DIN 55 M...0 Fire-resistant hydraulic fluids Emulsions HFA-E according to DIN 0 M...0 Synthetic water solutions HFA-S according to DIN 0 M...D Water solutions HFC according to VDMA 7 M...D Phosphate esters HFD-R according to VDMA 7 V...D Organic esters HFD-U according to VDMA 7 V...D Hydraulic fluids that are fast biodegradable Triglycerides (rape seed oil) HETG according to VDMA 568 M...D Synthetic esters HEES according to VDMA 568 V...D Polyglycoles HEPG according to VDMA 568 V...D

14 / Bosch Rexroth AG Hydraulics 00 FLEN ; 00 FLE 005, 0055, 00 RE 50/09.0 Installation, commissioning and maintenance Installation Verify operating pressure with name plate information. Screw the filter housing Pos. to the fastening device, considering the flow direction (direction arrows) and the withdrawal height of the filter element Pos.. Remove the plugs from the filter inlet and outlets. Fit the filter into the pipe work, ensuring that it is fitted free of tension. Warning! Assemble and disassemble the filter only when system is depressurized! Vessel is under pressure! When disassembling the filter, please note that the filter inlet and the filter outlet need to be emptied separately! Remove the filter bowl only if it is not pressurized! Do not replace the clogging indicator while the filter is under pressure! Functional and safety warranty only applicable when using genuine Rexroth spare parts! Service filter only by trained personnel! Commissioning Switch on system pump. Bleed filter by opening the plug / bleed valve position 5, close when operating fluid vents. Maintenance If at operating temperature, the red indicator pin shows out of the clogging indicator Pos. 9 and/or if the switching process in the electric display is triggered, the filter element is clogged and needs to be replaced or cleaned. Filter element replacement Switch of the system pump. Open bleed screw (position 5) and relieve pressure. Open plug Pos. 0 and drain the contaminated oil from the filter housing. Unscrew the filter head / filter cover Pos. and remove the filter element from the centering spigot in the lower filter part by turnign it lightly and remove it from the filter housing. Again close plug Pos. 0. Replace filter elements H...-XL and P..., clean the filter element with material G. The efficiency of the cleaning process depends on the type of contamination and the value of the pressure differential before the filter element was exchanged. If the pressure differential after replacing the filter element is more than 50% of the value before replacing the filter element then the G. element also needs to be replaced. Install the cleaned or new filter element into the filter housing and with light turning movements push it on to the centering spigot. Beforehand, apply some oil to the seal ring in the filter element. During installation take care to ensure that the filter element is not damaged due to contact on the top edge of the mantel tube. Check the seal ring Pos. 7 in the mantel tube for damage or wear and replace if necessary. Re-mount the filter cover with hexagonal head screws. (00 FLE...). Carry out commissioning as described above. Technical modifications reserved! Bosch Rexroth Filtration Systems GmbH Hardtwaldstraße, Ketsch, Germany POB 0, Ketsch, Germany Phone +9 (0) 6 0 / Fax +9 (0) 6 0 / brfs-support@boschrexroth.de All rights with Bosch Rexroth AG, including applications for property rights. It may not be reproduced or given to third parties without its consent. The data specified only serve to describe the product. Our information cannot be used to derive a particular property or suitability for a specific use. The information conveyed does not relieve the user from making own evaluations and performing own inspections. Please note that our products are subject to a natural process of wear and aging.

15 RE 50/ FLEN ; 00 FLE 005, 0055, 00 Hydraulics Bosch Rexroth AG 5/ Notes Bosch Rexroth Filtration Systems GmbH Hardtwaldstraße, Ketsch, Germany POB 0, Ketsch, Germany Phone +9 (0) 6 0 / Fax +9 (0) 6 0 / brfs-support@boschrexroth.de All rights with Bosch Rexroth AG, including applications for property rights. It may not be reproduced or given to third parties without its consent. The data specified only serve to describe the product. Our information cannot be used to derive a particular property or suitability for a specific use. The information conveyed does not relieve the user from making own evaluations and performing own inspections. Please note that our products are subject to a natural process of wear and aging.

16 6/ Bosch Rexroth AG Hydraulics 00 FLEN ; 00 FLE 005, 0055, 00 RE 50/09.0 Notes Bosch Rexroth Filtration Systems GmbH Hardtwaldstraße, Ketsch, Germany POB 0, Ketsch, Germany Phone +9 (0) 6 0 / Fax +9 (0) 6 0 / brfs-support@boschrexroth.de All rights with Bosch Rexroth AG, including applications for property rights. It may not be reproduced or given to third parties without its consent. The data specified only serve to describe the product. Our information cannot be used to derive a particular property or suitability for a specific use. The information conveyed does not relieve the user from making own evaluations and performing own inspections. Please note that our products are subject to a natural process of wear and aging.