Capacitive. Overview 116 VEGACAP series VEGACAP 27, 35, Capacitive VEGACAP
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1 Capacitive Overview 116 VEGACAP series VEGACAP 27, 35, Capacitive VEGACAP 115
2 VEGACAP Level detection in bulk solids and liquids Measuring principle Sensor and vessel form the two electrodes of a capacitor. A capacitance change caused by a level change is processed by the integrated electronics and converted into a switching signal. The capacitive measuring principle makes no special demands to installation and mounting. Due to cable and rod versions, suitable instruments are available for all applications. Applications in liquids Mainly fully insulated instrument versions are used in these applications. Hence level detection of corrosive liquids or adhesive products are no problem. The mounting of the instruments is easy and the rugged construction is the basis for an interference and maintenance-free operation. Applications in bulk solids Partly insulated versions are preferably used in bulk solids. Also here, we have the proven, rugged configuration as basis for the manifold and reliable use, e.g. in the aggregates and mining industry. 116 Capacitive VEGACAP
3 Overview Application VEGACAP 62 VEGACAP 63 VEGACAP 64 Bulk solids, non-conductive liquids Conductive liquids Adhesive, conductive liquids Version with partly insulated rod with fully insulated rod with fully insulated rod Process fitting from thread G¾ A, flange from thread G¾ A, flange from thread G¾ A, flange Process temperature C C C Process pressure bar ( kpa) bar ( kpa) bar ( kpa) Application VEGACAP 65 VEGACAP 66 VEGACAP 67 Bulk solids, non-conductive liquids Liquids, bulk solids Bulk solids Version with cable with insulated cable with rod or cable Process fitting from thread G1 A, flange from thread G1 A, flange from thread G1½ A, flange Process temperature C C C Process pressure bar ( kpa) bar ( kpa) bar ( kpa) Capacitive VEGACAP 117
4 Overview VEGACAP 27 VEGACAP 35 VEGACAP 98 Application Adhesive, conductive liquids Bulk solids Liquids, bulk solids Version with fully insulated rod with insulated cable with fully insulated rod Process fitting from thread G1 A from thread G1½ A Thread G1½ A Process temperature C C C Process pressure bar ( kpa) bar ( kpa) unpressurized 118 Capacitive VEGACAP
5 Capacitive VEGACAP 119
6 VEGACAP 62 Capacitive rod electrode for level detection Application area VEGACAP 62 is a level sensor for level detection in all areas of industry. Partly insulated probes such as VEGACAP 62 are preferably used in bulk solids. However, the probe can also be used in non-conductive liquids such as e.g. oil. Advantages Service-proven, robust and maintenance-free High reliability Simple mounting and setup Probe can be shortened Function Sensor and vessel form the two electrodes of a capacitor. A level change causes a capacitance change which is converted into a switching signal by the connected processing electronics. 1 Threaded version 2 Flange version 3 Threaded version with temperature adapter 200 C SW 36 mm (1.42") G¾ A 56 mm (2.21") 56 mm (2.21") ø 40 mm (1.58") 102 mm (4.02") ø 16 mm (0.63") 22 mm (0.87") 72 mm (2.84") L 3 ø 12 mm (0.47") 1 2 You will find further process fittings and options under You will find further drawings and tables under You will find mounting accessory and welded sockets in chapter "Accessory" 120 Capacitive VEGACAP 62
7 Approval XX without... XM Ship approval... XA Overfill protection according to WHG... CX ATEX II 1G, 1/2G, 2G Ex ia IIC T6... CA ATEX II 1G, 1/2G, 2G Ex ia IIC T6 + WHG... CM ATEX II 1G, 1/2G, 2G Ex ia IIC T6 + Ship approval... CK ATEX II 1, 1/2, 2G Ex ia IIC T6 + II 1/2, 2D Ex td... CI Zone 0, 0/1, 1 Ex ia IIC T6... GX ATEX II 1/2, 2D Ex td A20/21, A21 IP66 T Version / Process temperature A Standard / C... B Standard / C... C with screening tube 316L / C... D with screening tube 316L / C... Process fitting / Material GA Thread G¾ (DIN 3852-A) PN64 / 316L... NA Thread ¾NPT (ASME B1.20.1) PN64 / 316L... GC Thread G1 (DIN 3852-A) PN64 / 316L... NC Thread 1NPT (ASME B1.20.1) PN64/316L... GD Thread G1½ (DIN 3852-A) PN64 / 316L... GS Thread G1½A (DIN 3852-A) PN64 / Steel... ND Thread 1½NPT (ASME B1.20.1) PN64/316L... EF Flange DN50PN40 Form C,DIN2501/316L... KF Flange DN80PN40 Form C,DIN2501/316L... MF Flange DN100PN16 Form C,DIN2501/316L... HA Flange 2"150lb RF,ANSI B16.5/316L... OA Flange 3"150lb RF,ANSI B16.5/316L... SA Flange 4"150lb RF,ANSI B16.5/316L... Electronics C Contactless electronic switch VAC/DC... R Relay (DPDT) VDC/ VAC (3A)... T Transistor (NPN/PNP) VDC... Z Two-wire for connection to VEGATOR... Housing / Protection K Plastic / IP66/IP67... A Aluminium / IP66/IP68 (0.2bar)... 8 StSt (electropolished) 316L / IP66/IP68 (0.2bar)... Cable entry / Cable gland / Plug connection M M20x1.5 / with / without... N ½NPT / without / without... Additional equipment X Without... CP62. Length (from seal surface) 316L ( mm) per 100 mm Length screening tube 316L ( mm) per 100 mm Capacitive VEGACAP
8 VEGACAP 63 Capacitive rod electrode for level detection Application area VEGACAP 63 is a level sensor for level detection in all areas of industry. Fully insulated probes such as VEGACAP 63 are preferably used in conductive liquids. Advantages Service-proven, robust and maintenance-free High reliability Simple mounting and setup Function Sensor and vessel form the two electrodes of a capacitor. A level change causes a capacitance change which is converted into a switching signal by the connected processing electronics. 1 Threaded version 2 Flange version 3 Threaded version with temperature adapter 200 C SW 36 mm (1.42") G¾ A 56 mm (2.21") 56 mm (2.21") ø 40 mm (1.58") 22 mm (0.87") 102 mm (4.02") ø 16 mm (0.63") L You will find further process fittings and options under You will find further drawings and tables under You will find mounting accessory and welded sockets in chapter "Accessory" 122 Capacitive VEGACAP 63
9 Approval XX without... XM Ship approval... XA Overfill protection according to WHG... CX ATEX II 1G, 1/2G, 2G Ex ia IIC T6... CA ATEX II 1G, 1/2G, 2G Ex ia IIC T6 + WHG... CM ATEX II 1G, 1/2G, 2G Ex ia IIC T6 + Ship approval... CI Zone 0, 0/1, 1 Ex ia IIC T6... Version / Process temperature E PE insulation / C... F PTFE insulation / C... G PTFE insulation / C... Process fitting / Material GA Thread G¾ (DIN 3852-A) PN64 / 316L... NA Thread ¾NPT (ASME B1.20.1) PN64 / 316L... GC Thread G1 (DIN 3852-A) PN64 / 316L... NC Thread 1NPT (ASME B1.20.1) PN64 / 316L... GD Thread G1½ (DIN 3852-A) PN64 / 316L... GS Thread G1½ (DIN 3852-A) PN64 / Steel... ND Thread 1½NPT (ASME B1.20.1) PN64 / 316L... EF Flange DN50PN40 Form C,DIN2501/316L... KF Flange DN80PN40 Form C,DIN2501/316L... MF Flange DN100PN16 Form C,DIN2501/316L... HA Flange 2"150lb RF,ANSI B16.5/316L... OA Flange 3"150lb RF,ANSI B16.5/316L... SA Flange 4"150lb RF,ANSI B16.5/316L... Electronics C Contactless electronic switch VAC/DC... R Relay (DPDT) VDC/ VAC (3A)... T Transistor (NPN/PNP) VDC... Z Two-wire for connection to VEGATOR... Housing / Protection K Plastic / IP66/IP67... A Aluminium / IP66/IP68 (0.2bar)... 8 StSt (electropolished) 316L / IP66/IP68 (0.2bar)... Cable entry / Cable gland / Plug connection M M20x1.5 / with / without... N ½NPT / without / without... Additional equipment X Without... CP63. Length (from seal surface) 316L/PE fully insulated ( mm) per 100 mm 316L/PTFE fully insulated ( mm) per 100 mm Capacitive VEGACAP
10 VEGACAP 64 Capacitive rod electrode for level detection Application area VEGACAP 64 is a level sensor for level detection in all areas of industry. Fully insulated probes such as VEGACAP 64 are preferably used in conductive liquids. It is particularly suitable for viscous and adhesive products. Advantages Precise switching point with very adhesive products Service-proven, robust and maintenance-free High reliability Simple mounting and setup High resistance insulating material of FEP Function Sensor and vessel form the two electrodes of a capacitor. A level change causes a capacitance change which is converted into a switching signal by the connected processing electronics. The configuration with active tip and screen segment allows also applications with very adhesive products. 1 Threaded version 2 Flange version 3 Threaded version with temperature adapter 200 C SW 36 mm (1.42") G¾ A 56 mm (2.21") 56 mm (2.21") ø 40 mm (1.58") 22 mm (0.87") 102 mm (4.02") LA Active length ( mm) ø 16 mm (0.63") L 3 LA 1 2 You will find further process fittings and options under You will find further drawings and tables under You will find mounting accessory and welded sockets in chapter "Accessory" 124 Capacitive VEGACAP 64
11 Approval XX without... XM Ship approval... XA Overfill protection according to WHG... CX ATEX II 1G, 1/2G, 2G Ex ia IIC T6... CA ATEX II 1G, 1/2G, 2G Ex ia IIC T6 + WHG... CM ATEX II 1G, 1/2G, 2G Ex ia IIC T6 + Ship approval... CI Zone 0, 0/1, 1 Ex ia IIC T6... Version / Process temperature F PTFE insulation / C... G PTFE insulation / C... Process fitting / Material GA Thread G¾ (DIN 3852-A) PN64 / 316L... NA Thread ¾NPT (ASME B1.20.1) PN64 / 316L... GC Thread G1 (DIN 3852-A) PN64 / 316L... NC Thread 1NPT (ASME B1.20.1) PN64 / 316L... GD Thread G1½ (DIN 3852-A) PN64 / 316L... GS Thread G1½ (DIN 3852-A) PN64 / Steel... ND Thread 1½NPT (ASME B1.20.1) PN64 / 316L... EF Flange DN50PN40 Form C,DIN2501/316L... KF Flange DN80PN40 Form C,DIN2501/316L... MF Flange DN100PN16 Form C,DIN2501/316L... HA Flange 2"150lb RF,ANSI B16.5/316L... OA Flange 3"150lb RF,ANSI B16.5/316L... SA Flange 4"150lb RF,ANSI B16.5/316L... Electronics C Contactless electronic switch VAC/DC... R Relay (DPDT) VDC/ VAC (3A)... T Transistor (NPN/PNP) VDC... Z Two-wire for connection to VEGATOR... Housing / Protection K Plastic / IP66/IP67... A Aluminium / IP66/IP68 (0.2 bar)... 8 StSt (electropolished) 316L / IP66/IP68 (0.2bar)... Cable entry / Cable gland / Plug connection M M20x1.5 / with / without... N ½NPT / without / without... Additional equipment X Without... CP64. Length (from seal surface) 316L/PTFE fully insulated ( mm) per 100 mm Capacitive VEGACAP
12 VEGACAP 65 Capacitive cable electrode for level detection Application area VEGACAP 65 is a level sensor for level detection in all areas of industry. Partly insulated probes such as VEGACAP 65 are preferably used in bulk solids, for example as overfill protection in bulk solids silos. Advantages Service-proven, robust and maintenance-free High reliability Simple mounting and setup Probe can be shortened Function Sensor and vessel form the two electrodes of a capacitor. A level change causes a capacitance change which is converted into a switching signal by the connected processing electronics. 1 Threaded version 2 Flange version 3 Threaded version with temperature adapter 200 C SW 36 mm (1.42") G¾ A 56 mm (2.21") 22 mm (0.87") 72 mm (2.84") 142 mm (5.59") 56 mm (2.21") ø 40 mm (1.58") mm (4.02") ø 6 mm (0.24") 200 mm (7.87 ") L ø 30 mm (1.18") 1 2 You will find further process fittings and options under You will find further drawings and tables under You will find mounting accessory and welded sockets in chapter "Accessory" 126 Capacitive VEGACAP 65
13 Approval XX without... XM Ship approval... XA Overfill protection according to WHG... CX ATEX II 1G, 1/2G, 2G Ex ia IIC T6... CA ATEX II 1G, 1/2G, 2G Ex ia IIC T6 + WHG... CM ATEX II 1G, 1/2G, 2G Ex ia IIC T6 + Ship approval... CK ATEX II 1, 1/2, 2G Ex ia IIC T6 + II 1/2, 2D Ex td... CI Zone 0, 0/1, 1 Ex ia IIC T6... GX ATEX II 1/2, 2D Ex td A20/21, A21 IP66 T Version / Process temperature K Cable ø 6mm / 316 with gravity weight / C... U Cable ø6mm with screening tube a. gr.weight/ C... L Cable ø 6mm / 316 with gravity weight / C... V Cable ø6mm w.screening tube a. grav.weight/ C... M PA insul.steel cable ø12mm w.gravity weight/ C... Process fitting / Material GC Thread G1 (DIN 3852-A) PN64 / 316L... NC Thread 1NPT (ASME B1.20.1) PN64 / 316L... GD Thread G1½ (DIN 3852-A) PN64 / 316L... GS Thread G1½ (DIN 3852-A) PN64 / Steel... ND Thread 1½NPT (ASME B1.20.1) PN64 / 316L... EF Flange DN50PN40 Form C,DIN2501/316L... KF Flange DN80PN40 Form C,DIN2501/316L... MF Flange DN100PN16 Form C,DIN2501/316L... HA Flange 2"150lb RF,ANSI B16.5/316L... OA Flange 3"150lb RF,ANSI B16.5/316L... SA Flange 4"150lb RF,ANSI B16.5/316L... Electronics C Contactless electronic switch VAC/DC... R Relay (DPDT) VDC/ VAC (3A)... T Transistor (NPN/PNP) VDC... Z Two-wire for connection to VEGATOR... Housing / Protection K Plastic / IP66/IP67... A Aluminium / IP66/IP68 (0.2 bar)... 8 StSt (electropolished) 316L / IP66/IP68 (0.2bar)... Cable entry / Cable gland / Plug connection M M20x1.5 / with / without... N ½NPT / without / without... Additional equipment X Without... CP65. Length (from seal surface) 316 ( mm) per 100 mm Steel/PA fully insulated ( mm) per 100 mm Length screening tube 316L per 100 mm Capacitive VEGACAP
14 VEGACAP 66 Capacitive cable electrode for level detection Application area VEGACAP 66 is a level sensor for level detection in all areas of industry. Fully insulated probes such as VEGACAP 66 are preferably used in liquids and bulk solids. Advantages Service-proven, robust and maintenance-free High reliability Simple mounting and setup Function Sensor and vessel form the two electrodes of a capacitor. A level change causes a capacitance change which is converted into a switching signal by the connected processing electronics. 1 Threaded version 2 Flange version SW 36 mm (1.42") G¾ A 56 mm (2.21") 56 mm (2.21") 22 mm (0.87") ø 8 mm (0.32") L ø 30 mm (1.18") 177 mm (6.97") 1 2 You will find further process fittings and options under You will find further drawings and tables under You will find mounting accessory and welded sockets in chapter "Accessory" 128 Capacitive VEGACAP 66
15 Approval XX without... XM Ship approval... XA Overfill protection according to WHG... CX ATEX II 1G, 1/2G, 2G Ex ia IIC T6... CA ATEX II 1G, 1/2G, 2G Ex ia IIC T6 + WHG... CM ATEX II 1G, 1/2G, 2G Ex ia IIC T6 + Ship approval... CI Zone 0, 0/1, 1 Ex ia IIC T6... Version / Process temperature N PTFE insulated cable ø8mm w. gravity weight/ C... Process fitting / Material GC Thread G1 (DIN 3852-A) PN40 / 316L... NC Thread 1NPT (ASME B1.20.1) PN64 / 316L... GD Thread G1½ (DIN 3852-A) PN40 / 316L... GS Thread G1½ (DIN 3852-A) PN40 / Steel... ND Thread 1½NPT (ASME B1.20.1) PN40/316L... EF Flange DN50PN40 Form C,DIN2501/316L... KF Flange DN80PN40 Form C,DIN2501/316L... MF Flange DN100PN16 Form C,DIN2501/316L... HA Flange 2"150lb RF,ANSI B16.5/316L... OA Flange 3"150lb RF,ANSI B16.5/316L... SA Flange 4"150lb RF,ANSI B16.5/316L... Electronics C Contactless electronic switch VAC/DC... R Relay (DPDT) VDC/ VAC (3A)... T Transistor (NPN/PNP) VDC... Z Two-wire for connection to VEGATOR... Housing / Protection K Plastic / IP66/IP67... A Aluminium / IP66/IP68 (0.2 bar)... 8 StSt (electropolished) 316L / IP66/IP68 (0.2bar)... Cable entry / Cable gland / Plug connection M M20x1.5 / with / without... N ½NPT / without / without... Additional equipment X Without... CP66. Length (from seal surface) 316/PTFE insulated ( mm) per 100 mm Capacitive VEGACAP
16 VEGACAP 67 Capacitive cable electrode for level detection Application area VEGACAP 67 is a level sensor for level detection in all areas of industry and is preferably used in bulk solids. Advantages Temperature resistant up to +400 C Service-proven, robust and maintenance-free High reliability Simple mounting and setup Probe can be shortened Function Sensor and vessel form the two electrodes of a capacitor. A level change causes a capacitance change which is converted into a switching signal by the connected processing electronics. SW 46 mm (1.81") 316 mm (12.44") 1 Cable version 300 C 2 Rod version 300 C 3 Rod version 400 C ø 38 mm (1.50") 242 mm (9.53") G1½ A L 100 mm (3.94") 120 mm (4.72") L1 23 mm (0.91") ø 8 mm (0.32") ø 40 mm (1.58") 200 mm (7.87") ø 15 mm (0.59") You will find further process fittings and options under You will find further drawings and tables under You will find mounting accessory and welded sockets in chapter "Accessory" 130 Capacitive VEGACAP 67
17 Approval XX without... Version / Process temperature 1 Ceramic-insulated rod probe / C... 3 Ceramic-insulated rod probe / C... 2 Ceramic-insulated cable probe / C... 4 Ceramic-insulated cable probe / C... Process fitting / Material GD Thread G1½ (DIN 3852-A) PN16 / 316L... ND Thread 1½NPT (ASME B1.20.1) PN16/316L... EF Flange DN50PN40 Form C,DIN2501/316L... KF Flange DN80PN40 Form C,DIN2501/316L... MF Flange DN100PN16 Form C,DIN2501/316L... HA Flange 2"150lb RF,ANSI B16.5/316L... OA Flange 3"150lb RF,ANSI B16.5/316L... SA Flange 4"150lb RF,ANSI B16.5/316L... Electronics C Contactless electronic switch VAC/DC... R Relay (DPDT) VDC/ VAC (3A)... T Transistor (NPN/PNP) VDC... Z Two-wire for connection to VEGATOR... Housing / Protection K Plastic / IP66/IP67... A Aluminium / IP66/IP68 (0.2 bar)... 8 StSt (electropolished) 316L / IP66/IP68 (0.2bar)... B Lateral cable outlet IP68, ext. housing plastic/ip66/67... Cable entry / Cable gland / Plug connection M M20x1.5 / with / without... N ½NPT / without / without... Additional equipment X Without... CP67. Length (from seal surface) Rod 316L ( mm) per 100 mm Cable 316L ( mm) per 100 mm Capacitive VEGACAP
18 VEGACAP 27 Capacitive level switch for level detection Application area VEGACAP 27 is designed for use as overfill and dry run protection system in adhesive, conductive liquids with a dielectric figure from 1.5. Advantages Precise switching point even with strong buildup Setup without adjustment with product Fully insulated and insensitive to adhesion Robust and maintenance-free Simple mounting and setup Function Sensor and vessel form the two electrodes of the capacitor. The level change causes a change in capacitance which is converted into a switching signal by the connected processing electronics. The configuration with active tip and screen element also opens up applications with very adhesive products. 85 mm (3.35") ~ 76 mm (2.99") LA Active length ( mm) 90 mm (3.54") SW 60 mm (1.61") G1½ A 21 mm (0.83") 28 mm (1.10") 20 mm (0.79") ø 20 mm (0.79") L LA You will find further process fittings and options under You will find further drawings and tables under You will find mounting accessory and welded sockets in chapter "Accessory" 132 Capacitive VEGACAP 27
19 Approval.X Without....A Overfill protection according to WHG... Process fitting / Material GAV Thread G1A/316Ti... GBS Thread G1½A/steel... GBV Thread G1½A/316Ti... NBS Thread 1½NPT/steel... NBV Thread 1½NPT/316Ti... TBV Tri-Clamp 1½"/316Ti... TCV Tri-Clamp 2"/316Ti... RCV Bolting DN50/316Ti... Material rod / Insulation ST Steel/PTFE... SF Steel/PFA... Screening tube against condensation X without... Adapter (from 100 C with temperature adapter) X Without... 2 Temperature up to 200 C/316Ti... Housing P Plastic PBT / IP66/67... M Aluminium plastic coated / IP66/67... Electronics D Relay (DPDT) VDC/ VAC(5A)... CAP27 Total length L in mm Steel/PTFE fully insulated ( mm) per 100 mm Steel/PFA fully insulated ( mm) per 100 mm Capacitive VEGACAP
20 VEGACAP 35 Capacitive level switch for level detection Application area VEGACAP 35 is designed for use as overfill and dry run protection system in bulk solids with a dielectric figure from 1.5. Advantages Precise switching point even with strong buildup or condensation Setup without adjustment with product Robust and maintenance-free Simple mounting and setup Probe can be shortened Function Sensor and vessel form the two electrodes of the capacitor. The level change causes a change in capacitance which is converted into a switching signal by the connected processing electronics. The configuration with active tip and screen element also opens up applications with very adhesive products. 85 mm (3.35") ~ 76 mm (2.99") 90 mm (3.54") SW 60 mm (1.61") G1½ A 21 mm (0.83") 28 mm (1.10") 20 mm (0.79") ø 13,5 mm (0.53") ø 6 mm (0.24") L 200 mm (7.87") ø 40 mm (1.58") You will find further process fittings and options under You will find further drawings and tables under You will find mounting accessory and welded sockets in chapter "Accessory" 134 Capacitive VEGACAP 35
21 Approval.X Without....A Overfill protection according to WHG... Process fitting / Material GBA Thread G1½A/aluminium... GBS Thread G1½A/steel... GBV Thread G1½A/1.4571(316Ti)... NBS Thread 1½NPT/steel... NBV Thread 1½NPT/1.4571(316Ti)... Material cable S Steel... Material insulation E PE/PA Screening tube X without... Adapter X without... Gravity weight S Gravity weight 200mm/steel... V Gravity weight 200mm/1.4571(316Ti)... Housing P Plastic PBT / IP66/67... M Aluminium plastic coated / IP66/67... Electronics D Relay (DPDT) VDC/ VAC(5A)... CAP35 Cable length in mm Steel/PE/PA12 fully insulated ( mm) per 1000 mm Capacitive VEGACAP
22 VEGACAP 98 Adjustment-free, compact level switch for very adhesive products Application area VEGACAP 98 is designed for use as overfill or dry run protection system in products with a dielectric figure from 1.5. Advantages Exact switching point also with strong buildup or condensation Setup without adjustment with product Robust and maintenance-free Simple mounting Process fitting thread G1½ A of PP for unpressurised operation Function Sensor and vessel form the two electrodes of the capacitor. The level change causes a change in capacitance which is converted into a switching signal by the connected processing electronics. The configuration with active top and screen segment also opens up applications with very adhesive products. 85 mm (3.35") ~ 76 mm (2.99") 90 mm (3.54") SW 60 mm (1.61") G1½ A 21 mm (0.83") 20 mm (0.79") L ø 33 mm (1.30") You will find further process fittings and options under You will find further drawings and tables under You will find mounting accessory and welded sockets in chapter "Accessory" 136 Capacitive VEGACAP 98
23 Approval.X Without....A Overfill protection according to WHG... Housing / Protection P Plastic PBT / IP66/67... M Aluminium plastic coated / IP66/67... Length X Standard (200mm)... Y Special length... Electronics D Relay (DPDT) VDC/ VAC(5A)... Application area S Solids... F Liquid... CAP98 Electrode length in mm PP ( mm) per 100 mm Capacitive VEGACAP
24 138 Capacitive VEGACAP
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