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1 Miniature Photoelectric (Built-in Amplifier) Output reverse-polarity protection circuit Several models are protected from incorrect wiring: Through-beam Polarized retro-reflective Diffuse-reflective Background Suppression (BGS) Small-beam Reflective Main Protected! +V OUT OV to 4V DC Load ma max. User-friendly, higih-performance photoelectric switches Long Distance Detection Ideal for a wide range of application. Through-beam See website for details on approvals and standards. m Polarized retro-reflective 5m When using a reflector (IAC-R5/-R8) Through-beam Polarized retro-reflective Various accessories Slits for through-beam model Mounting brackets Diffuse-reflective Background suppression (BGS) Small-beam reflective Coaxial polarized retro-reflective M-3
2 Background Suppression (BGS) Detects objects of different colors The improved sensing ability detects objects of different colors such as black and white more accurately. Diffuse-reflective Background Suppression (BGS) Background Suppression (BGS) Conventional OFF Large beam size + Smaller beam size Detects the object closer to the optical axis Object Object & Sensing Point (machine axis) Ignores the background and detects the objects only Smaller beammakes it possible to detect small objects and narrow gaps between theobjects. The upgraded model is also less affected by the object colors. Optical Axis Background Suppression (BGS) Conventional OFF Coaxial Polarized Retro-reflective (Transparent Object Sensing) -L C Coaxial optical structure and narrow beam ensure stable detection; uunaffected by narrowing, inclination or shaking of a bottle. Unaffected naffected byy ob oobject bbject shapes. shappees. ees Aplication Example Polarized Retro-reflective (non-coaxial) Coaxial Polarized Retro-reflective 様 センサ Mail sorting Reflector Reflector Blind Zone センサ Reflector Reflector No blind zone! Because the - co-axial polarized retroreflective model does not have blind zone, where the reflected light misses the light receiving element, like the -P polarized retro-reflective type, the - can be used in applications where objects pass near the sensor. Download catalogs and CAD from M-4
3 & -L Miniature Photoelectric (Built-in Amplifier) Through-beam Infrared LED w/sensitivity Adjustment Polarized Retro-reflective Red LED w/sensitivity Adjustment Diffuse-reflective Infrared LED w/sensitivity Adjustment Background Suppression Red LED w/sensing Range Adjustment Small-beam Reflective Red LED w/sensitivity Adjustment Coaxial Polarized Retro-reflective Red LED With Sensitivity Adjustment Sensing Method Sensing Range Connection Note: Maintain at least the distance shown in the ( ) between the photoelectric switch and reflector. Reflectors are not sup plied and must be ordered separately. Note: Reflector is not supplied and must be ordered separately. m See the characteristics on M-. 5.m (5mm) When using IAC-R5/R8 3.m (5mm) When using IAC-R6.m (5mm) When using IAC-RS.3m (5mm) When using IAC-RS.6m (mm) When using IAC-R7 See the characteristics on M-. 7 mm See the characteristics on M-. to mm 4 to mm Adjustable Sensing Range See the characteristics on M-. 5 to 5 mm See the characteristics on M-..m (when using IAC-R9).m [ mm] (when using IAC-R).m [ mm] (when using IAC-R) See the characteristics on M-3. Cable Cable Length m m 5m M8 Connector Cable m m 5m M8 Connector Cable m m 5m M8 Connector Cable m m 5m M8 Connector Cable m m 5m M8 Connector Cable 5 M8 Connector Mode NPN Output Package Quantity: Part No. PNP Output Light -TN -TP Dark -TN -TP Light -TN-M -TP-M Dark -TN-M -TP-M Light -TN-5M -TP-5M Dark -TN-5M -TP-5M Light -TNC -TPC Dark -TNC -TPC Light -PN -PP Dark -PN -PP Light -PN-M -PP-M Dark -PN-M -PP-M Light -PN-5M -PP-5M Dark -PN-5M -PP-5M Light -PNC -PPC Dark -PNC -PPC Light -DN -DP Dark -DN -DP Light -DN-M -DP-M Dark -DN-M -DP-M Light -DN-5M -DP-5M Dark -DN-5M -DP-5M Light -DNC -DPC Dark -DNC -DPC Light -BN -BP Dark -BN -BP Light -BN-M -BP-M Dark -BN-M -BP-M Light -BN-5M -BP-5M Dark -BN-5M -BP-5M Light -BNC -BPC Dark -BNC -BPC Light -NN -NP Dark -NN -NP Light -NN-M -NP-M Dark -NN-M -NP-M Light -NN-5M -NP-5M Dark -NN-5M -NP-5M Light -NNC -NPC Dark -NNC -NPC Light -N -P Dark -N -P Light -N-M -P-M Dark -N-M -P-M Light -N-5M -P-5M Dark -N-5M -P-5M Light -NC -PC Dark -NC -PC M-5
4 Miniature Photoelectric (Built-in Amplifier) Specifications Sensing Method Through-beam Polarized Retro-reflective Part No. -T -P Power Voltage to 4V DC (Operating range: to 3V DC) equipped with reverse-polarity protection Current Draw Projector: 5 ma Receiver: ma 3mA Sensing Range m 5.m (IAC-R5/R8) 3.m (IAC-R6).m (IAC-RS).3m (IAC-RS).6m (IAC-R7 ) (Note ) Adjustable Sensing Range Detectable Object Opaque Opaque/mirror-like objects Hysteresis Response Time ms maximum Sensitivity Adjustment Adjustable using a potentiometer (approx. 4 ) Through-beam and polarized retro-reflective models are also available without sensitivity adjustment. Sensing Range Adjustment Light Source Element Infrared LED Red LED Mode Light /Dark NPN open collector or PNP open collector (3V DC, ma maximum, short-circuit protection) Voltage drop: Control Output V max. (3V DC, ma max).v max. (3V DC, ma max) With output reverse connection protection control circuit LED: ellow LED Indicators Stable LED: Green Power LED: Green (Through-beam model projector) Interference Prevention Two units can be mounted in close proximity. Degree of Protection IP67 (IEC 659) Extraneous Light Immunity Sunlight:, lx maximum, Incandescent lamp: 5, lux maximum (at ) Operating Temperature 5 to +55 C (no freezing) Operating Humidity 35 to 85% RH (no condensation) Storage Temperature 4 to +7 C (no freezing) Insulation Resistance Between live part and mounting bracket: MΩ maximum (5V DC megger) Dielectric Strength Between live part and mounting bracket: V AC, 5/6 Hz, minute Vibration Resistance Damage limits: to 5 Hz, 9 m/s, cycle 5 mins, in each of 3 axes Shock Resistance Damage limits: m/s, 6 shocks in each of 3 axes Case PC/PBT Material Lens PMMA Indicator Model PC Weight (approx.) Connection Method Cable Model Projector: 3g, Receiver: 3g (Note ) 3g (Note ) Connector Model Projector: g, Receiver: g g Cable Model ø3.5 mm, -core,. mm cable ø3.5 mm, 3-core,. mm cable Connector Model M8 connector (4-pin) Note : Maintain at least the distance shown below between the photoelectric switch and reflector. IAC-R5/R6/R8: 5 mm IAC-R7: mm IAC-RS/RS: 5 mm The detection distance cannot be guaranteed if the reflector is deformed or the tape type reflector is applied on uneven surface. Note : Cable length: m (5g when the cable length is m. g when the cable length is 5m.) & -L Download catalogs and CAD from M-6
5 Miniature Photoelectric (Built-in Amplifier) & -L Specifications Sensing Method Diffuse-reflective Background Suppression (BGS) Small-beam Reflective Coaxial Polarized Retro-reflective (Transparent Object Sensing) Part No. -D -B -N - Power Voltage to 4V DC (Operating range: to 3V DC), equipped with reverse-polarity protection Current Draw 3 ma ma Sensing Range 7 mm (using mm white mat paper) mm to preset (using mm white mat paper) 5 to 5 mm (using mm white mat paper) m (using IAC-R9) Adjustable Sensing Range 4 to mm Detectable Object Opaque/Transparent Opaque Opaque/Transparent Opaque, transparent and mirror-like objects Hysteresis % maximum % maximum % maximum Response Time ms maximum 5 μs maximum Sensitivity Adjustment Adjustable using a potentiometer (approx. 4 ) Adjustable using a potentiometer (approx. 4 ) Sensing Range Adjustment 6-turn control knob Light Source Element Infrared LED Red LED Mode Light /Dark NPN open collector or PNP open collector (3V DC, ma maximum with short circuit protection circuit) Voltage drop: Voltage drop: Voltage drop: Control Output V max. (3V DC, ma) V max. (3V DC, ma) V max. (3V DC, ma) Voltage drop: V max..v max. (3V DC, ma).v max. (3V DC, ma) Output reverse-polarity (3V DC, ma) Output reverse-polarity Output reverse-polarity protection circuit protection circuit protection circuit LED Indicators LED: ellow LED: ellow LED: ellow Stable LED: Green Stable LED: Green LED: ellow Interference Prevention Two units can be mounted in close proximity. Degree of Protection IP67 (IEC 659) Extraneous Light Immunity Sunlight:, lux maximum, Incandescent lamp: 5, lux maximum (at ) Operating Temperature 5 to +55 C (no freezing) Operating Humidity 35 to 85% RH (no condensation) Storage Temperature 4 to +7 C (no freezing) Insulation Resistance Between live part and mounting bracket: MΩ maximum (5V DC megger) Dielectric Strength Between live part and mounting bracket: V AC, 5/6 Hz, minute Vibration Resistance Damage limits: to 5 Hz, cycle 5 mins in each of 3 axes Damage limits: to 55 Hz, double amplitude.5mm, cycles in each of 3 axes Shock Resistance Damage limits: m/s, 6 shocks in each of 3 axes Damage limits: 5 m/s, shocks in each of 3 axes Housing PC/PBT PBT PC/PBT Material Lens PMMA Indicator cover PC Weight (approx.) Connection Method Cable Model 3g (Note ) 35g (Note ) 3g (Note ) 35g (Note ) Connector Model g 5g g g Cable Model ø3.5 mm, 3-core,. mm cable Connector Model M8 connector (4-pin) Note : Cable length: m (5g when the cable length is m. g when the cable length is 5m.) Note : Cable length: m (55g when the cable length is m. g when the cable length is 5m.) M-7
6 Miniature Photoelectric (Built-in Amplifier) Slit and Sensing Range A slit, which changes the beam size of through-beam sensors, can easily be attached to the sensing side of the through-beam projector and. Three different slit widths are available. w/sensitivity Adjustment Slit Sensing Range (m) Minimum Detectable Object Width (mm) (Note ) Attached on: Part No. Slit Width: A (See M-7) Receiver Receiver/Projector Receiver Receiver/Projector SA9Z-S6.5 mm SA9Z-S7. mm SA9Z-S8. mm SA9Z-S9.5 mm SA9Z-S. mm SA9Z-S. mm SA9Z-S.5 mm SA9Z-S3. mm SA9Z-S4. mm.5... Note : At mm from surface. The slit can be installed onto the front easily (see the figure at right). The slit can be pressed to snap onto the front easily. Slit (stainless steel) & Horizontal slits and round slits have an orientation. Make sure that the TOP marking comes on top of the sensor (LED side). Output & Wiring Diagram Through-beam Polarized reflective Diffuse-reflective Background suppression (BGS) Small-beam reflective -L NPN Output PNP Output Through-beam Projector Main Brown () +V Load Black (4) OUT Blue (3) V V to 4V DC Main Brown () +V V to 4V DC Black (4) OUT Load Blue (3) V Main Brown () +V Blue (3) V V to 4V DC Connector Pin Assignment ➀ (OUT) ➁ (NC) ➂ (V) ➃ (+V) Connector Pin Assignment ➀ (OUT) ➁ (NC) ➂ (V) ➃ (+V) Connector Pin Assignment ➃ (NC) ➁ (NC) ➂ (V) ➀ (+V) Coaxial polarized retro-reflective (Transparent Object Sensing) NPN Output Main Brown () +V Load Black (4) OUT Blue (3) V Connector Pin Assignment ➀ (OUT) ➁ (NC) ➂ (V) ➃ (+V) V to 4V DC PNP Output Main Brown () +V Black (4) OUT Blue (3) V Connector Pin Assignment ➀ (OUT) ➁ (NC) ➂ (V) ➃ (+V) Load V to 4V DC Through-beam Projector Main ➃ (NC) ➁ (NC) ➂ (V) ➀ (+V) Brown () +V Blue (3) V Connector Pin Assignment V to 4V DC Download catalogs and CAD from M-8
7 Miniature Photoelectric (Built-in Amplifier) Dimensions Cable Model Through-beam All dimensions in mm.7 8. LED (yellow) &.8 Sensitivity Control Stable LED (green) (*) Projector/ Receiver Receiver. 9.5 Polarized retro-reflective Diffuse-reflective Background Suppression (BGS) Small-beam reflective Projector 3.5 -M3 ø3.5 *: Stable LED is not installed on background suppression (BGS) model. Coaxial polarized retro-reflective (Transparent Object Sensing) -L. ø Projector/ Receiver (coaxial) 3.5 ø3.5 -M3 M-9
8 Miniature Photoelectric (Built-in Amplifier) Dimensions Connector Model Through-beam All dimensions in mm (with right angle connector).7 8. LED (yellow).8 & Projector/ Receiver Receiver Sensitivity Control. 9.5 Stable LED (green) (*) Polarized retro-reflective Diffuse-reflective Background Suppression (BGS) Small-beam reflective Projector M3 M *: Stable LED is not installed on background suppression (BGS) model. Coaxial polarized retro-reflective (Transparent Object Sensing) L Projector/ Receiver (coaxial) ø M3 M8 6.3 (*) *: The connector length is 8 mm when a right-angle connector cable (SA9Z-CM8K-4L ) is attached. Download catalogs and CAD from M-
9 Miniature Photoelectric (Built-in Amplifier) Characteristics (Typical) -. Through-beam -T (Without slit) Lateral Displacement (Without slit) Angle (Without slit) & Level Sensing Distance (m) (With vertical slit) Sensing Distance (m) (With horizontal slit) Receiver Angle θ ( ) Sensing Distance (m) (With round slit) Level. mm. mm.5 mm Sensing Distance (m) Level. mm. mm.5 mm Sensing Distance (m) Level ø.5mm ø.mm ø.mm Sensing Distance (m) -L Lateral Displacement (With.5-mm vertical slit) Sensing Distance (m) Lateral Displacement (With.-mm vertical slit) Sensing Distance (m) Lateral Displacement (With.-mm vertical slit) Sensing Distance (m) Lateral Displacement (With.5-mm horizontal slit) Lateral Displacement (With.-mm horizontal slit) Lateral Displacement (With.-mm horizontal slit) Sensing Distance (m) Sensing Distance (m) Sensing Distance (m) Lateral Displacement (With ø.5-mm round slit) Sensing Distance (m) Lateral Displacement (With ø.-mm round slit) Sensing Distance (m) Lateral Displacement (With ø.-mm round slit) Sensing Distance (m) M-
10 Miniature Photoelectric (Built-in Amplifier) Characteristics (Typical). Polarized Retro-reflective -P Level IAC-R7 IAC-R5/8 IAC-RS IAC-RS IAC-R Sensing Distance (m) 3. Diffuse-Reflective -D Level Sensing Distance (m) Lateral Displacement IAC-RS IAC-RS IAC-R7 IAC-R6 IAC-R5/ Sensing Distance (m) Lateral Displacement 8 Object: 6 mm 4 white mat paper Sensing Distance (m) Angle (when using IAC-R5/-R8) 8 IAC-RS θ 6 IAC-RS 4 IAC-R7 IAC-R6 IAC-R5/ Sensing Distance (m) Reflector Angle θ ( ) Angle (when using IAC-R5/-R8) A 4 Object: A mm white mat paper Side Length A (mm) Sensing Distance (mm) & 4. Background Suppression -B Lateral Displacement (Preset mm) 8 White 6 4 Black - -4 Object: mm -6 mat paper Distance setting: -8 using white paper Sensing Distance (mm) Lateral Displacement (Preset mm) 8 6 White 4 Black Object: mm mat paper -8 Distance setting: using white paper Sensing Distance (mm) Light Beam Diameter Sensing Distance (mm) Light Beam Diameter (mm) -L Sensing Distance vs. Hysteresis Control Knob vs. Sensing Distance Color Matte and Other Materials Hysteresis (%) Black. Gray. White Sensing Distance (mm) Sensing Distance (mm) Control Knob (turns) White Gray Black 6 Distance (mm) Distance (mm) Comparison of sensing distance when set to detect white mat paper ( x mm) at mm Comparison of sensing distance when set to detect white mat paper ( x mm) at mm White White Red Red Green Green Blue Blue Gray Gray Black Black Cardboard Cardboard Aluminum Aluminum Stainless Steel Stainless Steel Brass Brass Veneer Board Veneer Board 5. Small-beam Reflective -N Lateral Displacement 5 Object Size vs Sensing Distance 3 Level Sensing Distance (mm) Object: mm white mat paper Sensing Distance (mm) Sensing Distance (mm) 5 5 A 5 Object: A mm white mat paper Side Length A (mm) Download catalogs and CAD from M-
11 Miniature Photoelectric (Built-in Amplifier) & 6. Coaxial Polarized Retro-reflective -. Lateral Displacement 3 IAC-R IAC-R IAC-R9. - IAC-R IAC-R9 - IAC-R Sensing Distance (mm) Distance (mm) Light Beam Diameter 4 Light Beam Diameter (mm) Distance (m) Laterl Displacement (mm) Angle 4 3 IAC-R IAC-R IAC-R Reflector Angle θ ( ) Sensing Distance (mm) -L M-3
12 Miniature Photoelectric (Built-in Amplifier) Accessories (optional) Slits (for through-beam) Item Slit Size Part No. Ordering No..5 mm 8 mm SA9Z-S6 SA9Z-S6PN Vertical Slit. mm 8 mm SA9Z-S7 SA9Z-S7PN. mm 8 mm SA9Z-S8 SA9Z-S8PN.5 mm 6.5 mm SA9Z-S9 SA9Z-S9PN Horizontal Slit. mm 6.5 mm SA9Z-S SA9Z-SPN. mm 6.5 mm SA9Z-S SA9Z-SPN ø.5 mm SA9Z-S SA9Z-SPN Round Slit ø. mm SA9Z-S3 SA9Z-S3PN ø. mm SA9Z-S4 SA9Z-S4PN Reflectors (for polarized retro-reflective) Reflector Reflector Mounting Bracket Item Standard Small Large Narrow (rear/side mounting) Narrow (rear mounting) Narrow (side mounting) Tape Type (4 35 mm) Tape Type (8 7 mm) For IAC-R5 For IAC-R6 For IAC-R8 Part No. IAC-R5 IAC-R6 IAC-R8 IAC-R7M IAC-R7B IAC-R7S IAC-RS IAC-RS IAC-L IAC-L3 IAC-L5 Package Quantity Package Quantity See M-6 to M-7 for dimensions. The IAC-L is not supplied with mounting screws and nuts. Use commercially available M4 screws and nuts for mounting the IAC-R5 reflector. The IAC-L3 is supplied with two mounting screws (M3 8 mm sems screws). The IAC-L5 is supplied with two mounting screws (M4 mm sems screws). The IAC-R7M and IAC-R7S are supplied with two M3 8 mm self-tapping screws, two flat washers, and two spring washers. The IAC-R7B is supplied with an M3 8 mm self-tapping screw, a flat washer, and a spring washer. Connector Cable (for M8 connector model) Number of Core Wires 4 Style & Length Straight, m Right angle, m Straight, 5m Right angle, 5m Part No. SA9Z-CM8K-4S SA9Z-CM8K-4L SA9Z-CM8K-4S5 SA9Z-CM8K-4L5 Package Quantity Reflectors (used only for coaxial polarized retro-reflective) Item Part No. Standard IAC-R9 Reflector Small IAC-R Ultra-small IAC-R Reflector Mounting Bracket For IAC-R9 IAC-L3 Air Blower Mounting Block Package Quantity Item Part No. Package Quantity Air Blower Mounting Block SA9Z A Two mounting screws (M3 mm sems screws), one M5 6 mm screw for plugging the air supply port, and one gasket (.5 mm thick) are supplied. The air tube fitting and mounting bracket are not supplied and must be ordered separately (recommended mounting bracket: SA9Z-K). Material: Anodized aluminum surface Sensitivity Control Screwdriver Item Part No. Package Quantity Sensitivity Control Screwdriver SA9Z-AD & -L Sensor Mounting Brackets Main Unit Mounting Brackets Item Vertical Mounting Horizontal Mounting Cover type Back Mounting Part No. SA9Z-K SA9Z-K SA9Z-K3 SA9Z-K4 Package Quantity Two mounting screws (M3 mm sems screws) are supplied with the SA9Z-K and SA9Z-K. Two mounting screws (M3 4 mm sems screws) are supplied with the SA9Z-K3. The through-beam model requires two mounting brackets, one each for the projec tor and the. The SA9Z-K cannot be used for the connector models. Contact IDEC about mounting brackets for the connector. Download catalogs and CAD from M-4
13 4º 4º Miniature Photoelectric (Built-in Amplifier) & Accessory Dimensions Mounting Brackets Vertical Mounting SA9Z-K Material: stainless steel 4. With Mounting Bracket *: Center of optical axis (through-beam) *: Center of optical axis (polarized retro-reflective, diffuse reflective, and small-beam reflective models () (*) (*) () (*) (*) All dimensions in mm Horizontal Mounting SA9Z-K ø ø With Mounting Bracket *: Center of optical axis (through-beam) *: Center of optical axis (polarized retro-reflective, diffuse reflective, and small-beam reflective models (*) (*) (*) (*) () () -L Cover Model SA9Z-K3 ø55 ø39 6 Material: stainless steel With Mounting Bracket º º 5.5 ø39. ø ø39. ø55. ø5 4º 9 -R5 7º R9.5 Material: stainless steel.8 3 (8) (55) (8) (55) (5.3) (5.3) Back Mounting SA9Z-K t=. With Mounting Bracket Material: Stainless Steel M-5
14 Miniature Photoelectric (Built-in Amplifier) Accessory Dimensions Reflectors All dimensions in mm IAC-R5 -ø4.3 IAC-R () (Effective reflecting area: 3 3) -ø & (Effective reflecting area: ) IAC-R8 5. IAC-RS 35 IAC-RS ø Thickness =.5 mm (Effective reflecting area: 47 47) 8 Thickness =.5 mm IAC-R7M (rear/side mounting) IAC-R7B (rear mounting) IAC-R7S (side mounting) -L Positioning Projection (ø3. mm, height. mm).4.4 Positioning Projection (ø3. mm, height. mm) M3 tapping screw hole (ø.6 mm, depth 8.6 mm) -7.3 M3 tapping screw hole (ø.6 mm, depth 7.7 mm) -7.3 M3 tapping screw hole (ø.6 mm, depth 7.7 mm) -M3 tapping screw hole (ø.6 mm, depth 8.6 mm) -7.3 Effective reflecting area: The mounting plate for reflector must be.8 to.5 mm in thickness. IAC-R9 IAC-R IAC-R 6. -ø4.4 -ø7 3. -ø R R (Reflecting surface 8 8.) (Reflecting surface ) (Reflecting surface ) Download catalogs and CAD from M-6
15 Miniature Photoelectric (Built-in Amplifier) Accessory Dimensions Reflector Mounting Brackets IAC-L (for IAC-R5) IAC-L3 (for IAC-R6) IAC-L5 (for IAC-R8) 4 All dimensions in mm & ø4.4 -ø (3) L Connector Cable (connector on one end) Straight (SA9Z-CM8K-4S ) ø ➃ Black ➂ Blue Cable length: or 5m ➁ White ➀ Brown 58 ø Material: SPCC (zinc chromate plating, black) Right-angle (SA9Z-CM8K-4L ) ➃ Black ➂ Blue ➁ White ➀ Brown ø Cable length: or 5m ø Dielectric strength when installed on the : V AC (between live part and mounting bracket, except between live part and tightening ring) 8-M3.5 holes Material: SPCC (zinc plating) Vertical Slit SA9Z-S6 SA9Z-S7 SA9Z-S A (3) Horizontal Slit SA9Z-S9 SA9Z-S SA9Z-S Material: Stainless Steel Note: For slit width A, see M A 6 (8) Material: SPCC (zinc plating) Round Slit SA9Z-S SA9Z-S3 SA9Z-S øa () 8-M3.7 holes.3 6. Air Blower Mounting Block SA9Z-A ø 5. M5 P.8 M5 P.8 (Material: Anodized aluminum surface) With Mounting Bracket 4.5 () -**** 4. Air Blower Mounting Block Recommended mounting bracket (SA9Z-K) 8..9 (3.8) Air supply port Plugging screws for air supply port (M5), Gasket (used on one side only) The SA9Z-A air blower mounting block is supplied with two mounting screws (M3 mm sems screws), one screw for plugging the air supply port (M5 6 mm), and one gasket for plugging the air supply port. An air tube fitting (M5) can be installed to either the top or side. Tighten the fitting to a torque of.5 N m maxi mum. The air tube fitting and mounting bracket are not supplied and must be ordered separately (recommended mounting bracket: SA9Z-K). M-7
16 Miniature Photoelectric (Built-in Amplifier) Operating Instructions Indicator and Output (except for background suppression model) The operation LED turns on (yellow) when the control output is on. Sensitivity Control LED (yellow) Stable LED (green) The stable LED turns on (green) either at stable incident or stable interruption. Make sure to use the photoelectric switch after the stable operation is ensured. In the light operation, the output turns on when the receiving light intensity level is. or over as shown on the right. In the dark- operation, the output turns on when the receiving light intensity level is. or less as shown on the right. Level Receiving Light Intensity Level Light Receiving Status Stable LED (green). and over Stable Incident. Unstable Incident Unstable Interruption OFF.8 and below Stable Interruption LED (yellow)/ Control Output Light Dark OFF OFF Sensitivity is set to the maximum (+) at the factory before shipment. When adjusting the sensitivity, use the screwdriver supplied with the photoelectric switch to turn the control as shown below, to a torque of.5 N m maximum. Step Photoelectric Switch Status Receiving light Through-beam, polarized reflective: No object detected Diffuse reflective, smallbeam reflective: Object detected Light is interrupted Through-beam, polarized reflective: Object detected Diffuse reflective, smallbeam reflective: No object detected 3 Sensitivity Control B B A A A C Adjusting Procedure Turn the control counter-clockwise to the mini mum ( ). Then turn clockwise (toward +) until the operation LED turns on (turns off with dark type) (point A). At interruption status, turn the control clock wise (toward +) from point A, until the operation LED turns on (turns off with dark type) (point B). If the operation LED does not turn on (turn off with dark type) even though the control has reached the maxi mum (+), set the maximum position (+) as point B. Set the middle point between point A and B as point C. & Optical Axis Alignment (Light ) Through-beam Fasten the temporarily. Place the projector to face the. Move the projector up, down, right and left to find the range where the operation LED turns on. Fasten the projector in the middle of the range. Next, move the up, down, right and left in the same manner and fasten in the middle of the range where the operation LED turns on. Make sure that stable LED turns on at stable incident and stable interruption. Polarized retro-reflective Install the reflector perpendicularly to the optical axis. Move the photoelectric switch up, down, right and left to find the range where the operation LED turns on. Fasten the switch in the middle of the range. Polarized retro-reflective model can be installed also by finding the position where the reflection of projected red light is most intense, while observing the reflection on the reflector from behind the switch. Make sure that stable LED turns on at stable incident and stable interruption. Diffuse-reflective/Small-beam reflective Place the photoelectric switch where the switch can detect the object. Move the switch up, down, right and left to find the range where the operation LED tuns on. Fasten the switch in the middle of the range. Make sure that stable LED turns on at stable incident and stable interruption. Because the light source element of small-beam reflective model is a red LED, visual inspection is possible as well. Adjustment of Sensing Range for Background Suppression (BGS) Model When adjusting the sensing range, follow the instruction below. Step Distance Control Adjusting Procedure A Install the photoelectric switch and the object firmly. Turn the control counterclockwise until the operation LED turns off (turns on with dark type). From this point, turn the con trol clockwise until the operation LED turns on (turns off with dark type) (point A). A Remove the object, and confirm that the operation LED turns off (turns on with dark type). Turn the control clockwise until the operation LED turns on (detecting the back ground) (turns off with dark type) (point B). (Note ) B A Set the middle point between point A and B as point C. (Note ) 3 B C Note : When the background is far off and not detected, turn the control 36, and set the point as point C. Note : Because the control is multi-turn, it may take more than one turn to move from point A to point B. Note 3: Turning the control clockwise lengthens the sensing dis tance. Note 4: Background suppression (BGS) model is not provided with a stable LED. LED (yellow) -L Sensitivity Adjustment Referring to the table at right, adjust the sensitivity of the photoelectric switch when necessary, in such cases as the throughbeam model is used to detect small or translucent objects or the reflective model is affected by background. The table explains the status of operation LED when the operation mode is set to light. After adjusting the sensitivity, make sure that stable LED turns on at stable incident and stable interruption. For detecting objects too small to turn on the stable LED, use an optional slit. (Note 3) Sensing Range Control (6-turn) (Note 4) Download catalogs and CAD from M-8
17 Miniature Photoelectric (Built-in Amplifier) & -L Operating Instructions Power Supply and Wiring Do not use the photoelectric switch at the transient status immediately after turning on the power (approx. ms, back ground suppression model: ms). When the load and switch use different power supplies, make sure to power up the switch first. Use a power supply with little noise and inrush current, and use the photoelectric switch within the rated voltage range. Make sure that ripple factor is within the allowable limit. Do not apply AC volt age, otherwise the switch may blow out or burn. When using a switching power supply, make sure to ground the FG (frame ground) terminal, otherwise high-frequency noise may affect the photoelectric switch. Turn power off before inserting/removing the connector on photoelectric switch. Make sure that excessive mechanical force is not applied to the connector. Connect the connector cable to a tight ening torque of.5 N m maximum. To ensure the degree of protection, use the applicable connector cable for the connector model. Connector cables are ordered separately. Avoid parallel wiring with high-voltage or power lines in the same conduit, otherwise noise may cause malfunction and damage. When wiring is long, use a separate conduit for wiring. Use a cable of.3 mm minimum core wires, then the cable can be extended up to m. Installation Installing the Photoelectric Switch Do not install the photoelectric switches in an area where the switches are subject to the following conditions, otherwise malfunction and damage may be caused. Inductive devices or heat source Extreme vibration or shock Large amount of dust Water, oil, chemicals Outdoor Make sure to prevent sunlight, fluorescent light, and especially the fluorescent light of inverters from entering the of the photoelectric switch directly. Keep the through-beam model away from intense extraneous light. Interference prevention allows two switches to be mounted in close proximity. However, the through-beam model is not equipped with interference prevention. Maintain appropriate dis tance between the switches referring to the lateral displacement characteristics. Because the photoelectric switches are IP67 waterproof, the can be exposed to water. However, wipe water drops and smears from the lens and slit using a soft cloth to make sure of the best detecting performance. Polycarbonate or acrylic resins are used for optical elements. Do not use ammonia or caustic soda for cleaning, otherwise optical elements will be dissolved. To remove dust and moisture build-up, use soft dry cloth. Tighten the mounting screws (M3) to a torque of.5 N m. Do not tighten the mounting screws excessively or hit the switch with a hammer, otherwise the protection degree cannot be maintained. Installing the Reflector Use M4 mounting screws for the IAC-R5 and IAC-R8 reflector, and M3 mount ing screws for the IAC-R6 reflector. Tighten the mounting screws to a tightening torque of.5 N m maximum. Mounting screws are not supplied with the switch. Use the M3 self-tapping screw, flat washer, and spring washer to tighten the IAC-R7 reflector to a torque of.5 to.6 N m. Optional reflector mounting bracket IAC-L is not supplied with mounting screws or nuts. IAC-L3 and IAC-L5 are supplied with mounting screws for mounting the reflector on the bracket. Reflector IAC-RS and IAC-RS can be installed directly on a flat surface using the adhesive tape attached to the back of the reflector. Before attaching the reflector, clean the board surface to ensure secure attachment. Installing the air blower mounting block SA9Z-A When installing the SA9Z-A on the photoelectric switch, use the attached M3 mounting screws and tighten to a torque of.5 N m maximum. Do not use the mounting screw (M3 ) supplied with the mount ing bracket (SA9Z-K) to mount the photoelectric switches. The SA9Z-A cannot be used with the through-beam slits (SA9Z-S6 to S4). The air tube fitting (M5) can be installed to either the top or side. The air tube is not supplied. Close the unused port using the air supply port plugging screw and gasket (supplied with ) to a tightening torque of to N m maximum. The recommended air pressure is. to.3 MPa. Installing the background suppression (BGS) model This sensor can detect objects correctly when the sensor head is installed perpendicular to the moving object. Install the sensor head as shown below to minimize sensing errors. Correct Correct Incorrect Object Object Object If the sensor is used in a place subject to a large variations in the ambient temperature, the characteristics may change depending on the target object. Be sure to check the operation under the actual operating conditions. M-9
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