VIFB9-02. Michael Holder, H.-J. Drung. Festo, Dept. PV-IDM. Type setting: Edition (Festo AG & Co., D Esslingen, 1997)

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2 Author: Editors: Translation: Layout: Type setting: Heinz Hohner Michael Holder, H.-J. Drung Douglas Smith Festo, Dept. PV-IDM DUCOM Edition 9706 printed on 100% receycling paper (Festo AG & Co., D Esslingen, 1997) The copying, distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is prohibited. Offenders will be held liable for the payment of damages. All rights reserved, in particular the right to carry out patent, utility model or ornamental design registrations I

3 Order no.: Title: Designation: MANUAL P.BE-VIFB9-02-GB II 9609

4 Contents Contents Kapitel 1 USER INSTRUCTIONS Kapitel 2 SYSTEM STRUCTURE Kapitel 3 TECHNICAL DESCRIPTION Kapitel 4 INSTALLATION FITTING THE VALVE TERMINAL/ VALVE SENSOR TERMINAL INSTALLING THE PNEUMATIC COMPONENTS INSTALLING THE ELECTRONIC COMPONENTS Kapitel 5 COMMISSIONING COMMISSIONING SIEMENS GENERAL DP-MASTER Kapitel 6 DIAGNOSTICS AND ERROR TREATMENT SUMMARY OF DIAGNOSTIC POSSIBILITIES LED DISPLAYS TESTING THE VALVES STATUS BITS DIAGNOSIS VIA PROFIBUS-DP (DP-STANDARD) DIAGNOSIS VIA SINEC L2-DP (DP-SIEMENS) DIAGNOSIS VIA PROFIBUS-DP (GENERAL DP-MASTER) ERROR TREATMENT Anhang A INDEX A III

5 IV 9609

6 1. User instructions 1. USER INSTRUCTIONS

7 1. User instructions Contents IMPORTANT USER INSTRUCTIONS

8 1. User instructions IMPORTANT USER INSTRUCTIONS This manual contains instructions on the possible dangers which can occur with the valve terminals/valve sensor terminals. A distinction is made between the following instructions: WARNING This means that personal injury or damage to property may occur if these instructions are not observed. CAUTION This means that damage to property may occur if these instructions are not observed. PLEASE NOTE This means that this instruction must also be observed

9 1. User instructions This documentation describes the following products: Product Design Field bus connection Valve size Number of valve locations Valve terminal type 02 VIFB Valve sensor terminal type 02 IFB PROFIBUS-DP Siemens Sinec L2-DP 1 8" or 1 4" 4 or 6 or 8 or 10 or 12 or 14 or 16 Fig. 1/1: Designs of valve terminal/valve sensor terminal PLEASE NOTE This electronics manual describes node FB9 as from software status and later. The enclosed diskette contains device master files and type files. Explanations can be found on the file "Readme"

10 1. User instructions This manual describes the operation of the Festo valve terminal/valve sensor terminal type 02 in conjunction with the field bus protocols Siemens SINEC L2-DP and PROFIBUS-DP as per EN (DIN 19245). PLEASE NOTE In conjunction with a Siemens SIMATIC S5, both the SINEC L2-DP and the PROFIBUS- DP protocols can be used; in conjunction with other PLCs, PCs, industrial PCs, the PROFIBUS-DP protocol must be set. In this manual, the protocol variants are designated as DP-standard for PROFIBUS-DP and DP-Siemens for the SINEC L2-DP. The valve terminal does not contain the PROFIBUS-FMS protocol (no combi-slave functions)

11 1. User instructions

12 2. System structure 2. SYSTEM STRUCTURE

13 2. System structure Contents SYSTEM STRUCTURE Valve terminal Valve sensor terminal Valve terminal/valve sensor terminal in the control system

14 2. System structure SYSTEM STRUCTURE Valve terminal Festo offers a solution to automation problems at the machine level in the form of the valve terminal. Solenoid valves, double solenoid valves etc. are already fitted onto a sub-base and have already been tested. Valve terminals with from valve locations are available for the automation process. Valve terminal Circuitry Field bus connection via two-core cable (twisted, screened) Type 02 Fig. 2/1: Valve terminal type 02 The valve terminal with field bus connection offers the following advantages: decentralized preprocessing relieves the controller (PLC) less wiring due to two-core cables clarity in system structure due to separation of controller and machine valves already fitted valve solenoid coils already wired central air supply central exhaust device already tested

15 2. System structure A field bus system also offers the following advantages: a reduction in the number of output modules in the controller economic data transfer over long distances high baud rate a large number of slaves can be linked into the network error diagnosis is made easier Valve sensor terminal Complex automation tasks require the use of sensors for which Festo offers the valve sensor terminal. Solenoid valves, double solenoid valves etc. are fitted onto a sub-base and have already been tested; two sensors per valve can be connected on site. Valve sensor terminals with from valves are available for the automation process. Valve sensor terminal Circuitry Field bus connection via two-core cable (twisted, screened) Type 02 Fig. 2/2: Valve sensor terminal type 02 The valve sensor terminal includes all the advantages of the valve terminal. It also offers: two inputs per valve location, e.g. for sensors two additional inputs two additional outputs, e.g. for electric actuators, displays etc

16 2. System structure Valve terminal/valve sensor terminal in the control system The valve terminals can be connected to the control systems of various manufacturers. This manual deals with configuration and addressing instructions. The following diagram represents an excerpt of available master modules for the PROFIBUS-DP: Controller manufacturer Siemens Controller (PLC) SIMATIC S5 series S7 series Bosch CL300, 400, 500 PC600 Field bus module various BM DESI-DP Festo SF 50 integrated PC / IPC CP5410 from Siemens etc. Allen-Bradley PLC 5 PFBIB (extract of possible control systems) Fig. 2/3: Simatic S5 automation systems Filed bus SINEC L2-DP COMNET-DP PROFIBUS-DP

17 2. System structure Industrial PC/ controller - Simatic S5 - Bosch - and others Field bus DP-Siemens DP-Standard ET 200U Valve terminal type 02 Valve sensor terminal type 02 Further field bus slaves Fig. 2/4: Simatic S5 automation systems

18 2. System structure Explanation of the system structure The field bus module controls the complete exchange of information between the field bus slaves (decentral I/O modules), e.g. the valve terminal/valve sensor terminals and the processor modules in the controller. The field bus slaves are connected via the PROFIBUS-DP interface on the module. Up to 31 field bus slaves can be connected to the interface (without using repeaters/bus amplifiers). If repeaters are used, the number of connected valve terminals/valve sensor terminals can be increased to max

19 2. System structure The field bus creates data communication between the controller and the field bus slaves (e.g. valve terminal/valve sensor terminal) distributed throughout the system. Data transmission is made in accordance with standard RS 485. Baud rates up to 1500 kbaud can be set. The valve terminal as a decentral output module processes the signals transmitted and controls the actuators which are connected. The valve terminal is supplied with current via an external power unit (AC 230V/DC 24V). The valve sensor terminal as a decentral input/output module functions like a valve terminal. It also processes up to 30 inputs. The air controlled by the valve terminal/valve sensor terminal moves the actuators or is used for other tasks. The sensors record information (measured variables) from the control process and pass this on to the valve sensor terminal (further processing unit)

20 3. Technical description 3. TECHNICAL DESCRIPTION

21 3. Technical description Contents TECHNICAL DESCRIPTION Structure Valve terminal Valve sensor terminal Function Notes on function summary Technical specifications General Electronic components Field bus Pneumatic components Sub-base Technical specifications of valves

22 3. Technical description TECHNICAL DESCRIPTION Structure Valve terminal The valve terminal consists of the following components: POWER BUS 1 BUS Figure Components 1 Field bus node 2 Valve terminal basic unit consisting of: Valve coupling unit (upper part) Sub-base (lower part) 3 Valve locations for Double solenoid valves or Solenoid mid-position valves or Solenoid valves or Relay boards or Cover plates 4 Earth/ground connection (M4 thread) Fig. 3/1: Components of the valve terminal

23 3. Technical description The following operation and display elements are to be found on the valve terminal: POWER BUS BUS Valve terminal inscription field 7 2 Green LED 3 Red LED 4 Operating voltage connection 5 Field bus interface 6 Type plate 7 Valve location inscription field (per valve solenoid coil) 8 Yellow LED (per valve solenoid coil) 9 Common cable connections 10 Work line connections (per valve) 11 Earth/ground connection (M4 thread) Fig. 3/2: Operation and display elements of valve terminal The composition of the type plate is shown in Fig. 3/5 using the valve sensor terminal as an example

24 3. Technical description Valve sensor terminal The valve sensor terminal consists of the following components: POWER BUS 1 BUS Figure Components 1 Field bus node 2 Valve sensor terminal basic unit consisting of: Valve sensor coupling unit (upper part) Sub-base (lower part) 3 Valve locations for Double solenoid valves or Solenoid mid-position valves or Solenoid valves or Relay boards or Cover plates 4 Earth/ground connection (M4 thread) Fig. 3/3: Components of the valve sensor terminal

25 3. Technical description The following operation and display elements are to be found on the valve sensor terminal: POWER BUS BUS Connections for additional ouputs 2 Common fuse for inputs 12 3 Valve sensor terminal inscription field 13 4 Green LED 5 Red LED 6 Operating voltage connection 7 Field bus interface 8 Type plate 9 Connections for inputs (e.g. sensors) 10 Inscription field for inputs/additional outputs (per connection) 11 Yellow or green LED (per additional input/output) 12 Yellow LED (per valve solenoid coil) 13 Valve location inscription field (per valve solenoid coil) 14 Common cable connections 15 Work line connections (per valve) 16 Earth/ground connection (M4 thread) Fig. 3/4: Operation and display elements of the valve sensor terminal

26 3. Technical description The composition of the type plate is shown in Fig. 3/5 using the valve sensor terminal as an example. The type plate is situated below the field bus node and contains the following specifications: IIFG Max. bar 10 max. PSI V DC Type designation of basic unit (here valve sensor terminal) Part number Max. operating pressure in bar and psi Permitted operating voltage Fig. 3/5: Example Type plate of valve sensor terminal

27 3. Technical description Function The valve terminal or valve sensor terminal as a system with decentral outputs or inputs/outputs should be placed in the immediate vicinity of the processing unit. Connection to the controller is made via the field bus which operates on the master-slave principle. The field bus module in the control system functions here as master; the valve terminal/valve sensor terminal functions as (field bus) slave. The field bus module transmits cyclic telegrams to the valve terminal/valve sensor terminal. This receives and processes the data transmitted and sends a reply telegram to the field bus module. Field bus module of controller (PLC) Field bus Valve coupling unit or Valve sensor coupling unit Operating voltage connection Field bus node Field bus interface Valves Pneumatic interface (see also opposite) Actuator Sub-base Field bus slave Fig. 3/6: Function summary of valve terminal/valve sensor terminal

28 3. Technical description Notes on function summary The field bus node controls the following functions: connection of the valve terminal/valve sensor terminal to the field bus module of the control system and to further field bus slaves via the field bus interface. controlling data transfer from/to the field bus module of the control system. internal control of the valve terminal/valve sensor terminal The operating voltage connection and a decoder are situated on the valve coupling unit of the valve terminal. The decoder decodes the signals received from the field bus node and transmits the pulses further to the valves. The operating voltage connection and a decoder are situated on the valve sensor coupling unit of the valve sensor terminal. The decoder decodes the signals received from the field bus node and transmits the pulses further to the valves. The electrical inputs for e.g. sensors as well as two additional outputs are also available here. The valves control the flow of air to the actuators. The valves are supplied with compressed air via the common channels of the sub-base. The exhaust and pilot air from the valves are also ventilated via these channels. The sub-base is connected to the common cables of the pneumatic system via the pneumatic interfaces

29 3. Technical description Technical specifications General Protection class (as per DIN 40050) Temperature during operation storage/transport Chemical resistance Dimensions (LxWxH) when base unit is fully fitted Valve terminal VIFB ( 1 8 )-4 VIFB ( 1 8 )-6 VIFB ( 1 8)-8 VIFB ( 1 8)-10 VIFB ( 1 8)-12 VIFB ( 1 8)-14 VIFB ( 1 8)-16 Valve sensor terminal IIFB ( 1 8 )-4 IIFB ( 1 8 )-6 IIFB ( 1 8)-8 IIFB ( 1 8)-10 IIFB ( 1 8)-12 IIFB ( 1 8)-14 IP 65-5 o C o C -20 o C o C See Festo Pneumatic Catalogue Chapter 2.6, reference part (resistance table) Values for 1/8 design are given in round brackets x 288 x 141 mm (235.5 x x mm) x 288 x 141 mm (289.5 x x mm) x 288 x 141 mm (343.5 x x mm) x 288 x 141 mm (397.5 x x mm) 501 x 288 x 141 mm (429 x x mm) 567 x 288 x 141 mm (483 x x mm) x 288 x 141 mm (559.5 x x mm) x x 141 mm (235.5 x x mm) x x 141 mm (289.5 x x mm) x x 141 mm (343.5 x x mm) x x 141 mm (397.5 x x mm) 501 x x 141 mm (429 x x mm) 567 x x 141 mm (483 x x mm)

30 3. Technical description Electronic components Operating voltage Electronics and inputs (Pin 1 operating voltage connection) Rated value (protected against incorrect polarity) Tolerance Residual ripple Current consumption (at 24 V) Valve terminal Valve sensor terminal Power consumption (P) Calculation Power failure bridging time Operating voltage Outputs (Pin 2 operating voltage connection) Rated value (protected against incorrect polarity) Tolerance Residual ripple Current consumption (at 24 V) DC 24 V ± 25 % (DC18 V V) ± 4Vpp 200 ma 200 ma + sum of current consumption of inputs P[W] = (0.2 A + I inputs) 24 V min. 20 ms DC 24 V ± 10 % (DC 21.6 V V) ± 4 Vpp 10 ma + sum of current consumption of additional outputs + sum of current consumption of switched valve solenoid coils (per valve solenoid coil 120 ma) Power consumption (P) Calculation P[W] = (0.01 A + Iadditional outputs + Isolenoid coil) 24 V

31 3. Technical description Electromagnetic compatibility (EMC): Resistance to interference tested as per EN Spark suppression tested as per EN Additional outputs/ valve sensor terminal Loading per additional output Electronic fusing (short circuit overload) trigger current response time (short circuit) Inputs / valve sensor terminal Logic level ON OFF Voltage range Current consumption (at 24 V) (current from sensor to input) Response delay (at 24 V) Limit value class A *) max. 0.5 A (bulbs max. 10 W on account of PTC resistor characteristics) max. 1 A max. 1 s 12 V 7.5 V 0 V V max. 9 ma typ. 5 ms Common fuse for operating voltage supply of sensors 4 A, slow blowing *) The valve terminal with FB9-02 can also be used in a residential environment with individual authorization (residential, business, commercial environment, small firms)

32 3. Technical description Field bus Design Transmission type RS 485, floating serial asynchronous, half-duplex Protocol Siemens Sinec L2-DP PROFIBUS-DP Baud rate 9.6 kbaud 19.2 kbaud kbaud kbaud 500 kbaud 1500 kbaud Cable length up to 23.8 km (depending on baud rate and cable) Cable type (depending on cable length and field bus baud rate set) See controller manual

33 3. Technical description Pneumatic components Air quality filtered or filtered and dried compressed air lubricated or non-lubricated compressed air Filter fineness (standard) Poppet valve 40 μm Spool valve 40 μm Pressure Operating pressure range Rated pressure Highest pressure at 1 2 bar bar; 29 psi psi 6 bar 10 bar Sub-base 4 through holes Fastening Type Mounting From the front with 4 hexagon head bolts (M6x60) Size of connection with 1 (compressed air) 3 and 5 (exhaust) G 1 2 (G 3 8 ) 82 and 84 (pilot exhaust) G 1 8 (G 1 8)

34 3. Technical description Please unfold for page

35 VIFB Technical description Technical specifications valves Designation Size Switching symbol Construction Pilot air Manual override Lubrication Fastening with 2 slotted head screws Type Form Basic setting (as at factory) Option (conversion necessary) MVH-5-1/4 B-VI 1/4" M4x55 without MVH-5-1/8 B-VI MVH-5-1/4-S B-VI 1/8" 1/4" operated spring for basic (free of PWIS) 5/2 way position with Poppet valve Single spindle with Service life unilaterally- cyl. compression lubrication M4x50 M4x55 MVH-5-1/8-S B-VI 1/8" M4x50 MVH-5-1/4-L B-VI 1/4" M4x55 without MVH-5-1/8-L B-VI MVH-5-1/4-L-S B-VI 1/8" 1/4" Spool valve bilaterallyoperated 5/2 way with M4x50 M4x55 MVH-5-1/8-L-S B-VI 1/8" M4x50 IMVH-5-1/4 B-VI 1/4" M4x65 without With With lock or IMVH-5-1/8 B-VI 1/8" Spool valve Soft piston in automatic protective lock Service life M4x60 bilaterallyoperated lubrication sleeve with return IMVH-5-1/4-S B-VI 1/4" 5/2 way pressure relief slots. (can contain M4x65 Outlet slots are with PWIS) IMVH-5-1/8-S B-VI 1/8" overrun. M4x60 MVH-5/3G-1/4 B-VI 1/4" M4x65 without MVH-5/3G-1/8 B-VI 1/8" M4x60 MVH-5/3E-1/4 B-VI 1/4" Spool valve bilaterallyoperated without M4x65 MVH-5/3E-1/8 B-VI 1/8" 5/3 way M4x60 MVH-5/3B-1/4 B-VI 1/4" M4x65 without MVH-5/3B-1/8 B-VI 1/8" M4x

36 VIFB Technical description Size Pressure Flow Times 1/4" Operating pressure Pilot air Pilot pressure (Pneumatic spring) bar 2 and 4 (work air) G 1/4 Size of connection with 12 and 14 (Pilot air) Nominal size 1 2 or 1 4 [l/min] 7 mm Q = 1300 CV = 1.32 Rated flow Switch position 1/8" G 1/8 5 mm Q = 750 CV = /4" bar bar G1/4 7 mm Q = 1300 CV = /8" bar G1/8 G 1/8 5 mm Q = 750 CV = /4" G1/4 10 mm Q = bar CV = /8" G1/8 8 mm Q = 1000 CV = /4" G1/4 10 mm Q = bar bar bar CV = /8" G1/8 8 mm Q = 1000 CV = /4" bar G1/4 10 mm Q = 1600 CV = or 4 5 [l/min] Q = 1100 CV = 1.12 Q = 1100 CV = /8" G1/8 8 mm Q = 1000 G1/8 CV = /4" G1/4 10 mm Q = bar bar CV = /8" G1/8 8 mm Q = 1100 CV = /4" G1/4 10 mm Q = bar CV = /8" G1/8 8 mm Q = 1000 CV = /4" G1/4 10 mm Q = ) G1/ bar CV = /8" G1/8 8 mm Q = ) CV = /4" G1/4 10 mm Q = ) bar CV = /8" G1/8 8 mm Q = ) CV = 1.02 Valve switching times ON at 6 bar OFF at 6 bar 19 ms 41 ms 17 ms 36 ms 19 ms 41 ms 17 ms 36 ms 33 ms 40 ms 30 ms 100 ms 33 ms 40 ms 30 ms 100 ms 18 ms 22 ms 18 ms 22 ms Switchover time 27 ms 36 ms 30 ms 30 ms 33 ms 45 ms 40 ms 50 ms 32 ms 38 ms 40 ms 50 ms Reaction time calculation Field bus transmission time (see PLC manual) + valve switching times Remarks: 1 ) Mid-position Q = 1000, CV = ) Mid-position Q = 400, CV =

37 3. Technical description Please unfold for page

38 4. Installation 4. INSTALLATION

39 4. Installation Contents 4. INSTALLATION FITTING THE VALVE TERMINAL/ VALVE SENSOR TERMINAL INSTALLING THE PNEUMATIC COMPONENTS Laying the tubing General Preparing the sub-base Connecting the sub-base Connecting the valves Checking the valve functions Manual override INSTALLING THE ELECTRONIC COMPONENTS Opening and closing the field bus node Configuring the valve terminal/ valve sensor terminal Setting the station number and operating mode Address selector switch Summary of possible station addresses/station numbers Field bus baud rate and field bus length Connecting the valve terminal/ valve sensor terminal Connecting the cables to the plugs/sockets V operating voltage connection Field bus interface Connection instructions Cable/bus termination Cable termination network Additional outputs Inputs

40 4. Installation 4.1 FITTING THE VALVE TERMINAL/VALVE SENSOR TERMINAL Before fitting the valve terminal/valve sensor terminal, please see that there is sufficient space to the left and/or right of the sub-base for fitting the tubing and, if necessary, the silencers. There are 4 through holes on the left and righthand edges of the sub-base for fastening the valve terminal/ valve sensor terminal (see following diagram) Through fitting holes for M6 hexagon head bolts Fig. 4/1: Through holes for mounting

41 4. Installation Proceed as follows: 1. Bore 4 holes in the mounting surface. The distance between the holes depends on the type of terminal used (values for 1 8 " design are given in round brackets). 6.8 mm L1 Valve terminal/ valve sensor terminal VIFB-/IIFB ( 1 8)-4 VIFB-/IIFB ( 1 8)-6 VIFB-/IIFB ( 1 8)-8 VIFB-/IIFB ( 1 8)-10 VIFB-/IIFB ( 1 8 )-12 VIFB-/IIFB ( 1 8)-14 VIFB ( 1 8)-16 L2 Distance between holes [mm] L1 L2 32 (27.5) 222 (198) 32 (27.5) 288 (252) 32 (27.5) 354 (306) 32 (27.5) 420 (360) 32 (27.5) 486 (429) 32 (27.5) 522 (483) 32 (27.5) 618 (522) Fig. 4/2: Fitting the valve/valve sensor terminal 2. Fasten the valve terminal onto the mounting surface with M6x60 bolts. The bolts should be tightened in diagonally opposite sequence

42 4. Installation 4.2 INSTALLING THE PNEUMATIC COMPONENTS WARNING Before installation or maintenance work is carried out, the following must be switched off: the operating voltage for electronic components and/or inputs the operating voltage for outputs the compressed air supply Laying the tubing PLEASE NOTE A suitable seal should be placed under each screw connection or silencer. If elbow connectors or multiple distributors are used, the air flow will usually be reduced. General Connecting 1. Push the hose as far as it will go into or over the screw connection. 2. Pull the locking ring over the hose connection or tighten the locking screw. 3. For reasons of clarity the hoses should be grouped together with: hose straps or multiple hose holders. Disconnecting 1. Loosen the locking screw or locking ring on the connection. 2. Remove the hose. 3. If necessary, replace the screw connection with blind plugs

43 4. Installation Preparing the sub-base Connections for common lines are provided on both sides of the sub-base. The common lines can therefore be fitted on the left or the right, depending on individual requirements. To increase the air flow, we recommend that the lines for compressed air supply and ventilation be connected on both sides in the following cases: when the valve terminal/valve sensor terminal has more than 10 valves (rated supply pressure 6 bar). with large volume actuators The connections should be made in accordance with the table below. Connections for common lines (adhesive foil) 5/3 1 3/5 Connections for common lines (blind plugs) Connection for common lines Unilateral Bilateral Fig. 4/3: Connections on the sub-base Procedure Remove all adhesive foils; remove all blind plugs and fit on one side Remove all Lupolen plugs and blind plugs

44 4. Installation Connecting the sub-base The screw connectors or silencers should be fitted with the appropriate seals as indicated in the table below. The hoses should then be fitted into place. Pilot exhaust Pilot exhaust Exhaust 5 or 3 3 or 5 Exhaust Exhaust 1 Common lines Connection code (ISO 5599) Size of connection (ISO 228) Fig. 4/4: Assignment of sub-base connections Connection Compressed air 1 G 1 2 (G 3 8) Screw connector Exhaust 5/3 3/5 G 1 2 (G 3 8) Pilot exhaust 82 G 1 8 (G 1 8) 84 Screw connector (with common exhaust) or silencer

45 4. Installation Connecting the valves PLEASE NOTE The non-reserved or free valve locations should be protected with a cover plate. If one of the fitted valves is not used, connections 2 and 4 as well as 14 and, if necessary, 12 must be covered with blind plugs. The seals used on connections 2 and 4 should be of aluminium. Remove the lupolen plugs and fit the screw connectors with the appropriate seals as indicated in the following tables: Fig. 4/5: Pin assignment of solenoid valve Fig. 4/6: Pin assignment of double solenoid valve and solenoid mid-position valve The tubing should then be fitted into place. CAUTION The work connections 2 and 4 are situated in different positions on the various types of valves (see also next page)

46 4. Installation Solenoid valve (5/2-way) MVH-5-1/4-B-VI MVH-5-1/8-B-VI MVH-5-1/4-S-B-VI MVH-5-1/8-S-B-VI MVH-5-1/4-L-B-VI MVH-5-1/8-L-B-VI MVH-5-1/4-L-S-B-VI MVH-5-1/8-L-S-B-VI Line Connection code (ISO 5599) Work air 2 4 Auxiliary pilot air Pneumatic spring Fig. 4/5: Assignment of solenoid valve Size (ISO 228) G 1 4 (G 1 8) Connection Screw connector or multiple distributor 14 G 1 8 (G 1 8) Only with "S valves" 12 G 1 8 (G 1 8) Only with "L valves"

47 4. Installation Double solenoid valve (5/2-way) and Solenoid mid-position valve (5/3-way) 14 Auxiliary pilot air Only "S valve" 14 2 Work air 2, Auxiliary pilot air Only "S valve" 12 Line Fig. 4/6: Connection code (ISO 5599) Work air 2 4 Auxiliary pilot air Size of connection (ISO 228) G 1 4 (G 1 8) G 1 8 (G 1 8) Connection Screw connector or multiple distributor Only "S valve" Assignment of double solenoid valve and solenoid mid-position valve

48 4. Installation Checking the valve functions Manual override The manual override (see Fig. 4/7) is used principally when the pneumatic system is commissioned, as a means of checking the function and effectiveness of the valve or the valve-cylinder combination. By operating the manual override, the user can switch the valve without an electric signal. Only the compressed air supply needs to be switched on. Pilot valve Manual override Base valve 12 Manual override Pilot valve Fig. 4/7: Position of the manual override

49 4. Installation Designs of manual override The manual override has been designed to be used as follows: Manual override design Manual operation with automatic reset. Basic setting as at factory Manual override with stop. Conversion of manual override necessary. Manual override with safety lock. Conversion of manual override necessary. Fig. 4/8: Manual override designs Method of operation After operation the manual override is reset by spring force Two versions: a) see above. b) manual override can be in fixed state when operated. Operation of manual override not possible

50 4. Installation Testing 1. Switch on the compressed air supply. 2. Check the function and effectiveness of each individual valve as follows. If the valve does not function correctly see Fig. 4/11. Manual override with automatic reset Operating the manual override Reaction of valve or of processor The valve or the processor Press the plunger of manual override as far as it will go. switches Hold the plunger of manual override pressed down. remains switched Remove the screwdriver. A spring returns the plunger of manual override to start position. returns to basic setting Fig. 4/9: Manual override with automatic reset

51 4. Installation Manual override with stop Operating the manual override Reaction of valve or of processor The valve or processor Insert screwdriver in groove of plunger. Press plunger as far as it will go and turn it to the right. switches Remove screwdriver remains switched Insert screwdriver in the groove of the plunger. Press and turn plunger to the left and remove the screwdriver. returns to basic setting Fig. 4/10: Manual override with stop 3. Switch off the compressed air supply when the valves have been tested

52 4. Installation Incorrect functioning When the compressed air supply is switched on or during the subsequent test of the valves, the following is known about the operating status of the pneumatic system: Operating status of pneumatic system Valve position Air comes out... of common line connections of work line connections Basic setting Switch position Valve or pneumatic system... does not react as expected Switch position Error treatment after switching off compressed air supply Check the seal or tubing fitting Check the tubing If neccessary, check the auxiliary pilot air does not react Switch position Check operating pressure If neccessary, check the auxiliary pilot air Return for repair Fig. 4/11: Operating status of the pneumatic system Locking the manual override WARNING The manual override must be protected against unauthorised use in systems where security is of great importance. A conversion must be made to the manual override before it can be locked

53 4. Installation 4.3 INSTALLING THE ELECTRONIC COMPONENTS WARNING Before installation or maintenance work is carried out the following must be switched off: the operating voltage for electronic components and/or inputs the operating voltage for outputs the compressed air supply The necessary pre-settings and the connections to the electronic components are described in this chapter. The following table (sections ) summarizes the procedure. 1. Switching off Operating voltage Compressed air supply 2. Opening the field bus node Configuring the valve terminal/valve sensor terminal Address selector switch (Setting the station number) DIL switch (Setting the station number, protocol and self-test 3. Closing the field bus node Connecting the valve terminal/valve sensor terminal General (Connecting plugs, sockets) 24V operating voltage connection Field bus interface (Connecting the interfaces and, if necessary,activating the cable termination network Outputs (Pin assignment) Inputs (Pin assignment and circuitry) Checking the pre-settings and connections 4. Switching on Operating voltage (see Chapter 5) Compressed air supply

54 4. Installation Opening and closing the field bus node WARNING Before the field bus node is opened, the operating voltage of the following must be switched off: electronic components and/or inputs outputs The following connection and display elements are to be found on the cover of the field bus node: Green LED POWER BUS Red LED Plug for field bus cable BUS Philips screw 4/12: Cover of the field bus terminal Opening Unscrew the 4 Philips screws in the cover and remove the cover. Closing Replace the cover on the field bus node and tighten the Philips screws in diagonally opposite sequence

55 4. Installation Configuring the valve terminal/valve sensor terminal There are 2 PC boards in the field bus node. Board 1 contains an LED, plugs for the field bus cables and the switch for the cable termination network; board 2 contains an LED and switches for setting the configuration. Green LED Switch for cable termination Plug for field bus cables 1 2 Red LED Address selector switch (station number) Board 1 Screening Operating mode Board 2 Fig. 4/13: Connections, display and operating elements of the field bus node

56 4. Installation Setting the station number and operating mode Dual in-line switch (DIL switch) Set the following functions on the DIL switch: the station number Protocol - DP-Siemens - DP standard The DIL switch comprises 4 switch elements. These are numbered from The position ON is marked. DIL switch Address hundreds (station no.) ON AA AA AA AA 1 AA 1 AA DIL switch Protocol ON AA AA AA AA DP-Standard 3 AA Festo VI..DP DP-Siemens 3 AA ET 200U Fig. 4/14: Position and function of the DIL switch

57 4. Installation Address selector switch The station number of the valve terminal/valve sensor terminal is set with the two address selector switches and DIL switch element no. 1 on board 2. The switches are numbered from The arrows on the address selector switches indicate the units or tens figure of the station number set UNITS TENS Address selector switch UNITS-figure Address selector switch TENS-figure Address selector switch HUNDREDS-figure Fig. 4/15: Function of the address selector switch Possible station numbers PLEASE NOTE The station numbers (DP slave addresses) of the valve terminals cannot be modified by the DP master. The valve terminals can only be addressed by the station numbers set on the address selector switches

58 4. Installation Summary of possible station addresses/ station numbers PLEASE NOTE Station addresses/station numbers may be assigned only once per field bus module/ PROFIBUS-DP interface. Recommendation Assign the station numbers in ascending order and adapt them to the machine structure of the system. Permitted station numbers 0;...; 125 Fig. 4/16: Permitted station numbers

59 4. Installation Proceed as follows: 1. Switch off the power supply. 2. Assign a non-reserved station address to the valve terminal. 3. Use a screwdriver to set the arrow of the relevant address selector switch or DIL switch 1 to the units, or tens or hundreds figure of the desired address. Example: Example 1 Example 2 UNITS TENS HUNDREDS Station number set: 05 UNITS TENS HUNDREDS Station number set:121 Fig. 4/17: Examples of set station numbers

60 4. Installation Field bus baud rate and field bus length PLEASE NOTE The Festo valve terminals set themselves automatically to one of the following baud rates. The maximum field bus length depends on the baud rate used. The table below shows the baud rates which can be used. Baud rate Field bus length (max.) 9.6 kb 1200 m 19.2 kb 1200 m kb 1200 m kb 1000 m 500 kb 400 m 1500 kb 200 m Cable specification as per DIN E part 3 (cable A): Surge impedance: Ohm (3-20 MHz) Capacitance per unit length < 30 pf Loop resistance < 110 Ohm/km Core diameter > 0.64 mm Core cross section > 0.34 mm 2 Cable type Part no. Supplier UNITRONIC bus-l T Lapp UNITRONIC bus-fd P L T Lapp UNITRONIC bus Yv L T Lapp Sinec L2-bus Helukabel Standard L2-bus cable 6xV1 830-OAH10 Siemens Suitable drum cable 6xV BH10 Siemens

61 4. Installation Connecting the valve terminal/valve sensor terminal Connecting the cables to the plugs/sockets If one of the plugs is not used, it should be sealed with a protective cap (protection class IP65). 1. Open the plugs/sockets as follows (see diagram): Power supply socket: Insert the power supply socket into the operating voltage plug on the valve terminal/ valve sensor terminal. Unscrew the housing part of the socket. Now remove the connection part of the socket from the plug. Sensor plug (for electrical inputs/outputs): Unscrew the centre knurled nut. Bus cable socket (for SINEC L2-DP connection): Unscrew the centre knurled nut. 2. Unscrew the strain relief part at the rear of the housing. Insert the cable as follows (see diagram): Cable diameter: for power supply socket: 6.5 mm mm for sensor plug: 4.0 mm mm for bus cable socket: PG 9: 8.0 mm mm PG 13.5: 12.0 mm mm

62 4. Installation Cable Strain relief Housing connection part Plug Socket Fig. 4/18: Plug/socket parts and cable routing 3. Remove 5 mm of insulation from the end of the cables. 4. If necessary, fit the strands with cable end sleeves. 5. Connect the ends of the conductors. 6. Replace the connection part onto the housing of the plug/socket. Pull the cable back so that it is not looped around inside the socket. 7. Close the plug/socket as follows: Power supply socket: Press with the thumb from the front onto the socket and tighten the housing. Sensor plug, bus cable socket: Tighten the knurled nut. 8. Tighten the strain relief of the plug/socket to prevent the cable connection from becoming loose

63 4. Installation 24 V operating voltage connection WARNING An electrically isolating transformer as per EN 60742/IEC 742 with at least 4 kv isolation resistance is required in order that the operating voltages can be reliably separated. The connection for the operating voltage is on the left-hand edge of the base unit of the valve terminal/valve sensor terminal. Operation voltage connection Fig. 4/19: Position of operation voltage connection

64 4. Installation The following components of the valve terminal/valve sensor terminal are supplied separately with the DC +24V operating voltage via this connection: electronic components and/or inputs (tolerance: ± 25%) outputs (tolerance: ± 10%) PLEASE NOTE The electronic components and inputs have a greater tolerance range of the 24V operating voltage than the outputs. Under certain circumstances, this can cause the electronic components to indicate the switching status of the outputs, although the latter are not in the switched position (operating voltage of the outputs outside the tolerance range). The 24 V operating voltage of the outputs should be tested whilst the system is operating. Please ensure that the operating voltage of the outputs is within the permitted tolerances even during full operation. PLEASE NOTE Always connect the earth/ground cable to pin 4 of the operating voltage connection. Ensure that the valve terminal housing and the protective earth conductor at pin 4 have the same voltage and that no equalizing currents flow. Connect a protective earth conductor with sufficient cross section to the earth connection marked with if the valve terminal is not fitted on earthed machine stand

65 4. Installation Applying the 24 V operating voltage CAUTION Please observe the polarity when the operating voltage is applied. The following diagram shows the pin assignment of the operating voltage connection. A suitable 24 V supply should be connected via the mains connection socket (see Chapter 3, Technical specifications). See also the example of connection in Fig. 4/ V supply (electronic components and/or inputs) V supply (outputs) 0 V PE (protective earth) Fig. 4/20: Pin assignment of operation voltage connection

66 4. Installation Example of connection The operating voltage supply to the electronic components and/or inputs is fused (4 A, slowblowing) on the valve terminal/valve sensor terminal. The operating voltage supply to the outputs is not fused. Recommendation Fuse the 24 V supply to the outputs Connect the 24 V supply to the outputs via EMERGENCY STOP (see diagramm) It is terefore possible to switch off the valves in an emergengy. The electronic components continue to operate and can display the error status and react accordingly. The following diagram shows the connection for the 24V supply. The outputs are supplied via an EMERGENCY STOP circuit. EMERGENCY STOP Pins 24 V supply to electronic 1 components and/or inputs 2 24 V supply to outputs 3 0 V 4 PE Fig. 4/21: Example - connection of the 24V supply

67 4. Installation Current consumption of electronic components (field bus node) and inputs (pin 1, 24 V ± 25 %) VIFB-/IIFB-02-1/x-4 VIFB-/IIFB-02-1/x-6 VIFB-/IIFB-02-1/x-8 VIFB-/IIFB-02-1/x-10 VIFB-/IIFB-02-1/x A VIFB-/IIFB-02-1/x-14 Number of sensor inputs assigned simultaneously: x0.010 A + A Sensor supply: x A (see manufacturer specifications) + A Current consumption of electronic components (field bus node) and inputs (sensors) max. 4 A = A A Current consumption of outputs (pin 2, 24 V ± 10 %) Number of valve coils (simultaneously supplied with current): x0.120 A + A Number of relay boards (simultaneously supplied with current): x0.020 A + A Additional output 0 (max. 0.5 A ): + A Additional output 1 (max. 0.5 A ): + A Current consumption of outputs = A + A Total current consumtion of valve terminal/ valve sensor terminal = A Fig. 4/22: Calculating the current consumption

68 4. Installation Field bus interface There are 2 field bus plugs on the field bus node for connecting the valve terminal/valve sensor terminal to the field bus. One of these connections is for the incoming field bus cable; the other is for the continuing cable. The signal cables of both plugs are connected together. This enables the field bus cable to be looped through to further field bus slaves. Recommendation We recommend that the top connection be used for the incoming field bus cable on all valve terminals/valve sensor terminals. POWER BUS Incoming field bus Continuing field bus BUS Fig. 4/23: Connection of the field bus interface

69 4. Installation Field bus cable A twisted screened two-core cable should be used for the field bus cable. Please consult the PLC controller manual for the type of cable to be used. The distance and the configured field bus baud rate must also be taken into account. Connecting the field bus interface CAUTION Please observe the polarity when the field bus cables are connected. The following diagram shows the pin assignment of the field bus interface. The field bus cables should be connected to the pins of the sensor/bus cable socket. Please note the connection instructions. screening RxD/TxD-N free RxD/TxD-P BUS 1 MΩ RxD/TxD-N 220 nf free RxD/TxD-P Internal RC network Housing of node Fig. 4/24: Pin assignment of field bus interface

70 4. Installation Connection instructions PLEASE NOTE Please check the pin assignment of the module in the PLC controller manual. Connect the field bus cable of the control system to the field bus interface on the valve terminal/valve sensor terminal as follows: Field bus module: Pin/terminal assignment as per DIN View Pin Signal Designation Example Siemens IM 308-B Valve terminal pin assignment Shield M24V RxD/TxD-P CNTR-P DGND VP P24V RxD/TxD-N CNTR-N Shield/earthing earth 24 V output volt. Receive/send data-p Repeater control signal Data reference potential (M5V) Supply voltage plus (P5V) Plus 24V output voltage Receive/send data-n Repeater control signal Shield/earthing Data cable - B Request to send Data ref. potential Supply voltage + Data cable - A Pin 4 Pin 1 Pin 3 Fig. 4/25: Connecting instructions

71 4. Installation Cable/bus termination If the valve terminal/valve sensor terminal is to be connected at the end of the field bus, a cable termination is required. For this purpose a cable termination network has already been fitted in the node. This can be switched on with the DIL switch as follows: A Left-hand DIL switch Cable termination switched not switched 1 2 ON AA AA AA AA 1 2 ON AAA AAA AAA AAA 1 2 ON AAA AAA AAA Fig. 4/26: Position and function of the left-hand DIL switch PLEASE NOTE The unused field bus plug must be fitted with a protective cap in accordance with Protection class IP

72 4. Installation Cable termination network +5V 390Ω RxD/TxD-P 220Ω RxD/TxD-N DIL switch in node 390Ω 0V Fig. 4/27: Circuit diagram of cable termination

73 4. Installation Additional outputs There are two additional outputs (O0.00 and O0.01) on the valve-sensor coupling unit of the valve sensor terminal. These outputs are transistor outputs with positive logic (PNP outputs). PNP outputs (0.5A/24V) O0.01 O0.00 Fig. 4/28: Additional outputs on valve sensor terminal

74 4. Installation Connection assignment of additional outputs free free O V O0.00 O0.01 free free O V Fig. 4/29: Connection assignment of additional outputs

75 4. Installation Inputs There are 2 inputs for each valve location on the valve-sensor coupling unit of the valve sensor terminal. There are two further inputs above the field bus node. The inputs have positive logic (PNP inputs). PNP inputs Common fuse for operating voltage supply to sensors (4A, slow blowing) I0.00 I0.01 I0.02 I0.03 I0.04 I0.05 I0.06 I0.07 I0.08 I0.09 Fig. 4/30: Inputs on the valve sensor terminal

76 4. Installation Connection assignment of inputs The following diagram shows the connection assignment of all inputs in socket form, using inputs I0.00 and I0.01 as examples. Input sockets Connect. assignment of sockets Internal connection of pins Explanation Bridge between pin 2 and 4 24 V (fused) I 0.00 Upper row I V I 0.00 Lower row I V (fused) 1 4 I 0.01 I V Fig. 4/31: Connection assignment of inputs Bridge between pin 4,2 (socket upper row) and Pin 2 (socket lower row) Advantage: Two inputs on lower socket (here I0.00 and I0.01), Thereby - fewer cables, - connection to changeover switch or converter possible. Please note: If the lower socket is used for two input cables, the upper plug must remain unused (see example 2)

77 4. Installation Examples of circuitry Recommendation: If sensors are required in a valve-cylinder combination, e.g. for interrogating limit switches, the inputs above the relevant valve should be used (clearer overview of the system). Examples Valve-cylinder combination with interrogation of limit switches by means of sensors. Example 1 Connecting two sensors with two plugs/ sockets. Sensor 1 (I0.08) Sensor 2 (I0.09) S 2 S 1 Fig. 4/32: Example 1 Connection of sensors with two plugs/sockets

78 4. Installation Example 2 Connecting two sensors with one socket (socket on lower row). Sensor 1 Pin 1 24 V Pin 3 0 V Pin 4 I0.08 Sensor 2 Pin 1 24 V Pin 3 0 V Pin 4 I0.09 Input plug/socket Pin 1 24 V Pin 2 I0.08 Pin 3 0 V Pin 4 I0.09 Pin Sensor 1 I0.08 Pin Input plug/socket Pin Sensor 2 I0.09 Must remain unused Sensors 1 and 2 2-fold distributor* S S 2 1 * Festo Duo cable Fig. 4/33: Example 2 Connection of sensors with one socket

79 4. Installation

80 5. Commissioning 5. COMMISSIONING

81 5. Commissioning Contents 5.1 COMMISSIONING Configuring the PLC Switching on the operating voltage SIEMENS General Commissioning tips Profile selection Status bits FREEZE and SYNC Module consistency Sequence of configuration entries Station selection Station selection with COM ET200 V4.x 5-11 Configuration COM ET200 V4.x Station selection COM ET200 Windows 5-15 Configuration COM ET200 Windows V2.x Station selection with STEP 7 V2.x or NCM S7-PROFIBUS V2.x Configuration with STEP 7 V2.x or NCM S7-PROFIBUS V2.x Configuration with NCM S7-L2 V Addressing the inputs and outputs Valve terminal Valve sensor terminal Addressing examples GENERAL DP-MASTER Status bits FREEZE and SYNC Module consistency Sequence of configuration entries Bus start Send parametrizing data Send configuration data Request diagnostic information Summary of implemented functions and service access points (SAP) Bus parameter/reaction times Device master file (GSD) Examples

82 5. Commissioning 5.1 COMMISSIONING Configuring the PLC Before commissioning or programming, you should compile a configuration list for the connected field bus slaves. On the basis of this list you can: make a comparison between the actual and nominal configurations in order to eliminate connection errors. access the specifications during the syntax check of a program, in order to avoid addressing errors

83 5. Commissioning Switching on the operating voltage PLEASE NOTE Observe also the switching on instructions in the manual for the PLC/PC. When the control system is switched on, the controller compares the nominal and the actual configuration. For the configuration run it is important that: the specifications on configuration are as complete as possible and are correct; the power supply to the controller and to the connected slaves is switched on either simultaneously or in the correct sequence. Please observe the following points regarding switching on the power supply: Common supply: If the control system and the field bus slaves have a common power supply, they should be switched on via a common power supply unit or common central switch. Separate supply: If the control system and the field bus slaves have separate power supplies, they should be switched on in the following sequence: 1. operating voltage for the field bus slaves 2. operating voltage for the control system

84 VIFB Commissioning 5.2 SIEMENS General This chapter describes the entries required for configuring a valve terminal/valve sensor terminal for a DP master. In order to understand this chapter, you must use your configuration program correctly. The valve terminal/valve sensor terminal with node FB9 supports two protocols: DP Siemens and DP standard These two protocol variants are also known as bus profiles. The protocols differ from each other only slightly. You can select the protocol you wish to use

85 VIFB Commissioning Different configuration programs are available, depending on the control system used (S5, S7,...). Examples COM ET200 (DOS version) COM ET200 (Windows version) SINEC NCM S7 PROFIBUS STEP 7 (V2X) SINEC NCM... The configuration programs are subject to modifications which may not already have been taken into account in this manual

86 VIFB Commissioning Commissioning tips PLEASE NOTE You must observe the following points in order to guarantee reliable operation of your applications with the Festo valve terminal. Insert the IM 308-B, IM 308-C, CP xx etc. into the correct location on your automation device. The ET200 location number bears no relationship to the physical arrangement of the input/output modules. Observe any limitations in the number of digital inputs/outputs e.g. CPU 941. max The station number set does not correspond to the configured periphery address. When configuring the outputs (e.g. 8DO 8DO 8DO), note that the number of valve locations is decisive, not the number of valves fitted. The periphery addresses of automation device components must not be the same as the configured periphery addresses. The number of input bits on the valve sensor terminal always increases by 2 (= status bits). Switch on terminating resistor on both sides

87 VIFB Commissioning Profile selection The profile selection is different in the individual configuration programs. Please refer to the appropriate manuals for details. PLEASE NOTE Some software packages no longer contain any profile selection (e.g. STEP 7 V2.1). In this case, always use the DP standard protocol. Recommendation: Use the PROFIBUS-DP protocol

88 VIFB Commissioning Status bits The valve sensor terminal always makes 2 status bits (= inputs) available for diagnostic purposes. PLEASE NOTE Valve terminals do not have any status bits. Please refer to chapter 6 Diagnostics/error treatment for the function and position of the status bits. FREEZE and SYNC The I/O processing commands FREEZE and SYNC are not supported by the valve terminal. In conjunction with the valve terminal/valve sensor terminal, the commands FREEZE and SYNC produce error messages. Module consistency The valve terminal/valve sensor terminal supports the following variants in module consistency: over the complete length of the valve terminal/valve sensor terminal over the selected format (byte/word)

89 VIFB Commissioning Sequence of configuration entries CAUTION You must always configure inputs before outputs. The number of inputs/outputs (rounded up to full bytes) must correspond to the equipment fitted on the terminal. No additional inputs or outputs may be configured as reserves. Station selection The valve terminal/valve sensor terminal represents type ET200U or FESTO VI 02, depending on the protocol setting (see chapter 4.3). The station selection is different in the individual configuration programs. Type files and device master files (GSD) are available for the station selection. PLEASE NOTE Information on using the GSD files and type files can be found in: the file Readme on the diskette supplied the manual for your configuration program Copy the type files or the GSD files supplied into the appropriate directory in your configuration program. The following screen masks show different examples. Station selection Configuration

90 VIFB Commissioning Station selection with COM ET200 version 4.x Fig. 5/1: Station selection with COM ET200 version 4.x The station type FESTO VI 02 DP will appear, if the valve terminal type files are stored in the same directory as your configuration program COM ET200. The type files can be found in the following directory on the diskette supplied: A:\SIEMENS\COMET200\TYPE-02\GB\ file name: F2FB09TE

91 VIFB Commissioning Configuration COM ET200 version 4.x Prerequirements The type file must be in the directory of your configuration program The mask ET SYSTEM PARAMETER must be processed The mask CONFIGURE must be accessed The diagram below shows the entries for a typical valve sensor terminal configuration. #! " " $ Fig. 5/2: Configuration COM ET200 version 4.x Entry for station number (3,..., 124) Recommended entry: P! Selection of station type: FESTO VI 02, if DIL switch 3 is in OFF position or ET200 U, if DIL switch 3 is in ON position

92 VIFB Commissioning " Select the I/O start addresses, e.g.: DI = 24, DO = 24. # Configuration ( = equipment on terminal) Enter: for each group of 8 inputs: 8DI for each group of 8 outputs: 8DO The entry fields must be assigned in ascending order without gaps. No field may be unused. Inputs must be entered before outputs. Example 1: Valve sensor terminal with 10 valve locations, Configuration: 8DI, 8DI, 8DI, 8DI, 8DO, 8DO, 8DO The 2 status bits increase the number of inputs to 24 in this case (22 inputs + 2 status bits). Example 2: Valve terminal with 10 valve locations. Configuration: 8DO, 8DO, 8DO

93 VIFB Commissioning Alternatively, thecomplete number of inputs (including the 2 status bits) as well as the complete number of outputs can be entered as the sum identifier. PLEASE NOTE The sum identifier may only be entered in conjunction with the setting DP standard. $ Use the help mask DP identifier for entering the sum identifiers. This mask can be accessed with: <F7> HELP. Select the format Byte for the inputs and outputs. The format Word is not permitted. Example: valve sensor terminal with 10 valve locations. 1. DP identifer 018 for 22 inputs + 2 status bits. 2. DP identifier 034 for outputs/valves. This completes the address assignment with COM ET 200 V4.x

94 VIFB Commissioning Station selection with COM ET200 Windows Fig. 5/3: Station selection with COM ET200 Windows The slave type "VALVES" appears if the valve terminal/valve sensor terminal type files are in the directory \COMWIN20\TYPDAT5X of your PC/programmer. The type files can be found in the following directory on the diskette supplied: A:\SIEMENS\COMWIN20\TYPE-02\GB File: F2FB093E

95 VIFB Commissioning Icons In order to make configuration easy for you, the diskette contains files with valve terminal/valve sensor terminal icons in directory: A:\SIEMENS\COMWIN20\TYPE-02\BMP\ File: FE-TYP2N.200 and FE-TYP2S.200 The icon appears, if the icon files are in the following directory on your programmer/pc: \COMWIN20\BITMAPS\ PLEASE NOTE Update the slave catalogue when you copy the type files whilst processing the COM ET200. Menu: File - Read type files

96 VIFB Commissioning Configuration COM ET200 Windows V2.x Prerequirements The type files must be in the directory of your PC/programmer The mask BUS PARAMETER must be processed - bus profile - baud rate The station type must be selected The slave station number must be assigned The mask CONFIGURE must be accessed The diagram below shows the entries for a typical valve terminal/valve sensor terminal configuration. # #! " Fig. 5/3: Configuration with COM ET200 Windows

97 VIFB Commissioning Configuration ( = equipment on valve terminal/valve sensor terminal) Enter: for each group of 8 inputs: 8DI for each group of 8 outputs: 8DO The entry fields must be assigned in ascending order without gaps; no field may be left unused. Always enter inputs before outputs. Example 1: Valve sensor terminal with 10 valve locations. Configuration: 8DI, 8DI, 8DI, 8DO, 8DO, 8DO The 2 status bits increase the number of inputs to 24 in this case (22I + 2 status bits). Example 2: Valve terminal with 10 valve locations. Configuration: 8DO, 8DO, 8DO

98 VIFB Commissioning Alternatively, thecomplete number of inputs (including the 2 status bits) as well as the complete number of outputs can be entered as the sum identifier. PLEASE NOTE The sum identifier may only be entered in conjunction with the setting DP standard. The DP identifiers (individual identifiers or sum identifiers) can also be entered in the window Identifier.... Type: Select inputs or output. PLEASE NOTE The I/O types Input/output, Empty slot etc. are not permitted.! Length: Enter 1 for 8 inputs or 8 outputs. Alternatively you can enter the sum of the inputs or outputs in bytes (gives sum identifier). PLEASE NOTE Add the 2 status bits to the number of inputs. " Format: Select Byte for the configuration of the inputs and outputs. The setting Word is not permitted

99 VIFB Commissioning # Input address/output address: Enter the start addresses of the inputs and outputs. Example: Valve sensor terminal with 10 valve locations. 1. DP identifier 8DI for inputs DP identifier 8DI for inputs DP identifier 8DI for inputs status bits 4. DP identifier 8DO for two additional outputs and coils DP identifier 8DO for coils DP identifier 8DO for coils This completes the configuration/address assignment with COM ET 200 Windows

100 VIFB Commissioning Station selection with STEP 7 V2.x or NCM S7-PROFIBUS V2.x PLEASE NOTE Only valve terminals/valve sensor terminals with the setting DP standard can be configured with STEP 7. (DIL switch 3 in position OFF). The configuration of DP slaves, e.g. Festo valve terminals/valve sensor terminals, is similar to a large extent in both configuration programs. Fig. 5/5: Station selection STEP 7 V

101 VIFB Commissioning The directory VALVES appears if the type file exists in the directory TYPEFILE in the hardware catalogue. The type file can be found on the enclosed diskette in the file: A:\SIEMENS\COMWIN20\TYPE-02\GB\ File: FEFB092E.200 The directory can be found in: STEP_V2 and S7DATA. PLEASE NOTE Update the hardware catalogue after copying the type files. Menu sequence: extras - Update DP type files

102 VIFB Commissioning Configuration with STEP 7 V2.x or NCM S7-PROFIBUS V2.x Prerequirements The type file must be in the appropriate directory of your programmer/pc. The menu Configure hardware must be accessed. The DP master must be active in the rack. The mask Characteristics - DP master must be processed. Menu sequence: Process - Object characteristics - SINEC L2. The master system must be opened in the rack. Either CPU with integrated DP interface or CP processor. Menu sequence: Process - Master system - Open. Carry out the following steps in order to add a valve terminal/valve sensor terminal to the DP master and in order to configure it. The following diagrams show entries of a typical valve terminal/valve sensor terminal configuration

103 VIFB Commissioning " $ # Fig. 5/6: Adding valve terminals Click the catalogue symbol. You thereby open the hardware catalogue. Open the directory PROFIBUS-DP - STANDARD SLAVE - VALVES. Shift the directory FESTO type 02 to the next free L2 address in your L2-DP network.! <Mask not shown> Mask Characteristics - SINEC L2 node : Enter the station number set on the valve terminal as L2 address. " Open the inserted L2 node. # Open the directory FESTO type 02 in the menu Hardware catalogue

104 VIFB Commissioning $ Shift the contents of the directory (= standard module) into the first free location. PLEASE NOTE Assign the locations in ascending order without gaps

105 VIFB Commissioning % & % ' Fig. 5/7: Configuration of the valve terminal/valve sensor terminal % Open the mask Characteristics DP slave by double clicking the inserted location. & I/O type: Select Input or Output. PLEASE NOTE Output or Empty slot are not permitted as I/O types. ' Address: Enter the desired periphery address (STEP 7) or the address offset (NCM S7)