Technical Specification _5.0. Concertor N/EA/DP

Transcription

1 Technical Specification 886_. Concertor N/EA/DP

2 Table of Contents Table of Contents System Description.... System overview..... Concertor N..... Concertor EA..... Concertor DP... Product Description...6. N-pump Cables Monitoring equipment Options Accessories FPG, FPG Product design Approvals..... Parts..... Dimensions... Technical Reference.... N-pump..... Motor data..... Application limits..... Materials..... Surface treatment.... FPG, FPG..... Environmental requirements..... IP-rating..... Electrical data..... Terminals... Motor Rating and Performance Curves.... Motor rating.... Performance curves...6 Dimensions and Weight Drawings... 9 Concertor Technical Specification

3 System Description System Description. System overview Concertor is a wastewater pumping system with integrated intelligent technology... Concertor N WS97A Parts Number Part Description Pump A pump in the Concertor N system series. Components outside of the Concertor system Contactors, fuses, relays Controller / RTU / PLC Level sensors Cloud services Pump sum-alarm I/O PC application Dirigo Service Tool gives access to settings and log files. Connection is made through cable leads T and T. Functions Pump clog detection Pump cleaning Soft-start Constant power Always correct rotation Pump sum-alarm I/O Change pump performance, Dirigo Service Tool Concertor Technical Specification

4 System Description.. Concertor EA WS97B Parts Number Part Description Pump A pump in the Concertor N system series. Components outside of the Concertor system Contactors, fuses, relays Controller / RTU / PLC Level sensors Cloud services Pump sum-alarm I/O Gateway, FPG The gateway starts and stops the pump based on the input signal from the external control system. Digital input signal Modbus All the alarms are sent back to the external control system. The operator changes the pump settings through the gateway. Data is logged by and stored in the gateway. HMI, FOP The HMI is handheld, or mounted inside the cabinet or in the cabinet door. The HMI is optional. Embedded web server The embedded web server is an alternative interface with access to the same menu system as the HMI. Functions Pump clog detection Pump cleaning Soft-start Soft-stop Constant power Always correct rotation Set-up wizard from HMI or webserver Set pump performance (pump stopped) Pump alarms with priority A or B, through I/O Concertor Technical Specification

5 System Description.. Concertor DP Pump and motor control alarms, HMI or Modbus Alarm handling Status and alarm history WS97B Parts Number Part Description Pump A pump in the Concertor N system series. Components outside of the Concertor system Contactors, fuses, relays Controller / RTU / PLC Level sensors or flow meters Cloud services Pump sum-alarm I/O Gateway, FPG The gateway starts and stops the pump based on the input signal from the external control system. Digital input signal Analog input signal Modbus All the alarms are sent back to the external control system. The operator changes the pump settings through the gateway. Data is logged by and stored in the gateway. HMI, FOP The HMI is handheld, or mounted inside the cabinet or in the cabinet door. The HMI is optional. Embedded web server The embedded web server is an alternative interface with access to the same menu system as the HMI. Functions External process control for dynamic pump performance, ma or Modbus Pump clog detection Pump cleaning Soft-start Concertor Technical Specification

6 System Description Soft-stop Constant power Always correct rotation Set-up wizard from HMI or webserver Pump alarms with priority A or B, through I/O Pump and motor control alarms, HMI or Modbus Alarm handling Status and alarm history Concertor Technical Specification

7 Product Description Product Description. N-pump Product design Impeller material Concertor pumps, with integrated intelligent control system, are designed for sustained high efficiency, with four different motor ratings. Applications range from wastewater containing solids or long-fibered material, to clean water and surface water. Concertor pumps are suitable for customers who want to benefit from easily adjustable pump performance, clog detection, and pump cleaning function. Other features and functionality are added depending on the selected offer. For more information, see the system description. Gray iron Hard-Iron Stainless steel Discharge connection (pressure class) Installation types Products included (LT) (MT) 8 (HT) The pump can be used in the following installations: P Semipermanent, wet well arrangement with the pump installed on two guide bars. The connection to the discharge is automatic. S Portable semipermanent, wet well arrangement with hose coupling or flange for connection to the discharge pipeline. T Vertical permanent, dry well arrangement with flange connection to the suction and discharge piping. Z Horizontal permanent, dry well arrangement with flange connection to the suction and discharge piping. Product Approvals 6.8 Standard 6.9 Ex-approved 6 Concertor Technical Specification

8 Product Description Illustrations WS9987B Figure : Outer casing of drive unit: Gray iron Concertor Technical Specification 7

9 Product Description WS9767B Figure : Outer casing of drive unit: Aluminum Parts Position Part Insert ring with a guide pin Pump housing, without flush valve connection Seal housing cover Stator housing unit with a leakage sensor Cooling jacket / outer casing 6 Connection housing with integrated control system 7 Lifting handle 8 Cable entry 9 Support bearing Shaft unit with a permanent magnet rotor Main bearing 8 Concertor Technical Specification

10 Product Description.. Cables Position Part Mechanical seal Plug in seal with active seal design. Adaptive-N impeller Oil.. Monitoring equipment.. Options.. Accessories Screened Flygt SUBCAB - a heavy duty screened cores motor power cable with four twisted pair screened control cores. Conductor insulation rating of 9 C, which allows for increased current. Superior mechanical strength and high abrasion and tear resistant. Chemical resistant within ph - and ozone, oil, and flame resistant. Used up to 7 C water temperature. Leakage sensor in the stator housing (FLS) Overtemperature sensors in the control system Explosion-proof version: The stator incorporates three thermal contacts connected in series. Surface treatment (Epoxy) Zinc anodes Example of accessories. Item Pump controllers Description HMI FOP Monitoring relays FGC, MultiSmart, MyConnect Supplied locally Level sensors LTU, ENM SCADA systems Flow meters. FPG, FPG.. Product design AquaView MagFlux Discharge connections, adapters, hose connections, and other mechanical accessories The products are part of the Concertor system. The gateways are connected to Flygt pumps 6.8 or 6.9. The gateway starts and stops the pump based on the input signal from the external control system. All the alarms are sent back to the external control system. Data is logged by and stored in the gateway. Product name Part number Description FPG 8 Gateway for Concertor EA. The pump performance is easily adjustable when the pump is stopped. FPG 8 Gateway for Concertor DP. Dynamic pump performance change, through ma or Modbus. Concertor Technical Specification 9

11 6 DI DI DI ALARM B Product Description.. Approvals.. Parts CE UL CSA RCM VDC + _ + _ GND AO A _ RS8 B PWR GND HMI AI + DI DI ALARM A.. Dimensions TERM 7 8 DO DO DO DO 9 ON OFF NODE ADDRESS DO DO NO COM NO COM DO DO NO COM NO COM PUMP RUN/CLEAN PUMP COMMS RS8 USB MASTER SLAVE FPG xx ETHERNET PUMP T T GND. Front connections. Status LEDs. Top connections. Bottom connections WS977C VDC + _ DI RS8 GND A B GND AI AO HMI + _ + _ PWR DI DI DI DI DO DO DO ALARM A ALARM B PUMP RUN/CLEAN PUMP COMMS RS8 TERM 6 7 DO 8 9 ON OFF NODE ADDRESS DO DO NO COM NO COM DO DO NO COM NO COM USB MASTER SLAVE FPG xx ETHERNET PUMP T T GND WS976B. mm (. in). mm (.8 in). 6 mm (. in) Concertor Technical Specification

12 Technical Reference Technical Reference. N-pump.. Motor data The drive unit includes a synchronous motor with IE equivalent efficiency. NOTICE: Do not connect a starter or a Variable Frequency Drive (VFD) to this unit. Feature Input frequency Input supply.. Application limits.. Materials Description 6 Hz -phase 8 8 V V Maximum starts per hour Concertor N: 6 Concertor EA, Concertor DP: Design in applicable parts According to IEC 6 Voltage variation Continuously running: Maximum ±% Intermittently running: Maximum ±% Voltage imbalance between the phases Maximum of % Stator insulation class Data Liquid temperature Liquid density In accordance with class H (8 C, 6 F) Description ph of the pumped liquid. Depth of immersion Table : Major parts except mechanical seals Maximum C ( F) Maximum kg/m (9. lb per US gal) Maximum m (6 ft) Denomination Material ASTM EN Major castings Cast iron, gray B GJL- Cooling jacket, alternative Cast iron, gray B GJL- Cooling jacket, alternative Aluminum H-86-ACA 76:AC-+ Pump housing Cast iron, gray B GJL- Impeller, alternative Cast iron, gray B GJL- Impeller, alternative Cast iron, Hard-Iron A IIIA GJN-HB(XCR) Impeller, alternative Stainless steel, Duplex CD-MCuN 8:.7 Insert ring, alternative Cast iron, gray B GJL- Insert ring, alternative Cast iron, Hard-Iron A IIIA GJN-HB(XCR) Lifting handle Stainless steel AISI 6L.,., Shaft Stainless steel AISI.7+QT8 Screws and nuts Stainless steel, A AISI 6L, 6, 6Ti.,., Concertor Technical Specification

13 Technical Reference Denomination Material ASTM EN O-rings Nitrile rubber (NBR) 7 IRH Oil.. Surface treatment Table : Mechanical seals A medical white oil of paraffin type that fulfills FDA (a) and viscosity close to VG Alternative Inner seal Outer seal Corrosion resistant cemented carbide (WCCR)/ Corrosion resistant cemented carbide (WCCR) Corrosion resistant cemented carbide (WCCR)/ Corrosion resistant cemented carbide (WCCR) Corrosion resistant cemented carbide (WCCR)/ Corrosion resistant cemented carbide (WCCR) Silicon carbide (RSiC)/ Silicon carbide (RSiC) Priming Painted with a primer, see internal standard M7.. Finish Navy gray color NCS 8-B7G. Two-component highsolid top coating, see internal standard M7.. for standard painting and M7..8 for special painting.. FPG, FPG.. Environmental requirements.. IP-rating Parameter Operating temperature Storage temperature Value - C +6 C (- F 9 F) - C +7 C (- F 8 F) Operating humidity Relative humidity, non-condensing: 9% Sunlight exposure UV-resistant Maximum altitude With UL approval: Maximum m (66 ft) Without UL approval: m ( ft) IP.. Electrical data Parameter Supply voltage Value + VDC Supply voltage tolerance ± % Current consumption < 7 ma. Typical: ma Concertor Technical Specification

14 DI + _ + _ 6 PWR DI DI DI DI 9 VDC + _ B GND ALARM B Technical Reference.. Terminals GND A RS8 AI AO HMI ALARM A DO DO DO DO TERM 7 8 ON OFF NODE ADDRESS DO DO NO COM NO COM DO DO NO COM NO COM PUMP RUN/CLEAN PUMP COMMS RS8 USB MASTER SLAVE FPG xx ETHERNET PUMP T T GND WS979C Section Terminal Description NODE ADDRESS Node address 9, rotary switch. is not used. TERM ohm termination on or off switch. Always ON USB Standard type A USB socket MASTER, SLAVE Not applicable GND 8 A B 9 + GND AI AO DI HMI RS8 VDC Isolated analog input, ma Maximum VDC Not applicable for FPG Analog output, ma Maximum VDC : Digital inputs GND: Common ground (earth) Maximum VDC Flygt FOP : Ground : CAN low : Shield : CAN high : + VDC output RS-8 Modbus slave VDC ±% The power supply unit must fulfill isolation class II. < 7 ma. Typical: ma Fuse: A Concertor Technical Specification

15 Technical Reference Section Terminal Description NO COM NO COM NO COM NO T COM T GND DO DO DO DO PUMP Potential free relay output Maximum VAC, or VDC, A External fuse required, A Potential free relay output Maximum VAC, or VDC, A External fuse required, A Potential free relay output Maximum VAC, or VDC, A External fuse required, A Potential free relay output Maximum VAC, or VDC, A External fuse required, A Pump interface RS-8 Not used: GND Ethernet Concertor Technical Specification

16 Motor Rating and Performance Curves. Motor rating 8 8 V V Rated power (kw) Rated power (Hp) Voltage (V) / Rated current (A) Voltage (V) / Starting current (A) Power factor 7.. 8/. - 8/. 8/. - 8/..9 P, S Installation. 7. 8/. - 8/7.9 8/. - 8/7.9.9 P, S, T, Z.. 8/7. - 8/.9 8/7. - 8/.9.9 P, S, T, Z.. 8/.6-8/.7 8/.6-8/.7.9 P, S, T, Z Rated power (kw) Rated power (Hp) Voltage (V) / Rated current (A) Voltage (V) / Starting current (A) Motor Rating and Performance Curves Power factor Installation.. / - /.7 / - /.7.9 P, S, T, Z.. /7. - /6. /7. - /6..9 P, S, T, Z Concertor Technical Specification

17 Motor Rating and Performance Curves. Performance curves (LT) The image shows the available field of operation, and maximum revolutions per minute (rpm) for each rated power value. Flow [US gpm] Shaft power [kw].kw / 7.Hp / 6 rpm.kw /.Hp / rpm.kw / Hp / rpm 7 6 Shaft power [Hp] 6 8 Flow [l/s] Flow [US gpm] Head [m] 8 6.kW /.Hp / rpm.kw / 7.Hp / 6 rpm Head [ft].kw / Hp / rpm 6 8 Flow [l/s] WSB 6 Concertor Technical Specification

18 Motor Rating and Performance Curves (MT) The image shows the available field of operation, and maximum revolutions per minute (rpm) for each rated power value. Flow [US gpm] Shaft power [kw] kW / Hp / rpm.kw / 7.Hp / rpm.kw /.Hp / 8 rpm Shaft power [Hp].kW / Hp / rpm Flow [l/s] Flow [US gpm] Flow [l/s] WSA Head [m] 7.kW / Hp / rpm.kw / 7.Hp / rpm.kw /.Hp / 8 rpm Head [ft].kw / Hp / rpm Concertor Technical Specification 7

19 Motor Rating and Performance Curves 8 (HT) The image shows the available field of operation, and maximum revolutions per minute (rpm) for each rated power value. Flow [US gpm] Shaft power [kw] kW / Hp / rpm.kw / 7.Hp / 9 rpm.kw /.Hp / 6 rpm Shaft power [Hp].kW / Hp / rpm Flow [l/s] WSA Flow [US gpm] Head [m] 7.kW / Hp / rpm.kw / 7.Hp / 9 rpm.kw /.Hp / 6 rpm.kw / Hp / rpm 8 6 Head [ft] Flow [l/s] 8 Concertor Technical Specification

20 Dimensions and Weight Dimensions and Weight. Drawings All drawings are available as Acrobat documents (.pdf) and AutoCad drawings (.dwg). Contact a local sales and service representative for more information. Drawings are found on Xylect or on TPI. public.xylemwatersolutions.com/tpi_ws/tpiuk/ Dimensionaldrawing.asp All dimensions are in mm. Drawing number Discharge connection Installation (HT) P 8 (LT) P 8 (MT) P 8 8 (HT) S 8 8 (HT), threaded S 8 (LT) S 8 (LT), threaded S 8 6 (MT) S 8 7 (MT), threaded S 8 76 /8 (HT) X 8 77 / (MT) X 8 78 / (LT) X (HT) T (HT), adapter T 8 9 (MT), inlet T 8 9 (MT), inlet, adapter T 8 9 (MT), inlet T 8 9 (MT), inlet, adapter T 8 9 (LT), inlet T 8 9 (LT), inlet, adapter T (HT) Z (HT), with service cart Z 8 87 (MT) Z 8 87 (MT), with service cart Z 8 88 (LT) Z 8 88 (LT), with service cart Z Concertor Technical Specification 9

21 Dimensions and Weight WS9A Figure : DN (LT) Concertor Technical Specification

22 Dimensions and Weight WS9A Figure : DN (MT) Concertor Technical Specification

23 Dimensions and Weight WS9A Figure : DN 8 (HT) Concertor Technical Specification