MITSUBISHI INDUSTRIAL ROBOT F Series

Transcription

1 MITSUBISHI INDUSTRIAL ROBOT F Series MITSUBISHI INDUSTRIAL ROBOT F Series Country/Region Sales Office Tel/Fax U.S.A Brazil Germany U.K Italy Spain France Mitsubishi Electric Automation lnc. 500 Corporate Woods Parkway Vernon Hills, IL 60061, USA MITSUBISHI ELECTRIC DO BRASIL COMERCIO E SERVICOS LTDA. Rua Jussara, 1750 Bloco B Sala 01, Jardim Santa Cecilia CEP , Barueri SP, Brasil Mitsubishi Electric Europe B.V. German Branch Gothaer Strasse 8 D40880 Ratingen, Gernany Mitsubishi Electric Europe B.V. UK Branch Travellers Lane, Hatfield, Hertfordshire., AL 8XB, UK Mitsubishi Electric Europe B.V. Italian Branch VIALE COLLEONI Agrate Brianza(Milano),Italy Mitsubishi Electric Europe B.V. Spanish Branch Carretera de Rubi 7680AC.420, E08190 Sant Cugat del Valles(Barcelona), Spain Mitsubishi Electric Europe B.V. French Branch 25,Boulevard des Bouvets, F92741 Nanterre Cedex, France Tel: Fax: Tel: Fax: Tel: Fax: Tel: Fax: Tel: Fax: Tel: Fax: Tel: Fax: Czech Republic Poland Mitsubishi Electric Europe B.V. Czech Branch Avenir Business Park, Radicka 714/113a, Praha5, Czech Republic Mitsubishi Electric Europe B.V. Polish Branch ul. Krakowska Balice, Poland Tel: Fax: Tel: Fax: Ireland Mitsubishi Electric Europe B.V. Irish Branch Westgate Business Park, Ballymount. IRLDublin 24 Tel: Fax: Russia Mitsubishi Electric Europe B.V. Russian Branch Moscow Office Tel: , bld. 3, Kosmodamianskaya nab., RU115054, Moscow, Russia Fax: China Mitsubishi Electric Automation (CHINA) Ltd. No.1386 Hongqiao Road, Mitsubishi Electric Automation Center 3F Shanghai, Tel: Fax: Taiwan China Mitsubishi Electric Taiwan Co.,Ltd. F,No.88,Sec.6,ChungShan N.Rd.,Taipei,Taiwan Tel: Fax: Korea Singapore Thailand Mitsubishi Electric Automation Korea Co., Ltd , GayangDong, GangseoGu Seoul , Korea Mitsubishi Electric Asia Pte, Ltd. 307 Alexandra Road #0501/02, Mitsubishi Electric Building, Singapore Mitsubishi Electric Automation (Thailanad) Co., Ltd. BangChan Industrial Estate No.111 Soi Serithai 54, T.Kannayao, A.Kannayao, Bangkok 230 Thailand Tel: Fax: Tel: Fax: Tel: Fax: India Mitsubishi Electric India Pvt. Ltd. Emerald House, EL3, J Block, M.I.D.C., Bhosari, Pune, 4126, Maharashtra State, India Tel: Fax: HEAD OFFICE: TOKYO BUILDING, 273, MARUNOUCHI, CHIYODAKU, TOKYO 083, JAPAN NAGOYA WORKS: 114, YADAMINAMI 5, HIGASHIKU, NAGOYA, JAPAN This catalog is an introduction to only part of what Mitsubishi Electric has to offer. Mitsubishi Electric offers individualized solutions for the challenges in your factory. L(NA)09067ENGC New publication, effective Jul are subject to change without notice.

2 Features Mitsubishi Electric's FSeries industrial robots are equipped with technology developed and tested at its own production plants. Equipped with advanced technology and easytouse features, these robots are designed to facilitate automation of any production plant. Designed for flexible automation Compact and powerful High reliability Vertical type A compact 6axis jointed robot with an optimal arm length and wider range of movement suited for complex assembly and processing tasks. Compact body and slim arm design, allowing operating area to be expanded and load capacity increased. Layout accoodates a wide range of applications from transport of mechanical parts to assembly of electrical parts. Environmental resistance specifications enable application to a wide range of uses without needing to consider the installation environment. The fastest highspeed operation in its class Contributes to improved productivity with highfrequency operations Prevention of interference with cables Compatibility with internal Ethernet cable tools Expanded axis operating range Horizontal type Matches perfectly to a variety of applications with a wide range of operating areas and variations. High speed and high accuracy achieved with the highly rigid arm and latest servo control technology. Suitable for a wide range of fields from mass production of food and pharmaceutical products requiring highspeed operation to assembly operations requiring high precision. Compact installation with operation performed near the robot base Changes in operating posture made even more quickly Full use of installation space Functions Controller Robot The fastest highspeed operation in its class Compatibility with internal Improved speed for vertical movements Ethernet cable tools Full use of installation space Improved continuous operability Enhanced wrist axis Internal routing of cables results in simplified cable management

3 Lineup With a wide range of variations from Mitsubishi The Mitsubishi Electric robot product line is equipped with all of the basic performance features desired in a robot, such as being powerful, speedy, and compact. The variations that Mitsubishi Electric is confident meet the needs of the current era and have pushed Factory Automation forward in a dramatic way. Electric, coitted to ease in selection. RV 4 F L C D 1 Sxx Sxx: Compliant with special models such as CE specification and KC specification etc (separately) SHxx: Internal wiring specifications 1: CE/KC specification Vertical, multiplejoint type (RV) Type Horizontal, multiplejoint type (RH) RV4F RV4FL RV7F RV7FL Maximum load capacity () Maximum reach radius () Standard (IP30) (IP40) (IP40) (IP40) (IP40) Environmental Oil mist (IP67) (IP67) (IP67) (IP67) specifications Clean Controller RV2F (ISOclass3) (ISOclass3) (ISOclass3) (ISOclass3) CR750 CR751 RV7FLL (IP40) (IP67) (ISOclass3) Controllers with protective specifications (Equipped with controller protection boxes) RH 6 FH M D 1 Sxx Controller type D: CR750D Q: CR750Q 1D : CR751D 1Q: CR751Q Environment specification Blank: Standard specifications M : Oilmist specifications C : Clean specifications Blank: Standard arm L : Long arm LL : Super long arm Series F: F series Maximum load capacity 2 : 2 4: 4 7: 7 13: 13 20: 20 Robot structure RV : Vertical, multiplejoint type Sxx: Compliant with special models such as CE specification and KC specification etc (separately) SM : Specification with protection specification controller (with the protection box) 1: CE/KC specification Controller type D: CR750D Q: CR750Q 1D : CR751D 1Q: CR751Q Environment specification Blank: Standard specifications M : Oilmist specifications C : Clean specifications Series FH: F series Maximum load capacity 3: 3 6: 6 12: 12 20: 20 Robot structure RH: Horizontal, multiplejoint type Type RH3FH35 RH3FH45 RH3FH55 RH6FH35 RH6FH45 RH6FH55 RH12FH55 RH12FH70 RH12FH85 RH20FH85 RH20FH0 Maximum load capacity () Maximum reach radius () Standard (IP20) (IP20) (IP20) (IP20) Environmental Oil mist (IP65) (IP65) (IP65) specifications Clean (ISOclass3) (ISOclass3) (ISOclass3) (ISOclass3) RV13F (IP40) (IP67) (ISOclass3) RV13FL (IP40) (IP67) (ISOclass3) RV20F (IP40) (IP67) (ISOclass3) Vertical stroke 12 : : : : : 55 : : : : 70 : : : 00 Functions Controller Robot Controller CR750 CR751 CR750 CR751 Controllers with protective specifications (Equipped with controller protection boxes) 3 4

4 4 type type External Dimensions/Operating Range Diagram For internal hand wiring and piping specifications (SH**) Vertical, multiplejoint type Structure Degrees of freedom 6 Drive system *1 AC servo motor (, and : with brake) Position detection method Absolute encoder maximum 3 (Rated 2) * Maximum speed 160 (0 to +160) 400 (±200) Type RV4F(M)(C) RV4FL(M)(C) Standard/ Oil mist/ Clean IP40 (standard)/ IP67 (oil mist) *1/ ISOclass3 *7 Floor type, ceiling type, (wallmounted type *2) Vertical, multiplejoint type Structure Degrees of freedom 6 Drive system *1 AC servo motor Position detection method Absolute encoder Maximum load capacity NO1 arm Maximum reach radius (±240) 240 (120 to +120) 161 (0 to +161) 164 (0 to +164) 400 (±200) 240 (120 to +120) 720 (360 to +360) /sec Maximum speed 240 (120 to +120) 720 (±360) /sec /sec /sec 4955 Maximum composite speed *3 sec 0.6 Cycle time *4 sec ±0.02 Position repeatability Ambient temperature C 0 to 40 Ambient temperature C Mass Mass 4.17 Tolerable moment Nm m Hand: 4 input points/4 output points Signal cable for the multifunction hand Tool pneumatic pipes φ4 x 4 Connected controller 5m (connector on both ends) CR750, CR751 (CR750: Japan, Europe, U.S.; CR751: Asia) *1: The standard model does not have a brake on the,, or axis. There are models available with brakes included for all axes. (RV2FB) *2: The wallmounted specification is a custom specification where the operating range of the axis is limited. *3: This is the value at the surface of the mechanical interface when all axes are composited. *4: The cycle time is based on backandforth movement over a vertical distance of 25 and horizontal distance of when the load is 1. *5: The maximum load capacity indicates the maximum payload when the mechanical interface is facing downward (± to the perpendicular) ± to Tolerable amount of inertia 6.66 Nm m Tool wiring Tool pneumatic pipes Connected controller *6 for each axis: : ±240 : ±120 : 0 to 164 : ±200 : ±120 : ±360 when SH specifications are used: ±200 Functions Maintenance Wrist's downward space (*2) singularity boundary Side view Note *1. Make sure to leave enough space open for cable connections between devices. *2. Make sure to leave enough space open for removing and attaching covers during maintenance work. *3. Specify a thread engagement length of 7.5 to 8. *4. The depth of the φ40 section is 3.5 for Clean/Mist models and 6 for Standard. *5. The operating range for the axis when is limited to *6. The operating range for the axis when is limited to *7. The posture shown in the diagram results from when the robot axis angles are set as listed. = 0, = 0, = 90, = 0, = 0, = Installation +1 R648. Protection ree R Unit ) Top view Position repeatability Tool wiring 85 R1 (200) 80 (* Cycle time *4 Tolerable amount of inertia 125 for SH** specifications Maximum composite speed *3 Tolerable moment Limits on operating range for the rear (*6) Approximately 0 +1 Environmental specifications 240 (120 to +120) ( *6) 80 2 (160) (±240) System Configuration Floor type, ceiling type, (wallmounted type *2) Wrist's downward limit Configurations Options IP30 Installation Maximum reach radius Standard NO1 arm 0 View B Rear Surface Diagram (Installation Dimension Detail) RV2F(B) Protection ree 24 Options Unit for each axis: : ±240 : ±120 : 0 to 161 : ±200 : ±120 : ±360 Side view For internal hand wiring and piping specifications (SH**) Environmental specifications Maximum load capacity R1 50 R R1 Wrist's downward singularity boundary Maintenance space (*2) 4φ9 installation hole 80 (200) Side view Top view Type (160) (120) Rear Surface Diagram (Installation Dimension Detail) 5) (160) 280 B 5 R (*6) View B 80 R230 Wrist's downward singularity boundary R136.8 Top view RV 4 F L View A Mechanical Interface Detail R Rz φ9 installation hole (40) φ20 H7, d epth φ 6 40 h8,d ep th 6( *4) Approximately 0 (*. 48 R6 R230 (135) M5 screw, depth 8 (*3) 31 D.φ. P.C 0 R504.6 (160) 1 5 φ5h7, depth 8 45 A Mechanical Interface Detail Rz φ In t e r s e c t io n 4M5 screw, depth 8 φ20h7, depth 6 φ4 0h8, de pth 6 View A 82 1) ote A φ5h7, depth Point P Wrist's downward limit 04 (135) Control point (R point) (N 24 for SH** specifications Wrist's downward limit Limits on operating range for the rear (*5) ) 3 (* R5 35( *5) Robot 5 Wrist's downward limit Controller. 14 R RV 4 F 47 External Dimensions/Operating Range Diagram RV4F RV4FL Vertical RV2F Vertical Hand: 8 input points/8 output points Signal cable for the multifunction hand and sensors LAN X 1 <0 BASETX> (8pin)) *5 Primary: φ6 x 2 Secondary: φ4 x 8, φ4 x 4 (from base portion to forearm) 5m (connector on both ends) CR750, CR751 (CR750: Japan, Europe, U.S.; CR751: Asia) *1: Please contact Mitsubishi Electric dealer since the environmental resistance may not be secured depending on the characteristics of oil you use. Air will need to be purged from the lines. For details, refer to the specifications sheet. *2: The wallmounted specification is a custom specification where the operating range of the axis is limited. *3: This is the value at the surface of the mechanical interface when all axes are composited. *4: The cycle time is based on backandforth movement over a vertical distance of 25 and horizontal distance of when the load is 1. *5: Can also be used as a spare line (0.2 sq., 4pair cable) for conventional models. *6: Select either controller according to your application. CR751D: Standalone type, CR751Q: iq Platform compatible type. *7: Preservation of cleanliness levels depends on conditions of a downstream flow of 0.3 m/s in the clean room and internal robot suctioning. A φ8 coupler for suctioning is provided at the back of the base. 2 6

5 External Dimensions/Operating Range Diagram Same for RV7F/7FL/7FLL Type 65 ) (* R R R Space for the cable connection (*1) C Side view *1. Make sure to leave enough space open for cable connections between devices. *2. Make sure to leave enough space open for removing and attaching covers during maintenance work. *3. Specify a thread engagement length of 7.5 to 8. *4. Limits on the operating range for the front part: When the axis angle is inside the range of or , the operating range of the axis is limited to *5. Limits on the operating range for the front part: When the axis angle is inside the range of +120 or 120, the operating range of the axis is limited to for each axis: : ±190 : 90 to 150 : to : ±200 : ±120 : ±360 when SH specifications are used: ±200 View C Rear Surface Diagram (Installation Dimension Detail) limitation for the front/side faces (*5) Top view Side view Standard/ Oil mist/ Clean Type Standard/ Oil mist/ Clean IP40 (standard)/ IP67 (oil mist) *1/ ISOclass3 *7 Protection ree IP40 (standard)/ IP67 (oil mist) *1/ ISOclass3 *7 Installation Floor type, ceiling type, (wallmounted type *2) Installation Floor type, ceiling type, (wallmounted type *2) Vertical, multiplejoint type Position detection method NO1 arm (±190) 240 (115 to +125) 240 (1 to +) 240 (90 to +150) 156 (0 to +156) 162 (0 to +162) ( to ) 400 (±200) 400 (±200) 240 (120 to +120) 720 (±360) 240 (120 to +120) 720 (±360) /sec sec Position repeatability Ambient temperature C Mass ± to Nm Maximum speed m 2 5m (connector on both ends) CR750, CR751 *1: Please contact Mitsubishi Electric dealer since the environmental resistance may not be secured depending on the characteristics of oil you use. Air will need to be purged from the lines. For details, refer to the specifications sheet. *2: The wallmounted specification is a custom specification where the operating range of the axis is limited. *3: This is at the hand flange surface when all axes are composited. *4: The cycle time is based on backandforth movement over a vertical distance of 25 and horizontal distance of when the load is 1. *5: Can also be used as a spare line (0.2 sq., 4pair cable) for conventional models. *6: Select either controller according to your application. *7: Preservation of cleanliness levels depends on conditions of a downstream flow of 0.3 m/s in the clean room and internal robot suctioning. A φ8 coupler for suctioning is provided at the back of the base sec 0.63 Position repeatability ±0.06 Ambient temperature C 0 to 40 Mass 16.2 Nm 16.2 Tolerable moment Secondary: φ4 x 8, φ4 x 4 (from base portion to forearm) 219 /sec 0.45 Hand: 8 input points/8 output points (20 pins total) Serial signal cable for parallel I/O (2pin + 2pin power line) LAN X 1 <0 BASETX> (8pin)) *5 164 /sec Cycle time *4 0. Primary: φ6 x Maximum composite speed * Tool pneumatic pipes /sec Connected controller Maximum: 7 (Rated: 7) Cycle time *4 Tool wiring NO1 arm Maximum reach radius Maximum composite speed *3 Tolerable amount of inertia 480 (±240) Tolerable moment Absolute encoder Maximum load capacity Maximum speed AC servo motor Position detection method 7 6 Drive system Absolute encoder Maximum reach radius Degrees of freedom AC servo motor Maximum load capacity Vertical, multiplejoint type Structure 6 Drive system RV7FLL(M)(C) Unit Machine class Protection ree Degrees of freedom RV7FL(M)(C) Structure Minimum: 430 Tolerable amount of inertia m Tool wiring Tool pneumatic pipes Connected controller Functions Wrist's downward singularity boundary φ14 installation hole R for each axis: : ±240 : 1 to : 0 to 162 : ±200 : ±120 : ±360 when SH specifications are used: ± Controller A (*1) R RV7F(M)(C) Machine class Maintenance space (*2) Top view Note *1. Make sure to leave enough space open for cable connections between devices. *2. Make sure to leave enough space open for removing and attaching covers during maintenance work. *3. Specify a thread engagement length of 7.5 to 8. *4. The depth of the φ40 section is 3.5 for Clean/Mist models and 6 for Standard. *5. The posture shown in the diagram results from when the robot axis angles are set as listed. = 0, = 0, = 90, = 0, = 0, = 0 Unit 2φ8H7 Reamer 2 System Configuration View B Rear Surface Diagram (Installation Dimension Detail) R192.8 Approximately Motion space 4 φ9 installation hole R for SH** specifications (205) for SH** specifications Dedicated for RV7FLL Wrist's downward limit (205) Side view 85 For internal hand wiring and piping specifications (SH**) View A Mechanical Interface Detail 1 7 Wrist's downward singularity boundary View A Mechanical Interface Detail 125 P.C Maintenance space (*2) Wrist's downward singularity boundary 90.5 RV7FL.7 07 R9 φ20h 7, de pth 6 φ4 0h 8( *4) 4 +2 Top view Approximately 0 Note) The depth for the φ40 part is 3.5 (Oil mist/clean), 6 (Standard), or 6.5 (SH** models). For internal hand wiring and piping specifications (SH**) M5 screw, depth 8 (*3) 31 φ.d. φ5h7, depth R R7 RV7FLL for each axis: : ±240 : 115 to 125 : 0 to 156 : ±200 : ±120 : ±360 when SH specifications are used: ± Intersection 5 R R 5 11 Motion space.4 φ5h7, depth 8 4M5 screw, depth 8 (*3) φ20 H7, d φ epth 40 6 h8 Note).5 31 D.φ. P.C Configurations Options for SH** specifications Robot Wrist's downward limit 4 Options External Dimensions/Operating Range Diagram For internal hand wiring and piping specifications (SH**) R RV7FLL 565 RV7F 7 type type Vertical RV7F RV7FL Vertical Hand: 8 input points/8 output points (20 pins total) Serial signal cable for parallel I/O (2pin + 2pin power line) LAN X 1 <0 BASETX> (8pin)) *5 Primary: φ6 x 2 Secondary: φ6 x 8, φ4 x 4 (With wrist attached) 7m (connector on both ends) CR750, CR751 *1: Please contact Mitsubishi Electric dealer since the environmental resistance may not be secured depending on the characteristics of oil you use. *2: The wallmounted specification is a custom specification where the operating range of the axis is limited. *3: This is the value at the surface of the mechanical interface when all axes are composited. *4: The cycle time is based on backandforth movement over a vertical distance of 25 and horizontal distance of when the load is 1. *5: Can also be used as a spare line (0.13 sq., 4pair cable) for conventional models. Provided up to the inside of the forearm. *6: Select either controller according to your application. *7: Preservation of cleanliness levels depends on conditions of a downstream flow of 0.3 m/s in the clean room and internal robot suctioning. A φ8 coupler for suctioning is provided at the back of the base. 2 8

6 2φ8H7 Reamer Shared parts View B Rear Surface Diagram (Installation Dimension Detail) φ25h7, depth φ25h7, depth 6 P.C.D φ40 (SH specifications) φ50h8, depth 6.5 φ50h8, depth 8 (SH specifications) View A Mechanical Interface Detail φ6h7, depth 8 4M6 screw, depth 8 (*4) 50 4 φ14 installation hole RV13F RV13FL Vertical 13 type RV13F RV13FL External Dimensions/Operating Range Diagram Type Unit RV13F(M)(C) RV13FL(M)(C) Machine class Standard/ Oil mist/ Clean Protection ree IP40 (standard)/ IP67 (oil mist) *1/ ISOclass3 *7 Installation Floor type, ceiling type, (wallmounted type *2) Structure Vertical, multiplejoint type Degrees of freedom 6 Drive system AC servo motor Position detection method Absolute encoder Maximum load capacity Maximum: 13 (Rated: 12) *8 NO1 arm Maximum reach radius (±190) 240 (90 to +150) ( to ) 400 (±200) 240 (120 to +120) 720 (±360) J Maximum speed 312 /sec Maximum composite speed *3 /sec Cycle time *4 sec 0.53 Position repeatability Ambient temperature C Mass 120 Tolerable moment Nm Tolerable amount of inertia m Hand: 8 input points/8 output points (20 pins total) Tool wiring Serial signal cable for parallel I/O (2pin + 2pin power line) LAN X 1 <0 BASETX> (8pin)) *5 Tool pneumatic pipes Primary: φ6 x 2 Secondary: φ6 x 8, φ4 x 4 (With wrist attached) Connected controller 7m (connector on both ends) CR750, CR751 *1: Please contact Mitsubishi Electric dealer since the environmental resistance may not be secured depending on the characteristics of oil you use. *2: The wallmounted specification is a custom specification where the operating range of the axis is limited. *3: This is the value at the surface of the mechanical interface when all axes are composited. *4: The cycle time is based on backandforth movement over a vertical distance of 25 and horizontal distance of when the load is 5. *5: Can also be used as a spare line (0.13 sq., 4pair cable) for conventional models. Provided up to the inside of the forearm. 166 R R93.8 R4.3 R277.6 R457.6 R Top view 190 For internal hand wiring and piping specifications (SH**) Wrist's downward singularity boundary ± to *6: Select either controller according to your application *7: Preservation of cleanliness levels depends on conditions of a downstream flow of 0.3 m/s in the clean room and internal robot suctioning. A φ8 coupler for suctioning is provided at the back of the base. *8: The maximum load capacity indicates the maximum payload when the mechanical interface is facing downward (± to the perpendicular). 185 (*3) for SH** specifications limitation for the front/side faces (*1) A for SH** specifications 150 R280.3 (*1) R963.8 For internal hand wiring and piping specifications (SH**) Wrist's downward singularity boundary Minimum: B Side view Space for the cable connection (*3) Space for the cable Top view connection (*3) limitation for the front/side faces (*2) B Side view RV13FL *1: Limits on the operating range for the front and side parts: When the axis angle is inside the range of +120 or, the operating range of the axis is limited to *2: Limits on the operating range for the front part: When the axis angle is inside the range of + or 140, the operating range of the axis is limited to *3: Make sure to leave enough space open for cable connections between devices. *4: Specify a thread engagement length of to (*3) A R R327.6 (*3) Minimum: for each axis: : ±190 : 90 to 150 : to : ±200 : ±120 : ±360 when SH specifications are used: ± for each axis: : ±190 : 90 to 150 : to : ±200 : ±120 : ±360 when SH specifications are used: ±200 P.C.D 40 Mass 45 View A Mechanical Interface Detail Tolerable moment Tolerable amount of inertia Tool wiring φ6h7, depth 8 4M6 screw, depth (*3) φ25h7, depth φ25h7, depth 6 (SH specifications) φ50h8, depth 6.5 φ50h8, depth 8 (SH specifications) 166 2φ8H7 Reamer Vertical 20 type RV20F External Dimensions/Operating Range Diagram View B Rear Surface Diagram (Installation Dimension Detail) Type Unit RV20F(M)(C) Machine class Standard/ Oil mist/ Clean Protection ree IP40 (standard)/ IP67 (oil mist) *1/ ISOclass3 *7 Installation Floor type, ceiling type, (wallmounted type *2) Structure Vertical, multiplejoint type Degrees of freedom 6 Drive system AC servo motor Position detection method Absolute encoder Maximum load capacity Maximum: 20 (Rated: 15) *8 NO1 arm Maximum reach radius (±190) 240 (90 to +150) ( to ) 400 (±200) 240 (120 to +120) 720 (±360) 1 1 Maximum speed 1 /sec Maximum composite speed *3 /sec 4200 Cycle time *4 sec 0.70 Position repeatability Ambient temperature C ± to 40 Nm m 2 R93.8 R R Top view 4 φ14 installation hole For internal hand wiring and piping specifications (SH**) Hand: 8 input points/8 output points (20 pins total) Serial signal cable for parallel I/O (2pin + 2pin power line) LAN X 1 <0 BASETX> (8pin)) *5 Tool pneumatic pipes Primary: φ6 x 2 Secondary: φ6 x 8, φ4 x 4 (With wrist attached) 7m (connector on both ends) Connected controller CR750, CR751 *1: Please contact Mitsubishi Electric dealer since the environmental resistance may not be secured depending on the characteristics of oil you use. *2: The wallmounted specification is a custom specification where the operating range of the axis is limited. *3: This is the value at the surface of the mechanical interface when all axes are composited. *4: The cycle time is based on backandforth movement over a vertical distance of 25 and horizontal distance of when the load is 5. *5: Can also be used as a spare line (0.13 sq., 4pair cable) for conventional models. Provided up to the inside of the forearm. *6: Select either controller according to your application. *7: Preservation of cleanliness levels depends on conditions of a downstream flow of 0.3 m/s in the clean room and internal robot suctioning. A φ8 coupler for suctioning is provided at the back of the base. *8: The maximum load capacity indicates the maximum payload when the mechanical interface is facing downward (± to the perpendicular). (*2) 185 Wrist's downward singularity boundary for SH** specifications limitation for the front/side faces (*1) A R280.3 R (*1) B Side view 90 Minimum: 430 *1: Limits on the operating range for the front and side parts: When the axis angle is inside the range of +120 or, the operating range of the axis is limited to *2: Make sure to leave enough space open for cable connections between devices. *3: Specify a thread engagement length of to Space for the cable connection (*2) for each axis: : ±190 : 90 to 150 : to : ±200 : ±120 : ±360 when SH specifications are used: ±200 Robot Functions Controller

7 J Horizontal 3 type RH3FH35 RH3FH45 RH3FH55 External Dimensions/Operating Range Diagram Horizontal 6 type RH6FH35 RH6FH45 RH6FH55 External Dimensions/Operating Range Diagram Y section details (Hand mounting) φ Y section details (Hand mounting) φ39.5 φ Crosssection XX (Installation Dimension Detail) 2φ6 hole (φ8 prepared hole for positioning pins) 4φ9installation hole (Installation standards) (Installation standards) φ φ16h7 30 [clean specifications] 15 φ11through hole A B C G E 174 D F Crosssection XX (Installation Dimension Detail) 2φ6 hole (φ8 prepared hole for positioning pins) 4φ9installation hole (Installation standards) [Standard specifications] φ25h7 φ18through hole 30 [Mist specifications] φ A B C G Robot Variable dimensions Robot series A B C D E F G H J RH3FH R350 R142 2 R R RH3FH3512C 125 R350 R R R RH3FH R R135 2 R R RH3FH4512C 225 R R R R RH3FH R550 R R R RH3FH5512C 325 R550 R R R *1: Space required for the battery replacement *2: Space required for the interconnection cable *3: Screw holes (M4, 6 long) for affixing user wiring and piping. (6 locations on both sides and 2 locations on the front of the No. 2 arm.) Type Unit RH3FH3515/12C RH3FH4515/12C Machine class Standard/ Clean Protection ree *1 IP20/ ISOclass3 *6 Installation Floor type Structure Horizontal, multiplejoint type Degrees of freedom 4 Drive system AC servo motor Position detection method Absolute encoder Maximum load capacity Maximum 3 (rating 1) NO1 arm NO2 arm 225 Maximum reach radius (±170) 290 (±145) () 150 (Clean specification : 120) *1 (θ) 720 (±360) /sec 420 Maximum speed 720 () /sec 10 (θ) /sec 0 Maximum composite speed *2 /sec Cycle time * YX composite ±0.0 ±0.0 Position repeatability () ±0.01 (θ) ±0.004 Ambient temperature 0 to 40 Mass Tolerable amount of inertia Rating Maximum m Tool wiring Tool pneumatic pipes Primary: φ6 x 2 Secondary: φ4 x 8 Connected controller * φ Crosssection Hand: 8 input points/8 output points (20 pins total) Serial signal cable for parallel I/O (2pin + 2pin power line) LAN X 1 <0 BASETX> (8pin)) *4 5m (connector on both ends) CR750, CR751 RH3FH5515/12C *1: The range for vertical movement listed in the environmental resistance specifications (C: Clean specifications) for the RH3FH is narrower than for the standard model. Keep this in mind when working with the RH3FH. The environmentresistant specifications are factoryset custom specifications. *2: The value assumes composition of,, and. *3: Value for a maximum load capacity of 2. The cycle time may increase if specific requirements apply such as high work positioning accuracy, or depending on the operating position. (The cycle time is based on backandforth movement over a vertical distance of 25 and horizontal distance of.) *4: Can also be used as a spare line (0.2 sq., 4pair cable) for conventional models. *5: Select either controller according to your application. *6: Preservation of cleanliness levels depends on conditions of a downstream flow of 0.3 m/s in the clean room and internal robot suctioning. A ø8 coupler for suctioning is provided at the back of the base. (*3) Y H X (*3) (*1) (*2) X ± Only clean spec Variable dimensions Robot series A B C D E F G H J K L M RH6FH R350 R142 2 R R RH6FH3520M/C 125 R350 R R R RH6FH R350 R142 2 R R RH6FH3534M/C 125 R350 R R R RH6FH R R135 2 R R RH6FH4520M/C 225 R R R R RH6FH R R135 2 R R RH6FH4534M/C 225 R R R R RH6FH R550 R R R RH6FH5520C 325 R550 R R R RH6FH5520M 325 R550 R R R RH6FH R550 R R R RH6FH5534C 325 R550 R R R RH6FH5534M 325 R550 R R R *1: Space required for the battery replacement *2: Space required for the interconnection cable *3: Screw holes (M4, 6 long) for affixing user wiring and piping. (6 locations on both sides and 2 locations on the front of the No. 2 arm.) Type Unit RH6FH35XX/M/C RH6FH45XX/M/C Machine class Standard/ oil mist/ Clean Protection ree *1 IP20 *6/ IP65 *7/ ISO3 *8 Installation Floor type Structure Horizontal, multiplejoint type Degrees of freedom 4 Drive system AC servo motor Position detection method Absolute encoder Maximum load capacity Maximum 6 (rating 3) NO1 arm NO2 arm 225 Maximum reach radius (±170) 290 (±145) () xx = 20 : 200/ xx = 34 : 340 (θ) 720 (±360) 400 /sec 670 Maximum speed () /sec 2400 (θ) /sec 0 Maximum composite speed *2 /sec Cycle time * YX composite ±0.0 ±0.0 Position repeatability () ±0.01 (θ) ±0.004 Ambient temperature 0 to 40 Mass Tolerable amount of inertia Rating 0.01 Maximum m Tool wiring Tool pneumatic pipes Primary: φ6 x 2 Secondary: φ4 x 8 Connected controller *5 (Installation standards) Crosssection Hand: 8 input points/8 output points (20 pins total) Serial signal cable for parallel I/O (2pin + 2pin power line) LAN X 1 <0 BASETX> (8pin)) *4 5m (connector on both ends) CR750, CR751 RH6FH55XX/M/C *1: The range of vertical movement listed in the environmental resistance specifications (M: Oil mist specifications, C: Cleanroom specifications) for the RH6FH is factoryset custom specifications. *2: The value assumes composition of,, and. *3: Value for a maximum load capacity of 2. The cycle time may increase if specific requirements apply such as high work positioning accuracy, or depending on the operating position. (The cycle time is based on backandforth movement over a vertical distance of 25 and horizontal distance of.) *4: Can also be used as a spare line (0.2 sq., 4pair cable) for conventional models. *5: Select either controller according to your application. Note that controllers with oil mist specifications come equipped with a controller protection box (CR750MB) and "SM" is appended at the end of the robot model name. If you require it, consult with the Mitsubishi Electric dealer. *6: IP54 rating for European models. *7: Please contact Mitsubishi Electric dealer since the environmental resistance may not be secured depending on the characteristics of oil you use. Direct jet to the bellows is excluded. *8: Preservation of cleanliness levels depends on conditions of a downstream flow of 0.3 m/s in the clean room and internal robot suctioning. A φ8 coupler for suctioning is provided at the back of the base. [Clean specifications] (*3) 30 L 412 M J K Y H (*3) 55 4 X 160(*1) (*2) X ± E Only clean spec D F 145 Functions Controller

8 Horizontal 12/20 type RH12FH55 RH12FH70 RH12FH85 External Dimensions/Operating Range Diagram Type Unit RH12FH55XX/M/C RH12FH70XX/M/C RH12FH85XX/M/C RH20FH85XX/M/C RH20FH0XX/M/C Machine class Standard/ oil mist/ Clean Standard/ oil mist/ Clean Protection ree *1 IP20/ IP65 *6/ ISO3 *7 IP20/ IP65 *6/ ISO3 *7 Installation Floor type Floor type Structure Horizontal, multiplejoint type Degrees of freedom 4 Drive system AC servo motor Position detection method Absolute encoder Maximum load capacity Maximum 12 (rating 3) Maximum 20 (rating 5) NO1 arm NO2 arm Maximum reach radius (±170) 340 (±170) 290 (±145) 306 (±153) 306 (±153) () xx = 35 : 350/ xx = 45 : xx = 35 : 350/ xx = 45 : (θ) 720 (±360) 720 (±360) /sec Maximum speed () /sec (θ) /sec Maximum composite speed *2 /sec Cycle time * YX composite ±0.012 ±0.015 ±0.015 ±0.015 ±0.02 Position repeatability () ±0.01 ±0.01 (θ) ±0.005 ±0.005 Ambient temperature 0 to 40 Mass Tolerable amount of inertia Rating Maximum m Tool wiring Tool pneumatic pipes Primary: φ6 x 2 Secondary: φ6 x 8 Connected controller *5 F G st A2 75 B C R A H D Only clean spec E Hand: 8 input points/8 output points (20 pins total) Serial signal cable for parallel I/O (2pin + 2pin power line) LAN X 1 <0 BASETX> (8pin)) *4 5m (connector on both ends) CR750, CR751 *1: The environmentresistant specifications (C: Clean specification, M: Mist specification) are factoryset custom specifications. *2: The value assumes composition of,, and. *3: Value for a maximum load capacity of 2. The cycle time may increase if specific requirements apply such as high work positioning accuracy, or depending on the operating position. (The cycle time is based on backandforth movement over a vertical distance of 25 and horizontal distance of.) *4: Can also be used as a spare line (0.2 sq., 4pair cable) for conventional models. *5: Select either controller according to your application. Note that controllers with oil mist specifications come equipped with a controller protection box (CR750MB) and "SM" is appended at the end of the robot model name. If you require it, consult with the Mitsubishi Electric dealer. *6: Please contact Mitsubishi Electric dealer since the environmental resistance may not be secured depending on the characteristics of oil you use. Direct jet to the bellows is excluded. *7: Preservation of cleanliness levels depends on conditions of a downstream flow of 0.3 m/s in the clean room and internal robot suctioning. A φ8 coupler for suctioning is provided at the back of the base. 122 Installation reference surface Installation reference surface Variable dimensions Robot series A1 RH12FH55xx 225 RH12FH55xxM/C 225 RH12FH70xx 375 RH12FH70xxM/C 375 RH12FH/20FH85xx 525 RH12FH/20FH85xxM/C 525 RH20FH0xx 525 RH20FH0xxM/C 525 A RH20FH85 RH20FH0 RH12FH 52 Standard 2φ6 prepared holes for positioning 4φ16 installation holes φ1 B R550 R550 R700 R700 R850 R850 R00 R00 Mist, Clearn 24 C R191 R191 R216 R216 R278 R278 R238 R φ25h7 φ25h7 φ18through hole Crosssection D E RH20FH 44 4N9 F 80/ / / / / / / /1180 Standard φ1 Mist, Clearn ( 0.030) 0 29 φ30h7 G 350/ 350/ 350/ 350/ 350/ 350/ 350/ 350/ φ30h7 8 Crosssection 11 φ21through hole H R295 R382 R295 R382 R367 R295 R382 Controller FQ series Controller configuration Robot CPU Type Path control method Number of axes controlled Robot language Position teaching method Memory capacity External input/output *5 Interface Ambient temperature Relative humidity Power supply *5 Robot CPU Q172DRCPU USB counication Number of teaching points Number of steps Number of programs Generalpurpose I/O Dedicated I/O Hand open/close Emergency stop input Door switch input Enabling device input External dimensions (including legs) Weight Structure [protective specification] Grounding *4 Unit points step Unit points Emergency stop output Mode output Robot error output Synchronization of additional axes RS422 Ethernet ports USB Additionalaxis interface channels Extension slot *1 slots Encoder input Input voltage range *2 Power capacity *3 Ethernet Controller Robot CPU Drive unit SSCNET III (optical counications) Additional axis function channels C %RH V KVA Ω MELFA Controller Q Type (iq Platform compatible) CR750Q CR751Q MRB MRBS CR750Q CR750D FD series Controller configuration FQ Q172DRCPU PTP control and CP control Maximum 6 axes MELFABASIC IV/V Teaching method, MDI method FQ 13,000 / FD 39,000 FQ 26,000 / FD 78,000 FQ 256 / FD 512 / / FQ 8192 input points/8192 output points with the multiple CPU coon device FQ Assigned to multiple CPU coon device. FQ 1 (dedicated teaching pendant port) BASET SSCNET III (optical counications) MRB MRBS Additional axis function Pulse encoder Encoder input function 8 input / 8 output 1 (redundant) 1 (redundant) 1 (redundant) 1 (redundant) 1 (redundant) 1 (redundant) 1 (redundant) 1 (Teaching pendant: dedicated T/B) / / 1 (SSCNET III) FQ / FD 2 FQ Q173DPX (Sold separately) / FD 2 FQ 0 to 40 (drive unit)/0 to 55 (Robot CPU) / FD 0 to 40 FQ 1 (USB port of prograable controller CPU unit can be used.) Ethernet CRnD7xx Controller USB counication CR751Q CR751D FD 0 input/0 output (Up to 256/256 when options are used) FD Assigned to generalpurpose I/O. FD 1 (dedicated teaching pendant port), 1 (for customer) BASET/0BASETX FD 1 (Ver. 2.0 device functions only, mini B terminal) 45 to 85 RV2F/4F, RH3FH/6FH: Singlephase AC 180 V to 253 V RV7, 7FLL/13F/20F, RH12FH/20FH: Threephase AC 180 V to 253 V or Singlephase AC 207 V to 253 V RV2F, RH3FH : 0.5 RV4F, RH6FH : 1.0 RH12FH/20FH : 1.5 RV7F : 2.0 RV7FLL/13F/20F : (W) x 425 (D) x 174 (H) 430 (W) x 425 (D) x 98 (H) Approx. 16 Approx. 12 Selfcontained floor type/open structure (Vertical and horizontal position can be placed) [IP20] 0 or less (class D grounding) MELFA Controller D Type (Standalone) CR750D CR751D *1: For installing option interface. *2: The rate of powersupply voltage fluctuation is within %. *3: The power capacity indicates the rating for normal operation. Take note that the power capacity does not include the currentbeing input when the power is turned on. The power capacity is only a rough guide and whether or not operation can be guaranteed depends on the input powersupply voltage. *4: Grounding works are the customer s responsibility. *5: For CR751, crimp or solder wiring for connection to user wiring connectors for emergency stop input/output, door switch input, etc. and power supply connectors. The optional terminal block replacement tool available separately can also be used to connect wiring. Robot Functions Controller 13 14

9 Functions Drive unit CR750Q Controller CR750D Drive unit CR751Q Controller CR751D Shortened takt times (30) 370 (30) 430 Drive unit CR750MB Multiple CPU environment Unit Base Power supply Prograable controller CPU Controller protection box (IP54) The controller protection box is used to protect the controller from oil mist and other usage environments. (For CR750) The front panel of the protection box has a mode switch and teaching box connector. It also contains a display window for viewing the controller operation panel. Type Highspeed standard base between multiple CPU Q35DB: 5 slots Q38DB: 8 slots Q312DB: 12 slots Q61P Q62P Q63P Q64PN (40) (80) (70.3) (21.7) Universal model Q03UD (E/V) CPU Q04UD (E/V) HCPU Q06UD (E/V) HCPU QUD (E) HCPU Q13UD (E/V) HCPU Q20UD (E) HCPU Q26UD (E/V) HCPU Q0UD (E) HCPU Controller installation location () (85) 330 (85) 500 Cable cover () (25) (92.5) (122.5) 4φ18 (30) (45) (45) Drain hole Rubber feet for vertical mounting screws (Four) (2) (30) (5.2) (7.8) Note) The operating panel is not attached to the CR751. Set up the robot operating environment to accoodate operation by a customer graphical optical terminal (GOT) or operating panel. Automatic and other operation modes can be enabled from the teaching pendant. Improved control performance Produced the fastest operating performance in its class using highperformance motors and unique driver control technology developed by Mitsubishi Electric. Enabled high torque output at high rotational speed, shortening acceleration/deceleration time. Shortened positioning time for improved device throughput. Continuous operability improved Improved speed for the vertical movements that are so essential to horizontal multijoint robot operation /s, [RH6FH: Twice as fast as the conventional speed] Highspeed execution of programs Enables execution up to 1.2 times faster than with the SQ/SD series. Numerical operation and conditional branch processing speeds increased by up to twice as fast, leading to shortened takt times. Sample program JOVRD 0 20 MOV P0 30 M1=M_IN () 40 IF M1=1 THEN GOTO IF M1=2 THEN GOTO IF M1=3 THEN GOTO 0 70 MOV P ERROR END 00 PL=P1*POFF*PSHIFT PUP=PL 20 PUP.=PUP.+M 30 MOV PUP RHF Series SQ/SD Series Robot programs can be executed 1.2 times faster than before if compiled in advance and processed using an intermediate language. Takt times can be shortened by up to 3 times as much for longer lines. (Compared to previous models) Optimal acceleration/deceleration control and optimal override control Optimal acceleration/deceleration times and speeds set automatically based on robot operating position, posture, and load conditions. Load conditions are set, enabling acceleration/deceleration times and speeds to be changed automatically according to whether a workpiece is present or not. This enables the maximum operating speed to be produced for each task Time needed to shorten cycle times reduced. Improved continuous operability Overload detection levels optimized based on the ambient temperature settings for the robot (set in the parameters). This helps improve continuous operability using load levels calculated based on actual environmental conditions for the robot axes. The encoder temperature is monitored such that the machine is shut down due to error if the temperature exceeds the tolerable limit. Torque Torque increased Previous model motor Program processing time Speed increased Rotational speed (rpm) Allows numerical operation and conditional branch processing times to be shortened dramatically. (The shortening rate may vary depending on operating conditions.) Processing speed increased by 20% Note) Shortening effect depends on the contents of program instructions and processing. Shortened by around 20% Speed Encoder temperature monitoring screen New model motor Optimal acceleration/deceleration control and optimal override control Ambient temperature Normal control Time Shortened cycle times Optimize the overload detection level Encoder temperature monitor Robot Functions Controller 15 16

10 Improved tooling performance Improved accuracy Compatuability with internal Ethernet cable tools Internal installation of wiring and piping for connecting to vision sensors enabled. Hand: 8 input points/8 output points Ethernet cable for the vision sensor Connectable Active gain control Optimal motor control tuning set automatically based on robot operating position, posture, and load conditions. Improves tracking accuracy for the target trajectory. Load Attachment of the vision sensor to the wrist facilitates wiring. Vision sensor Active gain control is a control method that allows the position gain to be changed in real time. This is effective for standard operations and tooling work requiring high accuracy. Target track With active gain control Without active gain control Monitor the robot posture and load conditions Automatic tuning Robot Internal routing of hand wiring and wiring channels Internal routing of cables and air hoses is enabled through the internal channels that lead up to the end of the robot arm. Such internal routing increases the areas of the work envelope that the robot can reach without twisting and entangling cables and hoses. This prevents interference with cables around devices and reduces the risk of wiring disconnection. Internal routing of wiring and wiring channels enabled within the arm up to the axis tip. Note: Specify a model with Internal wiring (a model ending in SHxx ). The supported Internal wiring types may vary by model. Expanded pivotal operating range Full use of installation space Improved flexibility for robot layout design considerations. Enabling more effective use of access space around the entire perimeter including to the rear. Shortened movement distances, enabling takt times to be shortened. Apparatus 1 Delivery Apparatus 2 Removal Apparatus 3 Removal Delivery To hand Note) The sections of wiring that can be routed internally may differ depending on the model. Internally embedded valves Expanded axis pivotal operating range to allow access to rear of machine Operating mode setting function Trajectory priority mode/speed priority operation can be set in programs to match customer system requirements. Optimal motor control tuning set automatically based on robot operating position, posture, and load conditions. Improves tracking accuracy for the target trajectory. This is effective for standard operations and tooling work requiring high accuracy. Improved trajectory accuracy Improved vibrationdamping performance Deflection compensation function Compensates for deflection in the robot arm occurring due to gravity. Calculates the amount of compensation needed based on the operating position, posture, and load conditions of the robot and compensates for any deflection automatically. Compensates not only for static deflection due to gravitational pull but also for dynamic deflection due to the inertial force present during operation. Effective for work transporting workpieces to cassettes with low pitch and palletizing work. Improved palletization accuracy Improved trajectory accuracy High accuracy Highaccuracy trajectory mode MvTune 3 highspeed positioning mode Standard settings Deflection compensation kθ MvTune 1 MvTune 2 compensation High speed Functions Controller RV2FQ/2FD pivot operation Movable stopper for the axis Rear access on RHFQ/FD 17 18

11 Simplified tool length setting Tool settings for the tool coordinate system can be set by attaching the tool and using three to eight of the same teaching points. Enables settings to be made for the actual tool including errors introduced when the tool was made and other data without needing to calculate values from the tool diagram. Simple automatic operation from the teaching box Improved user friendliness Enables the robot to be controlled from the robot control screen using the same functions as on the operating panel of the robot controller. Monitoring screens can be set up individually to match the needs of user debugging conditions. Tool length Set using three to eight teaching points Enabled for R32B/R33TB and R56TB/R57TB. Robot Function for passing through the singular point Adaptation to operation The robot can be made to pass through the singular point, unlike with previous robot models. This allows for greater flexibility in the layout of robots and surrounding areas. Teaching operations can be performed more easily as there is no longer any need to cancel operations due to the presence of the singular point. What a singular point is: There is an unlimited number of angles at which the and axes can be set such that the angle of the axis is 0 when linear interpolation operations are performed using position data from a joint coordinate system. This point is the singular point and is the point at which the robot cannot be operated at an assigned position and posture under normal conditions. The position at which this occurs is referred to as a singular point. Orthogonal compliance control This function reduces the rigidity of the robot arm and tracks external forces. The robot itself is equipped with a compliance function, which makes special hands and sensors unnecessary. This allows the amount of force generated through interference during chucking and workpiece insertion to be reduced and external movement copying forces to be controlled. P1 Movement direction The compliance direction can be set arbitrarily using the robot coordinate system, the tool coordinate system, etc. This is useful in protecting against workpiece interference and cutting down on stoppage. Posture at start point P2 In moving from P1 P2, if the robot is passing the singular point ( axis = 0) or a location in the vicinity at a constant posture, the axis on the robot will rotate at high speed and be unable to pass through it. axis rotation P2 Tool coordinate system Robot hand Posture at target position Insertion direction or normal control direction Copy plane +Y + +X Enhanced RT ToolBox 2 visual functions Enhanced RT ToolBox2 (PC software) graphic display function allowing setting parameters to be displayed visually. Visual confirmation using this function helps to proactively prevent setting errors. Display of userdefined regions/freedomlimited planes Hands can be created as combinations of basic diagrams on the Hand Editing screen and then attached to the robot. Allows the relationships between the hand, workpiece, and peripheral devices to be checked with a single glance during simulation. Robot control screen (R56TB) Enables automatic operation of servo power on/off, startup, shutdown, reset, program selection, and other operations. Display of teaching positions and trajectories of end points helps to facilitate confirmation tasks during prograing or simulations. Display of selected positions Display of selected position data Display of trajectories Standard 3D polygonal models can be imported into the program. Environmental models created using 3DCAD can be displayed on the screen, allowing operators to confirm the positional relationship between the robot and peripheral devices during simulation. (Applicable 3D data file formats: STL, OBJ) Functions Controller Reduced tooling costs Shortened line stop times Shortened startup times Positioning device Attachment of a hand created in RT ToolBox2 Example of a system environment screen from an imported model 19 20

12 Userdefined screen creation tools Screens can be created anew, imported, or exported from "Userdefined Screen Editing" in the project tree. Buttons, lamps, robot information, labels, and ruled lines can be arranged into layouts and assigned to robot variables. Data created here is exported and loaded into the R56/57TB. Can be used as a user screen. Vision sensor Connection to peripheral devices Simple settings The robot and camera can be calibrated through a simple process using vision sensor setting tools. Simple connection Simple connection between the robot and camera using Ethernet. Simple control Simple control using vision control coands in the robot programs. Three robots connected to a single vision sensor/seven vision sensors connected to a single robot Enables costs to be reduced even for complicated system configurations. InSight Micro Network vision sensor (InSight 5400) Robot Program management simplified Enables batch management of programs and data in blocks from the prograable controller to the servo, display device, and robot. Device model selection simplified All Mitsubishi device models are listed in the Navigator, enabling its use as a device model selection tool. Ver. 1.24A and later is equipped with robot CPU selection capability and comes packaged with RT ToolBox2 (mini ver.). The robot can be controlled directly from a Mitsubishi GOT 00. Enables robot controller statuses to be uploaded and operations to be controlled directly from the GOT. Allows robot startup/shutdown, status/alarm monitoring, and other tasks to be completed from the GOT easily and quickly. Use of the transparent function enables editing of programs and parameters from the USB interface on the front GOT screen, improving user friendliness. Operation of engineering tools from the USB interface on the front GOT screen. Linked to iq Works GOT connection function [For Q type /D type controllers] The personal computer and the GOT are connected with a USB cable or RS232 cable Prograable controller program designer Ethernet Serial signals etc. MELSOFT Navigator Example GOT screen [For Q type /D type controllers] Shortened takt times Reduced system costs Tracking Transport, alignment, and installation work, etc. can be performed while robots are tracked with the workpiece on the conveyor without stopping the conveyor. Processing capability improved by up to 15% compared to that for SQ/SD series robots. Different variations can be selected, including vision tracking in combination with a vision sensor, tracking in combination with an optoelectric sensor, etc. Programs can be created easily in robot language (MELFA BASIC IV, V). Standard interface function. (D type only.) (Separate encoder and vision sensor required.) No need for a positioning device Improved operating takt Reduced system costs Additional axis function The layout can be set up to include the robot traveling axis and turntable as well as user machines separate from the robot such as loaders and positioning devices. Up to 8 additional axes can be controlled by the controller. Additional axes and user machines can be operated from the robot program and teaching pendant without any additional motion control hardware. The same JOG operation as for the robot can be used. Robot language can be used for control operations. The robot controller has plugandplay compatibility with the MELSERVO (MRB, MRBS) servos. Standard interface function (Separate servo amplifier and servo motor required.) No need for a dedicated control device User interfaces The various network options available allow connection to a variety of devices used throughout the world. Robot Additional axis Up to 2 axes Three controllers Vision sensor User machine Up to 3 axes Machine 1 Machine 2 Machine 3 Seven Encoder Conveyor Processing capability increased by 15% Can be used with multiple conveyors at the same time (Up to 8 max.). Up to 8 additional axes (Up to 3 groups) User machine Up to 3 axes Additional axis Simultaneous control Compatible with MRB (compatible mode) * *Applicable software: Ver. R3g/S3g or later. Functions Controller Simplified control panel created using a GOT No need for ladder circuits with the GOT connection * You can download a sample image from the Mitsubishi FA site. (Sample data corresponds to the GT16, or more) Standard equipment: Ethernet USB SSCNET III Option: CCLink Profibus DeviceNet Network base card (EtherNet/IP) 22

13 Safety features Expanded axis operating range Security features Security features were added to protect programs and parameters. Read/write protection prevents parameters from being overwritten and programs from being changed inadvertently. Sensitive data can be protected using password protection. Passwords can be set to protect created programs. The viewing and copying of data from the teaching pendant and RT ToolBox2 can be disabled. Writing operations for parameters can be disabled. Programrelated Parameterrelated RT Tool Box2 Protected and restricted functions Reading and writing of programs Program deletion and copying Renaming and initialization of programs Writing of parameters Data backup and restore Expanding the axis operating range enables the posture to be changed continuously during assembly and transport operations. It also eliminates the need for the robot to move in the opposite direction partway through an operation. SQ/SD Series ±160 RVF Series ±200 Robot Sustained tracking during emergency stop The robot trajectory can be sustained even when the machine is shut down using an emergency stop. This allows interference with peripheral devices and other objects to be reduced or even fully prevented using the inertia of the robot arm to let it coast to a stop. * Use of this function does not guarantee that the trajectory will be sustained. The trajectory may be shifted out of line depending on the timing at which the emergency stop is activated. Collision detection function This function detects if the arm collides with an obstacle while teaching or operating, and helps reduce damage to the robot arm and tools. The collision detection function can be used to protect the workpiece from becoming damaged due to interference between the workpiece and affected objects. The detection level can be changed according to the protection targets. The collision detection function can be prograed to generate an alarm or perform a specific escape move or both. Ex.) An error is output due to the robot stopping suddenly, an error is output after escape movements are made, etc. Reduced tooling costs Shortened line stop times Reduced maintenance costs Complies with safety standards Complies with the latest ISO2181 (2011) standards for Robots and robotic devices Safety requirements. Meets the requirements for PL d of ISO Category 3. Safety circuits (emergency stop circuits) can easily be installed for the customer's entire system, not just for the robot itself. There are robots with special specifications that comply with various safety standards. Contact a Mitsubishi Electric dealer or sales agent for further details if interested. Emergency stop Shutdown with trajectory shifted Error Applicable standards CE: European Conformity (European safety standards) Shutdown with trajectory sustained Collision Compliant with the EMC Directive, 2004/8/EC Compliant with the Machinery Directive, 2006/42/EC KCC: Korean Counications Coission (Korean safety certification) Complies with the revised Korea Radio Act (Article 58 Section 2) Target position Compact installation with operation performed near the robot base Use of a flapstyle arm contributes to a sliing of customer equipment, enabling operations to be completed in even closer proximity to the robot. Before Changes in operating posture can be made even more quickly!! Changes in operating posture, which occur frequently during assembly, can be completed at rapid speed, increasing the speed of the axis close at hand as well as that of the base axis. Enables changes to be made to the operating posture at high speed. Enhanced wrist axis Tolerable axis inertia dramatically increased. Applies easily to multiple hands, offset hands, etc. [5 times that of previous models (RH20FH)] SQ/SD Series F Series After Enhanced wrist (RH20FH) Compatible with workpieces that are 2.2 times larger 5 times the capability of previous models Functions Controller 23 24

14 Improved responsivity through highspeed counications Increases the speed of data counications between CPUs and dramatically reduces I/O processing times using a highspeed standard base between multiple CPUs. Highspeed counications Features of IQ Platform Controllers Measurement example: Transfer of 16word data (With data matching check) CCLink: 262ms Between multiple CPUs: 63 ms (Approx. 4 ) The number of device points between the prograable controller and robot was increased to 8192 input points and 8192 output points. This allows the system to handle larger programs, more complicated control, and other objects that require a lot of I/O points. Shared memory Large amounts of data Number of I/O points: 8192/8192 Remote I/O: 256/256 CCLink (4 stations, 1 ): 126/126 CCLink (4 stations, 8 ): 894/894 Shared memory expansion Enhanced efficiency of monitoring and maintenance operations onsite using a single GOT (display device) as the Human Machine Interface (HMI). Enables the robot to be controlled from the GOT even without a teaching box. Current robot position data, error information, and other items can be displayed easily on the GOT. Internal robot information Error, variable, and program information Robot status (Current speed, current position, etc.) Maintenance information (Remaining battery capacity, grease life, etc.) Servo data (Load factor, current values, etc.) Operation panel screen Jog/hand operation screen Current position monitor screen Robot Reduced wiring and number of units used System costs can be reduced with the use of wireless systems and deletion of I/O units and network units. Prograable controller PIO cable Direct counication between CPU units Enables shared memory to be read from and written to between multiple robot CPUs. Speeds for data counications between robots increase, enabling more detailed control, such as with an interference prevention function or coordinated control, and cutting down on wasted time. Direct counication between CPUs Batch management of multiple robots Enables access to robots in the prograable controller network from a PC connected to the main CPU. Leads to a shortening of rise times and improved maintainability for robots on the production line. iq Platform Prograable controller Personal computer RT ToolBox2 I/O unit Enables Robot 1, Robot 2, and Robot 3 to be monitored from a single location. No need for special prograable controller programs as shared memory is used. USB/RS232/Ethernet Remote unit iq Platform Prograable controller Enables data to be read and written directly between the CPU unit and I/O unit. Responsivity improved and interlock times and cycle times shortened using highspeed I/O counications to peripheral devices. CCLinkIE/CCLink iq Platform Prograable controller Wireless Direct control between I/O units Direct control between CPUs and I/O units Access to other stations by Ethernet or serial counications enabled Q type robot 1 Q type robot 2 Q type robot 3 iq Platform Prograable controller No need for prograable controller programs for signal input/output Improved responsivity without any delay due to scanning time GOT connection (transparent function) (For GOT00 Series) Programs and parameters can be edited from the USB interface on the front of the GOT using a transparent function for improved operability. Engineering tool operations performed from the USB interface on the front of the GOT GOT backup/restore functions (Supported on GT14, GT15 and GT16) Robot data on the GOT can be backed up to and restored from a CF card or USB memory stick. With no need for a PC. This helps prevent data from being lost due to the empty battery / battery or robot malfunction. Data can be saved after periodic maintenance tasks are performed or when unexpected errors occur. Dramatically improves serviceability. Direct execution function for prograable controllers Engineering environment Robots can be controlled easily using prograable controller language. System operation can be controlled using a single prograable controller. This enables the operation of the prograable controller to handle making changes to system specifications and troubleshooting directly. sequence program No need to use any robot programs!! CF card Coand number Destination number Designated option Shared memory Current value and load factor monitor screen Robot Backup Restore Prograable controller + Robot CPU Maintenance forecast screen [Details of supported control operations] Operation Motion control Details Manual/video display menu The personal computer and the GOT are connected with a USB cable or RS232 cable Jointinterpolated motion Linearinterpolated motion Designated override Designated acceleration/ deceleration settings Designated speed Tool settings Designated auxiliary motion Opening/closing of hand Functions Controller 25 26

15 M EL SEC Q6xP PULL MITSUBISHI POWER Q01CPU PULL RUN ERR RS232 Q172DRCPU STOPRUN EMI CN1 CN2 SW Q41X System Configuration For automatic prevention of collisions between robots Collision Avoidance The software constantly monitors robots motion, predicts collisions before they occur, and iediately stops the robots. This avoids damage to the robot during both the JOG operations and automatic mode operations. Also, this enables the number of interlocks needed to prevent collisions between robots to be reduced. (Alarm shutdown) [Q type controllers only] FQseries System Configuration iq Platform Hand curl tube Hand output cable Hand input cable GOT Robot CPU CCable for robot CPUtoDU connection Ethernet Insert DISPLAY I/F TU I/F Vision system IQ Platformcompatible prograable controller Encoder interface Q173DPX NC Robot Solenoid valve set Drive unit Decreases downtime during startup operation Reduces the number of recovery manhours required after collisions due to teaching operation errors or failure to set interlocks Coordinated control between multiple robots Coordinated control Enables coordinated control between multiple robots through CPU connection between the robots. Easy to operate and use under normal operation through individual robot operation. Coordinated transport Enables transport of lengthy or heavy objects using multiple smallsized robots instead of larger ones. Checking interference using the robot with a defined solid model [Q type controllers only] Enables installation work to be completed while gripper positions between robots are maintained. Internal wiring and piping set for hand External user wiring and piping box <Robot arm options> Teaching pendant (option) FDseries System Configuration Hand curl tube Hand output cable Hand input cable Solenoid valve set Internal wiring and piping set for hand External user wiring and piping box <Robot arm options> Robot <Standard devices> MELFAWorks <Software options> RT ToolBox2 Robot <Equipment used for standard configuration> Pulse encoder Encoder interface Controller USB counication Controller USB cable USB counication Ethernet GOT Additionalaxis interface Remote parallel I/O unit Onboard parallel I/O interface Pulse encoder SSCNETIII Additional axis function Vision system External I/O cable External I/O cable Servo GOT Servo (MRBS/MRB) NC Servo Prograable controller Functions Controller Teaching pendant (option) CCLink interface GOT USB cable <Controller options> Network base card (EtherNet/IP) MELFAWorks <Software options> RT ToolBox2 SSCNETIII Servo (MRBS/MRB) 27 28

16 Configurations Options Configurations options Classification Name Type Solenoid valve set Hand output cable Hand input cable For details, refer to the specifications sheets. 2F 4F 4FL 1EVD0 (Sink) 1EVD0 E (Source) 1FVD0 02 (Sink) 1FVD0 E02 (Source) 1FVD0 03 (Sink) 1FVD0 E03 (Source) 1FGR60S01 RV 7F 7FL 3FH RH 6FH 12FH 20FH 1FVD0 01 (Sink) 1FVD0 E01 (Source) 1SVD0 01 (Sink) 1SVD0 E01 (Source) 1EGR35S 1FGR35S02 1SHC30C11 1FHC35S02 1FHC35C01 13F 7FLL 13FL 20F Functional specifications 1 to 2 valves, with solenoid valve output cable. indicates the number of solenoid valves (1 or 2 valves) Output: φ4 1 to 4 valves, with solenoid valve output cable. indicates the number of solenoid valves (1, 2, 3, or 4 valves) Output: φ4 1 to 4 valves, with solenoid valve output cable. indicates the number of solenoid valves (1, 2, 3, or 4 valves) Output: φ6 1 to 4 valves, with solenoid valve output cable. indicates the number of solenoid valves (1, 2, 3, or 4 valves) Output: φ4 1 to 4 valves, with solenoid valve output cable. indicates the number of solenoid valves (1, 2, 3, or 4 valves) Output: φ6 Straight cable for 2solenoid valve systems, total length of, with a robot connector on one side and unterminated on the other side Straight cable for 4solenoid valve systems, total length of, with a robot connector on one side and unterminated on the other side Straight cable for 4solenoid valve systems, total length of 50, with a robot connector on one side and unterminated on the other side, equipped with a splashproof groet 4point type, with a robot connector on one side and unterminated on the other side 8point type, total length of 00, with a robot connector on one side and unterminated on the other side 8point type, total length of 1650 (includes a 350long curled section), with a robot connector on one side and unterminated on the other side, equipped with a splashproof groet 1FHC35C02 8point type, total length of 1800 (includes a 350long curled section), with a robot connector on one side and unterminated on the other side, equipped with a splashproof groet 1EST040 C φ4: 1 to 4 valves (L = ) indicates the number of solenoid valves (2, 4, 6, 8). 2 or 4 valves for RV2F. Hand (curl) tube 1EST0408C Compatibility with φ44 solenoid valve systems (L = ) 1NST060 C01 φ6: 1 to 4 valves (L = 600 ) indicates the number of solenoid valves (2, 4, 6, 8). External wiring set 1 Used for the forearm. External wiring box used for connecting the hand input cable, 1FHB01S01 for the forearm the Ethernet cable, and the electrical hand and force sensor cable. External wiring set 2 Used for the forearm. External wiring box used for connecting the force sensor, the electrical 1FHB02S01 for the forearm hand, and the Ethernet cable. Used for the base. External wiring box used for connecting the counications output for External wiring set 1 1FHA01S01 the electrical hand, the electrical hand and force sensor cable, and the Ethernet cable. for the base There are hand input connection available. Used for the base. External wiring box used for connecting the counications output for External wiring set 2 1FHA02S01 the electrical hand, the electrical hand, the force sensor cable, and the Ethernet cable. for the base No hand input connection available. 1FHS604S01 1FHS604S02 Wiring and piping set for internal mounting in the tip axis (Compatible with 8 input points for hand systems + φ62 solenoid valve systems) For 350 axis stroke Wiring and piping set for internal mounting in the tip axis (Compatible with 8 input points for hand systems + φ62 solenoid valve systems) For axis stroke Robot arm Internal wiring and piping set Wiring and piping set for internal mounting in the tip axis (Compatible with 8 input points for 1FHS408S01 for hand hand systems + φ44 solenoid valve systems) For 200 axis stroke Wiring and piping set for internal mounting in the tip axis (Compatible with 8 input points for 1FHS408S02 hand systems + φ44 solenoid valve systems) For 340 axis stroke 1FHS304S01 Wiring and piping set for internal mounting in the tip axis (Compatible with 4 input points for hand systems +φ32solenoid valve systems) External user wiring and 1FUTBOX Box for external wiring of user wiring (hand I/O, hand tube) piping box 1FUTBOX01 Box for external wiring of user wiring (hand I/O, hand tube) 1S02UCBL01 (replacement 2mlong cables for securement purposes (2wire set with power supply and signal) for shorter 2m type) (*1) 1F02UCBL01 2mlong cables for securement purposes (2wire set with power supply and signal) Direct type, extended length 5m, m, 15m (2wires set with power and signal wires) 1S CBL11 indicates the length of cables (5,, 15m), Extention type, extended length 5m, m, 15m (2wires set with power and signal wires) for extension/fixed 1S CBL01 indicates the length of cables (5,, 15m) CR750 1S CBL03 Extention type, extended length 5m, m, 15m (2wires set with power and signal wires) indicates the length of cables (5,, 15m) Direct type, extended length 5m, m, 15m (2wires set with power and signal wires), 1F UCBL11 indicates the length of cables (5,, 15m) for extension/fixed CR751 1F UCBL02 Direct type, extended length 5m, m, 15m (2wires set with power and signal wires) indicates the length of cables (, 15, 20m) Direct type, extended length 5m, m, 15m (2wires set with power and signal wires) 1S LCBL11 indicates the length of cables (5,, 15m), for extension/flexible Extention type, extended length 5m, m, 15m (2wires set with power and signal wires) 1S LCBL01 CR750 indicates the length of cables (5,, 15m) Extention type, extended length 5m, m, 15m (2wires set with power and signal wires) 1S LCBL03 indicates the length of cables (5,, 15m) Direct type, extended length 5m, m, 15m (2wires set with power and signal wires), 1F LUCBL11 indicates the length of cables (5,, 15m) for extension/flexible CR751 Direct type, extended length 5m, m, 15m (2wires set with power and signal wires) 1F LUCBL02 indicates the length of cables (, 15, 20m) 1SDH11 Stopper for making changes, changed as needed for customer installations 1FDH05 Stopper for making changes, changed as needed for customer installations (Compatible with the RV7FLL.) Stopper for changing 1FDH04 Stopper for making changes, changed as needed for customer installations the axis operating range 1FDH03 Stopper for making changes, changed as needed for customer installations 1FDH02 1SDH01 Stopper for making changes, changed as needed for customer installations Stopper for making changes, changed as needed for customer installations Stopper for changing the axis operating range 1SDH11 Stopper for making changes, changed as needed for customer installations Stopper for changing the axis operating range 1SDH11 Stopper for making changes, changed as needed for customer installations Note 1) This is a special specification for shipping. Inquire for delivery and prices. Classification Name Type Controller CR750 CR751 Q type D type Q type D type Standard teaching pendant (7m, 15m) R32TB(**) Highfunction teaching pendant (7 m, 15 m) R56TB(**) Standard teaching pendant (7m, 15m) R33TB(**) Highfunction teaching pendant (7 m, 15 m) R57TB(**) Conversion cable for the teaching box 2F32CON03M Onboard Parallel I/O interface (Sink type) 2AR361 (Source type) 2AR371 Remote Parallel I/O cable (5m, 15m) 2ACBL** Onboard Parallel I/O interface (Installed internally) (Sink type) 2DT368 (Source type) 2DT378 Remote Parallel I/O cable (5m, 15m) 2DCBL** CCLink interface 2DT576 Network base card 2DT535 Force sensor set 4FFS001W200 Terminal block replacement tool for the user wiring 2FCNUSR01M AC power supply connection cable 2FACIN P01M Controller protection box (*1) CR750MB Personal computer support software 3D11CWINJ(E) Personal computer support software mini 3D12CWINJ(E) 3F21DWINJ(E) Functional specifications 7 m: Standard, 15 m: Custom ("15" is included in the model name) For controller CR750* 7 m: Standard, 15 m: Custom ("15" is included in the model name) For controller CR750* 32 output points/ 32 input points CCLink Intelligent device station, Ver. 2.0, 1 to 4 stations Counications interface for attaching to AnybusCompactCom modules manufactured by HMS Accepts EtherNet/IP modules (*2) Terminal block replacement tool for the wiring for the external input/output, such as emergency input/output, door switch input, and enabling device input With simulation function (CDROM) Simple version (CDROM) Simulator (MELFAWorks) Layout study/takt time study/program debug. Addin software for Solidworks (*3) *1: For CR750 *2: Users need to provide the HMS EtherNet/IP module (AB6314B) themselves. *3: SolidWorks is a registered trademark of SolidWorks Corporation (USA). 7 m: Standard, 15 m: Custom ("15" is included in the model name) For controller CR751* 7 m: Standard, 15 m: Custom ("15" is included in the model name) For controller CR751* Conversion cable used to connect the R32TB to the CR751 controller. Cable length: 3 m. 32 output points/ 32 input points CBL05: 5 m, CBL15: 15 m, not terminated at one end. For 2AR361/371. CBL05: 5 m, CBL15: 15 m, not terminated at one end. For 2DT368/378. Set of devices required for the force control function including a force sensor and interface unit Connection terminal for the AC power supply input connector. In, 1 indicates the single phase and 3 indicates three phases. With a builtin CR750D/Q for improved dustproofing to IP54 (dedicated CR750) Robot Functions Controller 29 30

17 Options RV4F/RV7F/13F/20F Series Tooling device configuration RV series Tooling (airhand) : External wiring Hand configuration Airhand + Hand input signal Airhand + Hand input signal Vision sensor Wiring format Interior equipment Exterior equipment Interior equipment Exterior equipment Robot specifications SH01 Standard SH05 Standard External wiring set for the forearm (*1) (*2) (*1) 1FHB01S01 (*2) Required device External wiring set Coents for the base (*3) Air hoses: Up to 2 systems (4 diameter x 4); 8 input signals Air hoses: Up to 4 systems (4 diameter x 8) are possible. (1FHA01S01) Air hoses: Up to 1 systems (4 diameter x 2); 8 input signals 1FHA01S01 Air hoses: Up to 4 systems (4 diameter x 8) are possible. Hand curl tube (Can be provided by the user.) Solenoid valve 1 to 4 lines Airhand + Hand input signal Force sensor Airhand + Hand input signal Vision sensor Force sensor Interior equipment Exterior equipment Interior equipment (Air hoses are part of exterior equipment) End the connection SH04 Standard SH02 Standard (*1) 1FHB01S01 (*2) (*1) 1FHB01S01 *1: Users must provide the solenoid valves for Internal wiring model airhands. *2: Users must provide solenoid valves and hoses/input cables as needed for External wiring model airhands. *3: The external wiring set for the base is provided for models with Internal wiring and hoses. (1FHA01S01) 1FHA01S01 (1FHA01S01) 1FHA01S01 Air hoses: Up to 1 systems (4 diameter x 2); 8 input signals Air hoses: Up to 4 systems (4 diameter x 8) are possible. Air hoses are exterior equipment: 4 systems (4 diameter x 8) Air hoses: Up to 4 systems (4 diameter x 8) are possible. Hand input cable External wiring BOX (Standard supplied) Robot For models with Internal wiring and hoses On models with interior equipment, the length of each externally connected air tube and cable is 150, and cables have connectors. For external wiring External wiring set for the forearm Models with Internal wiring and hoses Robot Devices supporting interior hoses Model (special device number) SH01 SH02 SH04 SH05 Air 4 diameter ( 4/ 2) ( 4) ( 2) ( 2) Hand inputs ( 8) Ethernet (Vision sensor) Force sensor External wiring set for the base Signal cable for the multifunction hand Ethernet cable RV series Tooling (airhand) : Internal wiring External wiring BOX Internal wiring models (Standard supplied) (models ending in SH01 ) Air hoses Hand input signal Solenoid valve 1 to 4 lines Air hoses φ6 2 Hand input signal 8 points Air hoses φ6 2 Hand input signal 8 points Functions Controller Signal cable for the multifunction hand Ethernet cable 31 32

18 Options RT ToolBox2 Software for program creation and total engineering support. This PC software supports everything from system startup to debugging, simulation, maintenance and operation. This includes prograing and editing, operational checking before robots are installed, measureing process tact time, debugging during robot startup, monitoring robot operation after startup, and trouble shooting. MELFA Works A 3D robot simulator offering powerful support for system design and preliminary layout. What is MELFAWorks? MELFAWorks is an addin tool (*1) for SolidWorks(*2) used for robot simulation in production systems on PC's converting processing paths of workpieces into robot position data. Adding MELFAWorks into...on the robot simulation functions. Windows compatible Easy operation on Windows. Compatible with Windows 2000, Windows XP, Windows Vista, and Windows 7 (32bit Ver. 1.8 or later, 64bit Ver. 2.0 or later). Enhanced simulation functions This function is compatible with all models that connect to CRn500 series and CRn700 controllers. Robots can be operated and tact time calculated using a personal computer. (Not available for the mini version.) Robot movements, operating status, input signals, and servo status can be monitored. Program editing and debugging functions Creation of programs in MELFABASIC IV/V and the Movemaster languages. *1 Improvement of work operations by a multiwindow format and the various editing functions. This is helpful for use in checking operations such as the execution of program steps, setting of breakpoint settings, and other tasks. 3D viewer Graphical representation of a work along with the dimensions, color and other specified details of the work area to be gripped. *1: MELFABASIC is a prograing language that further expands upon and develops the coands needed for robot control. In MELFABASIC IV/V, the expansion of the coand as well as parallel processing or structuring that were difficult to realize in BASIC language can make it possible to operate MELFA easily. <Example of a Pick & Place program> Mov Psafe Mov Pget,50 Mvs Pget Dly 0.2 Hclose 1 Dly 0.2 Mvs Pget,50 Wait M_In(12)=1 Mov Pput,80 Mvs Pput Dly 0.2 Hopen 1 Move the evasion point 'Move the workpiece extraction position up 'Move the workpiece extraction position 'Wait 0.2sec. on standby 'Close the hand 'Wait 0.2sec. on standby 'Move the workpiece extraction position up 'Wait for a signal 'Move the workpiece position up 'Move the workpiece position 'Wait 0.2sec. on standby 'Close the hand Classification Operationrelated Input/output Numerical operations Additional functions Main functions Joint, linear, and circular interpolation, optimal acceleration/ deceleration control, compliance control, collision detection, and singular point passage Bit/byte/word signals, interrupt control Numerical operations, pose (position), character strings, logic operations Multitasking, tracking, and vision sensor functions Support for all processes, from prograing and startup to maintenance Prograing can be completed using the MELFABASIC IV/V and Movemaster languages (vary depending on the model). Robot movement and operating status, input signals, and servo status can be monitored. Advanced maintenance functions The software has a maintenance function that notifies the operaters greasing periods, battery life cycles as well as position recovery support function when trouble occurs, etc. and is effective for preventative maintenance, shortening of recovery time. Simulation functions Offline robot motion and tact time check for designated parts of a program. Monitor functions This is used to monitor program execution status and variables, input signals, etc. Maintenance functions These functions include maintenance forecast, position recovery support, parameter management, etc. Automatic robot program creation function The teaching position data and robot operation programs necessary for operating robots can be generated automatically by simple loading of 3D CAD data (*3) for the applicable works into SolidWorks and then setting of processing conditions and areas using MELFAWorks. *3) Formats that can be loaded into SolidWorks IGES STEP ParasolidR SAT (ACISR) Pro/ENGINEERR CGR (CATIARgraphics) Unigraphics PAR (Solid Edge TM) IPT (Autodesk Inventor) DWG Loading of part data from peripheral devices and rearrangement Part data created in Solidworks can be loaded. The positions of loaded parts can be rearranged relative to the CAD origin and other parts. Part positions can also be changed via numerical input. Installation of hands Hands designed/created in SolidWorks can be installed on robots. An ATC (Auto Tool Changer) can also be specified for each hand. Handling of work Simulations of hand signal control can be created using a robot program to handle workpieces. Features CAD link Operation data needed to perform sealing and other operations requiring many teaching steps are easily created. All you need is to select the target area to be processed from 3D CAD data. Since operation data is created from 3D CAD source data, complex threedimensional curves can be recreated with ease. This leads to significant reduction in teaching time. Offline teaching The robot posture can be set up on the screen in advance. Creation of robot programs (template) Workflow processes can be created using a combination of the offline teaching and CAD link functions and then converted into robot programs. (MELFABASIC IV, V format) Assignment of robot programs Robot programs can be used as is without any modifications. A different robot program can also be specified for each task slot. *1) An addin tool is a software program that adds certain functions to application software packages. *2) SolidWorks is a registered trademark of SolidWorks Corp, (USA). DXFTM STL VRML VDAFS Machanical Desktop CADKEYR Viewpoint RealityWave HOOPS HCG (Highly compressed graphics) Note) Check the SolidWorks website and other published documents for the latest specifications. Simulation of robot operations Robot programs, including I/O signals, can be simulated.this means that movements of the actual system can be recreated directly and accurately. The following two methods are provided to simulate I/O signals of your robot controller. (1) Create simple definitions of operations associated with I/O signals. (2) Link I/O signals with GX Simulator. List of functions Example Screens for MELFAWorks MELFAWorks SolidWorks Display of the robot movement path Robot movement path can be displayed in the application / the workspace as. Interference checks Interference between the robot and peripheral devices can be checked. A target of interference check can be specified by a simple mouse click it on the screen. Information explaining the condition of interference that occurred (such as the contacted part, program line that was being executed when the interference occured, and corresponding robot position) can be saved to a logfile. Saving of video data Simulated movements can be saved to video files (AVI format). Calibration tool Measurement of cycle times The cycle time of robot movement can be measured using an easytouse function resembling a stopwatch. It realizes the cycle time measurement of a specified part in a program. Robot program debugging functions The following functions are provided to support the debug of robot programs. Step operation : A specified program can be executed step by step. Breakpoint : Breakpoints can be set in a specified program. Direct execution : Desired robot coands can be executed. Jog function The robot shown in SolidWorks can be jogged just like a real robot. RTToolBox2 (mini) Traveling axis A traveling axis can be installed to a robot to verify the operation of the system equipped with this. Calibration Point sequence data of CAD coordinates created by the CAD link function can be corrected to robot coordinate data. Operation programs and point sequence data can also be transferred to robots. To provide greater convenience for operators who perform calibration frequently on site, the calibration tool is provided as an application independent of MELFAWorks. Accordingly, the calibration tool can be operated effectively on a notebook computer in which SolidWorks software is not installed Functions Controller Robot 33 34

19 Options Force sensor set Allows copy and fitting work to be completed in the same way a person would while the force applied to the hand is monitored. Enables necessary work such as fine force adjustments and force detection to be completed. Improved production stability Enables parts to be inserted or attached without being damaged while absorbing shifts in position due to part variations and emulating the slight amounts of external force applied. Improved operating stability gained through position latches and retry processes when work operations fail. Log data can be used to manage quality control and analyze causes of work errors and other issues. Simple programs can be created using specialized robot language. Product features Force sensor control Force sensor detection Force sensor log Item Force control Stiffness control Gain changes Execution of interrupts Data latch Data reference Synchronous data Start/stop trigger FTP transmission Simple control Features Function for controlling robots while applying a specified force Function for controlling the stiffness of robot appendages Function for changing control characteristics while the robot is running Interrupts can be executed (MO triggers) under trigger conditions combining position and force information. Function for acquiring force sensor and robot positions while contact made Function for display force sensor data and maintaining maximum values Function for acquiring force sensor information synchronized to position infromation as log data and displaying it in graph form Allows logging start/stop coands to be specified in robot programs Function for transferring acquired log files to the FTP server <Product Configuration> Force sensor Adapter cable RS422 System Configuration RVF/RHF Force sensor interface unit (2FT561) SSCNET III Allows assembly of more complicated configurations Force detection during contact allows operating directions and applied force to be changed and interrupts to be executed under trigger conditions combining position and force information. Work conditions can be checked and adjusted by viewing position and force data from the teaching box and graphs on RT ToolBox2. Robot controller Power supply cable LAN/USB Simple operation Product Configuration Name Force sensor Force sensor interface unit Sensor adapter Adapter cable 24V DC power supply 24V DC power supply cable Serial cable between the unit and sensor SSCNET III 24V DC power supply Teaching pendant (R56TB/R57TB/R32TB/R33TB) RT ToolBox2 Qty. Qty. 1 Qty. 1 Qty. 1 Qty. 1 Qty. 1 1m 5m m InS ight The InSight software developed exclusively for use with Mitsubishi Electric FA devices with enhanced linking to InSight, the vision system produced by COGNEX Corporation, offers better compatibility with FA devices, allowing it to be utilized more easily as a more userfriendly vision system. Simplified settings using Easy Builder Simplified connection using Ethernet Simplified control using robot language The included dedicated vision system coands enable vision system startup, job selection, and control of data receiving and other operations to be completed quickly and easily using a single coand without any need for protocols. Software Item Adapted robot controller Connected robot Number of robots connected to the vision system Robot program language Model name Performance and magnification Camera Average performance data setting that for the standard version to 1 (*2) Resolution Simplified job editing Jobs (Vision recognition programs) are created from the job editing screen. Jobs can be edited using condition settings and other data, eliminating the need for specialized knowledge of vision control coands and other prograing instructions. Robot controller specifications Robot controller: CR750 Series CRnQ700 Series: R1 ver. or later CRnD700 Series: S1 ver. or later RT ToolBox2: Ver. 1.0 or later recoended CR7xx/ CRnQ7xx/ CRnD7xx All models Number of cameras used per robot controller: Up to 7 max. Number of robots that can be connected to a vision system: Up to 3 max. MELFABASIC V comes with dedicated vision sensor coands Entry Standard (Manufactured by COGNEX: For Mitsubishi Electric FA devices) Easy Builder allows connection to vision systems, setting of job (vision programs) settings, and calibration between the robot and vision system to be completed easily and quickly. Up to three robots and seven vision systems can be connected together to the same system by Ethernet connection. Vision system information can be shared between multiple robots. InSight Series High resolution Color 143 1C 140C 143C CCD sensor size 1/3 in. 1/3 in. 1/3 in. 1/1.8 in. 1/3 in. 1/3 in. 1/1.8 in. Color Simplified calibration The calibration wizard allows settings used in converting workpiece positions recognized by the vision system into robot coordinate system coordinates easily and quickly. Simplified control using robot language MELFA BASIC V comes with dedicated vision system control coands and status variables. These control coands and status variables enable the vision system to be controlled using simple programs. Instruction word NVOpen NVPst NVRun NVIn NVClose NVLoad NVTrg Details Connect to the vision system and log on. Start up the specified vision program and receive the transmitted results. Start up the specified vision program. Receive the transmitted results of the vision program specified by the NVRUN coand. End the connection to the vision system. Ready the specified vision program to enable it for startup. Transmit a request to the vision system for the image and acquire the encoder values after the specified length of time. Separate MELFAVision software is available for customers using InSight5000 series or InSight Micro series products. The use of job programs corresponding to work tasks performed regularly enables even customers who are new to vision systems to easily understand and use them without problems. Robot Functions Controller 35 36