WIRING FOR MXL PRO- 05

Transcription

1 CONSTRUCTIVE DOCUMENTATION 0/0/005 WIRING Notes: general-purpose wiring for MXL PRO 05 CAR/BIKE installation Version.00 WIRING FOR MXL PRO- 05 MXL PRO 05 wiring (CAR/BIKES) Logger pinout: 7 pins Deutsch connector Pin Signal Pin Signal 9-5 V Battery input 0 Analog input Analog input V Reference Analog input V Reference Analog GND Analog input 0 5 Analog GND V Reference 6 V Reference 5 Analog input 9 7 V Reference 6 Analog input 8 8 Analog input 7 Analog GND 9 Analog input 8 GND 0 Analog input 6 9 +VB Analog GND 0 Speed RPM Square Wave > 5 V Analog GND RPM coil Analog input 5 + VB Analog input 7 5 GND V Reference 6 + VB 5 Analog GND 7 + VB 6 Speed 8 GND 7 Lap input 9 Analog input pins Deutsch male connector pinout: contacts insertion view MXL PRO 05 wiring: version.00

2 Logger pinout: pins Deutsch connector Pin Signal Pin Signal + VB GND GND + VB CAN 0+ (Ext. exp. modules) MEM CAN 0- (Ext. exp. modules) 5 VIEW 5 Speed 6 Gear Flash 6 Speed 7 RS RX (ECU interface) 7 USB D+ 8 RS TX (ECU interface) 8 USB D- 9 GND 9 GND 0 CAN + (ECU interface) 0 + VB CAN - (ECU interface) GND 9-5 V Battery input pins Deutsch male connector pinout: contacts insertion view How to build your own 7 Pins Deutsch connector harness Please note: this part of the document is intended only for customers that wish to create their own harness. How to power the gauge The gauge must be powered by a 9 5 V DC power source. Do not exceed these limits. We suggest You to use 0.5 mm unifilar wires. See the following table to correctly connect the power wires. Pin DEUTSCH connector Signal Cable colour 9-5V Battery input Red 5 GND Black We strongly suggest to connect the Power input cable to the bike/car master switch. If you are not able to power the gauge using the master switch, please connect the red wire to the battery s positive (+) pole and the black one to the negative (-) pole. As the gauge automatically switches on when connected to an external 9-5 V power source, please install an ON/OFF switch along the power cable. How to connect a thermocouple Thermocouples may be connected on anyone of the analog inputs. We remind You to use compensated cable to connect the DEUTSCH connector to the Mignon connector (shown in the table below). Moreover, to make the Mignon connector wiring, we recommend you to screw the wirings in the connector and fix them with heat setting glue, as in the picture on the right. Compensated cable Heat Shrink Hot setting glue MXL PRO 05 wiring: version.00

3 See the following table to correctly connect a thermocouple (in this example the thermocouple has been installed on Channel ). Pin DEUTSCH Signal Pin Mignon Cable colour An. input + Yellow An. GND - Red + Mignon connector pinout: top side view - Please note: Thermocouple GND has to be connected to GND belonging to homogeneous channels (0-50mV i.e. only thermocouples) and not to potentiometers, pressure sensors, Thermoresistor or similar sensors, so to avoid interferences and measurement errors. How to connect a Thermoresistor Thermo-resistors may be connected on anyone of the analog inputs. We suggest You to use a x 0.5 mm wire to connect the DEUTSCH connector to the Binder 79 connector (shown in the following picture). See the following table in order to correctly connect a Thermoresistor (in this example the Thermoresistor has been installed on Channel ). An. input White 5 An. GND Black n.c. 6 V ref. Blue Binder 79 female pinout: If you bought an AIM PT00 Thermoresistor for MXL, an SMD resistor is mounted inside the sensor s connector between pins number and, as shown in the following pictures. The value of this resistor is kω %. If, on the contrary, you bought another Thermoresistor, you have to mount an SMD resistor between pins number and. Signal Sensor GND 000 Ω % kω % Male. Solder termination view Binder 79 male: resistor installation MXL PRO 05 wiring: version.00

4 How to connect a VDO pressure sensor VDO pressure sensors may be connected on anyone of the analog inputs. We suggest You to use a x 0.5 mm wire to connect the DEUTSCH connectors to the Binder 79 connector (shown in the following picture). See the following table in order to correctly connect a VDO pressure sensor (in this example the sensor has been installed on Channel ). 8 An. input White 5 An. GND Black n. c. 6 V ref. Blue Binder 79 female pinout: If you bought an AIM VDO pressure sensor, an SMD resistor is mounted inside the sensor s connector between pins number and. The value of this resistance is.8 kω %. Please do not tamper in any way the SMD resistor or the sensor will not work properly. If, on the contrary, You bought a VDO sensor on your own, please be sure it is a VDO sensor without warning contact, insulated return and mount the resistor on your own between pin (signal) and pin (V reference) as specified in the figure below. Please refer to the following table to see VDO sensors compatibility with AIM instruments: VDO Pressure sensor: without warning contact insulated return VDO Pressure sensors: without warning contact common ground VDO pressure sensors: with warning contact common ground Compatibility: YES Compatibility: NO Compatibility: NO VDO Pressure sensor Signal GND.8 kω, %, Male solder termination view.8 kω, % Binder 79 Male resistor installation VDO pressure sensor with Binder 79 and resistor installation. MXL PRO 05 wiring: version.00

5 How to connect a potentiometer Potentiometers may be connected on anyone of the analog inputs. See the following table in order to correctly connect a potentiometer (in this example the sensor has been installed on Channel ). 9 An. input White 5 An. GND Black n.c. 6 V ref. Blue Binder 79 female pinout: How to connect Speed sensors # and # Your MXL can sample up to speed channels: of them may be connected to the 7 pins Deutsch connector. In the example below is a correct installation of speed channel #. We suggest You to use a x 0.5 mm wire to connect the DEUTSCH connectors to the Binder 79 connector (shown in the following picture). 6 Speed White 8 GND Black + VB Red n.c. Binder 79 female pinout: How to connect the on-board Gear sensor The gear sensor is usually an on-board sensor powered by the vehicle s battery: in order to correctly sample the engaged gear You only have to connect the gear signal on the correct connector pin. See the following table in order to correctly measure the engaged gear. Please note: the on-board gear sensor MUST be connected on channel. 0 An. input White n.c. n.c. n.c. Binder 79 female pinout: How to connect the Gyroscope (bikes) or the Ext. accelerometer (cars) The Gyroscope/External accelerometer can be connected only on channels 8, 9, 0 or : to say those which in AIM standard wiring have + VB voltage output and in Race Studio software can be set on those channels. See the following table to correctly connect a Gyroscope / External accelerometer (in this example the sensor is installed on Channel 8). MXL PRO 05 wiring: version.00 5

6 6 An. input 8 White 5 An. GND Black 6 + VB Red V Ref. Blue Binder 79 female pinout: How to connect the 00 PSI Pressure Sensor This sensor can be connected only on channels 8 to (those with + VB voltage output). See the table below to correctly connect it (in this example the sensor is installed on Channel 9). 5 An. input 9 White An. GND Black 9 + VB Red n.c. Binder 79 female pinout: Other sensors that need V Battery to be connected are: 00 Bar pressure sensor for Formula Renault 000 and Pitot Tube sensor. How to connect the Lap receiver See the following table in order to correctly install the lap receiver: 7 Lap input White 8 GND Black + VB Red 7 Lap input Blue Binder 79 female pinout: How to connect the RPM sensor The RPM signal may be sampled either from the ECU or from the coil. The RPM signal sampled from the ECU is, usually, a Volts square wave signal. Your MXL is able to sample RPM square wave signals down to 5 V. The RPM signal sampled from the coil is, usually, a V signal. Your MXL can sample both RPM signals using a single RPM input. See the following table in order to correctly measure the RPM channel. We suggest You to use 0.5 mm unifilar wires. Pin DEUTSCH Signal Cable colour RPM coil White 8 GND Black Square wave >5V Blue MXL PRO 05 wiring: version.00 6

7 AIM harnesses for MXL PRO 05 7 pins Deutsch connector If you bought an AIM wiring for MXL PRO 05, here follows explanation of two different wirings for 7 Pins Deutsch connector on MXL PRO 05: MXL PRO 05 standard wiring (no thermocouple) - Code MXL PRO 05 with one thermocouple - Code Code Wiring for MXL PRO 05: No thermocouple 7 Pins Male Deutsch Connector Cod. AS 6-5PN Ringale cover Heat Shrink Tubing 5 Cables *0.5 5 female 79 binder pins 50 mm Heat Shrink Tubing 5 Raychem Cables 0.5mm^ Cable colours: White, Red, Bleu, Black Pins Binder 79 female connector pinout 7 Pins Deutsch connector pinout contact insertion view (Code AS6 5PN) Notes: On Channels to 7 you can connect Thermoresistor, VDO Pressure sensors, potentiometers and all sensors that do not need +VB voltage output; to say: no Gyroscope for bike installations no external accelerometer for car installations no Pitot tube no 0-00 PSI Pressure Sensor no 00 Bar Pressure Sensor for formula Renault 000. On Channels 8 to you can connect any sensor, except for thermocouples sensors, that need compensated cable; see following pages - wiring code On Channel you can connect gear sensor or any other sensor that do not need +VB voltage output, as for channels to 7. MXL PRO 05 wiring: version.00 7

8 Channel name Ch_ Ch_ Ch_ Ch_ Ch_5 Ch_6 Ch_7 Ch_8 Ch_9 Ch_0 Ch_ Ch_ / Gear + Analog input White Analog GND Black Not connected + V Reference Blue + Analog input White Analog GND Black Not connected + V Reference Blue 8 + Analog input White 5 Analog GND Black Not connected 6 + V Reference Blue 9 + Analog input White 5 Analog GND Black Not connected 6 + V Reference Blue + Analog input 5 White Analog GND Black Not connected 7 + V Reference Blue 0 + Analog input 6 White Analog GND Black Not connected 7 + V Reference Blue + Analog input 7 White 5 Analog GND Black Not connected + V Reference Blue 6 + Analog input 8 White 5 Analog GND Black 6 + VB Red + V Reference Blue 5 + Analog input 9 White Analog GND Black 9 + VB Red + V Reference Blue + Analog input 0 White Analog GND Black 9 + VB Red + V Reference Blue 9 + Analog input White 7 Analog GND Black 9 + VB Red + V Reference Blue 0 + Analog input White 7 Analog GND Black Not connected + V Reference Blue MXL PRO 05 wiring: version.00 8

9 Channel name Lap Speed Speed 7 Lap input White 8 GND Black + VB Red 7 Lap input Blue 6 Speed White 8 GND Black + VB Red Not connected 0 Speed White 8 GND Black + VB Red Not connected Code Wiring for MXL PRO 05 one thermocouple 7 PIN male Deutsch Connector cod. AS 6-5PN Ringale Cover Heat Shrink Tubing Cable *0.5 binder 79 female pin compensated cable female Mignon connector 50 mm, Heat Shrink Tubing 5 Raychem 0.5 mm^ Cables Colours: White - Red -Bleu Black pins Binder 79 Female connector pinout Solder termination view 7 Pins Deutsch Connector Pinout Contact Insertion view (Code AS6 5PN) Mignon connector pinout: top side view Notes: On Channel you can connect only thermocouple sensors On Channels to 7 you can connect Thermoresistor, VDO Pressure sensors, potentiometers and all sensors that do not need +VB voltage output; to say: no Gyroscope (bike),no external accelerometer (car installations) no Pitot tube no 0-00 PSI Pressure Sensor, no 00 Bar Pressure Sensor for formula Renault 000. On Channels 8 to you can connect any sensor, but no thermocouples On Channel you can connect gear sensor or any other sensor that do not need +VB voltage output, as for channels to 7 MXL PRO 05 wiring: version.00 9

10 Channel name Pin DEUTSCH Signal Pin Mignon Cable colour Ch_ Analog input + Yellow Analog GND - Red Channel name Ch_ Ch_ Ch_ Ch_5 Ch_6 Ch_7 Ch_8 Ch_9 Ch_0 Ch_ Ch_ / Gear Analog input White 5 Analog GND Black Not connected 6 V Reference Blue 8 Analog input White 5 Analog GND Black Not connected 6 V Reference Blue 9 Analog input White 5 Analog GND Black Not connected 6 V Reference Blue Analog input 5 White Analog GND Black Not connected 7 + V Reference Blue 0 Analog input 6 White Analog GND Black Not connected 7 + V Reference Blue Analog input 7 White 5 Analog GND Black Not connected + V Reference Blue 6 Analog input 8 White 5 Analog GND Black 6 + VB Red + V Reference Blue 5 Analog input 9 White Analog GND Black 9 + VB Red + V Reference Blue Analog input 0 White Analog GND Black 6 + VB Red + V Reference Blue 9 Analog input White 7 Analog GND Black 9 + VB Red + V Reference Blue 0 Analog input White 7 Analog GND Black 9 Not connected + V Reference Blue MXL PRO 05 wiring: version.00 0

11 Channel name Lap Speed Speed 7 Lap Input White 8 GND Black + VB Red 7 Lap input Blue 6 Speed White 8 GND Black + VB Red Not connected 0 Speed White 8 GND Black + VB Red Not connected Channel name Pin DEUTSCH Signal Cable colour RPM Power RPM coil White 8 GND Black Square wave >5V Blue 5 GND Black 9-5 V Power Input Red MXL PRO 05 wiring: version.00

12 How to build your own Pins Deutsch connector harness How to create the USB cable See the following table in order to correctly create the USB data download cable. 7 USB D+ White 9 GND Black 8 USB D- Red Not connected Binder 79 female pinout: Note: Please pay attention not to make short circuits between GND, USB D+ and USB D-; this event would damage your PC. Please check your cable before connecting it to the PC USB Port. How to connect Speed sensors # and # Your MXL is able to sample up to speed channels: of them may be connected to the pins Deutsch connector. In the example described here below is shown how to correctly install speed channel #. We suggest You to use a x 0.5 mm wire to connect the DEUTSCH connectors to the Binder 79 connector (shown in the picture on the right). 5 Speed White GND Black 0 + VB Red Not connected Binder 79 female pinout: How to create the External expansion modules cable Your MXL may be expanded, via CAN protocol, in order to increase the total amount of available input channels. We suggest You to use a x 0.5 mm wire to connect the DEUTSCH connectors to the Binder 79 connector (shown in the following picture). CAN 0+ White GND Black + VB Red CAN 0- Blue Binder 79 female pinout: MXL PRO 05 wiring: version.00

13 How to connect your MXL to the ECU CAN protocol Your MXL can sample data incoming from an external ECU. Please check Race Studio Software to know which are the supported ECU. Moreover, for supported ECU list and Instrument-ECU communication information, please see ECU-AIM_Logger_.xx. pdf file you find in Race Studio CD Rom or you can freely download from Documents page of our website If your ECU is equipped with a CAN communication protocol and is included among the available ECU list, here below you find the information you need to create the ECU-CAN communication cable. We suggest You to use 0.5 mm unifilar wires. Pin DEUTSCH Signal Cable colour 0 CAN + White 9 GND Black CAN - Blue How to connect your MXL to the ECU RS protocol Your MXL can sample data incoming from external ECU. Please check Race Studio Software to know which are the supported ECU. Moreover, for supported ECU list and Instrument-ECU communication information, please see ECU-AIM_Logger_.xx. pdf file you find in Race Studio CD Rom or you can freely download from Documents page of our website If your ECU is equipped with a RS (serial) communication protocol and is included among the available ECUs list, here below you find the information you need to create the ECU- RS communication cable. We suggest You to use 0.5 mm unifilar wires. Pin DEUTSCH Signal Cable colour 7 RS RX (for ECU interface) White 9 GND Black 8 RS TX (for ECU interface) Blue How to remote the gauge s keyboard Your MXL PRO allows you to remote the keyboard s pushbuttons: in particular you may remote MEM and VIEW ones. The remote switches for MXL PRO are active low (i.e. they trigger to GND). It is suggested to use 0.5 mm unifilar wires. Pin DEUTSCH Signal Cable colour MEM White GND Black 5 VIEW Blue MXL PRO 05 wiring: version.00

14 AIM harnesses for MXL PRO 05 pins Deutsch connector If you bought an AIM wiring for MXL PRO 05, you find here following explanation of wirings for Pins Deutsch connector on MXL PRO 05: Pins Male Deutsch Connector Cod. AS 6-5PN Wiring for MXL PRO 05 Code Heat Shrink Tubing Ringale Cover Cables *0.5 Female Binder 79 connector 50 mm, Heat Shrink Tubing 9 unifilar Raychem cables 0.5 mm^ White - Black - Bleu Pins Binder 79 female connector pinout Pins Deutsch connector pinout contact insertion view Table of Channels cabled with Binder 79 female connector Channel name USB Speed Speed Expansion 7 USB D+ White 9 GND Black 8 USB D- Red Not connected 5 Speed White GND Black 0 + VB Red Not connected 6 Speed White GND Black 0 + VB Red Not connected CAN 0+ White GND Black + VB Red CAN 0- Blue MXL PRO 05 wiring: version.00

15 Table Channels without connector Channel name Pin DEUTSCH Signal Cable colour Keyboard CAN RS MEM White GND Black 5 VIEW Bleu 0 CAN + White 9 GND Black CAN - Bleu 7 RS RX White 9 GND Black 8 RS TX Bleu MXL PRO 05 wiring: version.00 5