OMNIMATE Device connectivity and electronics housings

Transcription

1 C T L O G U E OMNIMTE Device connectivity and electronics housings Catalogue

2 Product Portfolio Weidmüller is a leading international provider of solutions for electrical connectivity, transmission and conditioning of power, signal and data in industrial environments. The company with headquarters in Detmold/Germany develops, produces and sells products in the field of electrical connectivity and electronics all over the world. utomation Device Signal or power electronics DT Power supplies PCB terminals PCB connectors Switches Media converter IE-LINE plug-in connectors FrontCom Micro Service interface JCKPC IP68 ctive sensoractuator-interfaces Surge protection Terminal rail outlet IE-LINE Connection nection components Fieldbus distributors Passive sensor-actuatorinterfaces and cables Electronics housings Signal converters Opto modules Relay modules SIGNL Enclosures and accessories Modular Terminal Blocks POWER Interface Units Surge protection for Instrumentation & Control equipment Cable glands Stud terminals Cabinet FieldPower Heavy-duty connectors Tools and identification systems Cutting tools Stripping tools Crimping tools More tools Software Printer Markers ll the catalogues at a glance Order No. Catalog 1 Modular Terminal Blocks Catalog 2 PCB Terminals, PCB Connectors and Housings for Electronics Catalog 3 RockStar Heavy Duty Connectors Catalog 4.1 Electronics nalogue Signal Conditioning Catalog 4.2 Electronics Relays and Optos Catalog 4.3 Electronics Power Supplies Catalog 4.4 Electronics Surge protection Order No. Catalog 4.5 Electronics Interface units and PLC solutions Catalog 5 Enclosures and Cable Glands Catalog 6 Tools Catalog 7 Identification systems Catalog 8 Sensor ctuator Interface Catalog 9 Industrial Ethernet Product information FieldPower decentralised power distribution

3 C T L O G U E 2 OMNIMTE Device connectivity and electronics housings Contents OMNIMTE Device connectivity and electronics housings OMNIMTE Signal PCB Terminals B PCB Connectors C ccessories D OMNIMTE Power PCB Terminals E PCB Connectors F Through Panel Terminals G ccessories H OMNIMTE Housing Housings for Electronics I ccessories J ppendix Technical appendix W Index Search according to type or order number, ddresses worldwide X I

4 Product overview OMNIMTE Signal Overview PCB Terminals Chapter B Clamping yoke screw connection LS, LM, LP and LL TOP screw connection TOP1.5 and TOP4GS Leaf spring screw connection PS and PM Explanation B.2 B.2 B.2 Quick selection B.6 B.6 B.6 Technical data B.8 B.44 B.52 PCB Terminals Chapter B PUSH IN spring connection LSF-SMT Tension clamp connection LMZF and LMZF multi-level Explanation B.2 B.2 Quick selection B.6 B.6 Technical data B.56 B.90 II

5 Product overview PCB Connectors Chapter C 2-row, Pitch 3.50 mm Series B2L / S2L 3.50 Pitch 3.50 mm Series BL / SL 3.50 Pitch 3.81 mm Series BC / SC 3.81 Connection up to 1.00 mm² / WG 16 up to 1.50 mm² / WG 14 up to 1.50 mm² / WG 16 Explanation C.2 C.20 C.60 Quick selection C.4 C.24 C.64 Technical data C.6 C.26 C.66 PCB Connectors Chapter C Pitch 5.00 mm Series BL / SL 5.00 Pitch 5.08 mm Series BL / SL 5.08 Pitch 5.00 mm Series RSV Connection up to 4.00 mm² / WG 12 up to 4.00 mm² / WG 12 up to 2.50 mm² / WG 12 Explanation C.120 C.120 C.240 Quick selection C.132 C.162 C.242 Technical data C.134 C.166 C.244 OMNIMTE Signal ccessories Chapter D ccessories Technical data from D.2 III

6 Product overview OMNIMTE Power Overview PCB Terminals Chapter E Clamping yoke screw connection LU, LUP, LX and LXXX Connection up to 50 mm² / WG 1 Explanation E.2 Quick selection E.4 Technical data E.6 PCB Connectors Chapter F Pitch mm Series IT Pitch 7.62 mm Series BL / SL HP Pitch 7.62 mm Series BV / SV HP Connection up to mm² / WG 6 up to 4.00 mm² / WG 12 up to 6.00 mm² / WG 10 Explanation F.2 F.24 F.44 Quick selection F.6 F.26 F.48 Technical data F.8 F.28 F.50 PCB Connectors Chapter F Pitch mm Series BU /SU HP Connection up to mm² / WG 6 Explanation F.106 Quick selection F.108 Technical data F.110 IV

7 Product overview Through Panel Terminals Chapter G Series WGK Connection up to 95 mm² / WG 4/0 Explanation G.2 Technical data G.4 OMNIMTE Power ccessories Chapter H ccessories Technical data from H.2 V

8 Product overview OMNIMTE Housing Overview Housings for Electronics Chapter I OMNIMTE Housing Component housing CH20M Component housing WVEBOX Explanation I.2 I.6 I.34 Orientation guide I.4 I.12 I.36 Technical data I.14 I.38 Housings for Electronics Chapter I Terminal housing MHS, MHZ, MCZ Profile housing RS Explanation I.44 I.48 Orientation guide I.50 Technical data I.46 I.52 OMNIMTE Housing ccessories Chapter J ccessories Technical data from J.2 VI

9 Contents OMNIMTE Device connectivity and electronics housings.2.1

10 OMNIMTE Device connectivity and electronics housings and overview of our basic portfolio OMNIMTE device connectivity and electronics housings from Weidmüller take advantage of quality, efficiency and expertise for reliability and added value over the entire product lifespan. Our wide, applications-based product line includes PCB terminals and connectors, feed-through terminals, and electronics housings for industrial applications with emphases on signal processing and power electronics. s a pioneering and leading provider of device connectivity, Weidmüller supports the entire design-in process with deep-rooted application expertise and proven know-how in finding solutions. Our global design-in support provides the perfect connection between products and services. OMNIMTE Signal PCB terminals simple and direct terminal connection to the circuit board: the terminal provides high-density component assembly with good usability despite the compact dimensions. Typical applications are sensor-actuator interfaces and power supplies for the control and building industries. The main advantages: ll standard connection systems, from clamping yoke to PUSH-IN ll-purpose usage with pitches from 3.50 to mm Wide variety of reflow-compatible products Compact, multi-level construction OMNIMTE Signal PCB connectors This convenient wire-insert method is the established standard in process and manufacturing automation as well as the measurement and control industry. The wide OMNIMTE line, with its six product series, provides design flexibility, efficient processing, and safe, intuitive handling. dditional advantages: Wire connections to meet market requirements: including a 0.5 mm² IDC bus, 1.5 mm² spring connection, and 4 mm² clamping yoke for two wires. connection to the PCB that complies for SMT and wave soldering process. Compact, strong, all-purpose: 36 connections in 3.5 pitch; highest load capacity in 3.81 pitch; widest usage range in 5.08 pitch. OMNIMTE Power PCB terminals The sturdy, direct connection for extreme current and voltage requirements in power electronics such as solar inverters, frequency converters and high-performance power supplies. High power: 150 / 1000 V / 50 mm² (IEC) and 600 V / 127 / WG 1 (UL) Simple UL approval of the device up to 600 V Zero-maintenance steel clamp for screw connections that are resistant to vibration.2

11 OMNIMTE Device connectivity and electronics housings OMNIMTE Power PCB connectors The pluggable connection method for modern drive systems and high-power electronics such as motor starters, inverters, servo drives and frequency converters. OMNIMTE Power sets the new standard with increased safety and innovative solutions such as the pluggable shield, integrated signal contacts and one-handed operation. pplications-based scalability: ranging from the compact 4 mm² connection for 29, to the sturdy 16 mm² connection for 50 kv (IEC). Unlimited usage up to 600V (UL) or 1000 V (IEC) OMNIMTE Power WGK through panel terminals The logical expansion of the portfolio to include direct through panel connectors for device panels. Excellent for applications such as EMC filters, discrete-built inverters for drive systems and encapsulated devices. wide variety of applications made possible with: Wide power range for currents from 32 to 232 and wire cross-sections from 4 to 95 mm² (WG 4/0) Various types of connections: solder connection, cable-lug-stud connection, and clamping yoke screw connection. Shapes for accommodating horizontal or vertical wire outlets OMNIMTE Housing Electronics housings The perfect platform for form and function: Weidmüller s electronics housings provide a state-of-the-art platform for applications such as I/O sliced-design terminals, interface units, signal conditioners and power supplies. The portfolio covers all applications in the electrical cabinet, for example Component housing like the modular CH20M system for an individual design, efficient SMT processing and innovative use - scalable from 6 to 67 mm Profile cases for special designs and small batches with 6 widths in variable or modular configurations. Individual services The services described here are a perfect supplement to the basic portfolio simple and quick to configure and tailor-made for your individual requirements. You can benefit from our decades of experience and innovative technologies..3

12 OMNIMTE Device connectivity and electronics housings In detail: your service portfolio Customised colouring Colour is a simple yet influential element of design. You can structure, integrate, design or label the connection area. With a wide selection of different colour schemes Customise our components to your application: The aim: your tailored solution Weidmüller s products and services are designed with one goal in mind: optimisation. No more, and no less than this. Standard colours: black, orange, grey, green Signal and functional colours: blue, yellow, red Clear labelling Providing for smooth installation and quick repairs: flexible layout for application-specific marking Including sharp-contoured special characters and symbols 4 methods: pad printing, laser printing, inkjet labels and adhesive systems Process-compatible packaging Distinctive coding The proper packaging for your manufacturing process raises efficiency. You can choose between: Box (standard): space saving and environmentally friendly Tape on reel: specific roll for each feeder from 24 mm Tube: can be automatically assembled, even without a feeder Tray: even large components can be quickly reached So that only those components which belong together fit together: Take advantage of our systematic connector or PCB coding systems: Versatile: individual manual coding in the process or on-site Practical: pre-assembled coding from the factory, per your requirements Efficient: pre-formed coding with large quantities.4

13 OMNIMTE Device connectivity and electronics housings Weidmüller s design-in partnership more than just contacts. More design freedom, clearer differentiation, greater degree of innovation Less overhead, less compromises, a shorter time to market Consistently reliable, maintenance-free, secure connections The result: satisfied customers, greater success. Pin lengths optimised for the process Choose the ideal pin length based on engineering requirements and process parameters, including: Circuit board construction: thickness, assembly type ssembly process: manual or automatic Soldering process: wave or reflow soldering pplication-oriented contact platings Specify the proper contact platings based on the electrical parameters and dependent on: Environmental conditions such as moisture level Mechanical factors such as vibration pplication characteristics such as the number of plugging cycles Thermal influences such as temperature values and cycles Selective assembly pplication-specific development Extend the clearance and creepage distances with a check box partial assembly is simple and: Space saving: smaller dimensions than a large pitch Efficient: different voltage ranges in one component Economical: possible to use lower performance classes Seamlessly proceeding with your custom configuration: In addition to our technical and production expertise, Weidmüller s principle of pro-active design-in ensures that your solution will always be integrated into your project and application..5

14 OMNIMTE Device connectivity and electronics housings Six simple steps to reach your goal with twice the efficiency: your customised solution with service plus support. Take advantage of our service and support combination for optimising your design-in process from the specification stage to component integration. Product specification Component selection Solution configuration SERVICES Your starting point: our comprehensive standard portfolio Your options to upgrade: the complete accessory portfolio Freedom of design: our versatile services portfolio The market standard for quality, efficiency and innovation this is our contribution towards your success The result: Better planning certainty with our applications-based basic portfolio Speedier integration with our custom connection solutions Customised modifications Supplement your basic components with additional functions: The basis: your requirements The advantage: integrated accessories The result: applications-based functional assemblies and also completely pre-assembled sets when needed. Just about everything else you ll need. Selection with your application in mind. Your choice of: Design: housing colour and labelling Function: contacts, coding, etc. Construction: pin length, assembly Process: packaging and processing (solder process, connection method, etc.) To the point: integration through configuration. SUPPORT Support from the start: the basic selection ll just one click away: the basic configuration Check it off and go: detailed configuration Competent support all the way from selection to certification. This includes: on-line internet help with complete engineering data working with a competent representative The start is simple use the product configuration program at to select from our basic products. Rated data: pre-specified. Basic components: just selected. Characteristics: will now be configured: Pole count: specified with a click Solder pin length: easy to modify Colour: displayed realistically Contact surfaces: completely galvanised Packaging: fully automated Select and check it finely tuned to ensure safe handling in the field: Coding: for safe assignments ssembly: with doubled pitch spacing Labelling: clearly identified Options: printing method, printing colour and orientation (alignment) of the print/ symbols..6

15 OMNIMTE Device connectivity and electronics housings Solution verification dapting to the application Solution integration The basis for decision: the TRGET-balance Tailor made: with individual development The result: an exact solution From concept, via model to the prototype: supplement our CD support and verify your design with our prototype service. This includes: reference prototype from stock Configurable prototype if needed Fast prototyping for individualists Ensuring that the solutions fits. Do you need more than just the standard plus configuration? Together we develop a solution based on your particular requirements. Our tailor-made solutions benefit from our decades of experience, innovative technologies, and modern processes (such as fast prototyping). It will fit like a glove. You can use our service for a configuration or a modification, including: Innovative solutions Shorter project duration More efficient manufacturing processes Take advantage of applications-based functionality and quality so that your customers, and not your products, return. Convenient availability: the product database Helping with words and deeds: proactive design-in Open-ended support: a partnership. Powered by Weidmüller Your data pool for construction, verification and documentation: with the relevant data sheets, drawings, 3-D models and more in all standard formats directly linked to the product during your search or configuration. For viewing, printing, downloading or . reliable, helpful staff: on-line resources plus Human Resources, i.e. a web assistant and your personal contact. You benefit from: constructive team work excellent application competence consistent solutions-oriented approach We re not satisfied until you are. Our commitment does not stop after the delivery. We support you: from the market launch to special customer requests and we stay by your side to solve your problems..7

16 OMNIMTE Device connectivity and electronics housings Connection system Clamping yoke screw connection The clamping-yoke connection is the most used screw connection in the world. Steel clamping-yokes made of using a stamping and bending process guarantee a vibration proof clamp connection. When the screw on the clamp is tightened, there is a counter effect in the clamping yoke s threaded area which prevents the connection accidentally loosening. s the screw thread is on an inclined plane, there is a force gain created and a very high clamping force is achieved. Weidmüller uses hardened steel with optimal corrosion protection for stability and security and copper alloys in the contact area for good electrical conductivity. PUSH IN spring connection The PUSH IN spring connection with direct plug-in technology allows the fastest wiring process: the stripped or prepared wire is simply pushed into the terminal point as far as it will go and the connection is finished. Operating the release lever is only required with very standard wire or to release the connection. The stainless steel spring ensures a high contact force between wire and the tinned copper busbar. stainless steel cage enclosure prevents subsidence in the contact area. To prevent any drop in clamping force plastic parts were deliberately not used. Customer benefits: The screw connection guarantees a globally accepted, vibration proof and maintenance free connection. large conductor clamping area is covered. The Wire Ready technology ensures that the terminal points are fully open at delivery, even after being transported world-wide The Wire Guard protection mechanism prevents accidental insertion of the wire underneath the clamping area which can be dangerous, it protects against hidden faulty contacts The flat clamping yoke also enables the clamping of very small cross-section wires Customer benefits: Fast, tool-less wire connection with direct insertion technology The stainless steel spring results in a vibration-resistant connection Higher resistance to wire pull-out than in a tension clamp system Constant conductor clamping force independent of the operator Operator error is reduced using a colour-coded and intuitive actuator Wire feed and the operation are aligned in the same direction which permits a compact equipment design Field of application: The standard connection for applications in industrial environments with the highest requirements for reliability even under harsh conditions. Field of application: The default choice for operation in the field, it permits speedy wiring and, combined with its small size, its intuitive use is also advantageous even in environments with severe vibration..8

17 OMNIMTE Device connectivity and electronics housings TOP screw connection terminal with Pull-Effect In the traditional case, the screw is always at a right angle to the conductor outlet direction, the TOP connection however, allows wire insertion and the screw orientation in the same direction. The TOP connection produces the greatest possible packing density in the terminal area. The pull effect ensures that the connected wire is pulled in to the clamping point producing a secure contact. Tension clamp connection The pre-tensioned tension clamp is made from high quality rust and acid resistant steel, pulls the wire against the galvanised copper busbar, this results in a permanent and vibration resistant connection. The spring can be opened with a screwdriver. The wire is fed through the wire guide into the spring cage. When the screwdriver is removed, the wire is clamped. The surface-treated busbar ensures low contact resistance and a high resistance to corrosion. Customer benefits: The pull effect pulls the wire into the terminal point. Problems with clearance and creepage distances are avoided. Wire feed and the operation are aligned in the same direction which permits a compact equipment design The minimum installation height results in an extremely high packing density Field of application: Housing design or installation requirements such as PCB slots, that do not allow a right angled screw operation for reasons of space Customer benefits: Constant conductor clamping force independent of the operator Wide-spread connection technology Simple operation using a screwdriver or the integrated release lever Field of application: Fast wiring with a constant clamping force, even in environments with severe vibration..9

18 OMNIMTE Device connectivity and electronics housings Connection system Crimp connection IDC connection (Insulation Displacement Connection) The crimp connection method provides an affordable solution with pre-assembled female plugs that is also appropriate for large batch jobs. The crimp contacts can be attached using hand tools or with a crimping machine when producing large batches. The contacts only then need to be locked into the housing provided. For fully automated processing, taped crimp contacts are available. The IDC connection is the fastest way to install a wire, and is one of the most effective solutions for the end user. In the insulation displacement technique, a cable is pressed into the cutting zone of a fork contact. This cuts the insulation and produces a reliable connection between conductor and the cutting metal. The clamping capacity of different wire crosssections and the choice of insulation material is limited. Customer benefits: Customer benefits: Rapid, fully automated pre-assembly of connectors is then possible Long-lasting, positive connection methods Minimal contact resistances The conductor connection is extremely thermal shock and vibration resistant particularly easy and time-saving connection method Constant conductor clamping force independent of the operator No special tools needed to connect the wire Field of application: Field of application: pplications that combine fully automatic and factory oriented processing steps with the actual field wiring works even in environments with severe vibration or temperature fluctuations. ll applications where a lot of connections need to be completed in a short period of time and the wire cross-section and insulation material are laid down..10

19 OMNIMTE Device connectivity and electronics housings Leaf spring screw connection The leaf spring screw connection is the oldest method on the market for connecting a conductor. The leaf spring below the screw reliably prevents damage to the conductor when the clamp screw is tightened. The leaf spring is a simplified connection yet suited for the requirements of building automation connection technology. Flat-blade connection Flat blade connections are a widespread connection method in accordance with DIN This technology connects pre-assembled, insulated and non-insulated cable-lug sleeves by simply insertion of the cable-lug connector on a standard terminal block. Customer benefits: Cost effective alternative to the clamping-yoke connection particularly simple connection solution suited to less demanding environmental conditions. High power density in a small footprint Customer benefits: Fully automated, pre-assembled wire bundles are possible Can be used with 2.8 and 6.3mm flat blade receptacles Suitable for insulated and uninsulated versions. Field of application: pplications with less demanding environmental conditions and narrow installation space. Field of application: Suitable for applications where pre-assembled cables need to be fitted quickly to the PCB..11

20 OMNIMTE Device connectivity and electronics housings Flange option = recommended = possible to a limited extent O G B F / FI LF/LFI/FLF RF MF/MSF Open Closed ttachment to the PCB No No Dovetail for B-Block using accessories with nut Flange with nut optional screw Male connectors Flange with nut Solder pin Clip-on flange Middle flange without nut (for with/ release latch) without nut Solder pin Solder pin (partial) ttachment to the rail Socket blocks G Closed No OMNIMTE Signal and Power LR LH FI F B Dovetail Flange for B-Block Inverted Release latch Release lever flange about bolt-on Tack No Nut Screw accessories Female plug Male plug OMNIMTE Power F FI/SFI MF/MSF Flange Inverted flange Middle flange Snap hook / Locking clasp with screw Snap hook / with screw.12