Sampling Solutions 1

Transcription

1 Sampling Solutions 1

2 Sampling solutions Series 27f side-mounted with Series 26k Series 27a/27c Series 27f/27p horizontal Series 27d/27e Series 27f vertical Bottle holder Series 27d/27e with adapter Series 27f side-mounted Series 27f side-mounted Series 27g Series 27f Series 27s Series 27h Series 27i 2

3 Sampling products Sampling solutions 2 Sampling products 3 General 4 Purpose of sampling, fi elds of application, requirements, main factors to be observed, sampling methods, optimal confi guration Sampling ball valves 6 Series 27a-IPHH: inline sampling ball valve for horizontal installation Series 27g-IPHV: inline sampling ball valve for vertical installation Series 27h-EPHB: end-of-line sampling ball valve for mounting on bottom of a tank Series 22-EBHP: end-of-line tank drain ball valve Series 27i-EPHV: end-of-line sampling ball valve for vertical installation Sampling valves 8 Series 27f-IPVH: inline sampling valve for horizontal installation Series 27f-IPVV: inline sampling valve for vertical installation Series 27f-IPVK: end-of-line sampling valve, short design, for horizontal installation Series 27f-EPVL: end-of-line sampling valve for side mounting Series 27f-IPVF: inline sampling valve for horizontal installation with metal bellows seal Lined sampling ball valves 10 Series 27d-IPHH: inline sampling ball valve for horizontal installation Series 27m-EPHV: end-of-line sampling ball valve for vertical installation Lined sampling valves 11 Series 27p-IPVH: inline sampling valve for horizontal installation Series 27p-IPVK: inline sampling valve, short design, for horizontal installation Quick-lock fitting to connect accessories 12 Multi-functional bayonet fi tting and threaded adapter for type B mounting Sampling accessories 13 Laboratory bottles, spout, bottle heat guard and bottle holder Controls for sampling ball valves 14 Lever, dead man s handle, spindle extension and rotary actuator Controls for sampling valves 15 Dead man s handwheel, dead man s handle, spindle extension and pneumatic actuator Accessories for sampling 16 Safety cabinet, type B adapter for safety cabinet and bottle support External automation units 17 Automation unit, automation unit with counter and automation unit with timer System solutions 18 Sampling system for use with highly critical media System solutions 19 Sampling system for use with highly viscous media Form 20 Sampling system 3

4 Purpose of sampling Quality assurance Quality monitoring Process control Fields of application Incoming inspection of raw materials Continuous inspection and monitoring of processes Reference samples Requirements Smooth integration of sampling systems into the safety concept of process plants Compliance with technical and legal requirements Main factors to be observed Degree of safety Operator safety and environmental protection Circumstances of installation What kind of sampling system can be integrated into the plant (standard or customized solution) Process medium Material and type of sealing system Operating conditions Physical state of the medium, pressure conditions in the plant Degree of automation (economic viability) Automated sampling 4

5 Sampling methods Continuous sampling systems Sampling volume as required by manually varying the opening time manually Discontinuous sampling systems Defi ned sampling volume per sampling cycle Open sampling (for harmless media and applications) Samples collected in open bottles Closed sampling (for critical media and applications) Sealed container system without emissions. Samples collected through a needle inserted into the laboratory bottle sealed with septum in a safety cabinet with fume hood Optimal configuration To confi gure the best sampling system from the wide variety of possible designs available, we work closely together with the following sectors: Operators on site Operational support Laboratories responsible for quality control Work safety The following factors must be considered: Special media properties Toxicity Physical state of the medium during sampling Sampling equipment Sampling volume Handling 5

6 Sampling ball valves Series 27a-IPHH Inline sampling ball valve for horizontal installation Series 27g-IPHV Inline sampling ball valve for vertical installation Series 27h-EPHB End-of-line sampling ball valve for mounting on bottom of a tank Series 22-EBHP End-of-line tank drain ball valve Series 27i-EPHV End-of-line sampling ball valve for vertical mounting 6

7 Sampling ball valves General features Pressureless sampling of liquids Sampling under vacuum and at overpressure Representative sampling thanks to installation directly in the pipeline No unnecessary medium withdrawal before or after sampling Defi ned sampling quantity No risk of overfi lling Simple to operate Sealing liners for sampling free of dead spaces No direct exposure to the environment No reduction of the cross section Venting or test connection Modular design Material according to customer specifi cation Special features Compliance with TA Luft requirements Horizontal or vertical mounting position Heating or cooling jacket Series 27a-IPHH 27g-IPHV 27h-EPHB 22-EBHP 27i-EPHV Valve size DN 25 to to to to to 80 NPS 1 to 4 1 to 2 2 to 6 2 to 6 1 to 3 Pressure PN 16 and and 40 rating Class and 300 Temperatures 20 to +200 C 20 to +200 C 20 to +200 C 20 to +200 C 20 to +200 C FTF DIN EN 558, Series mm Special face-to-face dimensions Data sheet TB 27a TB 27g TB 27h TB 27h TB 27i Discontinuous and continuous sampling All sampling ball valves in this series are available in versions for discontinuous and continuous sampling. Discontinuous sampling Defi ned sampling volume Sampling under high pressures or vacuum possible Continuous sampling Variable sampling volume Dead man's control Series 27a-IPHH 27g-IPHV 27h-EPHB 22-EBHP 27i-EPHV Volume for discontinuous sampling 1 to 25 ml 1 to 25 ml 1 to 50 ml 1 to 50 ml* 1 to 200 ml* * Sampling volume may vary depending on the valve size Oher volumes on request 7

8 Sampling valves Series 27f-IPVH Inline sampling valve for horizontal installation Series 27f-IPVV Inline sampling valve for vertical installation Series 27f-IPVK Inline sampling valve, short design, for horizontal installation Series 27f-IPVF Inline sampling valve for horizontal installation with metal bellows seal Series 27f-EPVL End-of-line sampling valve for side mounting 8

9 Sampling valves General features Sampling of liquids Materials to meet customer specifications Sampling at overpressure Representative sampling thanks to installation directly in the pipeline Fine dosage of the sampling volume Simple to operate No direct exposure to the environment Venting or test connection Free of dead spaces Modular design Special features Compliance with TA Luft requirements Horizontal or vertical mounting position Heating or cooling jacket Series 27f-IPVH 27f-IPVV 27f-IPVK 27f-EPVL 27f-IPVF Valve size DN 15 to to to to to 100 NPS 1 to 4 1 to 4 1 to 4 ½ to 4 1 to 4 Pressure PN 10 and and and and and 16 rating Class Temperatures 20 to +200 C 20 to +200 C 20 to +200 C 20 to +200 C 20 to +200 C FTF DIN EN 558, Series 1 60 mm Special FTF dim. Data sheet TB 27f Shaft seal at the packing Shaft seal V-ring packing Double V-ring packing Test connection Metal bellows seal PTFE bellows seal Spindles Spindles Outlet: Metal-to-metal 4 mm 10 mm 16 mm 4 mm 10 mm 9

10 Lined sampling ball valves Series 27d-IPHH Inline sampling ball valve for horizontal installation Series 27m-EPHV End-of-line sampling ball valve for vertical installation Discontinuous and continuous sampling All sampling ball valves in this series are available in versions for discontinuous and continuous sampling. Discontinuous sampling Defi ned sampling volume Sample possible at high pressures and under vacuum Continuous sampling Variable sampling volume Dead man s control Series 27d-IPHH 27m-EPHV Volume for discontinuous sampling 1 to 13 ml 1 to 13 ml Series 27d-IPHH 27m-EPHV Valve size DN 25 to to 50 NPS 1 to 4 1 to 2 Pressure PN and 16 rating Class Temperatures 10 to +200 C 10 to +200 C FTF DIN EN 558, Series 1 Special face-to-face dimensions Data sheet TB 27d TB 27l 10

11 Lined sampling valves Series 27p-IPVH Inline sampling valve for horizontal installation Series 27p-IPVK Inline sampling valve, short design, for horizontal installation Linings PFA (3 to 5 mm thick) Conductive linings Series 27p-IPVH 27p-IPVK Valve size DN 25 to to 100 NPS 1 to 4 1 to 4 Pressure PN rating Class Temperatures 10 to +180 C 10 to +180 C FTF DIN EN 558, Series 1 60 mm Data sheet TB 27f TB 27f 11

12 Quick-lock fitting to connect accessories Multi-functional bayonet fitting Multi-functional bayonet fitting The multi-functional bayonet fi tting for type B mounting allows various accessories to be quickly mounted on or removed from the valve without the need for any tools. The quick-lock system allows quick and simple connection of adapters and accessories to the latest generation of Pfeiffer ball and sampling valves. The modular design of these parts make them interchangeable. The valve construction and nominal size are irrelevant for connection of these parts. GL 32 GL 45 Threaded adapter for type B mounting Mounting position: Horizontal Valve connection: Support for bayonet fi tting Fitting to hold bottle: Thread for GL 45 Thread for GL 32 Venting: Material: 2x Ø3 mm PFA/ Metal facing 12

13 Sampling accessories Laboratory bottles Material: Glass PFA Metal Sampling volume: GL ml GL ml GL ml GL ml GL ml GL ml Spout Material: Thread: GL 45 GL 32 Length: PTFE Conductive PTFE PTFE/glass PEEK mm 200 mm 300 mm Bottle heat guard Material: Valve connection: Version: PTFE Viewing slits For sampling bottle: Schott DURAN bottle GL 45, 100 to 250 ml Bottle holder for type B mounting Material: Valve connection: Stainless steel/ptfe Stainless steel/peek Stainless steel/pp Bayonet fi tting (for type B mounting) Version: Bottle holder with bayonet fi tting Viewing slits and handle For sampling bottle: Schott DURAN bottle GL 45, 100 to 250 ml Bottle insert: Exchangeable 13

14 Controls for sampling ball valves Lever Material: Valve connection: Acc. to DIN ISO 5211 Dead man s handle Version: Material: Limited angle of rotation Automatic closing Easy operation Lockable Stainless steel Valve connection: Acc. to DIN ISO 5211 Spindle extension Material: Valve connection: Acc. to DIN ISO 5211 Length: 100 mm Rotary actuator Model: Direction of action: Type 31a Opening angle: Double acting (DAP) Single acting (SRP) Valve connection: Acc. to DIN ISO

15 Controls for sampling valves Heat protection cap Dead man s handwheel Version: Material: Stroke: Valve connection: Easily controllable Limited stroke Automatic closing Easy operation Hygienic Lockable Stainless steel housing 10 mm Suitable for all valve sizes Dead man s handle Version: Material: Valve connection: Limited stroke Automatic closing Easy operation Lockable Stainless steel housing Plastic housing Suitable for all valve sizes Spindle extension for Type 27f (type B) Material: Valve connection: Independent of valve size Length: 100 mm Pneumatic actuator Model: SAMSON Type 3277 Travel: Variable Fail-safe action: Stem extends Valve connection: Independent of valve size 15

16 Accessories for sampling Safety cabinet Enclosure: Door: Door opener: Drainage: Dimensions: Flange to connect: extraction system Stainless steel Plastic With window Two rotary knobs Included 350 x 350 x 200 mm (st. steel) 400 x 400 x 200 mm (plastic) According to customer specifi cations Type B adapter for safety cabinet Version: Material: Valve connection: Bottle support in safety cabinet Material: Bottle size Type B Adapter in cabinet /PTFE Suitable for all valves with Type B fi tting 100 to 500 ml Optionally with external operating unit Bottle support without safety cabinet Material: Bottle size 100 to 500 ml 16

17 External automation units Automation unit Start button Emergency stop button Press start button once to activate one entire sampling cycle (repeat until the required sampling volume has been collected). Automation unit with counter Counter Number of cycles adjustable up to max. 999 Start button Emergency stop button Automation unit with timer Start button Timer Adjustable time range: Counter Number of cycles adjustable Emergency stop button 0.3 to 6 seconds 3 to 60 seconds 0.3 to 6 minutes 3 to 60 minutes 0.3 to 6 hours 3 to 60 hours 17

18 System solutions Sampling system for use with highly critical media Discontinuous sampling Partly automated Heating or cooling jacket BPCS monitoring using sensors Redundant setup Absolute operator safety Version meeting TA Luft requirements 18

19 System solutions Sampling system for use with highly viscous media Continuous sampling Operation using a dead man s handle Heating or cooling jacket Absolute operator safety Version meeting TA Luft requirements Spring return 19

20 PDF= Specifications subject to change without notice Edition June 2015 Document DS 27-04_EN