AS-i 3.0 PROFINET-Gateways with integrated Safety Monitor
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- Melvyn McDowell
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1 AS-i 3.0 PROFI Gateways with Master, 1 PROFI Slave Up to 32 release circuits up to 6 safe output circuits on the Monitor safe relays or fast electronic safe outputs up to 32 independent AS-i outputs Multiple safe AS-i outputs possible via a single AS-i address 1 Safety Monitor for 2 s Operation using a single Monitor! Monitor processes safety slaves on two s Coupling between the two networks superfluous Safe Link via PROFI fieldbus interface BWU2634, BWU3275 Applications up to category 4/PLe/SIL 3 Chip card for storage of data Figure Type Inputs safety, expandable to 62 x 2 channels, 62 x 2 channels, 62 x 2 channels, Outputs SIL 3, cat. 4 6 release circuits; 6 x fast electronic safe outputs 6 release circuits; 6 x fast electronic safe outputs Safety outputs, independent according to SIL 3, expandable to Safety communication 32, 992 Safe Link 32, 992 Safe Link 32, 992 Safe Link Number of s, number of AS-i Master (1) 1 power supply, 1 gateway for 2 s, inexpensive power supplies (2) yes, 4 A/ yes, 4 A/ yes, 4 A/ Diagnostic and interface (3) Power- Boost (4) yes no no Article No. BWU3274 BWU2634 (1) Number of s, number of AS-i Master "Double Master": 2 s,. (2) 1 power supply, 1 gateway for 2 s, inexpensive power supplies "yes, 4 A/": Cost-effective power for 2 s with 1 power supply (optionally supply of multiple Single Gateways by 1 power supply). (3) Diagnostic and interface " ": Access to AS-i master and safety monitor via Bihl+Wiedemann proprietary software over fieldbus interface or interface and adapter cable. GSDML file for the Gateway is built into the web server. (4) Ruggedized power supply for stable supply of load-dependent currents on AS-i. We reserve the right to change any data Mannheim, page 1
2 Article no. BWU2634 / BWU3274 Interfaces PROFI interface 2 x RJ-45, integrated 2-Port-Switch, IRT capability Conformance Class B Baud rates 10/100 MBaud Function PROFI IO Device Media Redundancy Protocol (MRP) Shared Device Diagnostic and interface Card slot AUX PROFI fieldbus interface + RS232 Chip card for storage of data Operating voltage 24 V DC (19, ,8 V) Max current consumption 7,2 A AS-i AS-i specification 3.0 Cycle time 150 μs * (number of slaves + 2) Operating voltage 30 V DC ( ,6 V) (PELV voltage) AS-i Power24V capability (1) yes Display LCD indication of slave addresses and error messages in plain text LED power (green) power on LED PROFI (green) green: PROFI communication active red: PROFI communication not active LED config error (red) error LED U AS-i (green) AS-i voltage OK LED AS-i active (green) AS-i normal operation active LED prg enable (green) automatic addresses programming enabled LED prj mode (yellow) mode active LED AUX (green) auxiliary power LEDs SI1... SIn (green) state of inputs: off: open on: closed LEDs SO1... SOn (green) state of outputs: off: open on: closed UL-specifications (UL508) External protection In general Applied standards An isolated source with a secondary open circuit voltage of 30 V DC with a 3 A maximum over current protection. Over current protection is not required when a Class 2 source is employed. UL mark does not provide UL certification for any functional safety rating or aspects of the above devices. EN60529 EN EN EN :2005, SIL 3 EN :2010, SIL 3 EN ISO :2008, Performance-Level e Ambient Ambient temperature 0 C +55 C Storage temperature -25 C +85 C Operating altitude 5000 m Housing stainless steel, for DIN-rail mounting Protection category IP20 Tolerable loading referring to according EN impacts and vibrations Voltage of insulation 500 V Weight 800 g Dimensions (W / H / D in mm) 109 / 120 / / 120 / 96 page 2 Mannheim, We reserve the right to change any data
3 (1) AS-i Power24V The device can be operated directly on a 24 V (PELV) power supply. The gateway has been optimized with integrated data coupling coils and adjustable self-resetting fuses for safe use of powerful 24 V power supplies. Article no. BWU2634 / BWU3274 Safety Monitor Start delay < 10 ms Max. turn-off time < 40 ms Connection Connection COMBICON Length of connector cable unlimited (1) Input Inputs SIL3, cat. 4 3 x 2 channels (2) Inputs digital, EDM up to 6 standard inputs (2) Switching current statical 4 ma at 24 V, dynamic 15 ma at 24 V (T = 100 μs) Power supply out of AUX Tolerated test pulse adjustable Output Number of release circuits in device Outputs Power supply (semiconductor outputs) Test pulse (semiconductor outputs) (1) loop resistance 150 Ω (2) see Variations of terminal connection BWU2634, BWU semiconductor output contact load: 1,2 A DC-13 at 30 V, = 7,2 A in sum (3) out of AUX if output is on: minimum interval between 2 test pulses: 250 ms; maximum pulse width 1 ms (3) BWU2634, BWU3274 Derating output current 7,2A I AUX, max [A] 5A T amb [ C] Article No. master power supply, approx 300mA out of Operating current master power supply, 300mA out of AS-i circuit 1 (approx. 70mA mA), 300mA out of AS-i circuit 2 (approx. 70mA mA); in sum 370mA Version 1 Gateway, 1 Power supply, for Networks, approx. 300mA (PELV voltage) BWU2634 BWU We reserve the right to change any data Mannheim, page 3
4 Redundant power supply out of AS-i: all fundamental functions of the device remain available even in case of power failure in one of the two s Current measurement of the AS-i circuits self-resetting adjustable fuses AS-i earth fault monitor distinguishes between AS-i cable an sensor cable In Version 1 Gateway, 1 Power supply, for Networks : only 1 Gateway + 1 AS-i power supply for 2 s required BWU2634 / / BWU3274 Block diagram of semiconductor outputs BWU2634, BWU V SO1 0 V SO2 SO3 SO4 SO5 SO6 Variations of terminal connection BWU2634, BWU3274 Terminal Safe output Safe input for mechanical contacts in combination with T1, T2 (1) Safe antivalent input (1) (1) Inputs may only be supplied by the same 24 V source as the device itself. (2) If outputs are configured as inputs, the input current has to be limited by an external element at 100 ma Safe electronic input (1) Standard input (1) SI1,2 SI3,4 SI5,6 SO1,2 (2) SO3,4 (2) SO5,6 (2) page 4 Mannheim, We reserve the right to change any data
5 Connections: Gateway + Safety Monitor BWU2634, BWU3274 Terminals Description T2 SI2 SI4 SI6 T1 SI1 SI3 SI5 Safe inputs / Standard inputs SI1, SI3, SI5 safe input terminals (T1) SI2, SI4, SI6 safe input terminals (T2) T1 clock output 1 T2 clock output 2 SO1... SO6 safe semiconductor outputs V, 0V power supply for local I/Os +ASI 1-, +ASI 2- connection of s ASI +PWR- power supply for Gateway and s SO5 24V SO1 SO2 0V SO6 SO3 SO4 Safe outputs + ASI 2 ASI +PWR- ( 8A) +ASI 2 ASI +PWR- ( 8A) Accessories: Safe contact expander, 1 or 2 independent channels (art. no. BWU2548 / BWU2539) PROFI Master Simulator (art. no. BW3057) Bihl+Wiedemann Suite - Safety Software for Configuration, Diagnostics and Programming (art. no. BW2916) Power supplies, e.g.: AS-i power supply, 4 A (art. no. BW1649), AS-i power supply, 8 A (art. no. BW1997) (further power supply units can be found at We reserve the right to change any data Mannheim, page 5
AS-i 3.0 PROFIBUS Gateways with integrated Safety Monitor
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AS-i 3.0 Gateways 2 / 1 AS-i Master, Slave 1 AS-i Safety Monitor for 2 s Operation using a single Monitor! Monitor processes safety slaves on two s Coupling between the two networks superfluous Up to 32
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safe via BUS or NET AS-i 3.0 Gateways, safe via NET or BUS safe and Safe Link in one device up to 450 devices 2 / 1 Master, NET / BUS Slave AS-i Safety input slaves report via safe AS-i Safety output slaves
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safe via or AS-i 3.0 Gateways, safe via or 2 / 1 Master, / Slave AS-i Safety input slaves report via safe AS-i Safety output slaves switch via safe Up to 32 release circuits up to 6 CAT4, SIL 3 safe output
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AS-i 3.0 Gateways AS-i 3.0 Gateways 2 / 1 AS-i Master, Slave 1 AS-i Safety Monitor for 2 AS-i networks Operation using a single Monitor configuration! Monitor processes safety slaves on two AS-i networks
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