AS-i 3.0 PROFIBUS Gateways with integrated Safety Monitor
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1 AS-i 3.0 Gateways 2 AS-i Masters, 1 PROFIBUS Slave Up to 32 release circuits up to 6 CAT4, SIL 3 safe output circuits on the Monitor safe relays or fast electronic safe outputs up to 32 independent AS-i outputs Multiple safe AS-i outputs possible via a single AS-i address 1 AS-i Monitor for 2 AS-i networks Operation using a single Monitor! Monitor processes safety slaves on two AS-i networks Coupling between the two networks superfluous preset Ethernet diagnostic interface Safe Link via Ethernet diagnostic interface Applications up to category 4/PLe/SIL 3 Chip card for storage of data Figure Type Inputs safety, expandable to PRO- FIBUS PRO- FIBUS max. 62 x 2 channels, max in max. max. 62 x 2 channels, max in max. Outputs, SIL 3, cat. 4 6 release circuits; 6 x fast electronic safe outputs 6 release circuits; 6 x fast electronic safe outputs outputs, independent according to SIL 3, expandable to max. 32, max. 992 in max. max. 32, max. 992 in max. communication Safe Link Safe Link Number of AS-i networks, number of AS-i Master (1) 2 AS-i networks, 2 AS-i masters 2 AS-i networks, 2 AS-i masters 1 power supply, 1 gateway for 2 AS-i networks, inexpensive power supplies (2) yes, max. 4A/ AS-i network yes, max. 4A/ AS-i network Diagnostic and interface (3) Ethernet diagnostic Ethernet diagnostic Power- Boost (4) yes no Article no. BWU3275 BWU2635 (1) Number of AS-i networks, number of AS-i Master: devices: "Double Master": 2 AS-i networks, 2 AS-i Masters. (2) 1 power supply, 1 gateway for 2 AS-i networks, inexpensive power supplies: "yes, max. 4A/AS-i network": Cost-effective power for 2 AS-i networks with 1 power supply (optionally supply of multiple Single Gateways by 1 power supply). (3) Diagnostic and interface "Ethernet diagnostic": Access to AS-i master and safety monitor via Bihl+Wiedemann proprietary software over Ethernet diagnostics interface. GSD file for the Gateway is built into the web server. (4) PowerBoost: Ruggedized power supply for stable supply of load-dependent currents on AS-i We reserve the right to change any data Mannheim, page 1
2 Article no. BWU2635 BWU3275 Interface PROFIBUS interface according to IEC / IEC Baud rates 9,6 KBaud up to KBaud, automatic recognition DP functions imaging of the AS-i slaves as I/O data of the PROFIBUS complete diagnosis and via the PROFIBUS DP Diagnostic and interface Ethernet 10 MBit Ethernet 100 MBit Card slot chip card for storage of data AS-i AS-i specification 3.0 Cycle time 150 μs * (number of slaves + 2) Operating voltage 30 V DC ( ,6 V) (PELV voltage) AS-i Power24V capability (1) yes AUX Operating voltage 24 V DC (19, ,8 V) Max current consumption 7,2 A Display LCD menu, indication of slave addresses and error messages in plain text LED power (green) power ON LED PROFIBUS (green) PROFIBUS communication active LED config error (red) error LED U AS-i (green) AS-i voltage o.k. LED AS-i active (green) AS-i normal operation active LED prg enable (green) automatic addresses programming enabled LED prj mode (yellow) mode active LED AUX (green) auxiliary power LEDs SI1... SI6 (yellow) state of inputs: off: open on: closed LEDs SO1... SO6 (yellow) state of outputs: off: open on: closed UL-specifications (UL508) External protection an isolated source with a secondary open circuit voltage of 30 V DC with a 3 A maximum over current protection. Over current protection is not required when a Class 2 source is employed. In general UL mark does not provide UL certification for any functional safety rating or aspects of the above devices. Applied standards EN EN EN EN 62061, SIL 3 EN 61508, SIL 3 EN ISO , performance-level e Environment Ambient temperature 0 C +55 C Storage temperature -25 C +85 C Operating altitude max m Housing stainless steel, for DIN rail mounting Protection category IP20 Maximum tolerable shock and according EN vibration stress Voltage of insulation 500 V Weight 800 g (1) AS-i Power24V The device can be operated directly on a 24 V (PELV) power supply. The gateway has been optimized with integrated data coupling coils and adjustable self-resetting fuses for safe use of powerful 24 V power supplies. page 2 Mannheim, We reserve the right to change any data
3 Article no. BWU2635 / BWU3275 monitor Start delay < 10ms Max. turn-off time < 40ms Connection Connection COMBICON Length of connector cable unlimited (1) Input Inputs, SIL3, Kat. 4 3 x 2 channels Inputs digital, EDM up to 6 standard inputs Switching current 15 ma (T = 100 μs), continuously 4 ma at 24 V Power supply out of AUX Tolerated test pulse adjustable Output Number of release circuits on the 6 monitor Outputs semiconductor output max. contact load: 1,2 A DC-13 at 30 V, = 7,2 A in sum (2) Power supply (semiconductor outputs) Test pulse (semiconductor outputs) (1) loop resistance 150 Ω out of AUX if output is on: minimum interval between 2 test pulses: 250 ms; maximum pulse width 1 ms (2) BW2635, BWU3275 Derating output current 7,2 I AUX (max) [A] T amb [ C] Article No. master power supply, approx 300mA out of AS-i network Operating current master power supply, max. 300mA out of AS-i circuit 1 (approx. 70mA mA), max. 300mA out of AS-i circuit 2 (approx. 70mA mA); in sum max. 370mA Version 1 gateway, 1 power supply, for 2 AS-i networks, approx. 300mA (PELV voltage) BWU2635 BWU We reserve the right to change any data Mannheim, page 3
4 Redundant power supply out of AS-i: all fundamental functions of the device remain available even in case of power failure in one of the two AS-i networks Current measurement of the AS-i circuits Self-resetting adjustable fuses AS-i earth fault monitor distinguishes between AS-i cable and sensor cable In version 1 gateway, 1 power supply for 2 AS-i circuits : only 1 gateway + 1 AS-i power supply is needed for both 2 AS-i circuits BWU2635 / BWU3275 outputs block diagram 24 V SO1 0 V SO2 SO3 SO4 SO5 SO6 Variations of terminal Terminal Safe output Safe input for mechanical contacts in combination with T1, T2 (1) Safe antivalent input (1) (1) Inputs may only be supplied by the same 24 V source as the device itself. (2) If outputs are configured as inputs, the input current has to be limited by an external element at 100 ma Safe electronic input (1) Standard input (1) SI1,2 SI3,4 SI5,6 SO1,2 (2) SO3,4 (2) SO5,6 (2) page 4 Mannheim, We reserve the right to change any data
5 Connections: Gateway + Monitor BWU2822, BWU3275 Connection Description SI1, SI3, SI5 Safe input terminal (T1) T2 SI2 SI4 SI6 T1 SI1 SI3 SI5 SI2, SI4, SI6 Safe input terminal (T2) Safe inputs / standard inputs T1 Clock output 1 T2 Clock output 2 SO1... SO6 Safe semiconductor outputs V, 0V Power supply for local I/Os +ASI 1-, +ASI 2- Connection of AS-i circuits ASI +PWR- Power supply for Gateway and AS-i networks +ASI 1 +ASI 1 +ASI 2 SO5 24V SO1 SO2 0V SO3 SO6 SO4 Safe outputs ASI +PWR (max. 8A) Accessories: Safe contact expander, 1 or 2 independent channels (art. no. BWU2548 / BWU2539) Bihl+Wiedemann Suite - Software for Configuration, Diagnostics and Programming (art. no. BW2916) PROFIBUS DP Master Simulator (art. no. BW1257) Power supplies, e.g.: AS-i power supply, 4 A (art. no. BW1649), AS-i power supply, 8 A (art. no. BW1997) (further power supply units can be found at We reserve the right to change any data Mannheim, page 5
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