Surge Protection. Fail-safe overvoltage protection in a full range of options. N Surge Protection
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- Colin Copeland
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1 Surge Protection Fail-safe overvoltage protection in a full range of options Your problem: Power-related problems cost U.S. companies more than $80 billion dollars a year. Most transients originate from within a facility and nearly 80% of today s overvoltage problems are caused by equipment and power disturbances within the plant. These innerfacility transients are caused, for example, by light load panels switching on and off, motors starting and stopping, and close conductor proximity. Less than 20% of the transient problems originate outside the facility due to lightning strikes, utility grid switching, switching capacitor banks, and electrical accidents. Surge Protection Surge-Trap Modular SPD... 2 Surge-Trap Pluggable SPD... 4 Surge-Trap Type 1 T2 Series... 6 Surge-Trap Type 1 XR Series... 8 Surge-Trap Type 1 XP Series Surge-Trap Type 1 XT Series TPMO Technology SP MO Fuses Surge Switch Our solution: You need fail-safe surge suppression, and the reliability and cost savings of Mersen s Surge-Trap Surge Protection Devices with patented TPMO Technology inside. Surge-Trap SPDs provide a compact, space saving solution. Plus, unlike other SPDs on the market, they do not require additional overcurrent protection, thus offering reduced installation costs. Want more information fast? For more technical or applicationspecific information, please call our overvoltage protection experts, at ; in Canada; or visit our website at ep-us.mersen.com.
2 Surge-Trap Modular SPD DI-rail Style SPD Surge-Trap Modular Surge Protective Device (SPD) is a no-fuse, fail-safe surge suppressor featuring Mersen s patented TPMO technology inside. The modular SPD is UL 1449 Third Edition approved. It is DI-rail mountable featuring a fail-safe self-protected design, visual indicator and a small footprint. A remote indicator option provides status to critical control circuitry. The Surge-Trap Modular SPD has a high short circuit rating and a thermally protected MO, which eliminates the need for additional overcurrent protection devices. Features/Benefits Easy installation or retrofit DI-rail mountable Fail-safe, self-protected design Remote indicator (optional) isual indicator IP20 finger-safe design Small footprint o additional overcurrent protection devices required Dimensions Poles in A mm 1 Pole Pole Pole Pole ** Wire Size: 6-14 AW ** Torque: 15 lbs-in ** Use 35mm DI-rail Applications: AC/DC distribution Power supplies Industrial automation Telecommunications Motor controls and starter systems Programmable logic controller (PLC) applications Power transfer equipment HAC applications AC drives UPS systems Security systems IT/Data centers Medical equipment Ratings: Max Discharge Current : 50kA per phase olts : 120 to 600 AC : 600 to 1000 DC (P only) SCCR : 200kA Operating & storage temp : -40 C to +85 C Wiring range: : #6 to #14AW ominal discharge current : 20kA (most models) Approvals: UL 1449 Third Edition Approved, File E Type 4 UL Recognized Component (Tested to UL Type 2 SPD) IEC RoHS Compliant ASI/IEEE C62.41 CE O C Common Subminiature Switch 125 AC-3A max 2 Signal Wire Range: #16 to #30 AW Terminal Torque 2.2 lb-in Cont. between Comm + O = Product Offline, ot Protected Cont. between Comm + C = Product Online, Protected
3 Surge-Trap Modular SPD Product Type oltage System Type Mode Auxiliary Microswitch ST 480 3PY M ST- Modular 120 1P - Single Phase Blank - Includes - Mode Blank - o Microswitch 120/208 SP - Split Phase - Does ot Provide - Mode M - Microswitch Included 120/240 3PD - 3 Phase Delta PY - 3 Phase Wye 347 P - Photovoltaic / / / Indicates P only Catalog umbers Catalog o. ominal oltage (AC) MCO L- o. of Poles System Type ominal Discharge Current (I n, ka) Max. Discharge Current (I max, 8/20µs, ka) SCCR (ka) Freq (Hz) oltage Protection Rating (PR) L- L- - L-L ST1201P(M) P / A ST2301P(M) P / A ST2771P(M) P / A ST2083PY(M) 120/ PY / D ST2083PY(M) 120/ PY / C ST240SP(M) 120/ SP / B ST480SP(M) 240/ SP / B ST2403PD(M) 240D PD / C ST4803PY(M) 277/ PY / D ST4803PY(M) 277/ PY / C ST4803PD(M) 480D D / C ST6003PY(M) 347/ PY / D ST6003PY(M) 347/ PY / C ST6903PY(M) 400/ PY / D ST6903PY(M) 400/ PY / C o. of Wires Circuit Connection Wiring Diagrams Catalog o. P ominal Operating DC oltage () U cpv * ominal Discharge Current (I n,8/20, ka) Imax Discharge Current (I max, 8/20µs, ka) oltage Protection Level I n, k) ST600PM < <= 1mS - 2 E ST600YPM < <= 1mS - 3 F ST1000PM < <= 1mS - 3 F * Ucpv: Maximum continuous operating DC voltage. **alues based upon SPD type 2 testing I scwpv ** (ka) L/R Replacement Plug Part o o. of Poles A B C D E F L2 Wiring Diagrams L+ L- / / L / L1 L2 L1 L2 L3 L1 L2 L3 Single Phase 2 Wire + round Split Phase 3 Wire + round 3 Phase Delta 3 Wire + round 3 Phase Wye 4 Wire + round For the most current product performance data visit ep-us.mersen.com and use catalog search. 3
4 Surge-Trap Pluggable SPD DI-rail Style SPD Surge-Trap Pluggable Surge Protective Device (SPD) is a no-fuse, fail-safe surge suppressor featuring Mersen s patented TPMO technology inside. The pluggable SPD is UL 1449 Third Edition approved. It is DI-rail mountable featuring a fail-safe self-protected design, visual indicator and a small footprint. A remote indicator option provides status to critical control circuits. The Surge-Trap Pluggable SPD has a high short circuit rating and a thermally protected MO, which eliminates the need for additional overcurrent protection devices. Features/Benefits: Easy installation or retrofit DI-rail mountable Fail-safe, self-protected design Remote indicator isual indicator IP20 finger-safe design Small footprint o additional overcurrent protection devices required Easy to replace modules Two-year warranty Dimensions Poles in A mm 1 Pole Pole Pole Pole Applications: AC/DC distribution Power supplies Industrial automation Telecommunications Motor controls and starter systems Programmable logic controller (PLC) Power transfer equipment Photovoltaic systems HAC applications AC drives UPS systems Security systems IT/Data centers Medical equipment Ratings Max Discharge Current : 50kA (most models) olts : 120 to 600 AC : 600 to 1200 DC (P only) SCCR : 200kA Operating & storage temp : -40 C to +85 C Wiring range: : #6 to #14AW ominal discharge current : 20kA (most models) Approvals: UL 1449 Third Edition Approved, File E Type 4 UL Recognized Component (Tested to UL Type 2 SPD) IEC RoHS Compliant ASI/IEEE C62.41 CE O 1 Common 2 C Subminiature Switch 125 AC-3A max 4 Signal Wire Range: #16 to #30 AW Terminal Torque 2.2 lb-in Cont. between Comm + O = Product Offline, ot Protected Cont. between Comm + C = Product Online, Protected
5 Surge-Trap Pluggable SPD Catalog o. Product Type oltage System Type Mode Auxiliary Microswitch STP 480 3PY M STP - Pluggable 120 1P - Single Phase Blank - Includes - Mode 120/208 SP - Split Phase - Does ot Provide - Mode M - Microswitch Included 120/240 3PD - 3 Phase Delta 240 3PH - 3 Phase Highleg 277 3PY - 3 Phase Wye 347 P - Photovoltaic / / / Indicates P only 1200 Catalog umbers ominal oltage (AC) MCO L- o. of Poles System Type ominal Discharge Current (I n, ka) Max. Discharge Current ( Imax, 8/20µs, ka) SCCR (ka) Freq (Hz) Replacement Plug Part o oltage Protection Rating (PR) L- L- - L-L STP1201PM P /60 SP180U A STP2083PYM 120/ PY /60 SP180U D STP2083PYM 120/ PY /60 SP180U C STP2301PM P /60 SP275U A STP2403PDM 240D PD /60 SP275U C STP2403PHM 120/240 * 4 3PH /60 SP180U, SP275U E STP240SPM 120/ SP /60 SP180U B STP2771PM P /60 SP320U A STP3471PM P /60 SP420U A STP4803PDM 480D PD /60 SP550U C STP4803PHM 240/480 * 4 3PH /60 SP275U, SP550U, E SP180U STP4803PYM 277/ PY /60 SP320U, SP180U D STP4803PYM 277/ PY /60 SP320U C STP480SPM 240/ SP /60 SP275U B STP6003PYM 347/ PY /60 SP420U, SP275U D STP6003PYM 347/ PY /60 SP420U C Catalog o. P ominal Operating DC oltage () U cpv * ominal Discharge Current (I n,8/20, ka) Imax Discharge Current (I max, 8/20µs, ka) oltage Protection Level I n, k) I scwpv ** (ka) * Ucpv: Maximum continuous operating DC voltage between L- and L-L. **Short Circuit Current Rating values based upon SPD type 2 testing. L/R Replacement Plug Part o STP600PM < <= 1mS SP745P 2 F STP600YPM < <= 1mS SP420P 3 STP1000YPM < <= 1mS SP670P 3 STP1200YPM <5.0 2 <= 1mS SP745P 3 o. of Wires o. of Poles Circuit Connection Wiring Diagrams Wiring Diagrams A B C D E F L2 L2 High Leg L+ L- / / / L L1 L2 L1 L2 L3 Single Phase 2 Wire + round Split Phase 3 Wire + round 3 Phase Wye 4 Wire + round For the most current product performance data visit ep-us.mersen.com and use catalog search. 5
6 Surge-Trap Type 1 SPD UL TYPE 1 SPD for Indoor and Outdoor Applications The Surge-Trap Type 1 SPD meets requirements for UL 1449 Third Edition. It provides a two-year warranty and offers an economical replacement for the former surge arrestor category. The Surge-Trap Type 1 SPD features TPMO technology inside making it a no-fuse surge suppressor that doesn t require the use of additional overcurrent protection. It can be installed upstream or downstream of the main disconnect. Features/Benefits: Compact design Panel mount o additional overcurrent protection devices required 200kA Short circuit current rating (SCCR) UL 1449 Third Edition Type 1 listed For indoor, EMA 2, applications For outdoor, EMA 4X, applications Status LEDs Two-year warranty Dimensions STT Applications: AC distribution Power supplies Industrial Commercial Telecommunications Residential IT / Data centers Ratings: Max Discharge Current : 50kA per phase olts : 120 to 600 AC SCCR : 200kA Operating & storage temp : -40 C to +85 C Wiring size : 16 #12 AW integral leads Enclosures STT2 : EMA 2 STT4X : EMA 4X ominal discharge current : 20kA (most models) STT4X Three Phase Three Phase, Single and Split Phase Single / Split Phase Approvals: UL 1449 Third Edition Approved, File E Type 1 Listed for United States Type 2 Listed for Canada RoHS Compliant ASI/IEEE C62.41 UL 96A Lightning Protection Master Label (for 20kA, I n, most models Installation Diagram STT2 STT4X ¾" close nipple nut UT ¾" steel conduit locking nut 6
7 Surge-Trap Type 1 SPD Catalog umbers Catalog o. EMA 2 Enclosure Catalog o. EMA 4X Enclosure ominal oltage (AC) System Type Freq (Hz) MCO (L-) ominal Discharge Current (I n, ka) oltage Protection Rating (PR) L- L- - L-L Circuit Connection Wiring Diagrams STT21201P STT4X1201P / A STT2240SP STT4X240SP 120/240 1S 50/ B STT22401P STT4X2401P / A STT22083PY STT4X2083PY 120/208 3Y 50/ D STT24803PY STT4X4803PY 277/480 3Y 50/ D STT26003PY STT4X6003PY 347/600 3Y 50/ D STT22403PD STT4X2403PD 240 3D 50/ (L-) C STT24803PD STT4X4803PD 480 3D 50/ (L-) C Wiring Diagrams: STT2 and STT4X Single/Split Phase A B Wiring Diagrams: STT2 and STT4X Three Phase Delta & Wye C D ote: Must be installed on a solidly grounded system. L L1 L2 L1 L2 L3 L1 L2 L3 Single Phase (1) 2 Wire + round Split Phase (1S) 3 Wire 3 Phase Delta (3D) 3 Wire + round 3 Phase Wye (3Y) 4 Wire For the most current product performance data visit ep-us.mersen.com and use catalog search. 7
8 Surge-Trap Type 1 XR Series SPD The Surge-Trap Type 1 XR Series meets requirements for UL1449 Third Edition and is ideal for the replacement of obsolete surge arrestors. The XR Series SPD feature TPMO technology inside making them the safest product available. With a small, compact design and line or load installation flexibility the XR series is the perfect fit from service entrance all the way down to a specific control panel. Features/Highlights: UL 1449 Third Edition Listed,Type 1 SPD Can be installed line-side or loadside of main disconnect 20kA ominal discharge current 200kA SCCR (most models) UL 96A Lightning Protection Master Label compliant (20kA, In) Large block 50kA Thermally Protected MOs Standard EMA 4X polycarbonate enclosure Tri-mount installation kit Included (pipe nipple, bracket, DI-rail) Two-year warranty reen=o isual Diagnostic Monitoring reen LED = A-OK, Out = replace isible from multiple sides & angles for better viewing Every MO is monitored as opposed to power is present Dimensions & Weight Applications: AC Distribution Power supplies Drive Protection Fire Alarms Control Panels Telecommunications Residential IT / Data centers Mounting: STD 3/4" -14 nipple DI-rail mount Bracket mount (flat surface) Ratings: Max Discharge Current : 50kA per phase olts : 120 to 600 SCCR : 200kA (most models) ominal discharge current : 20kA rating (most models) Operating & storage temp : -40 C to +85 C Enclosure : EMA 4X Wiring Size : 3' (1m) #10AW integral leads Approvals: UL 1449 Third Edition File ZCA.E IEC CE ASI/IEEE C62.41 Burn-In tested prior to shipment UL 96A lighting protection master label 8
9 Surge-Trap Type 1 XR Series SPD Catalog - Ordering System System Surge STXR Series System Config Options oltage Rating 120 1P = One Pole, Single Phase Blank 127 2P = Two Pole, Split Phase = eutral to ground protection on 50kA units 220 3Y = Three Pole Wye D = Dry contacts and audible alarm STXR 240 3D = Three Pole Delta F = eutral and ground modes reversed H = Three Pole Hi-Leg P = Diagnosis powered line to line 347 R = Removes all diagnostics 480 M = Provides TPMO microswiches for use = Replace 10AW with 8AW leads Example STXR4803D50D STXR 480 3D 50 D * Please call factory for specific product performance data. Wiring Diagrams Figure 1 Hot (BLK) eutral (WHT) Hot (BLK) round (R) Figure 2 A B Phase B (BLK) C eutral (WHT) round (R) Figure 3 Phase B (OR) eutral (WHT) round (R) Figure 4 Phase B (BLK) round (R) eutral Figure 5 Hot (BLK) (WHT) round (R) Figure 6 round (R) SPLIT 2 Hots, 1 eu, 1 rnd WYE* 3 Hots, 1 eu, 1 rnd *For wye configuration option must be added for neutral-ground protection. HI-LE DELTA (B High) 3 Hots, (B HIH), 1 eu, 1 rnd Optional Form C Dry Contact and Audible Alarm Form C Dry Contact Three (3) #18 wires exit the pipe nipple ray is common, blue is normally open, Red is normally closed. ormally open: Use gray & blue ormally closed: Use gray & red DELTA & HR WYE 3 Hots, 1 rnd SILE POLE 1 Hot, 1 eu, 1 rnd Power Leads CORER ROUD DELTA (B grounded) 2 Hots, 1 rnd Dry Contact Leads Audible Alarm Alarm sounds when any protection is lost (If diagnostic LED extinguishes (i.e. problem), alarm will sound) Blue ray Red Catalog o. System oltage & Config. UL 1449 Third Edition (Sept 2009) oltage Protection Rating PR 3000A L- L-L -* L-* In SCCR MCO STXR1201P * 1000* 20kA 200kA 150 STXR1202P50 120/ * 1000* 20kA 200kA 150 STXR1203Y50 208Y/ * 1000* 20kA 200kA 150 STXR1271P * 1200* 20kA 100kA 180 STXR1272P50 127/ * 1200* 20kA 100kA 180 STXR1273Y50 220Y/ * 1200* 20kA 100kA 180 STXR2201P pole * 1800* 20kA 200kA 320 STXR2203Y50 380Y/ * 1800* 20kA 200kA 320 STXR2403H50 120/240 - Hi-Leg Delta 600/ / / kA 200kA 150/320 STXR2401P pole kA 200kA 320 STXR2403D Delta kA 200kA 321 STXR2771P * 1800* 20kA 200kA 320 STXR2772P50 240/ * 1800* 20kA 200kA 320 STXR2773Y50 480Y/ * 1800* 20kA 200kA 320 STXR3473Y50 600Y/347Y * 2500* 20kA 200kA 420 STXR4801P pole kA 200kA 550 STXR4803D Delta - 3 Pole kA 200kA 550 STXR4803H50 240/480 -Hi-Leg Delta 1200/ kA 200kA 320/550 STXR6003D Delta - 3 Pole kA 200kA 690 For the most current product performance data visit ep-us.mersen.com and use catalog search. 9
10 Surge-Trap Type 1 XP Series SPD The Surge-Trap Type 1 XP Series offers advanced performance over other products. The XP meets requirements for UL1449 Third Edition and has been designed to be as compact as possible while offering advanced protection. The XP features TPMO technology inside making it the safest product available. Installation can be done on the line or load side of a panel. The XP is the perfect fit from service entrance all the way down to an important machine specific control panel. Features/Highlights: UL 1449 Third Edition Listed, Type 1 SPD (Sept. 2009) Can be installed line-side or load-side of main disconnect 20kA ominal discharge current 200kA SCCRs (most models) UL 96A Lightning Protection Master Label compliant (@20kA In) Pre-wired with 3 (1m) of #10 AW conductor oltage specific design highly configurable All MO suppression elements monitored EMA 4X enclosure Ten-year warranty Phase-loss monitoring (toggles LED and dry contacts) Dimensions and Weight Applications: AC Distribution Power supplies Drive Protection Fire Alarms Control Panels Telecommunications Residential IT / Data centers Weight: 3 lbs (1.4kg) Ratings: Max Discharge Current : 100kA Phase L- L- - 50kA 50kA 50kA olts : SCCR : 200kA (most models) ominal discharge current : 20kA (most models) Operating & storage temp : -40 C to +85 C Enclosure : EMA 4x Wiring Size : 3' (1m) #10AW integral leads Approvals: UL 1449 Third Edition, (cul Type 2 optional) UL File ZCA.E RoHS Compliant IEC Burn-In tested prior to shipment UL 96A lighting protection master label 10
11 Surge-Trap Type 1 XP Series SPD Catalog - Ordering System STXP System oltage S Surge Rating Enclosure Options Common System Configurations Blank 01 = 240/120 Split Phase - 1Φ 3W+rnd (Fig 1) A = Audible Alarms & Dry Contacts 02 = 208Y/120 Wye - 3Φ 4W+rnd (Fig 2) L = Deletes L- protection 03 = 240/120 High Leg Delta (B High) (Fig 3) = Deletes L- protection 04 = 480Y/277 Wye - 3Φ 4W+rnd (Fig 2) = Deletes - protection 05 = 480 Delta - 3Φ 3W+rnd (Fig 4) & HR Wye 08 = 600Y/347 Wye -3Φ 4W+rnd (Fig 2) Other System Configurations Available 06 = 240 Delta - 3Φ 3W+rnd (Fig 4) 07 = 380Y/220 Wye - 3Φ 4W+rnd (Fig 2) 09 = 600 Delta - 3Φ 3W+rnd (Fig 4) & HR Wye 11 = 120 Single Phase (Fig 5) STXP 12 = 240 Single Phase (Fig 5) - ot split phase 13 = 127 Single Phase (Fig 5) S 100 4X 14 = 300 Single Phase (Fig 5) 15 = 254/127 Split Phase - 1Φ 3W+rnd (Fig 1) 16 = 277 Single Phase (Fig 5) 17 = 480 Single Phase (1 Hot, 1 eu, 1 rnd) (Fig 5) 18 = 480/277 2-Pole, (480/240 Split Phase) (Fig 1) 21 = 220Y/127 Wye - 3Φ 4W rnd (Fig 2) 41 = 520Y/300 Wye- 3Φ 4W+rnd (Fig 2) 42 = 415Y/240 Wye-3Φ 4W+rnd (Fig 2) 43 = 400Y/230 Wye - 3Φ 4W+rnd (Fig 2) 44 = 440Y/250 Wye - 3Φ 4W+rnd (Fig 2) 51 = 480 B Corner rnd Delta, 3Φ 3W+rnd (Fig 6) 61 = 240 B Corner rnd Delta, 3Φ 3W+rnd (Fig 6) 91 = 600 B Corner rnd Delta, 3Φ 3W+rnd (Fig 6) Example STXP05S1004XE STXP 05 S 100 4X E Wiring Diagrams Figure 1 Hot (BLK) eutral (WHT) Hot (BLK) round (R) Figure 2 A B Phase B (BLK) C eutral (WHT) round (R) Figure 3 Phase B (OR) eutral (WHT) round (R) Figure 4 Phase B (BLK) round (R) eutral Figure 5 Hot (BLK) (WHT) round (R) Figure 6 round (R) SPLIT 2 Hots, 1 eu, 1 rnd WYE 3 Hots, 1 eu, 1 rnd HI-LE DELTA (B High) 3 Hots, (B HIH), 1 eu, 1 rnd DELTA & HR WYE 3 Hots, 1 rnd SILE POLE 1 Hot, 1 eu, 1 rnd CORER ROUD DELTA (B grounded) 2 Hots, 1 rnd Performance Data Common orth American Systems UL 1449 THIRD Edition (Sept 2009) Test Data oltage Protection Ratings (PR - 3kA) L- L- - L-L Type In SCCR MCO 01 = 240/120 Split Phase Type 1 20kA 100kA = 208Y/120 3Ø Wye Type 1 20kA 200kA = 240Y/120 B High Leg Delta 600/ / Type 1 20kA 200kA 150 / = 480Y/277 3Ø Wye Type 1 20kA 200kA = 480 3Ø Delta Type 1 10kA 200kA = 600Y/347 3Ø Wye Type 1 10kA 200kA 420 Available Accessories* FMKITC = Flush mount kit. RM = Remote monitor *Consult factory for details. For the most current product performance data visit ep-us.mersen.com and use catalog search. 11
12 Surge-Trap Type 1 XT Series SPD The Surge-Trap Type 1 XT Series offers Advanced Technology. It utilizes large block 50kA Thermally Protected MO s. With line or load side installation flexibility, this unit is a great fit from the service entrance all the way down to each distribution and/or branch panel. Features/Highlights: UL 1449 Third Edition Listed (Sept 2009) Type 1 SPD All UL required OCP & safety coordination included inside Can be installed line-side or loadside of main disconnect 20kA ominal discharge current 200kA SCCR (most models) UL 96A Lightning Protection Master Label compliant (@20kA In) EMA 4X polycarbonate enclosure UL 746C(f1) & UL 94-5A TPMO Technology Inside All MO suppression elements monitored Filtering - AC sinewave tracking filter with EMI/RFI filtering up to -50dB from 10khz to 100mhz Phase-loss monitoring (toggles LED and dry contacts) Ten-year Warranty Dimensions and Weight Applications: Service Entrance AC Distribution Power supplies Drive Protection Large Control Panels Telecommunications IT / Data centers Ratings: Max Discharge Current : 100kA per phase : 200kA per phase olts : 120 to 600 SCCR : 200kA SCCR (most models) ominal discharge current : 20kA (most models) Operating & storage temp : -40 C to +85 C Enclosure : EMA 4x Wiring Size : #8 AW field wired Approvals: UL 1449 Third Edition, cul, UL 1283 R/C UL File: ZCA.E RoHS Compliant IEC 61643, CE Burn-In tested prior to shipment UL 96A lighting protection master label Weight: 5 lbs (2.3kg) 12
13 Surge-Trap Type 1 XT Series SPD Catalog umbers - Ordering System STXT System oltage S Surge Rating Enclosure Options Common System Configurations Blank 01 = 240/120 Split Phase - 1Φ 3W+rnd (Fig 1) 100 A = Audible Alarms & Dry Contacts 02 = 208Y/120 Wye - 3Φ 4W+rnd (Fig 2) 200 E = Remote Indicator (6ft cable) 03 = 240/120 High Leg Delta (B High) (Fig 3) 200 L = Deletes L- protection 04 = 480Y/277 Wye - 3Φ 4W+rnd (Fig 2) 200 = Deletes L- protection 05 = 480 Delta - 3Φ 3W+rnd (Fig 4) & HR Wye 200 = Deletes - protection 08 = 600Y/347 Wye -3Φ 4W+rnd (Fig 2) 200 R = Alternate lead length Other System Configurations Available 06 = 240 Delta - 3Φ 3W+rnd (Fig 4) 07 = 380Y/220 Wye - 3Φ 4W+rnd (Fig 2) 09 = 600 Delta - 3Φ 3W+rnd (Fig 4) & HR Wye 11 = 120 Single Phase (Fig 5) STXT 12 = 240 Single Phase (Fig 5) - ot split phase 13 = 127 Single Phase (Fig 5) S 4X 14 = 300 Single Phase (Fig 5) 15 = 254/127 Split Phase - 1Φ 3W+rnd (Fig 1) 16 = 277 Single Phase (Fig 5) 17 = 480 Single Phase (1 Hot, 1 eu, 1 rnd) (Fig 5) 18 = 480/277 2-Pole, (480/240 Split Phase) (Fig 1) 21 = 220Y/127 Wye - 3Φ 4W rnd (Fig 2) 41 = 520Y/300 Wye- 3Φ 4W+rnd (Fig 2) 42 = 415Y/240 Wye-3Φ 4W+rnd (Fig 2) 43 = 400Y/230 Wye - 3Φ 4W+rnd (Fig 2) 44 = 440Y/250 Wye - 3Φ 4W+rnd (Fig 2) 51 = 480 B Corner rnd Delta, 3Φ 3W+rnd (Fig 6) 61 = 240 B Corner rnd Delta, 3Φ 3W+rnd (Fig 6) 91 = 600 B Corner rnd Delta, 3Φ 3W+rnd (Fig 6) Example STXT04S2004XA STXP 04 S 200 4X A Wiring Diagrams Figure 1 Hot (BLK) eutral (WHT) Hot (BLK) round (R) Figure 2 A B Phase B (BLK) C eutral (WHT) round (R) Figure 3 Phase B (OR) eutral (WHT) round (R) Figure 4 Phase B (BLK) round (R) eutral Figure 5 Hot (BLK) (WHT) round (R) Figure 6 round (R) SPLIT 2 Hots, 1 eu, 1 rnd Performance Data WYE 3 Hots, 1 eu, 1 rnd Common orth American Systems HI-LE DELTA (B High) 3 Hots, (B HIH), 1 eu, 1 rnd DELTA & HR WYE 3 Hots, 1 rnd SILE POLE 1 Hot, 1 eu, 1 rnd UL 1449 THIRD Edition (Sept 2009) Test Data oltage Protection Ratings (PR - 3kA) CORER ROUD DELTA (B grounded) 2 Hots, 1 rnd L- L- - L-L Type In SCCR MCO 01 = 240/120 Split Phase Type 1 20kA 100kA = 208Y/120 3Ø Wye Type 1 20kA 200kA = 240Y/120 B High Leg Delta 700/ / /2000 Type 1 20kA 200kA 150 / = 480Y/277 3Ø Wye Type 1 20kA 200kA = 480 3Ø Delta Type 1 10kA 200kA = 600Y/347 3Ø Wye Type 1 10kA 200kA 420 Available Accessories* FMKITC = Flush mount kit. RM = Remote monitor *Consult factory for details. For the most current product performance data visit ep-us.mersen.com and use catalog search. 13
14 TPMO Technology Thermally protected MO (TPMO) technology Mersen s patented TPMO technology eliminates common failure modes that occur in the field with standard metal oxide varistors. Internally the TPMO is comprised of a voltage clamping device and a disconnecting apparatus that monitors the status of the metal oxide disk making the TPMO a fail-safe device. In the event of an overvoltage breakdown the metal oxide disk is securely disconnected from the system power by an arc shield. Upon failure the TPMO is also equipped with a visual pin indicator as well as a normally open micro-switch providing remote indication, if applicable. The TPMO is rated for 50kA - 8/20μs peak surge current and is available for maximum continuous operating voltages (MCO) from 150 to 550AC. o additional fusing or overcurrent protective device is required when using the TPMO as compared to most MO s on the market today. The TPMO footings are similar to that of equivalent voltage ratings of traditional 25 to 40mm MO s. The TPMO can be utilized on existing systems that utilize traditional MO s without costly board redesigns. See dimensional drawings on the following page. Features/Benefits: High energy capacity Consistent footprint with 25 40mm MO s Built-in visual/remote indication Wave solderable o additional overcurrent protection device (fuses) required Catalog - Ordering System Applications: Surge protective devices and systems AC / DC distribution systems High voltage power supplies Telecommunications equipment Motor control systems Computer related products PLC applications Power transfer switches Select the MCO and add it to the prefix of the Part umber to obtain the appropriate Catalog umber Ratings: Max Discharge Current : 50kA olts : AC SCCR : 200kA ominal discharge current : 20kA 8/20μs Operating & storage temp : -40 C to +85 C Approvals: UL 1449 Third Edition Approved, File E Type 4 UL Recognized Component CE RoHS Compliant MCOs (xxx)) Part o Description (TPMO with ) Pkg Qty Operating Temperature TPMO Tabs & Microswitch with Long Leads C to +85 C xxxtpmo-h Tabs & Heavy Duty Microswitch with Long Leads C to +85 C xxxtpmos Microswitch with Short Leads, no visual indicator C to +85 C xxxtpmosl Microswitch with Short Leads, no visual indicator C to +85 C xxxtpmos-h Tabs & Heavy Duty Microswitch with Short Leads C to +85 C xxxtpmosl-h Tabs & Heavy Duty Microswitch with Short Leads C to +85 C xxxtpmost Tabs & Microswitch with Short Leads C to +85 C xxxtpmoslt Tabs & Microswitch with Short Leads C to +85 C 14
15 TPMO Technology Product Performance Data Cat. o. Prefix Maximum Continuous Operation oltage (AC) oltage Protection Rating (PR) (pk) ominal Discharge Current (ka) SCCR (A) *150TPMO , *180TPMO , *270TPMO , *320TPMO , *420TPMO , *510TPMO , *550TPMO , Dimension A (inches) Dimensional Drawing of TPMO ote 1: Dimensions measured from housing Board Layout Dimensions 2X Ø.039 SWITCH LEADS X.325 2X.037 MO LEAD COTACT LEAD A.627 oltage / /150/ A Dimension SCALE: 2:1 TOLERACES: ±.005 For the most current product performance data visit ep-us.mersen.com and use catalog search. 15
16 SP MO Protector Fuse Surge Suppression Fuses Mersen surge suppression fuses are specially designed to address the protection of SPD systems. Our surge suppression fuses have been specially designed to withstand 8x20 µsec surge pulses without opening, allowing the SPD system to react to the surge. All surge suppression fuses have a 8x20 µsec surge rating, not a continuous current rating. Under AC short circuit conditions these surge suppression fuses are very current limiting. Features/Benefits: SP fuses rated 600AC, 200kA I.R. Surge ratings of 5-100kA 8 x 20 µsec capacity arious mounting configurations ferrules, blade, bolt-in, pc board mount Catalog umbers Catalog o. (Connection Suffix) oltage Rating (AC) 8x20 µsec Surge Rating Applications: Protection of surge protection devices (SPD) Coordination with other protection devices Melting l 2 t (A2S) Clearing l 2 t (A2S) I 100kA 60 Hz (A) Ratings olts : 600 AC Surge Rating : 5-100kA 8x20 µsec 600 AC I.R. : 200kA I.R. AC SP5-2,-R,-H,-S 600 5, ,652 SP10-2,-R,-H,-S ,000 1,541 3,744 5,794 SP15-2,-R,-H,-S ,000 3,072 8,424 7,591 SP20-2,-R,-H,-S ,000 4,992 14,400 9,194 SP30, ,000 12,507 33,696 12,044 SP40, ,000 19,543 59,904 14,588 SP50, ,000 32,020 93,600 16,925 SP60, ,000 42, ,784 19,110 SP70, ,000 61, ,456 21,176 SP80, ,000 79, ,616 23,146 SP90, ,000 99, ,264 25,034 SP100, , , ,400 26,854 Approvals UL Recognized Component File E60314, ol.3 Special Purpose MO Protector SP100-XL , , ,400 26,854 Recommended Fuse Blocks for SP Fuses SP(5-20)-2 Pressure Screw with Copper umber Plate with Double Quick Box of Poles Double Quick Connects Connector Connects ADDER SP(30-100)-2 umber of Poles Catalog umber ADDER 60305J 60315J 60325J J 60316J 60326J J 60317J 60327J J 60318J 60328J 16
17 SP MO Protector Fuse SP (5-20)-2,R,H,S SP (30-100)-2 PC BOARD MOUTI SP SP100-XL For the most current product performance data visit ep-us.mersen.com and use catalog search. 17
18 Surge Switch Disconnect Switch The Surge Switch is an extremely compact, high performance, manually operated, non-fused switch. It is specifically designed to withstand the high surge current of 200kA with an 8x20 µs waveform seen in today s transient voltage surge protection device (SPD) applications. Mersen s Surge Switch utilizes a unique contact design that actually clamp contacts tighter during a surge. Features/Benefits: Only surge rated switch available today Compact footprint Extremely reliable Defeatable pistol handles automatically relatch when panel door is closed, no tool necessary to reset latch Direct mount handle option Catalog umbers Applications: Surge protective device (SPD) panels up to 600AC, 200kA 8x20 µs waveform Ratings: olts : 600 AC Amps : 600A Surge Rating : 200kA 8x20 µs wave form Catalog o. Description SS200 3-pole, surge switch, 200kA 8x20 µs SS pole, surge switch, 200kA 8x20 µs HADSS200 Direct mount black handle HPB External black handle, EMA 1,3R, 12 (IEC IP 54), defeatable HPR External red handle, EMA 1,3R,12 (IEC IP 54), defeatable HPB4 External black handle, EMA 1,3R,124,4X (IEC IP 65), defeatable HPR4 External red handle, EMA 1,3R,12,4,4X (IEC IP 65), defeatable S Shaft, 7.9 in (200 mm) S Shaft, 12.6 in (320 mm) S Shaft, 15.7 in (400 mm) TS200SS Terminal Shield, 3-pole TS2004SS Terminal Shield, 4-pole Approvals: UL Listed uide RT, File E
19 Surge Switch Dimensions (dual dimensions: in/mm) SS200 SS200-4 HADSS200 O - OFF PISTOL HADLE TYPE HPB HPR HPB4 HPR " 4 ø 4.5 DOOR DRILLI 2" 50 I - O " " ø 31 -O o-off 90 PISTOL HADLE TYPE SS200/SS200-4 Shaft Length h Minimum Dimension h Maximum Dimension in mm in mm in mm For the most current product performance data visit ep-us.mersen.com and use catalog search. 19
20
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