Quick Start. PowerFlex 750-Series AC Drives

Transcription

1 Quick Start PowerFlex 750-Series AC Drives

2 Important User Information Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards. Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice. If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams. No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual. Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited. Throughout this manual, when necessary, we use notes to make you aware of safety considerations. WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss. ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence. IMPORTANT Identifies information that is critical for successful application and understanding of the product. Labels may also be on or inside the equipment to provide specific precautions. SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present. BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures. ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE). Allen-Bradley, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.

3 Table of Contents Important User Information Introduction Who Should Use This Manual Equipment Supported Applications Installation For More Information Step 1: Gather Required Information Record Motor Nameplate Data Step 2: Validate the Drive Installation Identify Which Drive You Have Verify Power Wiring Verify Power Jumper Configuration Verify I/O Wiring Where are Signal Sources Connected? Step 3: Power Up, Configure the Drive, and Spin the Motor Shaft Power the Drive Drive Setup Step 4: Set Up Speed Reference and Start/Stop Input/Output Configuration Checklists Step 5: Special Considerations Step 6: Verify Drive Operation Configuration Considerations Reference Section Determine Drive Type Power Wiring Power Jumpers Identify Option Modules and Compatible Ports Drive Device Ports HIM Overview Resetting Factory Defaults Typical Speed Reference Examples EtherNet/IP Communication Wire and 3-Wire Control Drive Status Indicators Rockwell Automation Publication 750-QS001A-EN-P - March

4 Table of Contents Dynamic Brake Resistor Acceleration and Deceleration Time Direction Mode Analog Output Wiring Digital Output Wiring Relay Output Wiring Disable the HIM Start Function HIM CopyCat Function Motor Overload If You Have to Contact Technical Support Rockwell Automation Publication 750-QS001A-EN-P - March 2015

5 Introduction This Quick Start publication is designed to guide you through the 6 BASIC STEPS that are required to start up your PowerFlex 750-Series AC drive for the first time for simple applications. Who Should Use This Manual This manual is intended for qualified personnel. You must understand the hazards that are associated with electromechanical equipment installations. You must understand and follow all applicable local, national, and/or international electrical codes. You must be able to program and operate Adjustable Frequency AC Drive devices. You must have an understanding of the parameter settings and functions. Equipment The following equipment requirements apply to the use of this publication. The drive is a PowerFlex 750-Series in a standalone installation. No load sharing or multiple motors on a single drive. The drive is equipped with either a PowerFlex 20-HIM-A6 or a 20-HIM-C6S Human Interface Module (HIM). The drive is used with an induction motor type only. Supported Applications This publication is intended for use on typical applications such as fans, pumps, compressors, and conveyors. IMPORTANT PowerFlex 750-Series drives handle multiple types of motors and applications globally that are not covered in this manual. Installation The content of this manual assumes that the drive is installed according to Rockwell Automation guidelines and includes the following. The drive installation meets mechanical requirements for drive orientation, cooling airflow, and mounting hardware. The drive installation meets environmental requirements for surrounding air temperature, ambient atmosphere, and the enclosure rating. The drive installation meets electrical requirements for AC supply, motor sizing, wiring and grounding, and overload and short circuit protection. The drive installation is compliant with all applicable local, national, and international codes, standards, and requirements. Rockwell Automation Publication 750-QS001A-EN-P - March

6 Introduction For More Information The following table lists publications that provide general drive-related information. Resource PowerFlex 750-Series AC Drives Technical Data, publication 750-TD001 PowerFlex 750-Series AC Drives Installation Instructions, publication 750-IN001 PowerFlex 750-Series AC Drives Programming Manual, publication 750-PM001 PowerFlex 750-Series AC Drives Reference Manual, publication 750-RM002 Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives Installation Instructions, publication DRIVES-IN001 PowerFlex 20-HIM-A6 / -C6S HIM (Human Interface Module) User Manual, publication 20HIM-UM001 PowerFlex Dynamic Braking Resistor Calculator Application Technique, publication PFLEX-AT001 PowerFlex ENETR Dual-Port EtherNet/IP Option Module User Manual, publication 750COM-UM008 PowerFlex 755 Drive Embedded EtherNet/IP Adapter User Manual, publication 750COM-UM001 Description Provides detailed information on: Drive specifications Option specifications Fuse and circuit breaker ratings Provides detailed information on: Drive installation Power wiring I/O wiring Provides detailed information on: I/O, control, and feedback options Parameters and programming Faults, alarms, and troubleshooting Provides detailed information on utilizing specific drive features in common applications. Provides the basic information needed to properly install, protect, wire, and ground pulse width modulated (PWM) AC drives. Provides detailed information on HIM components, operation, and features. Provides detailed information on dynamic braking components, operation, and features. Provides detailed information on installing, configuring, using, and troubleshooting the dual-port EtherNet/IP option module. Provides detailed information on installing, configuring, using, and troubleshooting the embedded EtherNet/IP adapter. 6 Rockwell Automation Publication 750-QS001A-EN-P - March 2015

7 Step 1: Gather Required Information Step 1: Gather Required Information When you apply power to your drive for the first time, you need to enter specific information about your application. You need to enter motor nameplate data and set up your I/O. Step 1: Gather Required Information helps you to verify that you have the needed information prior to drive powerup. Record Motor Nameplate Data Record the motor nameplate data to be entered into the Motor Data parameters during powerup. You can also record data for up to five drive/motor combinations. Use this table to record a descriptive name for each drive/motor combination and their respective parameters. Drive/Motor Name (example, Main Exhaust Fan) Drive/Motor 1: Drive/Motor 2: Drive/Motor 3: Drive/Motor 4: Drive/Motor 5: Parameter No. Parameter Name Drive/Motor 1: Drive/Motor 2: Drive/Motor 3: Drive/Motor 4: Drive/Motor 5: 25 Motor NP Volts 26 Motor NP Amps 27 Motor NP Hertz 28 (1) Motor NP RPM 29 (2) Mtr NP Pwr Units kw Hp kw Hp kw Hp kw Hp kw Hp 30 Motor NP Power 31 (3) Motor Poles (1) Use the Slip RPM rather than the Synchronous RPM. Example: Use 1750 RPM rather than 1800 RPM for a 60 Hz motor. (2) The default units for parameter 29 [Motor NP Pwr Units] is horsepower (Hp). (3) To calculate: Number of poles = 120 x parameter 27 [Motor NP Hertz] / parameter 28 [Motor NP RPM]. Round the result to the nearest even whole number. Example: 120 x 60 Hz / 1800 RPM = 4 poles Rockwell Automation Publication 750-QS001A-EN-P - March

8 Step 2: Validate the Drive Installation Step 2: Validate the Drive Installation It is important that you thoroughly inspect each of your drive installations before applying power for the first time. This is especially important if you did not personally perform the installation tasks. Satisfy yourself now that each drive is ready to be energized when you get to Step 3: Power Up, Configure the Drive, and Spin the Motor Shaft. ATTENTION: To avoid an electric shock hazard, the drive must be locked and tagged before continuing Step 2: Validate the Drive Installation. Failure to comply can result in personal injury and/or equipment damage. Identify Which Drive You Have There are two types of PowerFlex 750-Series drives, the PowerFlex 753 and the PowerFlex 755. There are some important differences between the drives that need to be considered in subsequent steps. If you don t know how to determine what type of drive you have, see Determine Drive Type on page 22. Drive/Motor Name (example, Main Exhaust Fan) Drive/Motor 1: Drive/Motor 2: Drive/Motor 3: Drive/Motor 4: Drive/Motor 5: Installed Drive Verify Power Wiring Visually inspect the power wiring connections to each drive. Be sure you are satisfied that the correct wires are connected to the input terminals and to the output terminals. See Power Wiring on page 23 for more information on where these connections are made. Verify Wiring Drive 1 Wiring is Correct Drive 2 Wiring is Correct Drive 3 Wiring is Correct Drive 4 Wiring is Correct Drive 5 Wiring is Correct AC input power is on L1, L2, L3 / R, S, T. Output motor connection is on T1, T2, T3 / U, V, W. Proper ground wire terminations at PE ground studs. If equipped, dynamic brake resistor connection is on BR1 and BR2. If wires are present, go to Dynamic Brake Resistor on page 66 to record dynamic brake resistor nameplate information. IMPORTANT Rockwell Automation recommends that XLPE-type cabling be used on output of the drive. 8 Rockwell Automation Publication 750-QS001A-EN-P - March 2015

9 Step 2: Validate the Drive Installation Verify Power Jumper Configuration PowerFlex 750-Series drives contain protective MOVs and common mode capacitors that are referenced to ground. To guard against drive damage and/or operation problems, these devices must be properly configured. IMPORTANT A properly configured drive has all jumpers connected or all jumpers disconnected, depending on whether the power source is solid grounded or non-solid grounded. If jumpers are not all connected or all disconnected, the power jumpers are not properly configured. The drive power source type must be accurately determined and the jumpers must be configured for the power source. See Power Jumpers on page 27 for more information on common power source types and where power jumpers are in the drive. Valid Power Jumper Configurations Power Source Jumper Positions (1) Solid Ground Non-solid Ground, including High-resistance Grounding All Connected All Disconnected (1) See Power Jumper Locations on page 28. Record that the power jumper configuration for each drive is correct. Drive 1 Power jumpers are configured correctly. Drive 2 Power jumpers are configured correctly. Drive 3 Power jumpers are configured correctly. Drive 4 Power jumpers are configured correctly. Drive 5 Power jumpers are configured correctly. Verify I/O Wiring To properly configure a drive, you need to know the source of the speed reference and the start/stop commands. There are three places where signal sources (such as push buttons and potentiometers) are connected to the drive. 1. The drive s main control board. Terminal block TB1 on a PowerFlex 753 Embedded EtherNet/IP port on a PowerFlex 755 Terminal block TB1 on a PowerFlex 755 Di0 2. An expansion I/O module. 3. A communication network module. IMPORTANT The drive can always be controlled by the HIM for speed, start, and stop control. If that is the case for operating conditions, proceed to Step 3: Power Up, Configure the Drive, and Spin the Motor Shaft on page 12. Rockwell Automation Publication 750-QS001A-EN-P - March

10 Step 2: Validate the Drive Installation Where are Signal Sources Connected? Use this diagram to help determine where signal sources are connected in each of your drives. You will need this information when you get to Step 4: Set Up Speed Reference and Start/Stop on page 17. IMPORTANT The 750-Series drive uses the term Port to designate (in software) the physical location where hardware is located for ease of selecting hardware or functions to program. For more information on port locations, see Drive Device Ports on page 33. PowerFlex 753 PowerFlex 755 Sh Sh PTC PTC+ Ao0 Ao0+ Ao1 Port Location Examples Sh Sh PTC PTC+ Ao0 Ao0+ Ao1 Port Location Examples Ao1+ Ao1+ 10V 10V 10VC 10VC +10V +10V Ai0 Ao0- Ai0 Ai0+ Ao0+ Ai0+ Ai1 10VC Ai1 Ai1+ +10V Ai1+ 24VC Ai0-24VC +24V Ai0+ +24V DiC Ptc- DiC Di0 Ptc+ Di0 Di1 To0 Di1 Di2 24VC Di2 Di3 Di4 Di5 +24V Di C Di 1 Di 2 Di3 Di4 Di5 (2) (1) (5) (3) (4) (3) Item Description (1) Terminal block TB1, PowerFlex 753 drives. (2) Embedded EtherNet/IP, PowerFlex 755 drives. (3) Expansion I/O module, PowerFlex 753 and 755 drives. (Port 4 installation shown.) (4) Communication network module, PowerFlex 753 drives. (Port 6 installation shown.) (5) Terminal block TB1 on PowerFlex 755 drive is located behind the Ethernet port. 10 Rockwell Automation Publication 750-QS001A-EN-P - March 2015

11 Step 2: Validate the Drive Installation Refer to the diagram on page 10 for item number locations. Item (1) Are signal sources connected to terminal block TB1 on your PowerFlex 753 drive? Drive 1: Yes No Drive 2: Yes No Drive 3: Yes No Drive 4: Yes No Drive 5: Yes No (2) Is there a connection to the Embedded EtherNet/IP port on your PowerFlex 755 drive? Drive 1: Yes No Drive 2: Yes No Drive 3: Yes No Drive 4: Yes No Drive 5: Yes No (3) Are signal sources connected to an expansion I/O module installed in your drive? If yes, note the module s port number. Drive 1: Yes: Port No. No Drive 2: Yes: Port No. No Drive 3: Yes: Port No. No Drive 4: Yes: Port No. No Drive 5: Yes: Port No. (4) Are signal sources connected to a communication network module installed in your PowerFlex 753 drive? If yes, note the module s port number. Drive 1: Yes: Port No. No Drive 2: Yes: Port No. No Drive 3: Yes: Port No. No Drive 4: Yes: Port No. No Drive 5: Yes: Port No. Which EtherNet/IP configuration is your drive using (BOOTP, DHCP, or manual IP address)? If using a manual IP address, enter the IP address and the subnet address. No No Drive 1: BOOTP DHCP Manual IP Address Drive 1: BOOTP DHCP Manual IP Address Drive 1: BOOTP DHCP Manual IP Address Drive 1: BOOTP DHCP Manual IP Address Drive 1: BOOTP DHCP Manual IP Address Subnet Mask (if required) Subnet Mask (if required) Subnet Mask (if required) Subnet Mask (if required) Subnet Mask (if required) Gateway Address (if required) Gateway Address (if required) Gateway Address (if required) Gateway Address (if required) Gateway Address (if required) Verify the status of the enable jumper and the safety jumper. If the enable jumper is removed, control power is required at Di0 on the main control board for the drive to be able to accept a Start command. See parameter 220 [Digital In Sts] bit 0. For more information, see PowerFlex 750-Series AC Drive Installation Instructions, publication 750-IN001. If the safety jumper is removed, see Safe Speed Monitor Option Module for PowerFlex 750-Series AC Drives Safety Reference Manual, publication 750-RM001 for catalog number S1 and PowerFlex 750-Series Safe-Torque Off User Manual, publication 750-UM002 for catalog number S. Rockwell Automation Publication 750-QS001A-EN-P - March

12 Step 3: Power Up, Configure the Drive, and Spin the Motor Shaft Step 3: Power Up, Configure the Drive, and Spin the Motor Shaft In this step you will power up each of your drives, configure each drive by entering parameter values, and initiate a Static Tune Autotune routine by using the 7-Class HIM. If you are not familiar with using a HIM and need additional information, see HIM Overview on page 34 or refer to the PowerFlex 20-HIM-A6 / -C6S HIM (Human Interface Module) User Manual, publication 20HIM-UM001. Power the Drive ATTENTION: Power must be applied to the drive to perform the following start-up procedure. Some of the voltages present are at incoming line potential. To avoid electric shock hazard or damage to equipment, allow only qualified service personnel to perform the following procedure. Thoroughly read and understand the procedure before beginning. 1. Apply AC power and control voltages to the drive. 2. When prompted, use the or to highlight the desired display language. Language Selection Screen 3. Press the ENTER soft key to select the language. IMPORTANT Language selection only applies to new drives. It is not required if the drive has been previously used or when resetting from factory defaults. If this drive was previously powered and configured, and is being repurposed for this application, reset the drive parameters following the instructions in Resetting Factory Defaults on page If either of the screens below display on the HIM, press the ESC soft key until the Main Powerup Screen displays. OR ESC PowerFlex V 4.2A 20F...B4P2 00 PowerFlex V 4.2A 20G...B4P2 00 Main Startup Screen Startup Screen PowerFlex 753 Main Powerup Screen PowerFlex 755 Main Powerup Screen 5. Proceed to Drive Setup on page Rockwell Automation Publication 750-QS001A-EN-P - March 2015

13 Step 3: Power Up, Configure the Drive, and Spin the Motor Shaft Drive Setup Follow these steps to set up each of your drives. Enter Motor Nameplate Data 1. From the Main Powerup Screen, access parameter 25 [Motor NP Volts]. Press the PAR# soft key. Enter 25 using the numeric keys. Press the ENTER soft key. PowerFlex V 4.2A 20F...B4P PowerFlex 753 Powerup Screen Parameter Screen Keypad Parameter Screen 2. Use the numeric value from the Motor Nameplate data gather in Step 1: Gather Required Information under Record Motor Nameplate Data on page 7 to verify the value on the screen. If a change is required, Press the EDIT soft key. Enter the nameplate voltage numeric value using the keypad. Press the ENTER soft key VAC Motor NP Volts VAC Edit Motor NP Volts Screen Keypad Motor NP Volts Screen 3. Press on the keypad to advance to the next parameter number, and continue to enter the remaining motor data gathered in Step 1: Gather Required Information in this order. Parameter 26 [Motor NP FLA] Parameter 27 [Motor NP Hertz] Parameter 28 [Motor NP RPM] Rockwell Automation Publication 750-QS001A-EN-P - March

14 Step 3: Power Up, Configure the Drive, and Spin the Motor Shaft Parameter 29 [Mtr NP Pwr Units] For parameter 29, choose the unit of measurement is based on the actual nameplate. If the nameplate is in HP (default unit), continue to parameter 30 [Motor NP Power]. If your nameplate value is in kw, change the default power units from HP to kw. a. Press the EDIT soft key. b. Use the soft key to scroll to kw. c. Press the ENTER soft key. Mtr NP Pwr Units HP 0 HP 0 kw 1 Mtr NP Pwr Units kw 1 Motor NP Power Units Screen Power Units Selection Screen Power Units Selection Screen Motor NP Power Units Screen Parameter 30 [Motor NP Power] Parameter 31 [Motor Poles] 14 Rockwell Automation Publication 750-QS001A-EN-P - March 2015

15 Step 3: Power Up, Configure the Drive, and Spin the Motor Shaft Autotune 1. Access parameter 70 [Autotune]. Press the PAR# soft key. Enter 70. Press the ENTER soft key. 2. Press the EDIT soft key and use the or soft keys to select Static Tune 2. Autotune Ready 0 Static Tune 2 Parameter Screen Edit Screen 3. Press the Start key. Autotuning replaces Stopped while the drive is tuning. After Autotune routine is done, Ready 0 appears in parameter 70 [Autotune] and the top line again displays Stopped. Autotune Static Tune 2 Autotune Ready 0 In Progress Screen Result Screen 4. The Autotune routine is complete. 5. Press the ESC soft key to exit Autotune. Rockwell Automation Publication 750-QS001A-EN-P - March

16 Step 3: Power Up, Configure the Drive, and Spin the Motor Shaft Direction Test ATTENTION: This procedure causes movement of the motor shaft and of any connected equipment. To guard against personal injury or damage to equipment, ensure that all guards are properly installed to help protect against contact with rotating parts. 1. Press the Controls key on the keypad. 2. Use Jog to bump the motor shaft to verify direction. If the motor shaft s direction of rotation is NOT correct, shut power off and follow all safe practices to change motor power terminals U/T1 and V/T2 motor wire connections at the drive or at the motor. See Power Wiring on page 23. ATTENTION: If changing the wires on U/T1 and V/T2 is not practical or desired, you can set parameter 40 [Reverse Motor Leads], bit 4 to 1. It is important to note, however, that parameter 40 [Reverse Motor Leads] resets to 0 if parameters are reset to factory default. It is necessary to reset parameter 40 [Reverse Motor Leads] bit 4 to 1 after resetting the parameters to default to prevent personal injury or damage to the equipment. Control screen key function map corresponds to navigation/number keys. IMPORTANT If the motor power terminals were changed, it is necessary to press the Controls key on the keypad and Jog to bump the motor shaft to verify the direction change. 3. Press the ESC soft key to exit direction test. Configuration Complete The drive is able to start/stop from the HIM and has been successfully started up. Proceed to Step 4: Set Up Speed Reference and Start/Stop to complete your drive setup. 16 Rockwell Automation Publication 750-QS001A-EN-P - March 2015

17 Step 4: Set Up Speed Reference and Start/Stop Step 4: Set Up Speed Reference and Start/Stop Select the configuration according to the wiring you observed in Step 2: Validate the Drive Installation. Input/Output Configuration Checklists Speed Reference Source Drive 1 Drive 2 Drive 3 Drive 4 Drive 5 Speed Reference Source Wiring Diagram HIM (typically Port 1) (If you have a door-mounted or remote-mounted HIM on Port 2 or Port 3, refer to Drive Device Ports on page 33 for more information.) User Adjustable at Drive page 38 Connections on PowerFlex 753 Main Control Board (Port 0) 0 20 ma Analog Input - Unipolar Speed Reference page V Analog Input - Unipolar Speed Reference page 42 10k Ohm Potentiometer - Unipolar Speed Reference page 42 Connections on 11-Series Expansion I/O Module - Cat. No xxx-xxxx (Port 4) (See page 32 for option module catalog numbers and port location options.) 0 20 ma Analog Input - Unipolar Speed Reference page V Analog Input - Unipolar Speed Reference page 45 10k Ohm Potentiometer - Unipolar Speed Reference page 45 Connections on 22-Series Expansion I/O Module - Cat. No xxx-xxxx (Port 4) (See page 32 for option module catalog numbers and port location options.) 0 20 ma Analog Input - Unipolar Speed Reference at Terminals Ai0± page V Analog Input - Unipolar Speed Reference at Terminals Ai0± page 49 10k Ohm Potentiometer - Unipolar Speed Reference at Terminals Ai0± page ma Analog Input - Unipolar Speed Reference at Terminals Ai1± page V Analog Input - Unipolar Speed Reference at Terminals Ai1± page 50 10k Ohm Potentiometer - Unipolar Speed Reference at Terminals Ai1± page 50 Communications Connection (See page 32 for communication option module catalog numbers and port location options.) Communication over PF755 Embedded Ethernet/IP (Port 13) (Port 13) page 52 Communication over EtherNet/IP on ENETR Module (Port 6) page 57 Start, Stop, and Direction Source Drive 1 Drive 2 Drive 3 Drive 4 Drive 5 Start, Stop, and Direction Source Wiring Diagram HIM (Port 1) User Adjustable at Drive page 38 3-Wire Control (See 2-Wire and 3-Wire Control on page 63 for more information.) 3-Wire Control on PF753 Main Control Board page 43 3-Wire Control on 11-Series I/O Module page 47 3-Wire Control on 22-Series I/O Module page 51 2-Wire Control (See 2-Wire and 3-Wire Control on page 63 for more information.) 2-Wire Control on PF753 Main Control Board page 42 2-Wire Control on 11-Series I/O Module page 46 2-Wire Control on 22-Series I/O Module page 51 Rockwell Automation Publication 750-QS001A-EN-P - March

18 Step 5: Special Considerations Step 5: Special Considerations Drive 1 Drive 2 Drive 3 Drive 4 Drive 5 Description Details Dynamic Brake Dynamic brake resistor connected to BR1 and BR2. page 66 Accel and Decel Rates Accel and decel rates are set according to load inertia. Decel rate can affect the need for dynamic braking. page 68 Analog Output PowerFlex 753 connected to TB1 terminals Ao0±. page 74 Expansion I/O module connected to Ao0±. page 74 Digital Output PowerFlex 753 main control board connects to TD1 (TO0) as appropriate. page 75 Expansion I/O module connected to TB1 (TO and TC or T1) as appropriate. page 75 Relay Output PowerFlex 753 main control board connected to TB2 (R0C and R0NO or R0NC) as appropriate. Expansion I/O module connected to TB2 (R0C and R0NO or R0NC) as appropriate. Disable HIM Function HIM CopyCat Function Option to restrict logic control (start, jog, direction) via the HIM, if the user requires to only use other discrete input or communications controlled start/run, jog, and direction commands. Option to upload individual parameter sets for the host drive or any of its connected peripherals into the HIM. Motor Overload Adjust motor overload protection as appropriate. page 82 Type of Communications Other than EtherNet/IP Communication options other than EtherNet/IP. page 76 page 76 page 77 page 78 See the publications in For More Information on page Rockwell Automation Publication 750-QS001A-EN-P - March 2015

19 Step 6: Verify Drive Operation Step 6: Verify Drive Operation Now that you have completed the steps required to start up your drive for the first time, verify and record that each of your drive/motor combinations is operating correctly. Use the information displayed on the HIM, the drive status indicators to the right of the HIM, and the system operation to assist with verifying drive operation. 1. Is each drive/motor combination responding correctly to each of the signal sources? Signal Command Drive/Motor 1 Drive/Motor 2 Drive/Motor 3 Drive/Motor 4 Drive/Motor 5 Start Stop Direction (if applicable) 2. Is each drive/motor combination responding correctly to the speed reference source? (Check only those that apply.) Speed Reference Drive/Motor 1 Drive/Motor 2 Drive/Motor 3 Drive/Motor 4 Drive/Motor 5 HIM Source Yes No Yes No Yes No Yes No Yes No Control Board Analog Input Yes No Yes No Yes No Yes No Yes No Expansion I/O Module Analog Input (Port 4) Yes No Yes No Yes No Yes No Yes No Communications over EtherNet/IP (Port 6 or Port 13) Yes No Yes No Yes No Yes No Yes No Communications over Other Protocol (Port 6) Yes No Yes No Yes No Yes No Yes No Configuration Considerations If any of your drive/motor combinations are not functioning properly, review steps 1 6 to be sure that the correct information was gathered or calculated and that parameters were set correctly. If your EtherNet/IP communications are not functioning properly, verify the controller/plc is communicating the expected commands and/or reference. For more information, refer to the PowerFlex ENETR Dual-Port EtherNet/ IP Option Module User Manual, publication 750COM-UM008 or the PowerFlex 755 Drive Embedded EtherNet/IP Adapter User Manual, publication 750COM-UM001, or contact your PLC expert. To interpret the Drive Status Indicators, see page 65. If performance problems persist, refer to the publications listed in For More Information on page 6. If you feel you need additional technical support, gather the information listed on page 83 prior to contacting a support representative. Rockwell Automation Publication 750-QS001A-EN-P - March

20 Step 6: Verify Drive Operation Notes: 20 Rockwell Automation Publication 750-QS001A-EN-P - March 2015

21 Reference Section These topics are included to provide more detail about the tasks required to start up and configure your drive. Topic Page Determine Drive Type 22 Power Wiring 23 Power Jumpers 27 Identify Option Modules and Compatible Ports 32 Drive Device Ports 33 HIM Overview 34 Resetting Factory Defaults 37 Typical Speed Reference Examples 38 EtherNet/IP Communication 52 2-Wire and 3-Wire Control 63 Drive Status Indicators 65 Dynamic Brake Resistor 66 Acceleration and Deceleration Time 68 Direction Mode 70 Analog Output Wiring 74 Digital Output Wiring 75 Relay Output Wiring 76 Disable the HIM Start Function 77 HIM CopyCat Function 78 Motor Overload 82 If You Have to Contact Technical Support 83 Rockwell Automation Publication 750-QS001A-EN-P - March

22 Determine Drive Type There are three easy ways to determine which drive you are working with. 1. Look at the label on the drive cover. (The label is located behind the HIM.) If the cover is not installed on the drive, use one of the following methods. 2. Locate Nameplate 1 on the drive chassis. The first three characters of the catalog number indicate the drive type. Nameplate 1: Specifications and Custom Catalog Number representing options installed at factory. See Nameplate 2 (Located behind HIM) for equivalent base catalog number and separate options Cat No. 20F11 N G 011 AA0NNNNN UL Open Type/IP20 - without Debris Hood and Conduit Plate UL Type 1 - only with Debris Hood and Conduit Plate 400V Class Series: A 480V Class 3. Look at the main control board that is installed in the drive. Nameplate 1: Specifications and Custom Catalog Number representing options installed at factory. See Nameplate 2 (Located behind HIM) for equivalent base catalog number and separate options Cat No. 20G11 N G 011 AA0NNNNN UL Open Type/IP20 - without Debris Hood and Conduit Plate UL Type 1 - only with Debris Hood and Conduit Plate 400V Class 20F = PowerFlex G = PowerFlex 755 Series: A 480V Class PowerFlex 753 has a 14-point I/O terminal block. PowerFlex 755 has three EtherNet/IP address selectors. 22 Rockwell Automation Publication 750-QS001A-EN-P - March 2015

23 Power Wiring Wall Mount Frames 1 3 Power Terminal Block and Termination Point Locations Wall Mount Frame 1 Wall Mount Frame 2 (3) (3) (2) (1) (2) L1 L2 R S L3 T BR 1 BR DC DC T1 T2 T3 U V W Wall Mount Frame 3 (1) (3) L1 R L2 L3 BR BR + S T 1 2 DC - DC T1 T2 T3 U V W (2) No. Name Description (1) Power Terminal Block R/L1, S/L2, T/L3, BR1, BR2, +DC, -DC, U/T1, V/T2, W/T3 (2) PE Grounding Studs Terminating point to chassis ground for incoming AC line and motor shields. (3) PE-A and PE-B MOV and CMC Jumpers Rockwell Automation Publication 750-QS001A-EN-P - March

24 Wall Mount Frames 4 5 Power Terminal Block and Termination Point Locations Wall Mount Frame 4 (1) (3) (2) Wall Mount Frame 5 (1) (3) (2) No. Name Description (1) Power Terminal Block R/L1, S/L2, T/L3, BR1, BR2, +DC, -DC, U/T1, V/T2, W/T3 (2) PE Grounding Studs Terminating point to chassis ground for incoming AC line and motor shields. (3) PE-A and PE-B MOV and CMC Jumpers 24 Rockwell Automation Publication 750-QS001A-EN-P - March 2015

25 Wall Mount Frames 6 and 7 Power Terminal and Termination Point Locations Wall Mount Frame 6 Wall Mount Frame 7 (4) (5) (4) (3) (1) (2) (4) (5) (3) 400/480V drives shown. (1) (2) No. Name Description (1) Power Terminals R/L1, S/L2, T/L3, U/T1, V/T2, W/T3 (2) PE Grounding Studs Terminating point to chassis ground for incoming AC line and motor shield. (3) DC Bus and Brake Terminals +DC, -DC, BR1, BR2 (Optional) (4) PE-A and PE-B MOV and CMC Jumpers (5) DC+ and DC- Bus Voltage Test Points Rockwell Automation Publication 750-QS001A-EN-P - March

26 Floor Mount Frames 8 and Larger Bus Bar Locations, AC Input Drives Floor Mount Frame 8 (4) PE (1) R / L1 S / L2 T / L3 (5) (2) DC+ DC (3) U / T1 V / T2 W / T3 (4) PE No. Name Description (1) Power Bus R/L1, S/L2, T/L3 (Drive only.) (2) DC Bus DC+, DC- (The DC Bus is included with frame 9 and 10 drives. Frame 8 drives require the field installed kit BUS1A-F8.) (3) Power Bus U/T1, V/T2, W/T3 (Drive only or Cabinet Options Bay without power output options.) (4) PE Grounding Bar Terminating point to chassis ground for incoming AC line and motor shield. (5) DC+ and DC- Bus Voltage Test Points 26 Rockwell Automation Publication 750-QS001A-EN-P - March 2015

27 Power Jumpers IMPORTANT PowerFlex 750-Series drives, frames 1 7, leave the factory with jumpers PE-A and PE-B in one of two possible configurations. PowerFlex 750-Series drives, frames 8 10, leave the factory with jumpers PE-A1, PE-A2, and PE-B in one of two possible configurations. Reconfigure these jumpers based on the power source type available. Solid Ground Power Sources Jumper Configuration for solid ground power sources. Frames 1 7 Frames 8 10 Jumper PE-A (MOV / Input Filter Caps) Jumper PE-B (DC Bus Common Mode Caps) Jumper PE-A1 (MOV) Jumper PE-A2 (Input Filter Caps) Connected Connected Connected Connected Connected Jumper PE-B (DC Bus Common Mode Caps) AC Fed Solidly Grounded DC fed from passive rectifier that has a Solidly Grounded AC Source L3 Delta/Wye with Grounded Wye Neutral TN-S Five-wire System Delta/Wye with Grounded Wye Neutral L1 L2 PEN or N PE + DC - Non-Solid Ground Power Sources Jumper Configuration for non-solid ground power sources. Frames 1 7 Frames 8 10 Jumper PE-A (MOV / Input Filter Caps) Jumper PE-B (DC Bus Common Mode Caps) Jumper PE-A1 (MOV) Jumper PE-A2 (Input Filter Caps) Disconnected Disconnected Disconnected Disconnected Disconnected Jumper PE-B (DC Bus Common Mode Caps) AC Fed Ungrounded or Ungrounded Secondary Non-solid Impedance Ground Non-solid B-Phase Ground Any Active Converter/Active Front End Active Converter + DC High-resistance Ground Delta/Delta with Grounded Leg AFE - Rockwell Automation Publication 750-QS001A-EN-P - March

28 Power Jumper Locations Wall/flange mount frames 1, 6, and 7 and floor mount frames 8 10 use jumper wires to complete an electrical connection when installed. Wall/flange mount frames 2 5 use jumper screws to complete an electrical connection when installed. Table 1 - Power Jumper Locations for Frames 1 10 Drive Frame 1 Spade Connectors Connected Jumper Locations Disconnected PE-B Disconnected PE-A Connected Frames 2 5 Screw Connectors Torque: 1.36 N m (12.0 lb in) Tool: 6.4 mm (0.25 in.) flat or T15 Hexalobular ) Connected Disconnected Frame 4 Shown 28 Rockwell Automation Publication 750-QS001A-EN-P - March 2015

29 Table 1 - Power Jumper Locations for Frames 1 10 (Continued) Drive Frame 6 Wire Connectors Torque: 1.36 N m (12.0 lb in) Tools: 7 mm hex socket and T20 Hexalobular Jumper Locations Connected Common Mode Disconnected PE-B E4 PE-B E4 MOV Frame 7 Wire Connectors Torque: 1.36 N m (12.0 lb in) Tools: 7 mm hex socket and T20 Hexalobular Connected Common Mode Disconnected MOV Rockwell Automation Publication 750-QS001A-EN-P - March

30 Table 1 - Power Jumper Locations for Frames 1 10 (Continued) Drive Frames 8 10 PE-A1 Wire Connector Torque: 1.8 N m (16.0 lb in) Tool: T20 Hexalobular PE-A2 Plug-type Connector Jumper Locations Connected Disconnected 30 Rockwell Automation Publication 750-QS001A-EN-P - March 2015

31 Table 1 - Power Jumper Locations for Frames 1 10 (Continued) Drive Frames 8 10 PE-B Plug-type Connector Tray Torque: 1.86 N m (16.0 lb in) Tool: T20 Hexalobular AC Input Drive Shown Jumper Locations Connected J3 Disconnected J4 Rockwell Automation Publication 750-QS001A-EN-P - March

32 Identify Option Modules and Compatible Ports C-2R C-1R2T D-2R C-2R C-1R2T D-2R ENC UFB S S DENC ATEX PowerFlex 753 Drives PowerFlex 755 Drives Option Module Cat. No Frame 1 Ports Frame 2 7 Ports Frame 1 Ports Frame 2 10 Ports 2262C-2R, 2263C-1R2T, 2262D-2R No Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes Yes Yes 1132C-2R, 1133C-1R2T, 1132D-2R No Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes Yes Yes 1132C-2R, 1133C-1R2T, 1132D-2R with ATEX installed No Yes Yes No Yes Yes No Yes Yes No No No Yes Yes ENETR Yes Yes Yes Yes Yes Yes Yes Yes Yes No No Yes Yes Yes ENC-1 (1) No Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes Yes Yes UFB-1 (1) Not Supported No Yes Yes No No Yes Yes Yes S (1) Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes S1 (1) Yes Yes Yes Yes Yes Yes Yes Yes Yes No No Yes Yes Yes DENC-1 (1) No Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes Yes Yes (1) This publication does not cover the use of this option. Refer to the appropriate publication for more information. 32 Rockwell Automation Publication 750-QS001A-EN-P - March 2015

33 Drive Device Ports Connectors, embedded devices, and installed option modules such as I/O, communication adapters, and DeviceLogix, have unique port number assignments. Connectors and embedded devices have fixed port numbers that cannot be changed. Option modules are assigned a port number when installed. IMPORTANT The 750-Series drive uses the term Port to designate (in software) the physical location where hardware is located for ease of selecting hardware or functions to program , Table 2 - Drive Device Ports and Descriptions Port Device Description 0 Host Drive Fixed port for the drive. 1 HIM Fixed port at HIM cradle connector. Splitter cable connector provides Port 01 when HIM cradle connector is unused. 2 DPI Port Handheld or Remote HIM connection. Splitter cable connection. 3 Splitter Cable (optional) Connects to DPI Port 2. Provides Port 2 and Port Option Modules Available ports for option modules. Refer to the PowerFlex 750-Series AC Drives Installation Instructions, publication 750-IN001, for more information on each option s port recommendations. Important: Ports 7 and 8 are available on PowerFlex 755 Frame 2 drives and larger only. PowerFlex 755 Frame 1 drives and 753 drives do not support Ports 7 and 8. 9 Auxiliary Power Supply Option Module Designated port for the Auxiliary Power Supply when connected via cable. (PowerFlex 755 Frame 1 and 753 drives only.) 10 Inverter Fixed port for Inverter (PowerFlex 755 Frame 8 drives and larger only). 11 Converter Fixed port for Converter (PowerFlex 755 Frame 8 drives and larger only). 12 Reserved for future use. 13 EtherNet/IP Fixed port for embedded EtherNet/IP (PowerFlex 755 drives only). Rockwell Automation Publication 750-QS001A-EN-P - March

34 HIM Overview See the PowerFlex 20-HIM-A6 and 20-HIM-C6S HIM (Human Interface Module) User Manual, publication 20HIM-UM001 for more information on the HIM. The keypad consists of soft keys, navigation and number keys, and single-function keys, which are described in their respective subsections that follow. Soft Keys The soft keys on the HIM are located at the top of the keypad and highlighted in the figure. Depending on the screen being displayed or the data entry mode being used, a soft key name and its function changes. When a dynamic soft key (up to a maximum of five keys) is active, its present function and corresponding Soft Key Label is shown at the bottom of the HIM screen. Navigation and Number Keys The five blue multi-function keys (2, 4, 5, 6, and 8) shown in the figure are used to do the following: Enter their respective numeric value Scroll menus/screens Perform corresponding functions displayed in the Data Area. Table 3 - Navigation and Number Keys Multi-function Key Name Function 2/Down Arrow Enters the numeric value 2. Scrolls down to select an item. 4/Left Arrow Enters the numeric value 4. Scrolls left to select an item. 5/Enter Enters the numeric value 5. Displays the next level of a selected menu item. Enters new values. Performs intended actions. 6/Right Arrow Enters the numeric value 6. Scrolls right to select an item. 8/Up Arrow Enters the numeric value 8. Scrolls up to select an item. The five gray number keys (0, 1, 3, 7, and 9) are used only to enter their respective numeric value. 34 Rockwell Automation Publication 750-QS001A-EN-P - March 2015

35 Single-function Keys There are four single-function keys, which are highlighted below and listed in the following table. Each single-function key always performs only its dedicated function. Table 4 - Single-function Keys Single-function Key Name Function Start Starts the drive. (1) (1) Folders Controls Accesses folders for parameters, diagnostics, memory functions, preferences, and other tasks. Accesses jog, direction, auto/manual, and other control functions. (1) During drive startup these keys are temporarily inactive. Stop Stops the drive or clears a fault. This key is always active. This key is controlled by drive parameter 307 [Start Stop Mode]. Soft Key Labels The soft key labels identify the present function of a corresponding soft key on the keypad. Different screens can show different soft key labels. Soft Key Labels Soft Keys Table 5 - Soft Key Label Explanation Soft Key Label Name Function Decimal Point Adds decimal point to the right-most position of a numeric value. Backspace Deletes the character to the left of the cursor. Sign Changes the sign of a parameter value. Number Selects the Direct Numeric Entry Method to change PowerFlex 750-Series drive parameter associations. Language Directly accesses the Select Language To Use screen. Scroll Up Scrolls up through display lines. Increases a value. Scroll Down Scrolls down through display lines. Decreases a value. Scroll Left Scrolls left through display lines. Scroll Right Scrolls right through display lines. Acknowledge Acknowledges the fault or alarm on the pop-up screen, stops the backlight from flashing, and keeps the pop-up screen active. All Clears all faults, alarms or events when a pop-up box appears from a queue screen. Restores all Host or Port device parameters to factory defaults. Rockwell Automation Publication 750-QS001A-EN-P - March

36 Table 5 - Soft Key Label Explanation (Continued) Soft Key Label Name Function Clear Deletes an entire text string. Displays the Select Action pop-up box used to clear the selected fault, alarm or event, or the entire fault, alarm or event queue. Delete Deletes a highlighted character. Edit Accesses a displayed parameter to edit. Accesses the Edit Process Display screen. End Displays the end (least recent) fault, alarm or event in a queue Scrolls to the end line of data on the Device Version information screen. Enter Displays the next level of a selected menu item. Enters new values. Performs the intended action. Escape Cancels port verification conflict pop-up box during procedure to resolve a conflict. Cancels the existing screen and returns to the previous screen. Cancels an entry. Cancels pop-up Fault Display screen. Displays the time zone groups list screen (only when the Date/Time Set Edit Mode screen is shown). Exponent Allows data entry using scientific notation for 32-bit REAL (floating point) values. Fix Fixes Changed or Requires Configuration port verification conflicts upon powerup. Information Shows additional information about a selected port verification conflict upon powerup. Shows additional information about Set Default actions. Insert Inserts a space to the left of a highlighted character. Link Displays a Link Edit pop-up box to link parameters (only PowerFlex 7-Class drives). Lower Displays the lower 16 bits (bits 0 15) of a 32-bit Bit-type parameter. Most Restores most Host or Port device parameters to factory defaults. Parameter Number Navigates directly to a parameter. Page Down Scrolls down to the next page of data lines on the Device Version information screen. Page Up Scrolls up to the previous page of data lines on the Device Version information screen. Reference Enters the speed reference for the Host Drive. Reset Resets the Process screen s displayed monitoring items to the factory default monitoring items. Text Edits user-definable text for the device selected. Top Displays the top (most recent) fault, alarm or event in a queue. Scrolls to the top line of data on the Device Version information screen. Upper Displays the upper 16 bits (bits 16 31) of a 32-bit Bit-type parameter. View Toggles between select screens and views. Displays the time stamp screen from a fault, alarm or event queue screen. Zones Displays the Select Time Zone screen. 36 Rockwell Automation Publication 750-QS001A-EN-P - March 2015

37 Resetting Factory Defaults 1. Access the Status screen. Host Drive 240V 4.2A 20G...D Use the or key to scroll to the port of the device whose parameters you want to set to factory defaults (for example, Port 00 for the host drive or the respective port number for one of the drive s connected peripherals). 3. Press the key to display its last-viewed folder. 4. Use the or key to scroll to the Memory folder. 5. Use the or key to select Set Defaults. Status Screen 6. Press the (Enter) key to display the Set Defaults pop-up box (see examples below). For Host Drive For Connected Peripheral 7. Use the or key to select the appropriate action. Host and Ports (Preferred): Selects the host device and all ports for a factory default action. This Port Only: Selects only this port for a factory default action. TIP For a description of a selected menu item, press the Info soft key. 8. Press the (Enter) key to display the warning pop-up box to reset defaults. Host and Ports (Preferred) Pop-Up Box This Port Only Pop-Up Box Press the ENTER soft key to affirm and set most parameters for the host drive and port devices to factory defaults. Press the ESC soft key to cancel. Press the MOST soft key to set most settings for the selected port device to factory defaults. Press the ESC soft key to cancel. IMPORTANT Setting the drive to factory default results in Fault 48 System Defaulted. This is normal and expected. Rockwell Automation Publication 750-QS001A-EN-P - March

38 Typical Speed Reference Examples User Adjustable at Drive The Control screen (shown below) is used to directly control the drive. It displays vertical bar graphs of the drive s Speed Reference and Feedback values, and a Key Function Map that corresponds to the navigation/number keys for drive control. Press the (Controls) key to display the Control screen. IMPORTANT To navigate from the Control screen to another HIM menu screen, you must always press the ESC soft key to deactivate the Control screen and display the previous screen. IMPORTANT The HIM can be located in Port 1, Port 2, or Port 3 (default is Port 1). Port 2 and Port 3 can be used for door-mounted or remote-mounted HIMs. See the following table for parameter 545 [SXX] setup for speed reference. (add from Roman's chart in the Word document P871, P872, P873) Table 6 - Speed Reference Parameter Settings No. Drive Parameter Name User Setting Default Value/Options Notes 545 Spd Ref A Sel P871 = Port 1 HIM reference P877 = Port 13 reference Selects the source parameter number for the speed reference while in Auto (typical) mode. Reference value from port devices. For a speed reference from a communication network, set this parameter to Port 0 and select P [Port_n_Reference] as appropriate. Important Example: 20-COMM-E, EtherNet/IP Communication Adapter = Dint for speed reference multiplied by 1,000 (60 Hz = 60,000 and 1750 RPM = 1,750,000). Control Screen Key Function Map corresponds to Navigation/Number Keys See table below for key functions. Table 7 - Control Screen Soft Key Label Name Function Escape Deactivates the Control Screen and reverts back to the previous screen. 38 Rockwell Automation Publication 750-QS001A-EN-P - March 2015

39 Table 8 - Control Screen Navigation/Number Keys Label Key Function Jogs the host drive. Decreases the speed reference for the host drive. Displays Rockwell Automation Drives Technical Support direct phone number, website address, and address. Sets the direction to reverse for the host drive. Enables direct data entry of the speed reference for the host drive. Sets the direction to forward for the host drive. Allows HIM removal without causing a fault if the HIM is not the last controlling device. (The REMOVE HIM label is not available when the HIM has manual control of the host drive. In this case, a fault occurs if the HIM is removed.) Increases the speed reference for the host drive. Switches between Auto and Manual modes. Table 9 - Start and Stop Keys Single-function Key Name Function Start Starts the drive. Stop Stops the drive or clears a fault. This key is always active. This key is controlled by drive parameter 307 [Start Stop Mode]. Rockwell Automation Publication 750-QS001A-EN-P - March

40 Connections on PowerFlex 753 Main Control Board Terminal block TB1 and the input mode jumpers are mounted directly on the main control board. 1 2 SK-R1-MCB1-PF Table Main Control Board Details No. Name Description 1 Jumper J4 Input Mode Analog input mode jumper. Selects voltage mode or current mode. 2 TB1 I/O terminal block. 3 TB3 Digital input terminal block. 4 TB2 Relay terminal block. Table 11 - J4 Input Mode Jumper Jumper Position Voltage Mode Current Mode J J Rockwell Automation Publication 750-QS001A-EN-P - March 2015

41 Table 12 - TB1 Terminal Designations Ao0- Ao0+ 10VC +10V Ai0- Ai0+ Ptc- Ptc+ To0 24VC +24V Di C Di 1 Di 2 Terminal Name Description Related Param Ao0 Analog Out 0 ( ) Bipolar, ±10V (1), 11 bit & sign, 2 k ohm 270 Ao0+ Analog Out 0 (+) minimum load ma (1), 11 bit & sign, 400 ohm maximum load. 10VC 10 Volt Common For (+) 10 Volt references. +10V +10 Volt Reference 2k ohm minimum. Ai0 Analog Input 0 ( ) Isolated (2), bipolar, differential, 11 bit & sign. 255 Ai0+ Analog Input 0 (+) Voltage Mode: (3) 88k ohm input impedance. Current Mode: (3) ohm input impedance Ptc Motor PTC ( ) Motor protection device 250 Ptc+ Motor PTC (+) (Positive Temperature Coefficient). T0 Transistor Output 0 Open drain output, 48V DC, 250 ma maximum load. 24VC 24 Volt Common Drive supplied logic input power. +24V +24 Volt DC 150 ma maximum Di C Digital Input Common 24V DC (30V DC Max.) - Opto isolated 220 Di 1 Digital Input 1 High State: 20 24V DC Di 2 Digital Input 2 Low State: 0 5V DC (1) Mode is selected by parameter only. (2) Differential Isolation - External source must be maintained at less than 160V with respect to PE. Input provides high common mode immunity. (3) Mode is selected by jumper J4. Table ma Analog Input - Unipolar Speed Reference 3 1 J4 4 2 Common + Ai0 Ai Main Control Board TB1 Set Direction Mode Port 0: P308 [Direction Mode] = 0 Unipolar Set Selection Port 0: P545 [Spd Ref A Sel] = Port 0: P260 [Anlg In0 Value] Adjust Scaling Port 0: P261 [Anlg In0 Hi] = 20 ma Port 0: P262 [Anlg In0 Lo] = 0 ma Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz View Results Port 0: P260 [Anlg In0 Value] Port 0: P592 [Selected Spd Ref] Jumper set to current mode. Rockwell Automation Publication 750-QS001A-EN-P - March

42 Table V Analog Input - Unipolar Speed Reference J Common + Ai0 Ai Main Control Board TB1 Jumper set to voltage mode. Set Direction Mode Port 0: P308 [Direction Mode] = 0 Unipolar Set Selection Port 0: P545 [Spd Ref A Sel] = Port 0: P260 [Anlg In0 Value] Adjust Scaling Port 0: P261 [Anlg In0 Hi] = 10 Volt Port 0: P262 [Anlg In0 Lo] = 0 Volt Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz View Results Port 0: P260 [Anlg In0 Value] Port 0: P592 [Selected Spd Ref] Table 15-10k Ohm Potentiometer - Unipolar Speed Reference 753 Main Control Board TB1 10VC +10V Ai0 Ai0+ Set Direction Mode Port 0: P308 [Direction Mode] = 0 Unipolar Set Selection Port 0: P545 [Spd Ref A Sel] = Port 0: P260 [Anlg In0 Value] Adjust Scaling Port 0: P261 [Anlg In0 Hi] = 10 Volt Port 0: P262 [Anlg In0 Lo] = 0 Volt Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz J View Results Port 0: P260 [Anlg In0 Value] Port 0: P592 [Selected Spd Ref] Jumper set to voltage mode. Table 16-2-Wire Control on PF753 Main Control Board Non-Reversing - Internal Supply Stop-Run 753 Main Control Board TB1 Reversing - External Supply +24V Common 24VC +24V Di C Di 1 Set Direction Mode Port 0: P308 [Direction Mode] = 2 Rev Disable Set Selection Port 0: P163 [DI Run] = Port 0: P220 [Digital In Sts], bit 1 = Digital In 1 View Results Port 0: P220 [Digital In Sts] Port 0: P935 [Drive Status 1] Set Direction Mode Port 0: P308 [Direction Mode] = 0 Unipolar Run Fwd Run Rev Di C Di 1 Di 2 Set Selection Port 0: P164 [DI Run Forward] = Port 0: P220 [Digital In Sts], bit 1 = Digital In 1 Port 0: P165 [DI Run Reverse] = Port 0: P220 [Digital In Sts], bit 2 = Digital In Main Control Board TB1 View Results Port 0: P220 [Digital In Sts] Port 0: P935 [Drive Status 1] 42 Rockwell Automation Publication 750-QS001A-EN-P - March 2015

43 Table 17-3-Wire Control on PF753 Main Control Board Stop Start Internal Supply 24VC +24V Di C Di 1 Di 2 Set Selection Port 0: P158 [DI Stop] = Port 0: P220 [Digital In Sts], bit 1 = Digital In 1 Port 0: P161 [DI Start] = Port 0: P220 [Digital In Sts], bit 2 = Digital In 2 View Results Port 0: P220 [Digital In Sts] Port 0: P935 [Drive Status 1] 753 Main Control Board TB1 External Supply +24V Common Set Selection Port 0: P158 [DI Stop] = Port 0: P220 [Digital In Sts], bit 1 = Digital In 1 Port 0: P161 [DI Start] = Port 0: P220 [Digital In Sts], bit 2 = Digital In 2 Stop Start Di C Di 1 Di 2 View Results Port 0: P220 [Digital In Sts] Port 0: P935 [Drive Status 1] 753 Main Control Board TB1 Rockwell Automation Publication 750-QS001A-EN-P - March

44 Connections on 11-Series Expansion I/O Module Terminal block TB1 and the input mode jumpers are mounted on the option module installed in the drive. 11-Series I/O Module Table 18 - Analog Input Mode Jumpers Voltage Mode Current Mode P P5 2 P P5 2 Table 19 - TB1 Terminal Designations 10V 10VC +10V Sh Ao0 Ao0+ Sh Ai0 Ai0+ Sh Di0 Di0P Di1 Di1P Di2 Di2P Ip Ic EnC EnNO Terminal Name Description Related Param (4) 10V 10 Volt Reference Negative 10V DC for analog inputs. 2k ohm minimum. 10VC 10 Volt Common For ( ) and (+) 10 Volt references. +10V +10 Volt Reference Positive 10V DC for analog inputs. 2k ohm minimum. Sh Shield Terminating point for wire shields when an EMC plate or conduit box is not installed. Ao0 Analog Out 0 ( ) Bipolar, ±10V, 11 bit & sign, 2 k ohm minimum load ma, 11 bit & sign, 400 ohm maximum load. Ao0+ Analog Out 0 (+) Sh Shield Terminating point for wire shields when an EMC plate or conduit box is not installed. Ai0 Analog Input 0 ( ) Differential (2), bipolar, 11 bit & sign. Ai0+ Analog Input 0 (+) Voltage Mode: 88k ohm input impedance. Current Mode: ohm input impedance. Sh Shield Terminating point for wire shields when an EMC plate or conduit box is not installed. Di0 Digital Input 0 24V DC (30V DC Max.) - Opto isolated Di0P Digital Input 0 Power (1) Di1 Digital Input 1 Di1P Digital Input 1Power (1) Di2 Digital Input 2 Di2P Digital Input 2 Power (1) High State: 20 24V DC 11.2 ma DC Low State: 0 5V DC 120V AC (132V AC Max.) 50/60 Hz (3) - Opto isolated High State: V AC Low State: 0 30V AC Ip Input Power External 24V DC or 115V AC power supply input Ic Input Common connections. Does not power the main control board. EnC EnNO Enable Output ATEX fault enable output. Used only when an ATEX option module is installed. 75 on Port X 50, 70 on Port X 1 on Port X (1) Digital Inputs are either 24 Volts DC (1132C) or 115 Volts AC (1132D) based on module catalog number. Ensure applied voltage is correct for I/O module. (2) Differential - External source must be maintained at less than 160V with respect to PE. Input provides high common mode immunity. (3) For CE compliance use shielded cable. Cable length should not exceed 30 m (98 ft). (4) I/O Module parameters also have a Port designation. 44 Rockwell Automation Publication 750-QS001A-EN-P - March 2015

45 Table ma Analog Input - Unipolar Speed Reference P P5 2 Common + Ai0 Ai0+ Sh 11-Series I/O Module TB1 Jumper set to current mode. Set Direction Mode Port 0: P308 [Direction Mode] = 0 Unipolar Set Selection Port 0: P545 [Spd Ref A Sel] = Port 4 (or port where your 11-Series I/O Module is installed), See page 10: P50 [Anlg In0 Value] Adjust Scaling Port 4 (or port where your 11-Series I/O Module is installed), See page 10: P51 [Anlg In0 Hi] = 20 ma Port 4 (or port where your 11-Series I/O Module is installed), See page 10: P52 [Anlg In0 Lo] = 0 ma or 4 ma Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz View Results Port 4 (or port where your 11-Series I/O Module is installed), See page 10: P50 [Anlg In0 Value] Port 0: P592 [Selected Spd Ref] Table V Analog Input - Unipolar Speed Reference P4 1 2 Common + 1 P5 2 Ai0 Ai0+ Sh 11-Series I/O Module TB1 Jumper set to voltage mode. Set Direction Mode Port 0: P308 [Direction Mode] = 0 Unipolar Set Selection Port 0: P545 [Spd Ref A Sel] = Port 4 (or port where your 11-Series I/O Module is installed), See page 10: P50 [Anlg In0 Value] Adjust Scaling Port 4 (or port where your 11-Series I/O Module is installed), See page 10: P51 [Anlg In1 Hi] = 10 Volt Port 4 (or port where your 11-Series I/O Module is installed), See page 10: P52 [Anlg In1 Lo] = 0 Volt Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz View Results Port 4 (or port where your 11-Series I/O Module is installed), See page 10: P50 [Anlg In0 Value] Port 0: P592 [Selected Spd Ref] Table 22-10k Ohm Potentiometer - Unipolar Speed Reference Set Direction Mode Port 0: P308 [Direction Mode] = 0 Unipolar 1 P4 1 P Series I/O Module TB1 10VC +10V Ai0 Ai0+ Sh Set Selection Port 0: P545 [Spd Ref A Sel] = Port 4 (or port where your 11-Series I/O Module is installed), See page 10: P50 [Anlg In0 Value] Adjust Scaling Port 4 (or port where your 11-Series I/O Module is installed), See page 10: P51 [Anlg In0 Hi] = 10 Volt Port 4 (or port where your 11-Series I/O Module is installed), See page 10: P52 [Anlg In0 Lo] = 0 Volt Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz View Results Port 4 (or port where your 11-Series I/O Module is installed), See page 10: P50 [Anlg In0 Value] Port 0: P592 [Selected Spd Ref] Jumper set to voltage mode. Rockwell Automation Publication 750-QS001A-EN-P - March

46 Table 23-2-Wire Control on 11-Series I/O Module Non-Reversing - Internal Supply Stop-Run Di0 Di0P 11-Series I/O Module TB1 Set Direction Mode Port 0: P308 [Direction Mode] = 2 Rev Disable Set Selection Port 0: P163 [DI Run] = Port 4 (or port where your 11-Series I/O Module is installed), See page 10: P1 [Dig In Sts], bit 0 = Input 0 View Results Port 4 (or port where your 11-Series I/O Module is installed), See page 10: P1 [Dig In Sts] Port 0: P935 [Drive Status 1] 3 P3 1 3 P8 1 Jumpers set to internal supply source. Reversing - External Supply Run Rev +24V Common Run Fwd 11-Series I/O Module TB1 Di0 Di0P Di1 Di1P Ip Ic Set Direction Mode Port 0: P308 [Direction Mode] = 0 Unipolar Set Selection Port 0: P164 [DI Run Forward] = Port 4 (or port where your 11-Series I/O Module is installed), See page 10: P1 [Dig In Sts], bit 0 = Input 0 Port 0: P165 [DI Run Reverse] = Port 4 (or port where your 11-Series I/O Module is installed), See page 10: P1 [Dig In Sts], bit 1 = Input 1 View Results Port 4 (or port where your 11-Series I/O Module is installed), See page 10: P1 [Dig In Sts] Port 0: P935 [Drive Status 1] 3 3 P3 P8 1 1 Jumpers set to external supply source. 46 Rockwell Automation Publication 750-QS001A-EN-P - March 2015

47 Table 24-3-Wire Control on 11-Series I/O Module Start Internal Supply Stop 11-Series I/O Module TB1 Di0 Di0P Di1 Di1P Set Selection Port 0: P158 [DI Stop] = Port 4 (or port where your 11-Series I/O Module is installed), See page 10: P1 [Dig In Sts], bit 0 = Input 0 Port 0: P161 [DI Start] = Port 4 (or port where your 11-Series I/O Module is installed), See page 10: P1 [Dig In Sts], bit 1 = Input 1 View Results Port 4 (or port where your 11-Series I/O Module is installed), See page 10: P1 [Dig In Sts] Port 0: P935 [Drive Status 1] 3 P3 1 3 P8 1 Jumpers set to internal supply source. External Supply Start +24V or +120V Common Stop 11-Series I/O Module TB1 Di0 Di0P Di1 Di1P Ip Ic Set Selection Port 0: P158 [DI Stop] = Port 4 (or port where your 11-Series I/O Module is installed), See page 10: P1 [Dig In Sts], bit 0 = Input 0 Port 0: P161 [DI Start] = Port 4 (or port where your 11-Series I/O Module is installed), See page 10: P1 [Dig In Sts], bit 1 = Input 1 View Results Port 4 (or port where your 11-Series I/O Module is installed), See page 10: P1 [Dig In Sts] Port 0: P935 [Drive Status 1] IMPORTANT: Connect 24V supply only to C-2R or C-1R2T. Connect 120V supply only to D-2R. 3 3 P3 P8 1 1 Jumpers set to external supply source. Rockwell Automation Publication 750-QS001A-EN-P - March

48 Connections on 22-Series Expansion I/O Module Terminal block TB1 and the input mode jumpers are mounted on the option module installed in the drive. 22-Series I/O Module Table 25 - Input Mode Jumpers Jumper Position Voltage Mode Current Mode Ai1 Ai0 Ai1 Ai0 Table 26 - TB1 Terminal Designations Sh Sh PTC PTC+ Ao0 Ao0+ Ao1 Ao1+ 10V 10VC +10V Ai0 Ai0+ Ai1 Ai1+ 24VC +24V DiC Di0 Di1 Di2 Di3 Di4 Di5 Terminal Name Description Related Param (4) Sh Shield Terminating point for wire shields when an EMC plate Sh or conduit box is not installed. Ptc Ptc+ Motor PTC ( ) Motor PTC (+) Motor protection device (Positive Temperature Coefficient). Ao0 Analog Out 0 ( ) Bipolar, ±10V, 11 bit & sign, 2 k ohm minimum load. 40 on Port X Ao0+ Analog Out 0 (+) 4-20 ma, 11 bit & sign, 400 ohm maximum load. 75 on Port X Ao1 Analog Out 1 ( ) 85 Ao1+ Analog Out 1 (+) on Port X 10V 10 Volt Reference 2k ohm minimum. 10VC 10 Volt Common For ( ) and (+) 10 Volt references. +10V +10 Volt Reference 2k ohm minimum. Ai0 Ai0+ Analog Input 0 ( ) Analog Input 0 (+) Isolated (2), bipolar, differential, 11 bit & sign. Voltage Mode: 88k ohm input impedance. Current Mode: ohm input impedance. 50, 70 on Port X Ai1 Analog Input 1 ( ) 60, 70 Ai1+ Analog Input 1 (+) on Port X 24VC 24 Volt Common Drive supplied logic input power. +24V +24 Volt DC 200 ma max. per I/O module 600 ma max per drive Di C Digital Input Common Common for Digital Inputs 0 5 Di 0 Digital Input 0 (1) 24V DC (30V DC Max.) - Opto isolated Di 1 Digital Input 1 (1) High State: 20 24V DC 11.2 ma DC Di 2 Digital Input 2 (1) Low State: 0 5V DC 120V AC (132V AC Max.) 50/60 Hz (3) - Opto isolated Di 3 Digital Input 3 (1) High State: V AC Di 4 Digital Input 4 (1) Low State: 0 30V AC Di 5 Digital Input 5 (1) 1 on Port X (1) Digital Inputs are either 24 Volts DC (2262C) or 115 Volts AC (2262D) based on module catalog number. Ensure applied voltage is correct for I/O module. (2) Differential Isolation - External source must be maintained at less than 160V with respect to PE. Input provides high common mode immunity. (3) For CE compliance use shielded cable. Cable length should not exceed 30 m (98 ft). (4) I/O Module parameters also have a Port designation. 48 Rockwell Automation Publication 750-QS001A-EN-P - March 2015

49 Table ma Analog Input - Unipolar Speed Reference at Terminals Ai0± Common + Ai0 Ai0+ 22-Series I/O Module TB1 Ai1 Ai0 Jumpers set to current mode. Set Direction Mode Port 0: P308 [Direction Mode] = 0 Unipolar Set Selection Port 0: P545 [Spd Ref A Sel] = Port 4 (or port where your 22-Series I/O Module is installed), See page 10: P50 [Anlg In0 Value] Adjust Scaling Port 4 (or port where your 22-Series I/O Module is installed), See page 10: P51 [Anlg In0 Hi] = 20 ma Port 4 (or port where your 22-Series I/O Module is installed), See page 10: P52 [Anlg In0 Lo] = 0 ma Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz View Results Port 4 (or port where your 22-Series I/O Module is installed), See page 10: P50 [Anlg In0 Value] Port 0: P592 [Selected Spd Ref] Table V Analog Input - Unipolar Speed Reference at Terminals Ai0± Common + Ai0 Ai0+ 22-Series I/O Module TB1 Ai1 Ai0 Jumpers set to voltage mode. Set Direction Mode Port 0: P308 [Direction Mode] = 0 Unipolar Set Selection Port 0: P545 [Spd Ref A Sel] = Port 4 (or port where your 22-Series I/O Module is installed), See page 10: P50 [Anlg In0 Value] Adjust Scaling Port 4 (or port where your 22-Series I/O Module is installed), See page 10: P51 [Anlg In0 Hi] = 10 Volt Port 4 (or port where your 22-Series I/O Module is installed), See page 10: P52 [Anlg In0 Lo] = 0 Volt Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz View Results Port 4 (or port where your 22-Series I/O Module is installed), See page 10: P50 [Anlg In0 Value] Port 0: P592 [Selected Spd Ref] Table 29-10k Ohm Potentiometer - Unipolar Speed Reference at Terminals Ai0± 22-Series I/O Module TB1 Ai1 10VC +10V Ai0 Ai0+ Ai0 Set Direction Mode Port 0: P308 [Direction Mode] = 0 Unipolar Set Selection Port 0: P545 [Spd Ref A Sel] = Port 4 (or port where your 22-Series I/O Module is installed), See page 10: P50 [Anlg In0 Value] Adjust Scaling Port 4 (or port where your 22-Series I/O Module is installed), See page 10: P51 [Anlg In0 Hi] = 10 Volt Port 4 (or port where your 22-Series I/O Module is installed), See page 10: P52 [Anlg In0 Lo] = 0 Volt Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz View Results Port 4 (or port where your 22-Series I/O Module is installed), See page 10: P50 [Anlg In0 Value] Port 0: P592 [Selected Spd Ref] Jumpers set to voltage mode. Rockwell Automation Publication 750-QS001A-EN-P - March

50 Table ma Analog Input - Unipolar Speed Reference at Terminals Ai1± Common + Ai1 Ai1+ 22-Series I/O Module TB1 Ai1 Ai0 Jumpers set to current mode. Set Direction Mode Port 0: P308 [Direction Mode] = 0 Unipolar Set Selection Port 0: P545 [Spd Ref A Sel] = Port 4 (or port where your 22-Series I/O Module is installed), See page 10: P60 [Anlg In1 Value] Adjust Scaling Port 4 (or port where your 22-Series I/O Module is installed), See page 10: P61 [Anlg In1 Hi] = 20 ma Port 4 (or port where your 22-Series I/O Module is installed), See page 10: P62 [Anlg In1 Lo] = 0 ma Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz View Results Port 4 (or port where your 22-Series I/O Module is installed), See page 10: P60 [Anlg In1 Value] Port 0: P592 [Selected Spd Ref] Table V Analog Input - Unipolar Speed Reference at Terminals Ai1± Common + Ai1 Ai1+ 22-Series I/O Module TB1 Ai1 Ai0 Jumpers set to voltage mode. Set Direction Mode Port 0: P308 [Direction Mode] = 0 Unipolar Set Selection Port 0: P545 [Spd Ref A Sel] = Port 4, (or port where your 22-Series I/O Module is installed)see page 10: P60 [Anlg In1 Value] Adjust Scaling Port 4 (or port where your 22-Series I/O Module is installed), See page 10: P61 [Anlg In1 Hi] = 10 Volt Port 4 (or port where your 22-Series I/O Module is installed), See page 10: P62 [Anlg In1 Lo] = 0 Volt Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz View Results Port 4 (or port where your 22-Series I/O Module is installed), See page 10: P60 [Anlg In1 Value] Port 0: P592 [Selected Spd Ref] Table 32-10k Ohm Potentiometer - Unipolar Speed Reference at Terminals Ai1± 22-Series I/O Module TB1 Ai1 10VC +10V Ai1 Ai1+ Ai0 Set Direction Mode Port 0: P308 [Direction Mode] = 0 Unipolar Set Selection Port 0: P545 [Spd Ref A Sel] = Port 4 (or port where your 22-Series I/O Module is installed), See page 10: P60 [Anlg In1 Value] Adjust Scaling Port 4 (or port where your 22-Series I/O Module is installed), See page 10: P61 [Anlg In1 Hi] = 10 Volt Port 4 (or port where your 22-Series I/O Module is installed), See page 10: P62 [Anlg In1 Lo] = 0 Volt Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz View Results Port 4 (or port where your 22-Series I/O Module is installed), See page 10: P60 [Anlg In1 Value] Port 0: P592 [Selected Spd Ref] Jumpers set to voltage mode. 50 Rockwell Automation Publication 750-QS001A-EN-P - March 2015

51 Table 33-2-Wire Control on 22-Series I/O Module Non-Reversing - Internal Supply Set Direction Mode Port 0: P308 [Direction Mode] = 2 Rev Disable Stop-Run 24VC +24V Di C Di 0 Set Selection Port 0: P163 [DI Run] = Port 4 (or port where your 22-Series I/O Module is installed), See page 10: P1 [Dig In Sts], bit 0 = Input 0 22-Series I/O Module TB1 Reversing - External Supply +24V Common View Results Port 4 (or port where your 22-Series I/O Module is installed), See page 10: P1 [Dig In Sts] Port 0: P935 [Drive Status 1] Set Direction Mode Port 0: P308 [Direction Mode] = 0 Unipolar Run Fwd Run Rev Di C Di 0 Di 1 Set Selection Port 0: P164 [DI Run Forward] = Port 4 (or port where your 22-Series I/O Module is installed), See page 10: P1 [Dig In Sts], bit 0 = Input 0 Port 0: P165 [DI Run Reverse] = Port 4 (or port where your 22-Series I/O Module is installed), See page 10: P1 [Dig In Sts], bit 1 = Input 1 22-Series I/O Module TB1 View Results Port 4 (or port where your 22-Series I/O Module is installed), See page 10: P1 [Dig In Sts] Port 0: P935 [Drive Status 1] IMPORTANT: Connect 24V supply only to C-2R or C-1R2T. Table 34-3-Wire Control on 22-Series I/O Module Stop Start Internal Supply 24VC +24V Di C Di 0 Di 1 Set Selection Port 0: P158 [DI Stop] = Port 4 (or port where your 22-Series I/O Module is installed), See page 10: P1 [Dig In Sts], bit 0 = Input 0 Port 0: P161 [DI Start] = Port 4 (or port where your 22-Series I/O Module is installed), See page 10: P1 [Dig In Sts], bit 1 = Input 1 View Results Port 4 (or port where your 22-Series I/O Module is installed), See page 10: P1 [Dig In Sts] Port 0: P935 [Drive Status 1] 22-Series I/O Module TB1 External Supply +24V Common Set Selection Port 0: P158 [DI Stop] = Port 4 (or port where your 22-Series I/O Module is installed), See page 10: P1 [Dig In Sts], bit 0 = Input 0 Port 0: P161 [DI Start] = Port 4 (or port where your 22-Series I/O Module is installed), See page 10: P1 [Dig In Sts], bit 1 = Input 1 Stop Start Di C Di 0 Di 1 View Results Port 4 (or port where your 22-Series I/O Module is installed), See page 10: P1 [Dig In Sts] Port 0: P935 [Drive Status 1] 22-Series I/O Module TB1 IMPORTANT: Connect 24V supply only to C-2R or C-1R2T. Connect 120V supply only to D-2R. Rockwell Automation Publication 750-QS001A-EN-P - March

52 EtherNet/IP Communication IMPORTANT This section assumes that an EtherNet/IP network has been set up to connect to the drive. Communication over PF755 Embedded Ethernet/IP (Port 13) You will need the information gathered in Step 2: Validate the Drive Installation, Where are Signal Sources Connected? on page 10 to complete the EtherNet/IP setup. Connecting the Ethernet Cable to the Drive ATTENTION: Risk of injury or death exists. The drive may contain high voltages that can cause injury or death. Remove power from the drive. Verify power has been discharged before connecting the embedded EtherNet/IP adapter to the network. 1. Remove power from the drive. 2. Remove the drive cover and lift up the drive HIM bezel to its open position to access the drive control pod. 3. Use static control precautions. 4. Connect one end of an Ethernet cable to the network. See the following figure for an example of wiring to an EtherNet/IP network. Controller (ControlLogix shown with 1756-ENBT Bridge) PowerFlex 755 Drives (each with embedded EtherNet/IP adapter) Ethernet Switch 5. Route the other end of the Ethernet cable through the bottom of the PowerFlex 755 drive, and insert the cable plug into the embedded EtherNet/IP adapter mating socket. Embedded EtherNet/IP Port 52 Rockwell Automation Publication 750-QS001A-EN-P - March 2015

53 Setting the IP Address There are three ways to set the IP address on a PowerFlex 755 embedded EtherNet adapter. BOOTP server Manually via the rotary switches Manually via adapter parameters TIP If the PowerFlex 755 drive is connected to a Stratix 6000 or Stratix 8000 managed Ethernet switch and the drive is set for BOOTP mode, the dynamic IP address assignment by port (Stratix 6000) or DHCP persistence (Stratix 8000) feature will automatically set the IP address for the drive. For more details, see the Stratix 6000 Ethernet Managed Switch User Manual, publication 1783-UM001 or the Stratix 8000 and Stratix 8300 Ethernet Managed Switches User Manual, publication 1783-UM003. Setting the IP Address Using BOOTP Server By default, the drive is set up to receive its IP address via the BOOTP server. 1. Verify the rotary switches are set to the value of 999 or any value other than and 888. Hundreds Position Tens Position Ones Position Verify parameter 36 [BOOTP] on Port 13 is set to 1 (Enabled). 3. Verify communication has been established (ENET status indicator is steady green). If the status indicator is not steady green, refer to the PowerFlex 755 Drive Embedded EtherNet/IP Adapter User Manual, publication 750COM-UM001 and/or your network administrator to validate connectivity. Rockwell Automation Publication 750-QS001A-EN-P - March

54 Setting the IP Address Using the Adapter Rotary Switches You can use the rotary switches to set the IP address if the following are met. The IP address follows the format xxx The subnet mask is There is no gateway address IMPORTANT When using the adapter rotary switches, set the IP address before power is applied because the adapter uses the IP address it detects when it first receives power. 1. Verify that the drive is not powered. 2. Set the IP address to a valid address ( ) by turning the rotary switches using a small screwdriver. For example, if the IP address needs to be , turn the top switch so the arrow is pointing at 1, turn the middle switch so the arrow is pointing at 2, and turn the bottom switch so the arrow is pointing at 3. See Table 35 for more information on the address settings Table 35 - IP Address Settings and Descriptions Settings Description The adapter will use the rotary switch settings for the IP address ( xxx, where xxx = rotary switch settings). The value stored in parameter 36 - [BOOTP] is automatically ignored. 888 Resets the adapter IP address function to factory defaults. Thereafter, the drive must be powered down, the switches set to a correct value ( ), and then the drive must be powered up again to accept the new address. Any other setting Disables the rotary switches and requires using parameter 36 - [BOOTP] to select the BOOTP server as the source for the IP address or, if disabled, selects the adapter parameters as the source. 3. Apply power to the drive. 4. Verify communication has been established. If communication is not established, refer to the PowerFlex 755 Drive Embedded EtherNet/IP Adapter User Manual, publication 750COM-UM001 and/or your network administrator to validate connectivity. 54 Rockwell Automation Publication 750-QS001A-EN-P - March 2015

55 Setting the IP Address Using Adapter Parameters 1. Verify that the IP address rotary switches are set to any value other than or 888. The default setting is 999. See Table 35 on page 54 for more information on the address settings. ATTENTION: Risk of equipment damage, injury, or death exists. Unpredictable operation may occur if you fail to verify that parameter settings are compatible with your application. Verify that settings are compatible with your application before applying power to the drive. 2. Apply power to the drive. 3. Set the value of parameter 36 [BOOTP] to 0 (Disabled). Disabled 0 Value Setting 0 Disabled 1 Enabled (Default) 4. Set the value of parameters 38 [IP Addr Cfg 1] through 41 [IP Addr Cfg 4] to a unique IP address. 0 Default = [IP Addr Cfg 1] [IP Addr Cfg 2] [IP Addr Cfg 3] [IP Addr Cfg 4] 5. Set the value of parameters 42 [Subnet Cfg 1] through 45 [Subnet Cfg 4] to the desired value for the subnet mask. 0 Default = [Subnet Cfg 1] [Subnet Cfg 2] [Subnet Cfg 3] [Subnet Cfg 4] 6. If required, set the value of parameters 46 [Gateway Cfg 1] through 49 [Gateway Cfg 4] to the desired value for the gateway device. 0 Default = [Gateway Cfg 1] [Gateway Cfg 2] [Gateway Cfg 3] [Gateway Cfg 4] 7. Reset the adapter by power cycling the drive or by using the HIM s Reset Device function located in the drive s DIAGNOSTIC folder. Rockwell Automation Publication 750-QS001A-EN-P - March

56 Table 36 - PowerFlex 755 Embedded EtherNet/IP Port 13 Parameter Settings No. Drive Parameter Name User Setting Default Value/Options Notes 33 Port Number BOOTP = Disabled 1 = Enabled A reset of the adapter is required. Reset the adapter by power cycling the drive or by using the HIM s Reset Device function located in the drive s DIAGNOSTIC folder. 38 IP Addr Cfg Example IP Address. 39 IP Addr Cfg IP Addr Cfg IP Addr Cfg 4 xxx Set to desired value. 42 Subnet Cfg Subnet Cfg Subnet Cfg Subnet Cfg 4 0 Leave the remainder of the Embedded EtherNet/IP (Port 13) parameters at their default settings. Set the Start, Stop, and Speed Reference Commands via the EtherNet/IP Adapter By default, the Start and Stop commands are enabled over the EtherNet/IP adapter. To set the speed reference via the EtherNet/IP adapter, set parameter 545 [Spd Ref A Sel]. See Table 37. Table 37 - Speed Reference Parameter Setting No. Drive Parameter Name User Setting Default Value/Options Notes 545 Spd Ref A Sel P871 = Port 1 HIM reference P877 = Port 13 reference Selects the source parameter number for the speed reference while in Auto (typical) mode. Reference value from port devices. For a speed reference from a communication network, set this parameter to Port 0 and select P [Port_n_Reference] as appropriate. Important Example: 20-COMM-E, EtherNet/IP Communication Adapter = Dint for speed reference multiplied by 1,000 (60 Hz = 60,000 and 1750 RPM = 1,750,000). 56 Rockwell Automation Publication 750-QS001A-EN-P - March 2015

57 Reference Section Communication over EtherNet/IP on ENETR Module You will need the information gathered in Step 2: Validate the Drive Installation, Where are Signal Sources Connected? on page 10 to complete the EtherNet/IP setup. Connecting the Ethernet Cable to the Drive IMPORTANT This section addresses the setup on the PowerFlex ENETR Dual-port EtherNet/IP Option module that is installed in Port 6 of the drive. ATTENTION: Risk of injury or death exists. The drive may contain high voltages that can cause injury or death. Remove power from the drive. Verify power has been discharged before connecting the embedded EtherNet/IP adapter to the network. 1. Remove power from the drive. 2. Remove the drive cover and lift up the drive HIM bezel to its open position to access the drive control pod. 3. Use static control precautions. 4. Connect one end of an Ethernet cable to the network. See the following figure for an example of wiring to an EtherNet/IP network. Controller (ControlLogix shown with 1756-ENBT Bridge) PowerFlex 750-Series Drives (each with EtherNet/IP adapter) Ethernet Switch 5. Route the other end of the Ethernet cable through the bottom of the PowerFlex 750-Series drive, and insert the cable plug into the EtherNet/IP adapter mating socket. EtherNet/IP Port Rockwell Automation Publication 750-QS001A-EN-P - March

58 Reference Section Setting the IP Address There are three ways to set the IP address on a PowerFlex ENETR Dual-port EtherNet/IP option module. DHCP or BOOTP server Manually via the rotary switches Manually via adapter parameters TIP If the PowerFlex 750-Series drive is connected to a Stratix 6000 or Stratix 8000 managed Ethernet switch and the drive is set for BOOTP mode, the dynamic IP address assignment by port (Stratix 6000) or DHCP persistence (Stratix 8000) feature will set the IP address for the drive. For more details, see the Stratix 6000 Ethernet Managed Switch User Manual, publication 1783-UM001 or the Stratix 8000 and Stratix 8300 Ethernet Managed Switches User Manual, publication 1783-UM003. Setting the IP Address Using DHCP or BOOTP Server IMPORTANT When the DHCP lease expires, the option module stops communicating on the network, which requires a power cycle or option module reset. By default, the drive is set up to receive its IP address via the BOOTP server. 1. Verify the rotary switches are set to the value of 999 or any value other than and Hundreds Position Tens Position Ones Position Verify parameter 5 [Net Addr Sel] on Port 6 is set to either 2 (BOOTP) or 3 (DHCP). Parameters 0 Value Setting 1 Parameters 2 BOOTP 3 DHCP (Default) 3. Verify communication has been established (ENET status indicator is steady green). If the status indicator is not steady green, refer to the PowerFlex ENETR Dual-port EtherNet/IP Option Module User Manual, publication 750COM-UM008 and/or your network administrator to validate connectivity. 58 Rockwell Automation Publication 750-QS001A-EN-P - March 2015

59 Reference Section Setting the IP Address Using the Adapter Rotary Switches You can use the rotary switches to set the IP address if the following are met. The IP address follows the format xxx The subnet mask is There is no gateway address IMPORTANT When using the adapter rotary switches, set the IP address before power is applied because the adapter uses the IP address it detects when it first receives power. 1. Verify that the drive is not powered. 2. Set the IP address to a valid address ( ) by turning the rotary switches using a small screwdriver. For example, if the IP address needs to be , turn the top switch so the arrow is pointing at 1, turn the middle switch so the arrow is pointing at 2, and turn the bottom switch so the arrow is pointing at 3. See Table 38 for more information on the address settings Table 38 - IP Address Settings and Descriptions Settings Description The adapter will use the rotary switch settings for the IP address ( xxx, where xxx = rotary switch settings). The value stored in parameter 36 - [BOOTP] is automatically ignored. 888 Resets the adapter IP address function to factory defaults. Thereafter, the drive must be powered down, the switches set to a correct value ( ), and then the drive must be powered up again to accept the new address. Any other setting Disables the rotary switches and requires using parameter 36 - [BOOTP] to select the BOOTP server as the source for the IP address or, if disabled, selects the adapter parameters as the source. 3. Apply power to the drive. 4. Verify communication has been established. If communication is not established, refer to the PowerFlex ENETR Dual-port EtherNet/IP Option Module User Manual, publication 750COM-UM008 and/or your network administrator to validate connectivity. Rockwell Automation Publication 750-QS001A-EN-P - March

60 Setting the IP Address Using Adapter Parameters 1. Verify that the IP address rotary switches are set to any value other than or 888. The default setting is 999. See Table 38 on page 59 for more information on the address settings. ATTENTION: Risk of equipment damage, injury, or death exists. Unpredictable operation may occur if you fail to verify that parameter settings are compatible with your application. Verify that settings are compatible with your application before applying power to the drive. 2. Apply power to the drive. 3. Set the value of parameter 36 [BOOTP] to 0 (Disabled). Disabled 0 Value Setting 0 Disabled 1 Enabled (Default) 4. Set the value of parameter 5 [Net Addr Sel] to 1 (Parameters). DHCP 3 Value Setting 1 Parameters 2 BOOTP 3 DHCP (default) 5. Set the value of parameters 7 [IP Addr Cfg 1] through 10 [IP Addr Cfg 4] to a unique IP address. 0 Default = [IP Addr Cfg 1] [IP Addr Cfg 2] [IP Addr Cfg 3] [IP Addr Cfg 4] 6. If required, set the value of parameters 11 [Subnet Cfg 1] through 14 [Subnet Cfg 4] to the desired value for the subnet mask. 0 Default = [Subnet Cfg 1] [Subnet Cfg 2] [Subnet Cfg 3] [Subnet Cfg 4] 60 Rockwell Automation Publication 750-QS001A-EN-P - March 2015

61 7. If required, set the value of parameters 15 [Gateway Cfg 1] through 18 [Gateway Cfg 4] to the desired value for the gateway device. 0 Default = [Gateway Cfg 1] [Gateway Cfg 2] [Gateway Cfg 3] [Gateway Cfg 4] 8. Reset the option module. See Reset the Option Module on page 62. Table 39 - PowerFlex 750-Series ENETR Option Module Parameter Settings No. Drive Parameter Name User Setting Default Value/Options Notes 2 Port Number 5 0 4, 5, or 6 Port Number 5 Net Addr Sel = Parameters 2 = BOOTP 3 = DHCP 7 IP Addr Cfg Example IP Address. 8 IP Addr Cfg IP Addr Cfg IP Addr Cfg 4 xxx Set to desired value. 11 Subnet Cfg Subnet Cfg Subnet Cfg Subnet Cfg 4 0 Leave the remainder of the Embedded EtherNet/IP (Port 13) parameters at their default settings. Rockwell Automation Publication 750-QS001A-EN-P - March

62 Reset the Option Module Changes to switch and jumper settings and some option module parameters require you to reset the option module before the new settings take effect. You can reset the option module by power cycling the drive or by using parameter 25 [Reset Module]. ATTENTION: Risk of injury or equipment damage exists. If the option module is transmitting control I/O to the drive, the drive can fault when you reset the option module. Determine how your drive responds before resetting the option module. 1. Set Device parameter 25 [Reset Module] (located on the communication card) to 1 (Reset Module). Ready 0 Value Description 0 Ready (Default) 1 Reset Module 2 Set Defaults When you enter 1 (Reset Module), the option module immediately resets. An alternate method to reset the module is by power cycling the drive. Set the Start, Stop, and Speed Reference Commands via the EtherNet/IP Adapter By default, the Start and Stop commands are enabled over the PowerFlex ENETR Dual-Port EtherNet/IP option module. To set the speed reference via the EtherNet/IP option module, set parameter 545 [Spd Ref A Sel]. See Table 40. Table 40 - Speed Reference Parameter Setting No. Drive Parameter Name User Setting Default Value/Options Notes 545 Spd Ref A Sel P871 = Port 1 HIM reference P876 = Port 6 reference Selects the source parameter number for the speed reference while in Auto (typical) mode. Reference value from port devices. For a speed reference from a communication network, set this parameter to Port 0 and select P [Port_n_Reference] as appropriate. Important Example: 20-COMM-E, EtherNet/IP Communication Adapter = Dint for speed reference multiplied by 1,000 (60 Hz = 60,000 and 1750 RPM = 1,750,000). 62 Rockwell Automation Publication 750-QS001A-EN-P - March 2015

63 2-Wire and 3-Wire Control The two types of ladder control circuits commonly used are the 2-wire control circuit and the 3-wire control circuit. The 2-wire control circuit uses maintained contact devices to control the drive/motor. A typical 2-wire control circuit is shown in the following figure. 2-Wire Control on a Motor Starter 2-Wire Control on a Drive Stop / Start or Run M OL M VFD Stop/Start Motor DI0 Run 24V Common Dig In Common +24V DC Motor A 2-wire control circuit consists of a normally open maintained contact device that, when closed, energizes the coil of a magnetic motor starter. This in turn energizes the connected motor load, or in the case of VFD, initiates a Run command to energize the motor load. The 2-wire control circuit provides what is known as low-voltage release. In the event of a power failure, the magnetic motor starter or VFD shuts down. When power is restored, the magnetic motor starter or VFD automatically reenergizes, provided that none of the maintained contact devices have changed state. This can be quite advantageous in applications such as refrigeration, air conditioning, or remote pump stations where you do not need someone to restart the equipment after a power failure. It can, however, be extremely dangerous in applications where equipment automatically starts, placing the operator in danger. The 3-wire control circuit uses momentary contact devices to control the driver/motor starter. A typical 3-wire control circuit is shown in the following figure. 3-Wire Control on a Motor Starter 3-Wire Control on a Drive Stop Stop Stop Start Start Start M OL M Stop Start Stop Stop DI0 VFD M Motor Start DI1 24V Common Start Dig In Common +24V DC Motor Rockwell Automation Publication 750-QS001A-EN-P - March

64 A 3-wire control circuit consists of a normally closed stop button (STOP), a normally open start button (START), and sealing contact (M), and the coil of a magnetic motor starter. When the normally open start button is pressed, the coil of the magnetic motor starter is energized. An auxiliary contact seals around the start button to provide a latched circuit. In the case of a VFD, the internal logic control of the VFD functions identical in principle to the sealing contact. Pressing the normally closed stop button disrupts the circuit. The 3-wire control circuit provides what is known as lowvoltage protection. In the event of a power failure, the magnetic motor starter drops out. In this case, however, when power is restored the magnetic motor starter does not automatically reenergize. The operator must press the start button to initiate the sequence of operations. The 3-wire control circuit figure illustrates a control circuit with multiple start and stop push buttons. In this circuit, multiple normally closed stop buttons are placed in series and multiple open start buttons are placed in parallel to operate a magnetic motor starter in VFD. This is a common application of a 3-wire control circuit in which you need to start and stop the same VFD/motor from multiple locations within a facility. The 3-wire control circuit can be used in a variety of ways to meet specific circuit application. 64 Rockwell Automation Publication 750-QS001A-EN-P - March 2015

65 Drive Status Indicators Table 41 - PowerFlex 753 Status Indicator Descriptions Name Color State Description STS Green Flashing Drive ready but not running, and no faults are present. (Status) Steady Drive running, no faults are present. Yellow Flashing Drive is not running, a start inhibit condition exists and the drive cannot be started. See parameter 933 [Start Inhibits]. Steady A type 1 (user configurable) alarm exists. If the drive is stopped, it is prevented from starting until the alarm condition is cleared. If the drive is running, it continues to run but cannot restart until the alarm condition is cleared. See parameters 959 [Alarm Status A] and 960 [Alarm Status B]. Red Flashing A major fault has occurred. Drive stops. Drive cannot be started until fault condition is cleared. See parameter 951 [Last Fault Code]. Steady A non-resettable fault has occurred. Red / Yellow Flashing Alternately A minor fault has occurred. When running, the drive continues to run. System is brought to a stop under system control. Fault must be cleared to continue. Use parameter 950 [Minor Flt Cfg] to enable. If not enabled, acts like a major fault. Yellow / Green Green / Red Flashing Alternately Flashing Alternately When running, a type 1 alarm exists. See parameters 959 [Alarm Status A] and 960 [Alarm Status B]. Drive is flash updating. Table 42 - PowerFlex 755 Status Indicator Descriptions Name Color State Description STS Green Flashing Drive ready but not running, and no faults are present. (Status) Steady Drive running, no faults are present. Yellow Flashing Drive is not running, a type 2 (non-configurable) alarm condition exists and the drive cannot be started. See parameter 961 [Type 2 Alarms]. Steady A type 1 (user configurable) alarm exists. If the drive is stopped, it is prevented from starting until the alarm condition is cleared. If the drive is running, it continues to run but cannot restart until the alarm condition is cleared. See parameters 959 [Alarm Status A] and 960 [Alarm Status B]. Red Flashing A major fault has occurred. Drive stops. Drive cannot be started until fault condition is cleared. See parameter 951 [Last Fault Code]. Steady A non-resettable fault has occurred. Red / Yellow Flashing Alternately A minor fault has occurred. When running, the drive continues to run. System is brought to a stop under system control. Fault must be cleared to continue. Use parameter 950 [Minor Flt Cfg] to enable. If not enabled, acts like a major fault. Yellow / Green Green / Red Flashing Alternately When running, a type 1 alarm exists. See parameters 959 [Alarm Status A] and 960 [Alarm Status B]. Drive is flash updating. Flashing Alternately ENET Unlit Off Embedded EtherNet/IP is not properly connected to the network or needs an IP address. Red Flashing An EtherNet/IP connection has timed out. Steady Adapter failed the duplicate IP address detection test. Red / Flashing Adapter is performing a self-test. Green Alternately Green Flashing Adapter is properly connected but is not communicating with any devices on the network. Steady Adapter is properly connected and communicating on the network. LINK Unlit Off Adapter is not powered or is not transmitting on the network. Green Flashing Adapter is properly connected and transmitting data packets on the network. Steady Adapter is properly connected but is not transmitting on the network. Rockwell Automation Publication 750-QS001A-EN-P - March

66 Dynamic Brake Resistor Determine whether your drive and motor utilize a dynamic brake resistor. Dynamic brake resistors generate heat so they are usually outside of the panel in a protective cage. Record if a dynamic brake resistor is connected for each of your drive/motor combinations. Typical resistor cage Drive/Motor 1 Drive/Motor 2 Drive/Motor 3 Drive/Motor 4 Drive/Motor 5 Yes No Yes No Yes No Yes No Yes No How Dynamic Braking Works Many fan, pump, and conveyor-like applications are allowed to coast to stop. If a controlled ramp to stop is required, the regenerative energy needs to be converted or dissipated and dynamic braking may be necessary. Adding a dynamic brake can help prevent over voltage to the drive VFD bus, fault conditions, or damage to the drive. For purposes of this publication, a solution that allows the drive to feed the regenerated electrical power to a resistor, which then transforms it into thermal energy, is provided to prevent bus over voltage or potential damage. This process is referred to as dynamic braking (DB). Internal dynamic braking chopper circuitry, including DB resistor power terminals BR1 and BR2, are standard on PowerFlex 750-series drives frames 1 5 and are optional on frames 6 and 7. DB resistor connections BR1 and BR2 are not available on frames 8 10, however dynamic braking can be achieved via an independent chopper module that is connected to the DC+ and DC- terminals by using an appropriate-sized DB resistor connected to it. In the latter case, the properlysized external chopper module senses and regulates the DC bus voltage level independent of the drive control. For more information on how to size a dynamic brake chopper and/or resistor, see PowerFlex Dynamic Braking Resistor Calculator Application Technique, publication PFLEX-AT Rockwell Automation Publication 750-QS001A-EN-P - March 2015

67 For frames 1 7, see Table 43 to configure these parameters so the dynamic brake properly functions. Table 43 - Dynamic Brake Resistor Parameter Settings No. Parameter Name External Resistor User Setting Internal Resistor User Setting Values 370 Stop Mode A 1 1 Default: Options: 372 Bus Reg Mode A 2 2 Default: Options: 382 DB Resistor Type 1 0 Default: Options: 383 DB Ext Ohms Resistor NP N/A Units: Default: Min/Max: 384 DB Ext Watts Resistor NP N/A Units: Default: Min/Max: 385 DB ExtPulse Watts Resistor NP (1) N/A Units: Default: Min/Max: 1 = Ramp 0 = Coast 1 = Ramp 1 = Adjust Freq 1 = Adjust Freq 2 = Dyn Brake 3 = Both DB 1st 0 = Internal 0 = Internal 1 = External Ohms Based on Drive Rating Minimum Resistor Rating Watt to Watt Sec to Notes Fans, pumps, and compressors are typically allowed to coast to stop - dynamic braking is not required. Ramp to stop mode may cause regenerative energy - dynamic braking can be required. The shorter the decel time, P537 [Decel Time], the greater potential need for dynamic braking. Not considered when P370 [Stop Mode A] = 0 Coast. If dynamic brake resistor is installed, this parameter must be set to either 2 Dyn Brake or 3 Both DB 1st. Not considered when P370 [Stop Mode A] = 0 Coast. Observe minimum resistance rating by drive size. Sets the continuous rated power reference for the eternal dynamic brake resistor. Refer to the PowerFlex Dynamic Braking Resistor Calculator Application Technique, publication PFLEX-AT001, for external resistor pulse watts settings. Or consult the resistor manufacturer for this specification. (1) If this information is not available for the dynamic brake resistor, increase the value until nuisance DynBrake OvrTemp Alarm 10 ceases. Rockwell Automation Publication 750-QS001A-EN-P - March

68 Acceleration and Deceleration Time Acceleration Time Longer acceleration times can be an application consideration due to high inertia of the load and motor rotating mass. A typical application example that requires this consideration is a centrifugal fan load. Issues that can occur include overload conditions of the motor and/or drive or over current conditions of the drive. Results of these issues can be the drive exhibiting a fault condition in either motor or drive overload fault (F7 and F64 respectively) or can cause a hardware over current fault (F12). If these faults are present and in order to prevent these faults as part of startup, acceleration time must be set to the capabilities of the drive based on the load and application requirements. The normal solution will be to set parameter 535 [Accel Time 1] to longer time period so that an overload or over current condition of the drive does not occur. An approach to perform this configuration is to set acceleration times to incremental 30 second acceleration times above the last setting and restart the drive until the load is able to start without a fault condition. The maximum acceleration time for most applications is up to 5 minutes, however very high inertia loads could require higher acceleration times (for example, 30 minutes may be common for a centrifuge). If faster acceleration time is required for the load, contact your Allen-Bradley distributor or Allen-Bradley technical support for further application review or potential drive sizing considerations. Recommendation: If the load has a large inertia value and acceleration time is not an application concern, set the current limit of the drive in amps to the continuous current rating of the drive in amps. The overload current setting is configured in parameter 422 [Current Limit 1]. This lets the drive apply its rated current to the motor on a continuous basis until the application reaches full speed. Default values for this parameter that are time limited equal 110% of the Normal Duty (ND) or 150% of the Heavy Duty (HD) rating of the drive that may have induced a hardware over current fault. To obtain the continuous current rating of the drive, see parameter 21 [Rated Amps]. Deceleration Time If the drive faults on either an overload or an over voltage condition during deceleration, it is likely due to the deceleration time being too short for the system, which results in the fault condition. Either the drive can be set to coast to rest (parameter 370 [Stop Mode A] is set to 0 ) or parameter 537 [Decel Time 1] can be extended to a longer period of time to eliminate the fault condition. Set parameter 537 [Decel Time 1] to the longest necessary decel time allowed by the system. If drive faults or over load conditions continue to exist, dynamic braking can be required. Refer to PowerFlex Dynamic Braking Resistor Calculator, publication PFLEX-AT001, in order to apply a dynamic brake to the application. 68 Rockwell Automation Publication 750-QS001A-EN-P - March 2015

69 Table 44 - Acceleration and Deceleration Parameter Settings No. Parameter Name User Setting Values Notes 535 Accel Time 1 Units: Default: Min/Max: 537 Decel Time 1 Units: Default: Min/Max: 422 Current Limit 1 Units: Default: Min/Max: Secs / Secs / Amps Based on drive rating and ND/HD selection Based on drive rating Sets the acceleration rate for all speed changes and is dependent on inertia and acceleration torque. Also, set parameter 422 [Current Limit 1] to drive rating. For more information, see Acceleration Time on page 68. Sets the deceleration rate for all speed changes and is dependent on inertia and deceleration torque. Decel rate can affect the extent of the dynamic braking needed. Increase the decel rate to reduce regenerative energy demand or increase the dynamic brake capacity. For more information, see Deceleration Time on page 68 or the PowerFlex Dynamic Braking Resistor Calculator Application Technique, publication PFLEX-AT001. Current setting above continuous current rating of the drive is time limited. Refer to the Recommendation in Acceleration Time on page 68. Rockwell Automation Publication 750-QS001A-EN-P - March

70 Direction Mode Table Main Control Board TB1 2-Wire Control with Reversing Wiring 2-Wire Control Reversing Internal 24V Supply Set Direction Mode Port 0: P308 [Direction Mode] = 0 Unipolar 2-Wire Control Reversing External 24V Supply 753 Main Control Board TB1 +24V Common Set Selection Port 0: P164 [DI Run Forward] = Port 0: P220 [Digital In Sts], bit 1 = Digital In 1 Port 0: P165 [DI Run Reverse] = Port 0: P220 [Digital In Sts], bit 2 = Digital In 2 View Results Port 0: P220 [Digital In Sts] Port 0: P935 [Drive Status 1] Run Fwd Run Rev Di C Di 1 Di Main Control Board TB1 Table Series I/O Module TB1 2-Wire Control with Reversing Wiring 2-Wire Control Reversing External 24V Supply C-2R C-1R2T +24V Common Run Fwd Run Rev Di C Di 0 Di 1 Set Direction Mode Port 0: P308 [Direction Mode] = 0 Unipolar Configuration Port 0: P150 [Digital In Cfg], = 1 Run Level 750-Series I/O Module TB1 Set Selection Port 0: P164 [DI Run Forward] = Port 4 (or port where your I/O Module is installed): P1 [Dig In Sts], bit 0 = Input 0 Port 0: P165 [DI Run Reverse] = Port 4 (or port where your I/O Module is installed): P1 [Dig In Sts], bit 1 = Input 1 View Results Port 4 (or port where your I/O Module is installed): P1 [Dig In Sts] Port 0: P935 [Drive Status 1] 70 Rockwell Automation Publication 750-QS001A-EN-P - March 2015

71 Table Main Control Board TB1 & TB3 3-Wire Control with Reversing Wiring 3-Wire Control Reversing Internal Supply Set Selection Port 0: P158 [DI Stop] = Port 0: P220 [Digital In Sts], bit 1 = Digital In 0 Port 0: P161 [DI Start] = Port 0: P220 [Digital In Sts], bit 2 = Digital In 1 Port 0: P162 [DI Fwd Reverse] = Port 0: P220 [Digital In Sts], bit 3 = Digital In 2 View Results Port 0: P220 [Digital In Sts] Port 0: P935 [Drive Status 1] 3-Wire Control Reversing External 24V Supply 753 Main Control Board TB1 & TB3 753 Main Control Board TB1 & TB3 Rockwell Automation Publication 750-QS001A-EN-P - March

72 Table Series I/O Module TB1 3-Wire Control with Reversing Wiring 3-Wire Control Reversing Internal Supply Set Selection Port 0: P158 [DI Stop] = Port 4 (or port where your I/O Module is installed): P1 [Dig In Sts], bit 0 = Input 0 Port 0: P161 [DI Start] = Port 4 (or port where your I/O Module is installed): P1 [Dig In Sts], bit 1 = Input 1 Port 0: P162 [DI Fwd Reverse] = Port 4 (or port where your I/O Module is installed): P1 [Dig In Sts], bit 2 = Input 2 View Results Port 4 (or port where your I/O Module is installed): P1 [Dig In Sts] Port 0: P935 [Drive Status 1] 3-Wire Control Reversing External 24V Supply C-2R C-1R2T Series I/O Module TB1 3-Wire Control Reversing External 120V Supply D-2R Series I/O Module TB Series I/O Module TB1 72 Rockwell Automation Publication 750-QS001A-EN-P - March 2015

73 Table Series I/O Module TB1 3-Wire Control with Reversing Wiring 3-Wire Control Reversing Internal Supply Set Selection Port 0: P158 [DI Stop] = Port 4 (or port where your I/O Module is installed): P1 [Dig In Sts], bit 0 = Input 0 Port 0: P161 [DI Start] = Port 4 (or port where your I/O Module is installed): P1 [Dig In Sts], bit 1 = Input 1 Port 0: P162 [DI Fwd Reverse] = Port 4 (or port where your I/O Module is installed): P1 [Dig In Sts], bit 2 = Input 2 View Results Port 4 (or port where your I/O Module is installed): P1 [Dig In Sts] Port 0: P935 [Drive Status 1] 3-Wire Control Reversing External 24V Supply C-2R C-1R2T Series I/O Module TB1 3-Wire Control Reversing External 120V Supply D-2R Series I/O Module TB Series I/O Module TB1 Rockwell Automation Publication 750-QS001A-EN-P - March