Rev.F. Features Introduction. RS485 Remote Control. NFC (Near Field Communication) Self Stroking Function. Speed Adjustability.

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1 Rev.F TW... Electric Actuator Wisdom Series TW600/TW00...suitable for valve stroke 20m, nominal output force 600N/ 00N TW01/TW suitable for valve stroke 40mm,nominal output force 00N/ 3000N TW suitable for valve stroke 60mm,nominal output force 5000N Features Introduction Remote The actuator is equipped with communication interface. The valve can be remotely controlled by ModBus protocol. Self Stroking Function The actuator has the self-stroking function.it can automatcially measure the max. valve stroke. Manual Function The actuator has the mechanical manual function and manual priority function, that is, when insert the wrench, the actuator will be automatically powered off which is safe and convinent. (Near Field Communication) The actuator has function which can not only control opening and closing of valve by mobile client, but also set a number of parameters. function can still read actuator parameter even if the actuator is powered off on site. Speed Adjustability The speed can be switched through Dip swich. 600/00N/3000N:High speed 1s/ mm, medium speed 2s/mm. 5000N: High speed 2s/mm, medium speed 4s/mm. Seamless Connection It adopts the seamless connection structure. It can ensure there is no gap during the movement which can ensure the actuator to get a higher control precision of 0.2% when it is controlled by. Local Mode (Electric manual function) The actuator has local control function which can control the opening and closing of valve by the button on the plate. LED Indicating Light There are LED indicating lights on the actuator cover which is convenient to observe the actuator running status. Tiger s Equipment Co.,Ltd 1

2 Summary 600N actuator TW600-XD24-S.12 Proportional 600N 30mm TW600-XD24-S.12 3-position 600N 30mm 3-position - TW600-XD24-SF position with 600N 30mm 3-position TW600-XD24-S N 30mm 00N actuator TW00-XD24-S.12 Proportional 00N 30mm TW00-XD24-S.12 3-position 00N 30mm 3-position - TW00-XD24-SF position with 00N 30mm 3-position TW00-XD24-S N 30mm 00N actuator TW01-XD24-S.14 Proportional 00N 50mm TW01-XD24-S.14 3-position 00N 50mm 3-position - medium speed : 2s/mm TW01-XD24-SF position with 00N 50mm 3-position TW01-XD24-S N 50mm 3000N actuator TW3000-XD24-S.12 TW3000-XD24-S.14 Proportional 3000N 50mm TW3000-XD24-S.12 TW3000-XD24-S.14 3-position 3000N 50mm 3-position - TW3000-XD24-SF2.12 TW3000-XD24-SF position with 3000N 50mm 3-position TW3000-XD24-S TW3000-XD24-S N 50mm 5000N actuator TW5000-XD24-S.14 Proportional 5000N 70mm TW5000-XD24-S.14 3-position 5000N 70mm 3-position - TW5000-XD24-SF position with 5000N 70mm 3-position TW5000-XD24-S N 70mm Tiger s Equipment Co.,Ltd 2

3 Summary 600N actuator TW600-XD220-S.12 Proportional 600N 30mm 1~230VAC TW600-XD220-S.12 3-position 600N 30mm 1~230VAC 3-position - TW600-XD220-SF position with 600N 30mm 1~230VAC 3-position TW600-XD220-S 器 600N 30mm 1~230VAC 00N actuator TW00-XD220-S.12 Proportional 00N 30mm 1~230VAC TW00-XD220-S.12 3-position 00N 30mm 1~230VAC 3-position - TW00-XD220-SF position with 00N 30mm 1~230VAC 3-position TW00-XD220-S N 30mm 1~230VAC 00N actuator TW01-XD220-S.14 Proportional 00N 50mm 1~230VAC TW01-XD220-S.14 3-position 00N 50mm 1~230VAC 3-position - TW01-XD220-SF position with 00N 50mm 1~230VAC 3-position TW01-XD220-S N 50mm 1~230VAC 3000N actuator TW3000-XD220-S.12 TW3000-XD220-S.14 Proportional 3000N 50mm 1~230VAC TW3000-XD220-S.12 TW3000-XD220-S.14 3-position 3000N 50mm 1~230VAC 3-position - TW3000-XD220-SF2.12 TW3000-XD220-SF position with 3000N 50mm 1~230VAC 3-position TW3000-XD220-S TW3000-XD220-S N 50mm 1~230VAC 5000N actuator TW5000-XD220-S.14 Proportional 5000N 70mm 1~230VAC TW5000-XD220-S.14 3-position 5000N 70mm 1~230VAC 3-position - TW5000-XD220-SF position with 5000N 70mm 1~230VAC 3-position TW5000-XD220-S N 70mm 1~230VAC Tiger s Equipment Co.,Ltd 3

4 Switch Function -1 Starting of control/ signal -2 of control signal -3 Impedence match of control signal -4 of signal -5 mode -6 Losing control signal mode Description DIP Switch Instruction 20%:the starting of control/ signal is 20%(namely 4~20mA or 2~VDC) 0:the starting of control/ signal is 0(namely 0~20mA or 0~VDC) II:current signal UI:voltage signal UI:voltage signal II:current signal IO:current signal UO:voltage signal DA:When the control signal increases, actuator shaft extends;when the control signal decreases, actuator shaft retracts. RA:When the control signal increases, actuator shaft retracts;when the control signal decreases, actuator shaft extends. DW:When lose control signal (voltage type or current type), actuator will provide a min. control signal internally. : 1)When lose control signal (voltage type),actuator will provide a max. control signal internally. 2)When lose control signal (current type),actuator will provide a min. control signal internally. -7 Self-stroking mode DF:Power on each time, self-stroking starts automatically. -8 mode (when -9 is ) RF:Self-stroking starts only when press the self-stroking button manually. 3-position type Proportional type -9 type interface control(modbus protocol) Proportional type and 3-position type - Speed TW500/00/01/3000 high speed:1s/mm; TW5000 high speed:2s/mm TW500/00/01/3000 ; TW5000 medium speed:4s/mm Function Introduction Proportional (Equiped with Globe valve) signal/ signal: 0~VDC When TW...is proportional type, terminal B,O is power input, actuator can be controlled by connecting terminal O,E As shown in the left, when equipped with our TL.../TF.../TTF...series Globe Valve, DIP Switch -5 is DA mode: signal at terminal O,E increasing: actuator shaft extends,valve stem retracts,valve tends to open. signal at terminal O,E decreasing: actuator shaft retracts,valve stem extends,valve tends to close. signal at terminal O,E has no changing, actuator shaft and valve stem stay in present position. When voltage (or current) signal is disconnected, this is equivalent to input a min. control signal, actuator shaft retracts, valve closed. Proportional (Equiped with Dynamic balancing valve) signal/ signal:0~vdc position (the terminal O,E,Y doesn't work) Bus Communication As shown in the left, when equipped with TPL.../TPF...series Pressure Independent Valve, DIP Switch -5 is DA mode: signal at terminal O,E increasing: actuator shaft retracts,valve stem extends,valve tends to open. signal at terminal O,E decreasing, actuator shaft extends,valve stem retracts,valve tends to close. signal at terminal O,E has no changing, actuator shaft and valve stem stay in present position. When voltage (or current) signal is disconnected, this is equivalent to input a min. control signal, actuator shaft extends, valve closed. When TW...is 3-position type, terminal B,O is power input, control the actuator by the switch O,,: O, connected: actuator shaft extends, and valve stem retracts O, connected: actuator shaft retracts, and valve stem extends Notes:Terminal E,Y doesn't work by this time! When TW...is bus communication, terminal B,O is power input, remote control by terminal 8,9: Actuator can be controled remotely by bus communication, actuator supports ModBus protocol. Notes:Terminal O,E,Y,, doesn't work by this time! Tiger s Equipment Co.,Ltd 4

5 /DC Wiring Instruction Notes: 1. Open the cover when wiring,prohibit to disassemble other spare parts! 2. Carefully check the power voltage when wiring, wire according to the product parameter, if not, it may cause fire and endanger personal safety in servere case! 3. Please cut off power supply during wiring in order to ensure personal safety! 4. After wiring, please install the cover to the origional position,avoid electric shock for the terminal! 1.Open the cover and prepare to wire. /DC 2.Wire correctly according to the wiring diagram. a.24v Terminal Diagram Functional DIP Switch Functional Terminal Proportional Terminal 3-position Terminal SPDT Terminal b.220v Terminal Diagram COM NO COM NO Functional DIP Switch Functional Terminal Power Terminal 3-position Terminal Proportional Terminal SPDT Terminal TW...-XD24...Wiring Diagram Wiring Diagram /DC signal Valve position signal /DC signal Valve position signal /DC 8 9 D- D+ Proportional /DC With and Function /DC /DC COM NO COM NO 3-position With Function /DC COM NO COM NO Tiger s Equipment Co.,Ltd /DC signal 5 Valve position signal

6 TW...-XD220...Wiring Diagram L 1~230VAC N O E Y communication L N O E Y L N O E Y 1~230VAC signal signal L 1~230VAC N O E Y 8 9 D- D+ Proportional 1~230VAC With and Function L 1~230VAC N O E Y L 1~230VAC N O E Y COM NO COM NO 3-position With Function Indicating Light Reset Light Reset Status Description Green Always Normal mode Red Always Local mode Yellow Flashing(1Hz) Self-stroking Red Quick flashing(2hz) Alarming Retractive Light- Extended Light- Status Description Green Always Normal mode Yellow Always Reach upper limit position Red Flashing(1Hz) Alarming Red Always Local mode Status Description Green Always Normal mode Yellow Always Reach lower limit position Red Flashing(1Hz) Alarming Red Always Local mode Tiger s Equipment Co.,Ltd 6

7 A. Connect actuator and valve body. B. Wiring power and control signal wires. C. Set DIP Switch to needed position. After the setting, turn on power of actuator, pre-setting function will come into effect. (DIP Switch can be set with power) D. Power on the actuator. E. Actuator Self-stroking: this step is for matching stroke of actuator and valve. 1) The Reset yellow indicating light will keep flashing (frequency is 1Hz),actuator shaft extends to lower limit position firstly and then, it retracts to upper limit position, actuator will not be controlled by signal by this time. 2) After 3 minutes, Reset yellow light stop flashing, self-stroking stops and the matching of the valve and actuator is finished. By then, actuator running direction can be controlled by control signal. 3) If the Reset red light is quick flashing(2hz) during the self-stroking, it means the self-stroking status is not correct and the actuator start alarming. The actuator can not match with the valve's max. stroke. Remarks: If self-stroking is needed in a power-on state, press down the Reset button over 5 seconds, and then the actuator start self-stroking. Self-stroking phenomenon are the same as step (1), (2) above. F. Local mode:press the button and at the same time over 5s, loosen the buttons and actuator enter into local mode, at that time the, and Reset light will always be on red. If you need actuator shaft retracts, long press, the light will always be on green; If you need actuator shaft extends, long press, the light will always be on green. After reach to the expected position,repress and at the same time over 5s, and then loosen the buttons, it will exit the local mode. Note: Debugging Instruction 1. The factory default setting is automatic self-stroking, it means that actuator will repeat automatic self-stroking when power on each time! 2. If you don't need automatic self-stroking function, you can set the 7th switch to, it will change into manual self-stroking (Phenomenon as same with (1), (2). Dimension TW600/TW00...Dimension TW01...Dimension 193 TW Dimension TW Dimension Tiger s Equipment Co.,Ltd 7

8 Installation Orientation Medium is chilled/hot water Medium is steam water Downward installation is forbidden Any installation position is OK Installation Diagram 1 Prepare for assembling actuator, 2 take down the fixed fitting,and disentangle the clip. Made the actuator shaft is concentric with the valve stem which can be observed from the hole,and make these two connecting faces keep coinciding.then clock the two screws on the clip. 3 Pulling the fixed fitting to the 4 groove and locking by two screws The status after assembled, face and back. Tiger s Equipment Co.,Ltd 8

9 Manual Device Operation Note:Under the situation of power off, the actuator needs self-stroking again after the manual operation is completed. Manual self-stroking method: press the Reset for over 5s. 1 Shut off and prepare for manual operation. 2 Insert the Allen wrench into the manual hole on the top of the cover. S=5mm ( Allen wrench) 3 Turn the Allen wrench anticlockwise,the actuator shaft 4 retracts; Turn it clockwise, the actuator shaft extends. Manual operation is done,take out the wrench and cover tightly the red plug. Technical Parameters Parameters Electric Motor TW...-XD24... TW...-XD Frequency Power consumption TW600/00/01-XD24... TW3000-XD TW3000-XD TW5000-XD24... TW600/00/01-XD TW3000-XD TW3000-XD TW5000-XD Running speed TW600/00/01/ TW Sensitivity (can be adjusted between 0.2%~% by mobile software) DC Brushless Motor ± 15%,+ 15% 1~230VAC, % 50Hz / 60Hz Run:14VA;Max.:25 VA Run:23VA;Max.:25 VA Run:23VA;Max.:35 VA Run:27VA;Max.:41 VA Run:VA;Max.:20 VA Run:23VA;Max.:25 VA Run:19VA;Max.:35 VA Run:20VA;Max.:40 VA High speed:1s/mm; Medium speed:2s/mm High speed:2s/mm; Medium speed:4s/mm Proportional type: 0.8% (factory setting) : 0.2% (factory setting) Dead zone( Can be adjusted between 1%~% by mobile software) 2% (factory setting) Impedance(only for proportional type) voltage input impedance current input impedance Load requirements(only for proportional type) voltage output load requirement current output load requirement signal TW...-XD... TW...-XD...-S signal TW...-XD... TW...-XD...-F2... TW...-XD...-S Life cycles >0K <0.125K >1K <0.5K,, 0 thousand cycles Tiger s Equipment Co.,Ltd 9

10 Spare Parts Material Cover Bracket Base PC Stainless steel Aluminum die casting Environment Parameter Protection Level *Permissible medium temperature Water valve Steam valve High tempreature steam valve Running Ambient tempreture: Ambient humidity: Transportation Ambient tempreture: Ambient humidity: Storage Ambient tempreture: Ambient humidity: IP65-25~+150 2~+180 2~+220 -~+55 95% RH -30~+65 95% RH -15~+50 95% RH *Remark: when medium temperature in valve is below 0,such as:refrigerant(r12,r22,r134a,r202) glycol and so on,valve stem should be protected by stem heater(:thot...) to avoid the connection parts of valve body and valve stem frosting and icing. Weight TW600/00/01... TW3000/ kg 3.8 kg Tiger s Equipment Co.,Ltd

11 Communicatiion Function(Optional) Communication: there is communication interface on the PCB Communication can set the control mode of actuator:remote(modbus), Local control. It can control the actuator opening remotely. It can read the valve position value remotely. It can read the actuator operating status remotely. It can set the actuator operating speed, dead zone and so on remotely. Near Field Communication(Optional) supports the actuator's parameter reading and setting without the electricity supply. Open the mobile client and close to the actuator scanning area. After connected, it can set the actuator parameters. As shown on the left, the client mainly contains the Actuator basic parameters, Actuator configuration parameters and Advanced functions, the function of each part is shown as below: Actuator basic parameters: the actuator, running cycle, current time and valve stroke can be read. Actuator configuration parameters: the actuator curve type,running speed,actuator address, opening range, dead zone, sensitivity can be set. Advanced functions: it contains signal division and conversion function, winter and summer mode conversion function and so on. Notes: 1.Current type actuator can't set signal division, please use the function after setting voltage type. 2.The factory default of winter and summer mode conversion function is close state, when using the function, actuator must in a power on state. 3.The default address is 1. Tiger s Equipment Co.,Ltd 11

12 1. General Modbus Communictaion Protocal No. Parameter Name Protocol specification 1 mode Master-slave Mode 2 Band Rate 2400/4800/9600(Default)/19200, can be set by 3 Byte Format 8bit Data Bits,No Parity(Default)/odd check/even check,1 stop bit), can be set by 4 CRC Check Code CRC-16(Standard Modbus) 0x8005 polynomial 5 CRC Check Mode CRC-16(Standard Modbus) 6 Data Frame Interval More than 4 s 2. Protocol code explanatory tablel Read Holding Registers 03H Inquire Auxiliary address Function code Register address high Register address low Register number high Register number low CRC high CRC low Response Keep the register length 2 s. For a single holding register, the register high data is transmitted first, low s data is transmitted later. Keep the low registers address is transmitted first, high registers address is transmitted later Auxiliary address Function code Bytes Data 1 high Data 1 low Data 2 high Data 2 low xxx xxx CRC high CRC low Write holding register 06H Inquire Auxiliary address Function code Register address high Register address low Data high Data low CRC high CRC low Rsponse Auxiliary address Function code Register address high Register address low Register number high Register number low CRC high CRC low Function Code(Hexadecimal) Description Read Multiple Holding Registers 0x03 Read 4xxxxx Register Write Single Holding Register 0x06 Write Single 4xxxxx Register Tiger s Equipment Co., Ltd 12

13 Modbus Communictaion Protocal Modbus Holding Registers Default Remark: 4001 Self-stroking Order, 0: Non Self-stroking Mode,1: Self-stroking Mode, the Read/Write actuator can t be controlled by signal when self-stroking Actuator, default value is 00, 0-00 corresponding to Read/Write 0-0.0% 4003 Read Running Speed Setting Value, 1:High Speed, 2:Midium Speed, can be set through No. th DIP switch The max. opening setting value, 30-0 corresponding to 30%-0% 4004 Read/Write opening, the difference between max. opening setting value and min. opening setting value has to be more than 30. The min. opening setting value, 0-70 corresponding to 0%-70% opening, 4005 Read/Write the difference between max. opening setting value and min. opening setting value has to be more than Read/Write Division Switch, 1:Open, 0:Close Read/Write Division, 0:0-50%,1:50-0% Read/Write Winter and Summer Mode Automatic Transfer Switch, 1: Open, 0: Close Read/Write Winter Start Month 40 Read/Write Winter Start Date Read/Write Winter End Month Read/Write Winter End Date Read/Write Summer Start Month Read/Write Summer Start Date Read/Write Summer End Month Read/Write Summer End Date Read/Write 4018 Read/Write 4019 Read/Write 4020 Read/Write Winter Max. opening, 30-0 corresponding to 30%-0% opening, the difference between max. opening setting value and min. opening setting value has to be more than 30. Winter Min. opening, 0-70 corresponding to 0%-70% opening, the difference between max. opening setting value and min. opening setting value has to be more than 30. Summer Max. opening, 30-0 corresponding to 30%-0% opening, the difference between max. opening setting value and min. opening setting value has to be more than 30. Summer Min. opening, 0-70 corresponding to 0%-70% opening, the difference between max. opening setting value and min. opening setting value has to be more than Read/Write Current Year Read/Write Current Month Read/Write Current Day Read/Write Current Hour Read/Write Current Minute Read Sensitivity setting value, 2-0 corresponding to 0.2%-.0%, when controlled by, the default value is 0.2% 4027 Read/Write Dead zone setting value, -0 corresponding to 1.0%-.0% Read Actuator position value, 0-00 corresponding to 0-0.0% 4029 Read Low 16-bit of accumulate running cycle 4030 Read High 16-bit of accumulate running cycle 4031 Read Valve stroke, Unit(mm) 1. Register address is the actual address, for example the address is 4001, Convert to 16 bits is 9C After changed the actuator parameter by,actuator needs to be power off and the parameter will come into effect after restart Tiger s Equipment Co., Ltd 13

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