Test Procedure for I8, I9 Probe Wiring Verification
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1 September 9, 1998 W. W. Hansen Experimental Physics Laboratory STANFORD UNIVERSITY STANFORD, CALIFORNIA Gravity Probe B Relativity Mission Test Procedure for I8, I9 Probe Wiring Verification Prepared by: Bob Farley Date TRE REE Approved by Paul Ehrensberger Date IPT Leader Approved by J. Turneaure Date Hardware Manager Approved by B. Taller Date Quality Assurance [Rev. A incorporates changes per ECO 890.] This document consists of 17 pages.
2 Table of Contents 1. SCOPE LIST OF EQUIPMENT REQUIRED LIST OF EQUIPMENT USED AUTHORIZED PERSONNEL SCHEMATICS AND DIAGRAMS SHORTS TESTS INITIAL SETUP FOR SHORTS TESTS CHECK FOR I8 PINS SHORTED TO GROUND Investigate anomalies for I8 shorts CHECK FOR I9 PINS SHORTED TO GROUND Investigate anomalies for I9 shorts CONTINUITY TESTS I8 CONTINUITY TB8A Micro-D Connections TB8B Micro-D Connections I9 CONTINUITY TB9A Micro-D Connections TB9B Micro-D Connections COMPLETION OF PROCEDURE Table of Figures FIGURE 1: SCHEMATIC OF ITEM # FIGURE 2: TEST POINT LAYOUT... 6 FIGURE 3: SCHEMATIC OF ITEM # FIGURE 4: ITEM # I8, I9 Probe Wiring Verification Test 1. Scope This procedure will be used to verify the Probe C wiring prior to installing the telescope detector modules in the flight system configuration. A special test box has been built to allow access to the I8 or I9 connections. A short test cable with a flight connector that mates with the internal probe Micro-D connectors at one end has a standard 37-socket D connector at the other end. A ribbon cable extension allows for convenient external probing. 2. P0411B.doc Page 2
3 List of Equipment Required The following items are required to complete this test procedure. Reference Description Qty Item #1 I8, I9 Verification Test Box 1 Item #2 Banana Plug Shorting Strips 5 Item #3 Stacking Banana Plug Patch 5 cords, 8 or 12 inches long, B8 red or B12 red Item #4 Stacking Banana Plug Patch 2 cords, 36 or 48 inches long, B36 red or B48 red Item #5 Stacking Banana Plug Patch 2 cords, 36 or 48 inches long, B36 black or B48 black Item #6 Banana Plug to Pee-Wee 1 Clip, 36 inches long Item #7 Fluke 87 Multimeter 1 [Current Calibration Req'd.] Item #8 Verification Cable for Flight 1 31-position Micro-D Item #9 Verification cable extension 1 Item #10 Micro-tip test probe 1 Item #11 Kapton tape as req'd SU GP-B P0411 Rev. A 3. List of Equipment Used Please record the identification and calibration information for the equipment actually used in these measurements in the table below. Item Name or Description 7 Manufacturer Model Number Serial or Property Number Calibration Due Date 4. P0411B.doc Page 3
4 Authorized Personnel This procedure shall be performed by any two of the following authorized personnel, or by any one of the following with an assistant to help with data recording: Paul Ehrensberger, IPT Leader (SU) Bob Farley, TRE REE (LMMS) Gene Tam, Technician (LMMS) 5. Schematics and Diagrams The schematic diagram of the I8, I9 Verification Test Box is shown in Figure 1. Note that the numbering reflects the mirror imaging of the vacuum feedthrough connectors, so that a standard series connector can be used on the test box. The test point layout, shown in Figure 2 mimics the pin layout of the 55-position connectors. P0411B.doc Page 4
5 J1 Banana Jack J2 Banana Jack J3 Banana Jack J4 Banana Jack J5 Banana Jack J6 Banana Jack J7 Banana Jack J8 Banana Jack J9 Banana Jack J10 Banana Jack J11 Banana Jack J12 Banana Jack J13 Banana Jack J14 Banana Jack J15 Banana Jack J16 Banana Jack J17 Banana Jack J18 Banana Jack J19 Banana Jack J20 Banana Jack J21 Banana Jack J22 Banana Jack J23 Banana Jack J24 Banana Jack J25 Banana Jack Connect from Box to P1 with AWG22 insulated wires approximately 72 inches long. J36 Banana Jack J37 Banana Jack J38 Banana Jack J39 Banana Jack J40 Banana Jack J41 Banana Jack J42 Banana Jack J43 Banana Jack J44 Banana Jack J45 Banana Jack J46 Banana Jack J47 Banana Jack J48 Banana Jack J49 Banana Jack J50 Banana Jack J51 Banana Jack J52 Banana Jack J53 Banana Jack J54 Banana Jack J55 Banana Jack J26 Banana Jack J27 Banana Jack J28 Banana Jack J29 Banana Jack J30 Banana Jack J31 Banana Jack J32 Banana Jack J33 Banana Jack J34 Banana Jack J35 Banana Jack P1 D38999/26FE35PN 55-Posn Straight Plug with M85049/38-17W Strain Relief Schematic Diagram -- I8, I9 Verification Test Box Figure 1: Schematic of Item #1 P0411B.doc Page 5
6 I8, I9 Verification Test Box J32 J17 J40 J25 J10 J47 J33 J18 J4 J41 J26 J11 J48 J34 J19 J5 J53 J42 J27 J12 J1 J49 J35 J20 J6 J54 J43 J28 J13 J2 J50 J36 J21 J7 J55 J44 J29 J14 J3 J51 J37 J22 J8 J45 J30 J15 J52 J38 J23 J9 J46 J31 J16 J39 J24 Jxx numbers match internal Probe C designations Figure 2: Test Point Layout The schematic diagram for the 31-position Micro-D Connector Verification Test Cable is shown in Figure 3. Pins 1 through 31 of the 37 pin D connector are connected to corresponding pins 1 through 31 of the micro-d connector in order. A sketch of a banana plug shorting strip is shown in Figure 4. Flight Connector P LMCO (Cristek) IC Pi n Non- Ma gne t i c - D Conne ct or Crimp Sockets J1 Cinch M24308/2-4F 37-Socket D-Connector Cable Length: 6 to 8 inches. #26 AWG Teflon insulated color coded wires. Figure 3: Schematic of Item #8 P0411B.doc Page 6
7 Banana Plug Assembly 6. Shorts Tests Figure 4: Item #2 Both I8 and I9 will be measured to detect shorts between conductors or to the probe structure. 6.1 Initial Setup for shorts tests Place one of the Item #3 patch cords between each of the indicated jack pairs on Item #1. Connect from to J10 J11 J20 J21 J30 J31 J40 J41 J50 J51 Using one of Item #2 assemblies with white plugs, connect from the plug in J10 to the box connectors J9 through J1. Using an Item #2 assembly with red plugs, connect together J11 to J20, leaving the Item #3 patch cords in place. Similarly connect J21 through J30 with an Item #2 white plug assembly, and J31 through J40 with a red plug assembly. Using the Item #2 assembly with black plugs connect from J51 through J55. At this point, all of the banana jacks in Item #1 should be electrically connected together. Verify: ( ). Connect Item #5 to a side hole in the stacking plug in J40, and clip the Pee-Wee clip to the probe case ground. Verify: ( ). P0411B.doc Page 7
8 6.2 Check for I8 pins shorted to ground Connect the cable from the Item #1 test box to the connector saver on I8. ( ) Connect one terminal of the multimeter (item 7) to the string of banana plugs and set it to measure resistance. Remove the banana plug from J1 of the test box, and connect the second terminal of the meter to J1, and verify that that the resistance is greater than 10 megohms. Replace the original plug in J1, and then similarly measure J2, J3...through J55 one connection at a time. Note any low resistance reading, but proceed through the table. P0411B.doc Page 8
9 I8 Shorts Verification Connection Check Note Connection Check Note J1 J29 J2 J30 J3 J31 J4 J32 J5 J33 J6 J34 J7 J35 J8 J36 J9 J37 J10 J38 J11 J39 J12 J40 J13 J41 J14 J42 J15 J43 J16 J44 J17 J45 J18 J46 J19 J47 J20 J48 J21 J49 J22 J50 J23 J51 J24 J52 J25 J53 J26 J54 J27 J55 J P0411B.doc Page 9
10 Investigate anomalies for I8 shorts All of the banana jacks on the Item #1 test box should now be connected together and to the probe case ground. If any of the jacks in the table above showed a low resistance, perform the following check. Remove the clip to the probe case ground. Connect the meter between the harness common and the jack in question as above, and note if the low resistance reading is still present. If the low value remains, it would indicate that the wire is shorted to another wire in the harness. Begin removing connections from the verification box one at a time until the low reading disappears. Note the location of the Jack that clears the short. Repeat for each of the anomalous low readings. Location of fault To Probe Case? Where, then J 6.3 Check for I9 pins shorted to ground Repeat the initial test setup, shorting together all of the jacks on the Item #1 test box as described in paragraph 0, including connecting the Pee-Wee clip to the probe ground. ( ) Connect the cable from the Item #1 test box to the connector saver on I9. ( ) Connect one terminal of the multimeter (item 7) to the string of banana plugs and set it to measure resistance. Remove the banana plug from J1 of the test box, and connect the second terminal of the meter to J1, and verify that that the resistance is greater than 10 megohms. Replace the original plug in J1, and then similarly measure J2, J3...through J55 one connection at a time. Note any low resistance reading, but proceed through the table. P0411B.doc Page 10
11 I9 Shorts Verification Connection Check Note Connection Check Note J1 J29 J2 J30 J3 J31 J4 J32 J5 J33 J6 J34 J7 J35 J8 J36 J9 J37 J10 J38 J11 J39 J12 J40 J13 J41 J14 J42 J15 J43 J16 J44 J17 J45 J18 J46 J19 J47 J20 J48 J21 J49 J22 J50 J23 J51 J24 J52 J25 J53 J26 J54 J27 J55 J P0411B.doc Page 11
12 Investigate anomalies for I9 shorts All of the banana plugs and jacks should now be connected together and to the probe case ground. If any of the jacks in the table above showed a low resistance, perform the following check. Remove the clip to the probe case ground. Connect the meter between the harness common and the jack in question as above, and note if the low resistance reading is still present. If the low value remains, it would indicate that the wire is shorted to another wire in the harness. Begin removing connections from the verification box one at a time until the low reading disappears. Note the location of the Jack that clears the short. Repeat for each of the anomalous low readings. Location of fault To Probe Case? Where, then J 7. Continuity Tests Remove all of the banana plugs from the Item #1 test box. ( ) 7.1 I8 Continuity Connect the cable from the Item #1 test box to the connector saver on I8. ( ) P0411B.doc Page 12
13 TB8A Micro-D Connections Connect the short Verification Cable, Item #8 to the probed micro-d connector TB8A. Connect the ribbon cable extension, Item #9 to the 37 position D connector of item 8. Temporarily secure the cables with Kapton tape near the probe. Use the multimeter to verify continuity between each of the terminal pairs indicated in the table. Use a microtip test probe to contact the sockets of the 37- pin D-connector which is connected to pin for pin to the TB8A connector, and a banana lead to probe the jacks on the verification test box. Record the actual resistance readings on the data sheet. Flag any resistance reading greater than 250 ohms as a potential fault. Extension cable from TB8A I8,I9 Test Box connected to I8 J2-1 J32 J2-2 J26 J2-3 J41 J2-4 J5 J2-5 J1 J2-6 J13 J2-7 J2 J2-8 J7 J2-9 J14 J2-10 J9 J2-11 J24 J2-12 J28 J2-13 J22 J2-14 J30 J2-17 J40 J2-18 J33 J2-19 J47 J2-20 J12 J2-21 J6 J2-22 J20 J2-23 J3 J2-24 J8 J2-25 J15 J2-26 J16 J2-27 J21 J2-28 J29 J2-29 J23 Resistance, Ohms OK? P0411B.doc Page 13
14 TB8B Micro-D Connections Move the Verification cable (Item #8) connector from TB8A to TB8B,. Measure and record the resistance for each of the terminal pairs indicated in the table as above. Extension cable from TB8B I8,I9 Test Box connected to I8 J2-1 J25 J2-2 J10 J2-3 J4 J2-4 J42 J2-6 J43 J2-7 J49 J2-8 J39 J2-9 J37 J2-10 J44 J2-11 J46 J2-12 J50 J2-13 J55 J2-17 J17 J2-18 J18 J2-19 J11 J2-20 J53 J2-21 J35 J2-22 J54 J2-23 J31 J2-24 J38 J2-25 J36 J2-26 J45 J2-27 J52 J2-28 J51 Resistance, Ohms OK? 7.2 P0411B.doc Page 14
15 I9 Continuity Connect the cable from the Item #1 test box to the connector saver on I9. ( ) TB9A Micro-D Connections Connect the verification cable (Item #8) to TB9A, and secure with tape as required. Measure and record the resistance for each of the terminal pairs indicated in the table as above. Extension cable from TB9A I8,I9 Test Box connected to I9 J2-1 J32 J2-2 J26 J2-3 J41 J2-4 J5 J2-5 J1 J2-6 J13 J2-7 J2 J2-8 J7 J2-9 J14 J2-10 J9 J2-11 J24 J2-12 J28 J2-13 J22 J2-14 J30 J2-17 J40 J2-18 J33 J2-19 J47 J2-20 J12 J2-21 J6 J2-22 J20 J2-23 J3 J2-24 J8 J2-25 J15 J2-26 J16 J2-27 J21 J2-28 J29 J2-29 J23 Resistance, Ohms OK? P0411B.doc Page 15
16 TB9B Micro-D Connections Move the verification cable connector to TB9B. Measure and record the resistance for each of the terminal pairs indicated in the table Extension cable from TB9B I8,I9 Test Box connected to I9 J2-1 J25 J2-2 J10 J2-3 J4 J2-4 J42 J2-6 J43 J2-7 J49 J2-8 J39 J2-9 J37 J2-10 J44 J2-11 J46 J2-12 J50 J2-13 J55 J2-17 J17 J2-18 J18 J2-19 J11 J2-20 J53 J2-21 J35 J2-22 J54 J2-23 J31 J2-24 J38 J2-25 J36 J2-26 J45 J2-27 J52 J2-28 J51 Resistance, Ohms OK? 8. P0411B.doc Page 16
17 Completion of Procedure The results obtained in the performance of this test procedure are acceptable. Test Engineer Date IPT Leader Date This is to certify that the information obtained under this test procedure is as represented and the documentation is completed and correct. Product Assurance Date P0411B.doc Page 17
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