CSX-CMOS-E-2010 Electrical & Automation Engineer PERSONAL DATA EDUCATION LANGUAGES COMPUTER SKILLS TRAINING COURSES AND CERTIFICATIONS

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1 CSX-CMOS-E-2010 Electrical & Automation Engineer Holds a B. Sc. in Communication, Electronics & Electrical Engineering and has about 6 years experience in maintenance of devices and computer hardware and working as Automation Engineer. PERSONAL DATA Nationality : Egyptian Birth Date : 29/10/1988 Gender : Male Marital Status : Single Residence : Cairo EDUCATION : B. Sc. in Communication, Electronics & Electrical Engineering, Academy of Aviation Engineering & Technology, Giza, 2010 : British Secondary IGCSE from EDEXEL, Emirates Private School, Abu Dhabi, 2005 LANGUAGES Arabic English French : Native Language : Fluent : Fair COMPUTER SKILLS : Windows, MS Office (Word, Excel, Access, Power Point), Internet : AutoCAD : AutoIt Scripting Language & Assembly : Adobe Photoshop : Visual Basic & Matlab : Designing circuits using Proteus TRAINING COURSES AND CERTIFICATIONS : Industrial PLC Applications (Mar. 2013): PLC Siemens S7200 & S7300 Simulation. PLC programming with LD, FBD, SFC & ST using MicroWin. : Industrial SCADA Systems Applications (Sep. 2013): Scada programming using WinCC Scada configuration & implementation. - Tag Management. - Graphics designer (Static & Dynamic). Page 1 of 5 Updated: Jul. 2016

2 - Trends & tables logging system. - Alarm logging system. - Report logging system. : Industrial DCS systems advanced applications (Sep. 2013): DCS system requirements. Communication hardware for DCS. Software for DCS. Transmission media. Network topologies. Sensors & actuators. RTU & MTU. Field bus (FB). : Printed Circuit Board Design (PCB) (Oct. 2013): Schematic design using proteus (ISIS). Layout design using proteus (ARES). PCB manufacturing process: - Printing. - Etching. - Drilling. - Component installation & soldering. : Industrial Instrumentation Systems (Nov. 2013): Process & instrument diagrams (P&ID's). Signal quality terminology (accuracy, linearity, span, etc.). Signal conversions. Calibration basics. Actuators & Drives. Level detectors. PLC troubleshooting. Setup, Calibrate & troubleshoot different sensors: - Position & speed sensors. - Temperature sensors (Thermocouples, Thermostats, RTD's, etc.). - Pressure, force & strain sensors. - Flow sensors. : Instrumentation & control fundamentals. : Electrical & mechanical design of robots. CHRONOLOGICAL EXPERIENCE RECORD Dates : From Nov till now Employer : PTA Company Project : Upgrade of baby care line 2: Installation of armor block modules & safety relays Supervising instrumentation Installation procedures Setting up the Ethernet/IP communication network loop between armor blocks in different main control panels Supervising new wiring in main control panels & junction boxes Job title : Electrical & Automation Engineer Job Description : Programming Allen Bradley PLC s using RSLOGIX5000 & RSLOGIX500 Programming HMI using FACTORY TALK VIEW Page 2 of 5 Updated: Jul. 2016

3 Programming AB drives PowerFlex40 & 4. Setting up Ethernet/IP network using RSLINX CLASSIC & assigning IP address using BOOTP-DHCP. Reading design specifications, technical Instrument drawings, data sheets, I/O wiring diagrams, P&IDs & airflow diagrams. Dates : From Nov till Nov Employer : Itrac Company, Cairo Job title : Electrical & Automation Engineer Job Description : Programming PLC, SCADA & HMI technologies. Designing HMI with all safety alarms for the operator to monitor the whole process & ensure that it is going smoothly. Installing & programming servo, stepper motor controllers, Ac & Dc drives (ABB, Telemecanique, LS, Schneider, Teco). Allocation/Mapping of digital & analogue I/O. Installing of Field devices: - Level switches. - Limit switches. - Proximity sensors (Inductive & capacitive). - Photo cells. - Load cells. - Encoders (absolute & incremental). - Tachometers & Multimeters. - Hydraulic & Pneumatic valves. - Proportional & solenoid valves. - Current transformers. Running & tracing complex loop wiring to detect hardware faults (short circuits, overload, leakage, missing) cases problem. Upgrading old classic control panels to new automated PLC system. Reading design specifications, technical Instrument drawings, data sheets, I/O wiring diagrams, P&IDs, specifications, calculations, charts & graphs. Establishing communication between PLC, remote IO & network devices on Profibus/Modbus. Perform repair & modification of electrical / electronic assemblies in production machinery & equipments to meet the requirements of production & quality. Perform all preventive maintenance activities, to prevent breakdown & ensure the enough protection to the industrial network & controllers programs & making periodical backups & secures. Start-up & Process tuning for drives, motors, pid-controller, Temperature modules & thermocouples. Analyze product or equipment specifications & performance requirements to determine possible design improvements. Elevators panel building with PLC system & Microcontroller board. Projects: - Tube pipe Bending Machine: Used in the production of manifolds & converter inlet pipes with in the automotive exhaust system, where the wall thinning ratio must be controlled to ensure that the tube can withstand the high system pressure. PLC programming using KGL WL Page 3 of 5 Updated: Jul. 2016

4 Upgrade of old control system to new PLC system Master k 120-s. - Moulding Injection Machine (plastic): Used in the manufacturing process plastic parts such as plastic barrels lid Plastic is melted in the injection molding machine & then injected into the mold, where it cools & solidifies into the final part. Upgrade of old control system to new PLC system Master-k 120s. Design & install HMI display XP-30 TA using XP-Builder PLC programming using KGL_WL Installing & programming TCN autonics dual PID- temperature controller. Installing TM autonics multi channel temperature module & integrating it with PLC Master-k 120s. - Hydraulic paper cutting machine: Used to cut large stacks of paper to smaller sized formats to customize the shape of paper for specific purposes. It is equipped with standard light emitting & receiving safety sensors to prevent users from injuries due to the movement of blade up & down. Upgrade of old control system to new PLC system Master-k 80s. Install & program Drive TECO L510. Design & install HMI display XP-30 TA using XP-Builder - Copper wire rolling machine: Metalworking process used to reduce the cross-section of a copper wire by pulling the wire through a series of drawing dies, as the wire is pulled through the die, its volume remains the same, so as the diameter decreases, the length increases. Annealing is provided as a heat treatment that alters the physical & chemical properties of a copper to increase its ductility & to make it more workable. Program, Install the annealing unit SAVCH SPC3-100A & integrate it with analogue O/P PLC module. Program, install the LSIS Drive IS7 55kw. Overcome the problem of old DC motor overshooting due to the fault PID-settings of Lenze drive. PLC programming using XG Pretreatment textile machine: Used to convert the woven or knitted cloth into a usable material to improve the look, performance, or "hand" (feel) of the finished textile in order to make it wrinkle-free. Upgrade of old control system to new PLC system XGB. PLC programming using XG Page 4 of 5 Updated: Jul. 2016

5 Process tuning of tension control motors & drives. - Bottle filling machine: Used to fill different volumes of bottles with different liquids viscosity (juice, water, honey, etc.) at high speed. Complete electrical components installation & wiring process. Programming PLC XGB. Programming AC drives IG5A & IP5A & integrate it with PLC using modbus Communication RS 485. Design HMI display XP-30 TA & integrate it with the PLC using protocol communication RS Dyeing machine: Used to add color to textile products like fibers, yarns, and fabrics, this is done by adding a special solution containing dyes and particular chemical material. Installing PLC 80-points & two extension modules 16-point each & temperature module. Programming PLC MASTER-K120s. Design & install HMI display XP-30TA & integrate with the PLC using protocol communication RS 485. Dates : From Jul till Nov Employer : Cryo-Med Company, Nasr City, Cairo Job title : Maintenance Engineer Job Description : Repair of skin tightening devices. Repair of fats reduction devices. Training the clinical staff on how to use the different biomedical devices. Conducting a test to evaluate the safety, efficiency & effectiveness of biomedical equipments. Handle routine inspection & preventive maintenance to biomedical devices using electronic measuring devices such as voltmeter. Dates : From Oct till Sep Employer : Noor Soft Company, New Cairo Job title : Maintenance Engineer Job Description : Install, integrate & configure new computer systems & hardware. Manually examine & repair computer hardware & peripheral components. Test & adjust electronic components of computer to appropriate standards. Field of experience : Good knowledge about variable test of IC's & electronic components. Hand skills in soldering & de-soldering electronic components. Good knowledge about solar energy importance & its practical applications. Page 5 of 5 Updated: Jul. 2016

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