Mike. Pendant control station. business partner. Options. Design. Features. Materials. Industrial lifting. Construction lifting.
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- Dana McGee
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1 Mike Pendant control station Mike is a pendant control station used for the control of industrial machines. This auxiliary control acts on the motor of the machine through a power interface, such as a contactor or a PLC. It is an industrial control station designed for heavy duty use. Design Mike has an innovative design, where each graphic element is linked to a specific technical function. Its dimensions and shape are the result of careful analysis of the product ergonomic aspects, aimed at achieving a graphic style that blends in with modern industrial environments, making Mike extremely handy and user friendly. Its compact dimensions and antislip grooves on the case make it easy to handle under any working conditions. Features The innovative hanging system of Mike, with cables hidden inside the shell, enables quick, correct, ergonomic installation to prevent the danger of personal injury in everyday use. Mike has been designed to facilitate wiring and maintenance: the switches are installed in the base of the control station, together with the inlet of the cable, and are separated from the actuators, installed on the cover; this drastically reduces time and costs for installation and maintenance down time. The emergency stop mushroom complies with EN 418 regulation and is equipped with positive opening NC switches. Options Mike is available in configurations with 4 to 15 actuators, with 1NO or 1NC switches and LED voltage 24/48 V AC/ DC o 0/230 V AC. The range includes actuators in various colours: one or two speed buttons, selector switches and key-operated switches in various actuation configurations, pilot lights, pulsed or latched mushroom s with rotation or key-operated release. One-speed s and selector switches are available in illuminated version in a range of colours. Mike comes with standard sheet of labels (symbols and lettering) to be applied to the upper cover near the actuators, according to customers needs. Upon request Mike can be supplied with s bearing two-colour moulded symbols, making the symbols permanent. A specific protection is available for the actuators installed on the bottom of the control station. Materials The 22.5 mm rubber s ensure protection against dust penetration, to prevent them from becoming stuck when the control station is used in particularly harsh conditions. All the materials and components used are weather resistant and guarantee protection of the unit against the penetration of water and dust. Industrial lifting Construction lifting Industrial automation Stage technology business partner
2 Standards - Markings - homologations - Conformity to Community Directives: 2006/95/CE: Low Voltage Directive 2006/42/CE: Machinery Directive - Conformity to Standards: EN Safety of machinery - Electrical equipment of machines EN Low-voltage switchgear and controlgear General technical specifications EN Low-voltage switchgear and controlgear - Control circuit devices and switching elements - Electromechanical control circuit devices EN Degrees of protection provided by enclosures EN 418 Safety of machinery - Emergency stop equipment, functional aspects - Markings and homologations: C - Storage ambient temperature: -40 C/+80 C - Operational ambient temperature: -40 C/+80 C - Protection degree: IP 66 / IP 67 / IP 69K - Insulation category: Class II - Cable entry: rubber cable sleeve (Ø 8 26 mm) - Operating positions: any position Technical specifications of the microswitches - Utilisation category: AC 15 - Rated operational current: 3 A - Rated operational voltage: 250 V - Rated thermal current: 10 A - Rated insulation voltage: 300 Vac - Mechanical life: 3x10 6 operations - Terminal referencing: according to EN Connections: screw-type terminals - Wires: 2x0,5mm 2-2x1,5 mm 2-1x2,5 mm 2 - Tightening torque: 0.5 Nm - Markings and homologations: C U c Possible assemblies and overall dimensions (mm) - Mechanical life 1 speed : 3x10 6 operations 2 speed : 3x10 6 operations illuminated : 3x10 6 operations - HALT test (data available on request) - Markings and homologations: C SIL 1 (U pending) The slow action switch PRSL1800PI has 1 NO contact, double break. The slow action switch PRSL1801PI has 1 NC, double break. All NC contacts are of the positive opening operation type. The switches have the following reference for internal wiring. PRSL1800PI PRSL1801PI Standard With small lower protection With large lower protection 60 N of buttons Length (mm) A 4 / / / 441 / A 72,7 59,5 The data and the products illustrated in this brochure may be modified without notice. Under no circumstances can their description have a contractual value. TER Tecno Elettrica Ravasi srl Via Garibaldi 29/ Calco (LC) - Italy Registered Office - via San Vigilio Olgiate Molgora (LC) - Italy Tel Fax info@terworld.com
3 Overall dimensions (mm) Standard With small lower protection With large lower protection ,5 20,9 A 59,5 73,4 No. of buttons 72,7 Length (mm) A 28,8 58,9 68,4 84,5 58,9 68,4 54,8 84,5 4 / / / 441 / Actuators Key selector switches Selector switches Key mushroom Mushroom Ø 40 mm 22,8 82,3,9 73,4 41, ,2 76,5 Dimensions of all mushroom s are in released position Mike - Pendant control station
4 Detailed drawing TER Tecno Elettrica Ravasi srl Via Garibaldi 29/ Calco (LC) - Italy Registered Office - via San Vigilio Olgiate Molgora (LC) - Italy Tel Fax info@terworld.com The data and the products illustrated in this brochure may be modified without notice. Under no circumstances can their description have a contractual value.
5 Components Switches Ref Drawing Description Scheme LED element 24/48 V AC/DC - PRSL1820PI 24 LED element 0/230 V AC - PRSL1821PI 1NO single switch PRSL1800PI 25 1NC single switch PRSL1801PI Actuators Ref Drawing Description 2 speed PRSL1810PI speed PRSL18PI 1 speed illuminated PRSL1815PI Disk for button PRTAxxxxxx see Disk table Blanking plug PRSL1845PI Mushroom s Ref Drawing Description Head color Latched mushroom for emergency stop PRSL1880PI Key mushroom PRSL1890PI PRSL1885ROC PRSL1885BLC Impulse mushroom with black base PRSL1885GIC PRSL1885VEC PRSL1885ARC Black PRSL1885NEC Latched mushroom for emergency stop Ø 40 mm PRSL1881PI Pilot lights Ref Drawing Color PRSL1844PI PRSL1841PI PRSL1846PI PRSL1840PI PRSL1842PI PRSL1843PI Mike - Pendant control station
6 Selector switches Ref Drawing Positions Color Transparent Full PRSL1855BI PRSL1855VE PRSL1855BL PRSL1855RO PRSL1855GI PRSL1855AR PRSL1856BI PRSL1856VE PRSL1856BL PRSL1856RO and PRSL1856GI PRSL1856AR PRSL1855BIC PRSL1855VEC PRSL1855BLC PRSL1855ROC PRSL1855GIC PRSL1855ARC PRSL1856BIC PRSL1856VEC PRSL1856BLC PRSL1856ROC PRSL1856GIC PRSL1856ARC PRSL1857BI PRSL1857VE PRSL1857BL PRSL1857RO PRSL1857GI PRSL1857AR PRSL1858BI PRSL1858VE PRSL1858BL PRSL1858RO PRSL1858GI PRSL1858AR PRSL1857BIC PRSL1857VEC PRSL1857BLC PRSL1857ROC PRSL1857GIC PRSL1857ARC PRSL1858BIC PRSL1858VEC PRSL1858BLC PRSL1858ROC PRSL1858GIC PRSL1858ARC The data and the products illustrated in this brochure may be modified without notice. Under no circumstances can their description have a contractual value. TER Tecno Elettrica Ravasi srl Via Garibaldi 29/ Calco (LC) - Italy Registered Office - via San Vigilio Olgiate Molgora (LC) - Italy Tel Fax info@terworld.com
7 Selector switches Ref Drawing Positions Color Transparent Full PRSL1863BI PRSL1863VE PRSL1863BL PRSL1863RO PRSL1863GI PRSL1863AR PRSL1864BI PRSL1864VE PRSL1864BL PRSL1864RO PRSL1864GI PRSL1864AR PRSL1863BIC PRSL1863VEC PRSL1863BLC PRSL1863ROC PRSL1863GIC PRSL1863ARC PRSL1864BIC PRSL1864VEC PRSL1864BLC PRSL1864ROC PRSL1864GIC PRSL1864ARC PRSL1859BI PRSL1859VE PRSL1859BL PRSL1859RO PRSL1859GI PRSL1859AR PRSL1860BI PRSL1860VE PRSL1860BL PRSL1860RO PRSL1860GI PRSL1860AR PRSL1859BIC PRSL1859VEC PRSL1859BLC PRSL1859ROC PRSL1859GIC PRSL1859ARC PRSL1860BIC PRSL1860VEC PRSL1860BLC PRSL1860ROC PRSL1860GIC PRSL1860ARC Mike - Pendant control station
8 Selector switches Ref Drawing Positions Color Transparent Full PRSL1861BI PRSL1861VE 1 / 2 PRSL1861BL PRSL1861RO PRSL1861GI PRSL1861AR PRSL1862BI PRSL1862VE 1 / 2 PRSL1862BL PRSL1862RO PRSL1862GI PRSL1862AR PRSL1861BIC PRSL1861VEC 1 / 2 PRSL1861BLC PRSL1861ROC PRSL1861GIC PRSL1861ARC PRSL1862BIC PRSL1862VEC 1 / 2 PRSL1862BLC PRSL1862ROC PRSL1862GIC PRSL1862ARC Key selector switches Ref Drawing Positions Spring return positions Pull-out position and / 2 change over X 0 PRSL1867PI X 0 PRSL1868PI X 0 PRSL1869PI X 0 PRSL1870PI X 0 PRSL1871PI X 0 PRSL1872PI X 1 PRSL1873PI X 1 PRSL1874PI X 1+2 PRSL1875PI X 1+2 PRSL1876PI The data and the products illustrated in this brochure may be modified without notice. Under no circumstances can their description have a contractual value. TER Tecno Elettrica Ravasi srl Via Garibaldi 29/ Calco (LC) - Italy Registered Office - via San Vigilio Olgiate Molgora (LC) - Italy Tel Fax info@terworld.com
9 Accessories Ref Drawing Description 3 Mechanical interlock PRSL1850PI 4 Button-switch spacer PRSL85PI switch holder PRSL8750PI ++ Small protection PRSL1830PI 15++ Large protection PRSL1831PI 19 Closing clip PRTR1035PE 22 Cable sleeve PRSL05PE 23 Hook PRGA00PE Complete wire clamp PRSL1896PI Cable cover with logo TER Neutral cable cover Label sheet - symbols Label sheet - German Label sheet - English Label sheet - Spanish Label sheet - French Label sheet - Italian PRSL1832PI PRSL1836PI PRET0215PE PRET0220DE PRET0220EN PRET0220ES PRET0220FR PRET0220IT Full color disks GREEN RED YELLOW GREEN PRTA001MPI PRTA002MPI PRTA003MPI PRTA004MPI PRTA005MPI PRTA006MPI PRTA007MPI PRTA008MPI PRTA0MPI PRTA0MPI YELLOW PRTA015MPI PRTA016MPI PRTA018MPI PRTA019MPI PRTA022MPI PRTA023MPI PRTA026MPI PRTA027MPI PRTA032MPI PRTA097MPI WHITE BLACK GREEN RED BLUE ORANGE PRTA098MPI PRTA099MPI PRTA096MPI PRTA095MPI PRTA094MPI PRTA093MPI Transparent disks YELLOW WHITE GREEN RED BLUE ORANGE PRTA097MPIT PRTA098MPIT PRTA096MPIT PRTA095MPIT PRTA094MPIT PRTA093MPIT Mike - Pendant control station
10 Standard control stations Standard control stations are supplied with symbol label sheets. 4 actuators Reset Alarm button Emergency stop mushroom Black buttons mechanically interlocked between pairs N.1 PRSL1801PI 1NC N.1 PRSL1800PI 1NO Upper cover color F70AY Black F70AB F70AY Black F70AB actuators Reset Alarm button Emergency stop mushroom Black buttons mechanically interlocked between pairs N.1 PRSL1801PI 1NC N.1 PRSL1800PI 1NO Upper cover color F70BY Black F70BB F70BY Black F70BB actuators Reset Alarm button Emergency stop mushroom Black buttons mechanically interlocked between pairs N.1 PRSL1801PI 1NC N.1 PRSL1800PI 1NO Upper cover color F70CY Black F70CB F70CY Black F70CB actuators Reset Alarm button Emergency stop mushroom Black buttons mechanically interlocked between pairs N.1 PRSL1801PI 1NC N.1 PRSL1800PI 1NO Upper cover color 1 1 F70DY Black F70DB F70DY Black F70DB The data and the products illustrated in this brochure may be modified without notice. Under no circumstances can their description have a contractual value. TER Tecno Elettrica Ravasi srl Via Garibaldi 29/ Calco (LC) - Italy Registered Office - via San Vigilio Olgiate Molgora (LC) - Italy Tel Fax info@terworld.com
11 KE - Request form for non standard pendant stations Instructions (See next page for list of components and legends) Fill in the chart to the left according to the number of control elements required. Control stations are available with 5, 9, or 15 control elements. It is not possible ti assemble the last button on the cover if a control element is assembled on the bottom of the control station, and vice versa. If necessary, you can possibly use a longer control station enclosure. 1 Control elements: enter the number corresponding to the control element required ( 1 to 39 ) according to the legend. Eg Control elements Button disks and colors Color of selecors, mushrooms, pilot lights Hook Sleeve 5 Switches and LEDs 2 Button disks and colors: for s ( 1 to 3 ) enter the number corresponding to the disk required ( 51 to 85 ) according to the legend. Both full color disks and transparent disks (for illuminated buttons) are available. Eg Color of selectors, mushrooms, pilot lights: for toggle selector switches ( 15 to 24 ), impulse mushroom s ( 7 ) and pilot lights ( ) enter the code corresponding to the color required according to the legend. Eg. RP 4 If you choose disks with arrows (legend 55 to 62 ), enter the direction of the arrow in the circle. Eg. 5 Switches and LEDs: enter the number corresponding to the switch or LED required ( 90 to 93 ) according to the legend. It is possible to enter up to 3 switches per position. Es speed s can activate two switches on the first speed and one switch on the second speed. Selector switches can activate only two switches and possibly a LED. ATTENTION: LEDs can be placed only in the central position and they are used for illuminated buttons and selector switches (See Control Elements legend for switch activation) 6 Hook: tick the box at the top or at the bottom if the hook is required. Eg. Hook X 7 Cable sleeve: tick the box if the cable sleeve is required. Eg. Sleeve X 8 Mechanical interlock: tick the boxes where mechanical interlock between two control elements is required. Eg. X 9 Protection: when a control element is mounted on the bottom of the control station, it is possible to use a protection; in this case tick the box corresponding to the protection required. Eg. Small X 10 Cover: tick the box corresponding to the cover color required (the base of the enclosure is always black). SIL 1 certified: tick the box if you require SIL 1 certified units for safety functions. Adhesive labels: stickers with letterings or symbols may be placed on the left and on the right of any control element. If label sheets are required, tick the corresponding box. Control element on the bottom of the control station* Control element 1 Color 3 Switches Small Large None Protection 9 5 *ATTENTION: only mushroom s with ref. 4, 5, 6 with one or two switches, or non illuminated selector switches ref. 15, 16, 30, 31 with only one switch can be assembled on the bottom of the control station. LEDs can not be mounted in this position. Cover 10 SIL 1 certified Black Adhesive labels Symbols English French Italian German Spanish 6 Hook Mike - Pendant control station
12 1 KE - Legend - Control elements * SWITCH ACTIVATION It is possible to mount up to 3 switches for each control element. The chart on the right of each or selector switch specifies which position activates the switch on the top, in the middle or on the bottom. If the selector switches are mounted with the lever facing downwards, then the the activation of the switches is reversed. Eg.: 2 speed : the first speed activates the switches on the top and in the middle, while the second speed activates the switch on the bottom. Pushbuttons It is possible to mount up to three switches for each button. LEDs can be mounted only in the middle speed 2 speed 1 speed illuminated Pilot light SWITCH ACTIVATION* speed 2 LED Mushroom s All mushroom s activate all the switches at the same time Latched mushroom for emergency stop Latched mushroom for emergency stop Ø 40 mm Key mushroom Impulse mushroom with black base Toggle selector switches It is possible to mount only two switches for each selector. In the middle it is possible to mount only the LED for illuminated selector switches / 2 1 / 2 SWITCH ACTIVATION* and 1+2 and 1+2 and 1+2 and and and 1+2 Key selector switches It is possible to mount only two switches for each selector, and no switch/led in the central position key out in position 0 key out in position 0 key out in position 0 key out in position 0 key out in position 0 key out in position 0 1 / 2 change-over key out in position 1 1 / 2 change-over key out in position 1 key out in position 1+2 key out in position 1+2 SWITCH ACTIVATION* +2 and and 1+2 and 1+2 and 1+2 and 1+2 and 1+2 Blanking plug 2 Legend - Button disks and colors Full color and symbol disks for s (ref. 1 and 2 ) GREEN WHITE BLUE Transparent disks for illuminated buttons (ref. 3 ) YELLOW WHITE GREEN RED BLACK ORANGE RED BLUE ORANGE YELLOW GREEN GREEN YELLOW RED Legend - Color of selectors, mushrooms, pilot lights Non-illuminated toggle selector switches (ref. 15 to 24 ) RP GP BP VP AP WP Illuminated toggle selector switches (ref. 15 to 24 ) RI BI AI GI VI WI Impulse mushroom with black base (ref. 7 ) R B G V Pilot lights (ref. ) R B G V A N Black A W 15 Legend - Switches and LEDs PRSL1800PI 1NO switch PRSL1801PI 1NC switch PRSL1820PI 24/48 V AC/DC LED PRSL1821PI 0/230 V AC LED The data and the products illustrated in this brochure may be modified without notice. Under no circumstances can their description have a contractual value. TER Tecno Elettrica Ravasi srl Via Garibaldi 29/ Calco (LC) - Italy Registered Office - via San Vigilio Olgiate Molgora (LC) - Italy Tel Fax info@terworld.com
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