Technology to fascinate you: Wire Eroding System BA8

Transcription

1 Technology to fascinate you: Wire Eroding System

2 215 Simple handling Easy maintenance Low operating costs The compact system for your production The wire eroding system can be applied universally and is particularly appropriate for your production. If automated, it works without an operator; three shifts per day, 365 days per year. Its reliability, capability and high availability are captivating but when matched with a sustainable reduction of your operating costs they become irresistible. The high-quality equipment, paired with the smallest space requirements are convincing too. High cutting speed and low unit costs are enabled by a high-power generator. The simple, comfortable, machine operation is supported by an automatic wire threading system for wire diameters from 0.1 to 0.3 mm as well as an absolute measuring system. This high user-friendliness allows eroding time to be utilised to the maximum. Overall dimensions of the machine in mm Travel paths and work piece dimensions in mm y = 2 5 z = 220 x = Operator Telecontrol Telecontact Teleservice Teleservice The AT system: Wire threading in 10 seconds The combination of a new measuring sensor and a fast retract function gives you the highest reliability and ultimate speed, even for smallest starting holes. Telecontact Telecontact Operator 2 Maintenance Telecontrol: Remote control via PC Telecontrol realises the remote monitoring and control of the machine from any site. The optimisation of running processes is also possible using Telecontrol. Operator 1 Telecontact: Machine status messages directly to the mobile telephone of the operator 2

3 64 BIT CNC Control 3D Graphics Function Optimisation Tools The intelligent control system With its impressive overall capability the MITSUBISHI 64-BIT CNC controller of the is ready for anything. It can be operated intuitively in spite of its complex range of functions. The logical menu structure and the clear graphic display of the main functions lets you get what you want with a few mouse clicks or keystrokes. The function Graphic Check allows you to perform a simulation of your program in 2D or 3D mode before or during processing. The expert system E.S.P.E.R. automatically determines the correct generator settings from your data and the Machining Monitor shows the current processing status for monitoring purposes. Furthermore, various evaluation and optimisation programs interactively support you during the determination of the optimal and most economic machine settings. This means you have workshop-oriented control. 3D graphic function A reliable graphic program check by means of an improved graphic and surface display. The speed of the graphic program check is faster than for conventional systems. Programming The Graphic User Interface (GUI) makes the easy to operate, even for beginners. Naturally, the operating and programming environment corresponds to PC standards. Expert system E.S.P.E.R. The Easy Simple to Program by Expert system, combined with the 64-BIT CNC control, supports the automatic adaptation of generator settings according to process-specific data. Hybrid Software Pack This program helps you achieve optimal machine settings for individual processes. 3

4 Discover new application possibilities Individual items or serial production, parts processing or finish machining, the fulfils its tasks quickly, reliably and economically. From the B axis to a complete production cell the can be extended quickly, easily and in modules. This gives you an economical solution for your production, taking into account your current and future requirements. Why not benefit from the reliability of a one-stop automated solution and safeguard your competitive advantage with proven large-scale technology. Production with B-axis Material: Cutting height (H/W): 100/80 mm Wire electrode: 0,25 mm brass Precision: 5 µm Surface quality: Ra 0,65 µm High speed production Material: Cutting height: 100 mm Wire electrode: 0,30 mm V-wire Precision: 15 µm Surface quality: Ra 2,5 µm The B-axis is completely servo-controlled and allows finish machining in a fixing for individual items or serial production Free programming and the highest precision guarantees the greatest flexibility. It is the ultimate solution for serial production. MITSUBISHI Robot RV-12SL Handling weight: 12 kg Coverage (radius): 1385 mm Repeating accuracy: ± 0.05 mm 4

5 Compact Productive Reliable 5

6 Machine Model Machine Filter unit Travel path (X/Y/Z) mm 320 x 2 x 220 Travel path (U/V) mm ± 32 x ±32 Conic angle (for work piece height) 15 (100 mm) Max. work piece dimensions (W x D x H) mm 700 x 5 x 215 Max. work piece weight kg 0 Table dimensions (W x D ) mm 540 x 430 Possible wire diameters mm 0,1 0,3 Wire spool reception kg 10 Automatic water beam threading Max. advance (X/Y) mm/min 1300 Overall dimensions (W x D x H) mm 15 x 2085 x 2037 Machine weight kg 1800 Tank capacity l 3 Filter fineness µm 3 Filter elements 2 Temperature control Dielectric cooler Overall dimensions (W x D x H) mm 792 x 1602 x 13 Weight unfilled kg 280 Generator / Control Model Generato Control Power unit transistor controlled pulse generator Generator cabinet completely tight Cooling method indirect air cooling Max. working current A Dimensions 5 x 600 x 16 Weight kg 240 Input system Keyboard, floppy disk 3,5", RS232C, Ethernet Colour monitor 10,4" TFT Typ LCD Control system CNC, closed loop Min. instruction step µm X, Y, Z, U, V..1/0.1 µm Min. axis resolution µm 0,05 Max. instruction value mm ± 99999,999 Equipment Model Equipment Fully automatic wire threading AT Wire evacuation with chopper Wire station 20 kg B axes Automation Robot Automation Handling Ethernet interface Teleservice Telecontrol Telecontact = standard = retrofittable options 6

7 Technical Data Layout Plans x = kg Wire supply unit Wire collector box Generator 80 Filter unit and cooler 2402 Machine Travel path x= Working tank door 4 Control (Screen) Lateral view 1764 Front view Footprint Working table 29 - M8 Travel path All indications mm The dimensions may vary according to equipment. Model Overall power consumption [KVA] 13,5 Overall weight of the installation kg

8 Mitsubishi Electric is an Official Supplier of the BMW Sauber F1 Team Safeguard your investment: A Premium Warranty with special conditions. Do you want to know more? We would be happy to talk with you. The Mitsubishi Electric FA Mechatronics EDM business area was awarded the Global Market Leadership Award 2005 by Frost & Sullivan for their market-leading position in the eroding systems market. DIN EN ISO 9001:2000 Zertifikat: MITSUBISHI ELECTRIC EUROPE B.V. German Branch FA-Mechatronics EDM Gothaer Str Ratingen Fon (0) Fax (0) edm.sales@meg.mee.com Technical changes reserved. D