Milling + EDM + Laser + Customer Services + Automation. Portfolio
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- Reynard Richardson
- 5 years ago
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1 Milling + EDM + Laser + Customer Services + Automation Portfolio
2 Milling + EDM + Laser + Customer Services + Automation Achieve more Mobility Communication Automotive Information and Communications Technology Portfolio
3 Milling + EDM + Laser + Customer Services + Automation Adventure Health Connection Aerospace and Aeronautics Medical and Dental Electronic Components GF AgieCharmilles is the right partner with the right solutions at the right time, positioning you to achieve more than your competitors. With first-in-class Milling, EDM, Laser and Automation products many with Energy Care features and a world of supporting Customer Services, we listen to your needs and collaborate with you to develop timely, expert solutions to drive your success. GF AgieCharmilles : the right partner with the right solutions to help you achieve more right now. 2 3
4 Portfolio
5 Milling + EDM + Laser + Customer Services + Automation At a glance 6-7 Main Locations Contents Milling 8-35 EDM Laser High-speed Milling mikron HSM 200 LP/200U LP MIkron xsm 400 LP/400U LP MIkron HSM LP MIkron xsm 600 LP/600U LP/800 LP MIkron HSM 600 LP/600U LP/800 LP MIkron HSM 500/ Wire-cutting EDM CUT 1000/1000 OilTech CUT 2000 S/3000 S CUT 2000 OilTech CUT 200 ms/300 ms CUT 200 Sp/300 Sp/400 Sp AC Progress VP CUT 20 P/30 P Laser texturing LASER 600 3Ax LASER 600 5Ax LASER Ax LASER Ax LASER Ax LASER Ax Customer Services High-performance Milling mikron HPm 600 HD/1200 HD MIkron HPm U MIkron HPm 450U MIkron Duro Die-sinking EDM ForM 1000 form 2000 VHP/3000 VHP form 2000 HP/3000 HP form 200 ms form 200/300/400 form 200 Sp/300 Sp form 20/ Automation Standard Milling mikron HEM 500U/700U MIkron HEM 600/800/1000/1200 MIkron vce Pro Hole-drilling EDM DRILL 300 DRILL smart machine
6 Milling + EDM + Laser + Customer Services + Automation At a glance Milling HIGH-SPEED and HIGH-PerforMAnce MILLIng Centers EDM ELECTrICAL DISCHArGE MACHInes In terms of cutting speed, HSM centers are 10 times faster than conventional milling machines. Greater accuracy and a better surface finish are also achieved. This means that even tempered materials can be machined to a condition where they are largely ready to use. One essential advantage of HSM is that with systematic integration, the process chain can be significantly shortened. EDM can be used to machine conductive materials of any hardness (for example steel or titanium) to an accuracy of up to one-thousandth of a millimeter with no mechanical action. By virtue of these properties, EDM is one of the key technologies in mold and tool making. There are two distinct processes wire-cutting EDM and die-sinking EDM. GF AgieCharmilles solutions include hole-drilling EDM. More Speed More Precision Portfolio
7 Milling + EDM + Laser + Customer Services + Automation Laser Customer Services Automation LASEr texturing operations, MACHIne and BUSInESS SUPPort Tooling, AUTomation, SoFTWAre Laser texturing supplements and extends GF AgieCharmilles technologies and enables customers to make their mark by texturing, engraving, microstructuring, marking and labeling of 2D geometries right through to complex 3D geometries. Laser texturing, in comparison to conventional surface treatments using manual etching processes, offers distinct economic, ecological and design advantages. Customer Services provides three levels of support : Operations Support offers the complete range of original wear parts and certified consumables including wires, filters, electrodes, resin and many other materials. Machine Support includes spare parts, technical support and preventive services. Business Support offers business solutions tailored to the customer s specific needs. GF AgieCharmilles Automation includes Automation systems and system software for configuring machine tools and recording and exchanging data between various system components, as well as tooling for fixing workpieces and tools. GF AgieCharmilles Automation solutions help customers achieve increased process control, greater efficiency and faster time to market. More Creativity More Value More Versatility 6 7
8 More Speed Portfolio
9 Milling + EDM + Laser + Customer Services + Automation Milling High-speed Milling High-performance Milling Standard Milling GF AgieCharmilles range of high-speed Milling centers engineered and built in Switzerland boast the essential structural design, high-speed spindles, high feed rates, axis mechanism and best-in-class acceleration for machining complex three-dimensional surfaces across a wide range of applications. Precise and economical universal production of high-quality parts is a hallmark of GF AgieCharmilles high-performance Milling Centers. Our HPM machines feature stateof-the-art motor spindles, direct drive rotating and swiveling axes, high power and high torque to help you power past the competition. Whether the job at hand requires 2.5D or 3D machining, GF AgieCharmilles VCE Pro range of standard Milling machines is suited to a broad array of applications. With rigid tapping, a cooled spindle head, an easy-toclean coolant tank, and oil/coolant separators, the VCE Pro range is a versatile performer. 8 9
10 Portfolio Milling High-speed Milling High-speed Milling
11 mikron HSM LP DESIGNED For HIGHEST PRECISIon AND SURFACE FINISH MILLING TO THE HIGHEST SURFACE FINISH Rigid MACHIne base QUALITY CONTROL IN PRODUCTION mikron Hsm 200U LP + Concentrated power in smallest possible space + Direct position measuring systems in linear and rotary axes + Integrated Automation concept + Excellent ergonomics for precise machine setup mikron Hsm 200U LP Main Specifications Machine Travel X, Y, Z * Swiveling axis / Tilting axis Working spindle (40 % ED, S6) rpm / kw / Nm (hp) Rapid traverse X, Y, Z m /min (ipm) Rapid traverse : Swiveling / Rotating rpm Clamping surface / max. load / kg (lbs) Tool magazine piece Automation : Pallet size / Number mm / piece Max. load kg (lbs) Control unit Heidenhain / Fanuc * Longitudinal x lateral x vertical mikron Hsm 200 LP 160 x 160 x 200 (6.3 x 6.3 x 7.87) / (HSK-E32) / 8.5 / 3.4 (6.73) 42 (1653) / in accordance with pallet / 20 (44) 30 / 60 / 140 (HSK-E32) GPS: 120 / 12, 70 / 20; Macro Magnum /12; Macro: 116 / 12, 70 / 20, 54 / 20; ITS: 148 / 12, 115 / 12, 72 / 20 8 (17.64) itnc 530 / 31i B5 mikron Hsm 200U LP 160 x 160 x 200 (6.3 x 6.3 x 7.87) + 30 /-120 / n x (HSK-E32) / 8.5 / 3.4 (6.73) 42 (1653) 150 / 250 in accordance with pallet / 8 (17.6) 30 / 60 / 140 (HSK-E32) GPS: 120 / 12, 70 / 20; Macro Magnum /12; Macro: 116 / 12, 70 / 20, 54 / 20; ITS: 148 / 12, 115 / 12, 72 / 20 8 (17.64) itnc 530 / 31i B
12 mikron xsm LP THE reference in the three-, four- and five-axis field Fast and accurate Powerful drive systems Efficient production for ultra-high-speed MILLIng mikron xsm 400 LP + Economical production of complex and valuable components + Complete synchronization of all elements for greater productivity in five-axis XSM + Direct-drive X, Y, Z, B and C axes enable highest dynamics and accuracy mikron xsm 400U LP Main Specifications Machine Travel X, Y, Z * mikron xsm 400 LP 500 x 450 x 360 (19.68 x x 14.17) Swiveling axis / Tilting axis / Working spindle (40 % ED, S6) rpm / kw / Nm (hp) (HSK-E40) / 13.5 / 8.8 (17.43) Rapid traverse X, Y, Z m /min (ipm) 100 (3937) Rapid traverse : Swiveling / Rotating rpm / Clamping surface / max. load / kg (lbs) in accordance with pallet / 120 (265) Tool magazine piece 20 / 40 (HSK-E32) 18 / 36 / 68 /168/ 308 (HSK-E40) Automation : Pallet size / Number / piece UPC, Dynafix / 7 GPS 240 / 10 Max. load kg (lbs) 90 (198) Control unit Heidenhain itnc 530 2P Optional spindles (HSK-E32) / 8.5 / 3.5 (11.4) (HSK-E40) / 13.5 / 8.8 (16.09) * Longitudinal x lateral x vertical mikron xsm 400U LP 500 x 240 x 360 (19.68 x 9.45 x 14.17) / -110 / n x (HSK-E40) / 13.5 / 8.8 (17.43) 100 (3937) 165 / 250 in accordance with pallet / 25 (55) 20 / 40 (HSK-E32) 18 / 36 / 68 /168 / 308 (HSK-E40) Macro Magnum / 18 ITS 148 / (55) itnc 530 2P Portfolio Milling High-speed Milling
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14 mikron hsm LP THE reference in the three-, four- and FIve-axIS field for high-speed MILLIng Precision means process control Spiral chip conveyor HSC simultaneous machining on all FIVE AXES mikron Hsm 400 LP + Utmost precision and ease of use for tool and mold making as well as accurate part manufacturing + Direct-drive X, Y, Z, B and C axes enable highest dynamics and accuracy + HSM core : static, dynamic and thermal precision mikron Hsm 500 LP Main Specifications Machine Travel X, Y, Z * mikron Hsm 400 LP 500 x 450 x 360 (19.68 x x 14.17) Swiveling axis / Tilting axis / Working spindle (40 % ED, S6) rpm / kw / Nm (hp) (HSK-E40) / 13.5 / 8.8 (17.43) Rapid traverse X, Y, Z m /min (ipm) 60 (2362) Rapid traverse : Swiveling / Rotating rpm / Clamping surface / max. load / kg (lbs) in accordance with pallet / 120 (265) Tool magazine piece 20 / 40 (HSK-E32) 18 / 36 / 68 /168/ 308 (HSK-E40) Automation : Pallet size / Number / piece UPC, Dynafix / 7 GPS 240 / 10 Max. load kg (lbs) 90 (198) Control unit Heidenhain itnc 530 Optional spindles (HSK-E32) / 8.5 / 3.5 (11.4) ** (HSK-E40) / 13.5 / 8.8 (16.09) * Longitudinal x lateral x vertical ** MIKRON HSM 400 LP, 400U LP, 500 LP mikron Hsm 400 LP Precision 500 x 450 x 360 (19.68 x x 14.17) / (HSK-E40) / 13.5 / 8.8 (17.43) 42 (1654) / in accordance with pallet / 120 (265) 18 / 36 / 68 /168 / 308 (HSK-E40) UPC, Dynafix / 7 GPS 240 / (198) itnc 530 Portfolio Milling High-speed Milling
15 mold insert mikron hsm 400U LP 500 x 240 x 360 (19.68 x 9.45 x 14.17) /-110 / n x (HSK-E40) / 13.5 / 8.8 (17.43) 60 (2362) 165 / 250 in accordance with pallet / 25 (55) 20 / 40 (HSK-E32) 18 / 36 / 68 /168/ 308 (HSK-E40) Macro Magnum / 18 ITS 148 / (55) itnc 530 mikron Hsm 500 LP 500 x 450 x 360 (19.68 x x 14.17) / (HSK-E40) / 13.5 / 8.8 (17.43) 60 (2362) / 550 x 450 (21.65 x 17.72) / 200 (440) 20 / 40 (HSK-E32) 18 / 36 / 68 /168 / 308 (HSK-E40) itnc 530 mikron Hsm 500 LP Precision 500 x 450 x 360 (19.68 x x 14.17) / (HSK-E40) / 13.5 / 8.8 (17.43) 42 (1654) / 550 x 450 (21.65 x 17.72) / 120 (265) 18 / 36 / 68 /168/ 308 (HSK-E40) itnc
16 mikron xsm LP BEST FEED RATE, ACCELERATIon, ConTroL Flexibility and automation HSK-E40 magazine up to 68 tools FIVE-axis MACHIning mikron xsm 600U LP + High dynamical stiffness for superb surface quality, processing time, tool life + Extreme speed and reliability + Integrated Automation concept + Innovative thermal management and ingenious electronic assistance mikron xsm 800 LP Main Specifications Machine mikron xsm 600 LP mikron xsm 600U LP mikron xsm 800 LP Travel X, Y, Z * 600 x 600 x 500 (23.62 x x 19.68) 800 x 600 x 500 (31.49 x x 19.68) 800 x 600 x 500 (31.49 x x 19.68) Swiveling axis / Tilting axis / +30/-110 / n x 360 / Working spindle (40 % ED, S6) rpm / kw / Nm (hp) (HSK-E50) / 33 / 21 (44.2) (HSK-E50) / 33 / 21 (44.2) (HSK-E50) / 33 / 21 (44.2) Rapid traverse X, Y, Z m /min (ipm) 100 (3937) 100 (3937) 100 (3937) Rapid traverse : Swiveling / Rotating rpm / 60 / 150 / Clamping surface / max. load / kg (lbs) 900 x 600 (35.43 x 23.62) / 500 (1102) in accordance with pallet / 120 (265) 900 x 600 (35.43 x 23.62) / 1000 (2204) Automation : Pallet size / Number / piece 600/800 x 600 (23.62/31.49 x 23.62) / 4 UPC, Dynafix / 7 GPS 240 / x 600 (31.49 x 23.62) / 4 Max. load kg (lbs) 500 (1102) 90 (198) 800 (1760) Control unit Heidenhain itnc 530 itnc 530 itnc 530 Optional spindles CoolCore (HSK-E40) / 13.5 / 8.8 (18.1) (HSK-E40) / 13.5 / 8.8 (18.1) (HSK-E40) / 13.5 / 8.8 (18.1) Tool magazines (piece) 18 / 36 / 68 / 168 / 308 (HSK-E40) 15 / 30 / 60 / 120 / 170 / 220 (HSK-E50) * Longitudinal x lateral x vertical Portfolio Milling High-speed Milling
17 mikron HSM LP EASILY ACCESSIBLE IN ANY ConFIGURATIon FIVE-AXIS MILLING OF A TIRE MOLD ERGONOMIC LOADING WITH LINEAR MAGAZINE ROTARY TILTING TABLE WITH AUTOMATED CHUCK mikron hsm 600 LP + Linear performance machining at its best + Highly flexible across many applications + Extremely rugged, highly accurate + Sophisticated thermal management + Ultimate precision, supreme surface quality mikron hsm 600U LP Main Specifications Machine mikron Hsm 600 LP mikron Hsm 600U LP mikron Hsm 800 LP Travel X, Y, Z * 600 x 600 x 500 (23.62 x x 19.68) 800 x 600 x 500 (31.49 x x 19.68) 800 x 600 x 500 (31.49 x x 19.68) Swiveling axis / Tilting axis / +30/-110 / n x 360 / Working spindle (40 % ED, S6) rpm / kw / Nm (hp) (HSK-E50) / 33 / 21 (44.2) (HSK-E50) / 33 / 21 (44.2) (HSK-E50) / 33 / 21 (44.2) Rapid traverse X, Y, Z m /min (ipm) 60 (2362) 60 (2362) 60 (2362) Rapid traverse : Swiveling / Rotating rpm / 60 / 150 / Clamping surface / max. load / kg (lbs) 900 x 600 (35.43 x 23.62) / 500 (1102) in accordance with pallet / 120 (265) 900 x 600 (35.43 x 23.62) / 1000 (2204) Automation : Pallet size / Number / piece 600 x 600 (23.62 x 23.62) / 4 UPC, Dynafix / 7 GPS 240 / /800 x 600 (23.62/31.49 x 23.62) / 4 Max. load kg (lbs) 500 (1102) 90 (198) 800 (1760) Control unit Heidenhain itnc 530 itnc 530 itnc 530 Optional spindles CoolCore (HSK-E40) / 13.5 / 8.8 (18.1) (HSK-E40) / 13.5 / 8.8 (18.1) (HSK-E40) / 13.5 / 8.8 (18.1) Tool magazines (piece) 18 / 36 / 68 / 168 / 308 (HSK-E40) 15 / 30 / 60 / 120 / 170 / 220 (HSK-E50) * Longitudinal x lateral x vertical 16 17
18 mikron hsm HIGH-SPEED MILLIng in compact format Ergonomics are essential High contour ACCUracy Clean cabins mikron Hsm Machine base of polymer concrete with high damping characteristics + Designed for tool and mold making as well as accurate part manufacturing + The excellent dynamics allow HSC simultaneous machining in all axes mikron Hsm 700 Main Specifications Machine Travel X, Y, Z * mikron Hsm x 450 x 350 (19.68 x x 13.78) Swiveling axis / Tilting axis / Working spindle (40 % ED, S6) rpm / kw / Nm (hp) (HSK-E40) / 13.5 / 4.2 (17.43) Feed rate / Rapid traverse X, Y, Z m /min (ipm) 20 / 42 (787 / 1642) Rapid traverse : Swiveling / Rotating rpm / Clamping surface / max. load / kg (lbs) 550 x 450 (21.65 x 17.72) / 200 (440) Automation : Pallet size / Number / piece Max. load kg (lbs) Control unit Heidenhain itnc 530 Optional spindles (HSK-E40) / 12 / 8.8 (16.09) (HSK-E50) / 32 / 20 (36.57) ** Tool magazines (piece) 18 / 36 (HSK-E40) 15 / 30 (HSK-E50) ** * Longitudinal x lateral x vertical ** MIKRON HSM 700 mikron Hsm x 600 x 500 (27.56 x x 19.68) / (HSK-E40) / 13.5 / 4.2 (17.43) 20 / 40 (787 / 1564) / 900 x 600 (35.43 x 23.62) / 800 (1760) itnc 530 Portfolio Milling High-speed Milling
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20 Portfolio Milling High-performance Milling High-performance Milling
21 mikron HPm For efficient HIGH-PerforMAnce MILLIng Unique access to the workpiece TOOL CHANGING TIME : LESS THAN 2 SECONDS THREE-axis machining AT its best mikron hpm 600 HD + Solid construction and high rigidity + Machining center with exceptional ergonomics + Cube-shaped, polymer concrete base for high performance and precision + Can be custom tuned to optimize performance in your unique process mikron hpm 1200 HD Main Specifications Machine Travel X, Y, Z * Working spindle (40 % ED, S6) rpm / kw / Nm (hp) Feed rate / Rapid traverse X, Y m /min (ipm) Feed rate / Rapid traverse Z m /min (ipm) Clamping surface / max. load / kg (lbs) Tool magazine piece Automation : Pallet size / Number / piece Max. load kg (lbs) Control unit Heidenhain Optional spindle (ISO-SK40) / 39 / 84 (52.3) * Longitudinal x lateral x vertical mikron hpm 600 hd 600 x 600 x 500 (23.62 x x 19.68) (HSK-A63) / 39 / 84 (52.3) 40 / 40 (1575 / 1575) 30 / 30 (1181 / 1181) 800 x 600 (31.5 x 17.72) / 500 (1102) 30 / 60 (HSK-SK40) 30 / 60 (HSK-A63) UPC, Dynafix / 7 GPS / x 600 (23.62 x 23.62) / 4 80, 500 (176, 1102) itnc 530 mikron hpm 1200 hd 1200 x 600 x 500 (47.24 x x 19.68) (HSK-A63) / 39 / 84 (52.3) 40 / 40 (1575 / 1575) 30 / 30 (1181 / 1181) 1400 x 600 (55.11 x 17.72) / 1200 (2645) 60 (HSK-SK40) 60 (HSK-A63) 600 x 600 (23.62 x 23.62) / x 600 (31.5 x 23.62) / (1764) itnc
22 mikron HpM u A well thought-through gantry design for maximum rigidity and accuracy Stable and dynamic MACHIning Easy access to the workpiece Tool magazine for 60 tools mikron hpm 600U + Dynamic and stable rotary swiveling table with water-cooled direct drives + Can be used for anything from heavy roughing to precise finishing + Outstanding flexibility and accessibility + Perfect accessibility to the working room, with or without Automation mikron hpm 600U HD Main Specifications Machine Travel X, Y, Z * mikron hpm 600U 650 x 650 x 550 (25.6 x 25.6 x 21.65) mikron hpm 600U HD 650 x 650 x 550 (25.6 x 25.6 x 21.65) Swiveling axis / Tilting axis +91/-121 / n x /-121 / n x 360 Working spindle (40 % ED, S6) rpm / kw / Nm (hp) (HSK-A63) / 39 / 84 (52.3) (HSK-A63) / 39 / 84 (52.3) Feed rate / Rapid traverse X, Y, Z m /min (ipm) 45 / 45 (1772 / 1772) 60 / 60 (2362 / 2362) Feed rate / Rapid traverse (Swiveling, Rotating) rpm 25, 35 / 25, 35 50, 60 / 50, 60 Clamping surface / max. load / kg (lbs) Ø 500, 630 (19.68, 24.8) / 800, 500 (1764, 1102) Ø 500, 630 (19.68, 24.8) / 800, 500 (1764, 1102) Tool magazine piece 30 / 60 / 115 / 165 / 210 / / 60 / 115 / 165 / 210 / 245 Control unit Heidenhain / Siemens itnc 530 / itnc 530 / 840D sl Automation : Pallet size () / Number (piece) 400 x 400 (15.75 x 15.75) / x 500 (19.68 x 19.68) / x 630 (19.68 x 24.8) / 7 Max. load (kg (lbs)) five-axis: 500 (1102) three-axis: 800 (1763) Optional spindle (HSK-A63) / 36 / 36 (48.27) CoolCore * Longitudinal x lateral x vertical Portfolio Milling High-performance Milling
23 automation through the machine mikron hpm 800U 800 x 800 x 550 (31.5 x 31.5 x 21.65) +91/-121 / n x (HSK-A63) / 39 / 84 (52.3) 45 / 45 (1772 / 1772) 25, 35 / 25, 35 Ø 500, 630 (19.68, 24.8) / 800, 500 (1764, 1102) 30 / 60 / 115 / 165 / 210 / 245 itnc 530 / mikron hpm 800U HD 800 x 800 x 550 (31.5 x 31.5 x 21.65) +91/-121 / n x (HSK-A63) / 39 / 84 (52.3) 60 / 60 (2362 / 2362) 50, 60 / 50, 60 Ø 500, 630 (19.68, 24.8) / 800, 500 (1764, 1102) 30 / 60 / 115 / 165 / 210 / 245 itnc 530 / 840D sl 22 23
24 mikron Hpm U For anything from heavy roughing to precise finishing operations mikron HPM 1350U : ACCESS to the pallets mikron HPM 1350U : NEAR TO THE WORKPIECE mikron HPM 1850U : WORKPIECES UP TO FOUR TONS mikron hpm 1150U + Compact, three-pallet magazine + Always best access to the workpiece even with Automation + Highest levels of precision : scraped support surfaces on the linear guides + The swivel and C axes with direct drive can be clamped in all positions for maximum rigidity mikron hpm 1850U Main Specifications Machine Travel X, Y, Z * mm (in) mikron HPM 1150U 1000 x 1150 x 700 / 895 (39.37 x x / 35.24) mikron HPM 1350U 1350 x 1150 x 700 / 895 (53.15 x x / 35.24) mikron HPM 1850U 1850 x 1400 x 720 / 905 (72.83 x x / 35.63) Swiveling axis / Tilting axis +16 /-120 / n x /-120 / n x /+120 / n x 360 Working spindle (40 % ED, S6) rpm / kw / Nm (hp) (HSK-A63) / 38 / 193 (50.96) (HSK-A63) / 38 / 193 (50.96) (HSK-A63) / 38 / 193 (50.96) Feed rate / Rapid traverse X, Y, Z m /min (ipm) 15 / 30 (590 / 1181) 15 / 32 (590 / 1260) 15 / 40 (590 / 1575) Feed rate / Rapid traverse (Swiveling, Rotating) rpm 11, 40 / 20, 40 11, 40 / 20, 40 11, 30 / 20, 30 Clamping surface / max. load / kg (lbs) Ø 1000 (39.37) / 1100 (2425) Ø 1100 (43.3) / 1600 (3527) Ø 1600 (63) / 4000 (8818) Automation : Pallet size / Number / piece Ø 1000 (39.37) / x 1250 (39.37 x 49.21) / 3 Max. load kg (lbs) 1000 / 1500 (2204/ 3307) 1750 (3858) Control unit Heidenhain / Siemens itnc 530 / 840D sl itnc 530 / 840D sl itnc 530 / 840D sl Optional spindles (HSK-A63) / 30 / 75 (40.23) (ISO-B40) / 38 / 193 (29.5) ** (HSK-A100) / 34 / 324 (45.59) Tool magazines (piece) 30 / 46 / 92 (ISO-B40) ** 30 / 46 / 92 / 238 (HSK-A63) ** 170 (HSK-A100) ** 46 / 120 / 238 (HSK-A63) *** 30 / 170 (HSK-A100) *** * Longitudinal x lateral x vertical ** MIKRON HPM 1150U, 1350U *** MIKRON HPM 1850U Portfolio Milling High-performance Milling
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26 mikron HPM 450U the solution for AUTomated production Perfect view into the working area Full chip control Unique automation mikron HPM 450U + Flexibility : drilling, complex five-sided jobs, and five-axis simultaneous machining + Accessibility to the machine and its peripheral units is unique + With workpiece and tool magazine, the compact machine is a highly productive, flexible manufacturing cell mikron HPM 450U Main Specifications Machine Travel X, Y, Z * mikron HPM 450U 600 x 450 x 450 (23.62 x x 17.72) Swiveling axis / Tilting axis -120/+45 / n x 360 Working spindle (40 % ED, S6) rpm / kw / Nm (hp) (HSK-A63) / 30 / 91 (40.23) Feed rate / Rapid traverse X, Y, Z m /min (ipm) 15 / 22 (590 / 866) Feed rate / Rapid traverse (Swiveling, Rotating) rpm 50 / 140 Clamping surface / max. load / kg (lbs) Ø 450 (17.72) / 150 (330) Automation : Pallet size / Number / piece UPC, Dynafix / 7 GPS / 10 Max. load kg (lbs) 90 (198) Control unit Heidenhain itnc 530 Optional spindle (ISO-B40) / 13 / 100 (20.12) Tool magazines (piece) 30 / 60 (ISO-B40) 30 / 60 / 120 / 170 / 220 (HSK-A63) * Longitudinal x lateral x vertical Portfolio Milling High-performance Milling
27 mikron Duro PoWErFUL, sturdy and enduring these are the strong points of this series FIVE-Axis MACHIning Powerful rotary TILTIng table Performing spindle mikron vcp 1000 Duro + The UCP 800 Duro is designed to finish large and heavy workpieces economically + Widely spaced linear guides and roller bearing skates give the best rigidity and robustness + Front sliding doors with a wide opening ensure very good access to the working area for crane loading mikron Ucp 800 Duro Main Specifications Machine Travel X, Y, Z * mikron VCP 800w Duro 800 x 650 x 500 (31.5 x 25.6 x 19.68) Swiveling axis / Tilting axis / Working spindle (40 % ED, S6) rpm / kw / Nm (hp) (HSK-A63) / 30 / 91 (40.23) Feed rate / Rapid traverse X, Y, Z m /min (ipm) 30 (1181) Rapid traverse : Swiveling / Rotating rpm / Clamping surface 900 x 600 (35.43 x 23.62) Max. load kg (lbs) 1600 (3527) Control unit Heidenhain itnc 530 Optional spindles (HSK-E40) / 13 / 4.2 (17.43) (ISO-B40) / 13 / 100 (20.12) Tool magazines (piece) 30 (ISO-B40) 30 (HSK-A63) 36 (HSK-E40) * Longitudinal x lateral x vertical mikron VCP 1000 Duro 1000 x 650 x 500 (39.37 x 25.6 x 19.68) / (HSK-A63) / 30 / 91 (40.23) 30 (1181) / 1300 x 600 (51.18 x 23.62) 1600 (3527) itnc 530 mikron UCP 800 Duro 800 x 650 x 500 (31.5 x 25.6 x 19.68) -100/+120 / n x (HSK-A63) / 30 / 91 (40.23) 30 (1181) 10 / x 600 (23.62 x 23.62) 500 /1000 (1102/ 2204) itnc
28 Portfolio Milling Standard Milling Standard Milling
29 mikron HEM U HIGH-EFFICIENCY MACHINING SOLUTIonS GOOD ACCESS FOR LOADING, UNLOADING OF HEAVY PARTS OPTIMIZED FOR BEST EFFICIENCY ROTARY TILTING TABLE mikron hem 500U + Two-sided access for easy working area cleaning + Possible to load tools parallel to Milling + Optimal chip removal due to ideal work area design + Highest possible accuracy due to direct measuring system in all five axes mikron hem 700U Main Specifications Machine Travel X, Y, Z * mikron hem 500U 500 x 450 x 400 (19.68 x x 15.75) mikron hem 700U 700 x 600 x 500 (27.55 x x 19.68) Swiveling axis / Tilting axis -65/+110 / n x /+110 / n x 360 Working spindle (40 % ED, S6) rpm / kw / Nm (hp) (ISO / BT-40) / 20 / 97 (42.9) ** (ISO/ BT-40) / 20 / 97 (42.9) ** Feed rate / Rapid traverse X, Y, Z m /min (ipm) 30 (1181) 30 (1181) Feed rate / Rapid traverse (Swiveling, Rotating) rpm 17 / / 28 Clamping surface / max. load / kg (lbs) Ø 500 (19.68) / 3+2, 5-Axis 200 (441), XYZ 300 (661) Ø 630 (24.8) / 3+2, 5-Axis 300 (661), XYZ 400 (882) Automation : Pallet size / Number (mm) / piece UPC (320 x 320), Dynafix (350 x 350) / 7 UPC (320 x 320), Dynafix (350 x 350) / 7 Max. load kg (lbs) MTS, Delphine (400 x 400) / (441) MTS, Delphine (400 x 400) / (441) Control unit Heidenhain / Fanuc itnc 530 / Oi-MD itnc 530 / Oi-MD Optional spindles (HSK-A63) / 36 / 120 (53) (Heidenhain 40 % ED, S6) (ISO/ BT-40) / 15 / 95 (42) (Fanuc 60%, S3) Tool magazines (piece) 30 / 60 (ISO- BT-CAT 40) 60 (HSK-A63) * Longitudinal x lateral x vertical ** Heidenhain 28 29
30 mikron HEM VERY EFFICIENT ProDUCTIon IN UNIVERSAL APPLICATIonS ONE-SETUP MACHINING, EASY TOOL HANDLING STABLE MILLING BEHAVIOR FOR LASTING QUALITY FAST MACHINING AT SPECIFIED ACCURACY mikron HEM Straightforward function keys for complex contours + Field-proven cycles for recurring operations + Reuse of programmed contour elements + Workpiece presetting and misalignment compensation + Easy machining under hand wheel control mikron HEM 1200 Main Specifications Machine Travel X, Y, Z * mikron HEM x 530 x 600 (25.6 x x 23.62) Working spindle (100 % ED, S1) rpm / kw / Nm (hp) 9000 (ISO / BT-40) / 9.5 / 71 (11.5) ** Feed rate / Rapid traverse X, Y m /min (ipm) 15 / 30 (590 / 1180) Feed rate / Rapid traverse Z m /min (ipm) 15 / 30, 24** (590 / 1180, 945**) Clamping surface / max. load / kg (lbs) 850 x 560 (33.46 x 22.04) / 500 (1102) Tool magazine piece 24 / 30 (ISO/BT-40) 30 (HSK-A63) Control unit Heidenhain / Fanuc TNC 620 / Oi-MD Optional spindle (Heidenhain) (ISO / BT-40) / 9.5 / 42 (6.8) Optional spindle (Heidenhain S6) (HSK-A63) / 39 / 46.6 (7.5) Optional spindles (Fanuc) 9000 (ISO/ BT-40) / 15 / 105 (17) (ISO / BT-40) / 15 / 63 (10.2) Optional spindles (Fanuc S3) 9000 (ISO/ BT-40) / 22 / 154 (24.9) (ISO / BT-40) / 22 / 90 (14.5) * Longitudinal x lateral x vertical ** Heidenhain mikron HEM x 530 x 600 (33.46 x x 23.62) 9000 (ISO / BT-40) / 9.5 / 71 (11.5) ** 15 / 30 (590 / 1180) 15 / 30, 24** (590 / 1180, 945**) 1050 x 560 (41.34 x 22.04) / 800 (1764) 24 / 30 (ISO/BT-40) 30 (HSK-A63) TNC 620 / Oi-MD Portfolio Milling Standard Milling
31 DRILLING: SPINDLE COOLING mikron HEM x 530 x 600 (41.34 x x 23.62) 9000 (ISO/ BT-40) / 9.5 / 71 (11.5) 15 / 30 (590 / 1180) 15 / 30, 24** (590 / 1180, 945**) 1250 x 560 (49.21 x 22.04) / 1000 (2204) 24 / 30 (ISO/BT-40) 30 (HSK-A63) TNC 620 / Oi-MD mikron HEM x 530 x 600 (49.21 x x 23.62) 9000 (ISO / BT-40) / 9.5 / 71 (11.5) 15 / 30 (590 / 1180) 15 / 30, 24** (590 / 1180, 945**) 1450 x 560 (57.08 x 22.04) / 1200 (2645) 24 / 30 (ISO/BT-40) TNC 620 / Oi-MD 30 31
32 mikron vce Pro More robust, more reliable, more efficient and more ergonomic PERFECT VIEW TO THE WORKPIECE Options are easily RETROFITTABLE Easy crane loading mikron vce 600 Pro + The MIkron VCE Pro is versatile for all work orders + The robust belt spindle always has enough power available for all common machining jobs + Compressed air connection for zero-point clamping systems + Almost all options can be retrofitted mikron vce 1600 Pro Main Specifications Machine Travel X, Y, Z * mikron vce 600 Pro 600 x 500 x 540 (23.62 x x 21.26) mikron vce 800 Pro 800 x 500 x 540 (31.5 x x 21.26) mikron vce 800W Pro 860 x 560 x 600 (33.86 x x 23.62) Working spindle (40 % ED, S6) rpm / kw / Nm (hp) (ISO/ BT-40) / 18.5 / 149 (24.14) (ISO/ BT40) / 18.5 / 149 (24.14) (ISO/ BT40) / 18.5 / 149 (24.14) Feed rate / Rapid traverse X, Y m /min (ipm) 16 / 40 (630 / 1575) 16 / 40 (630 / 1575) 16 / 40 (630 / 1575) Feed rate / Rapid traverse Z m /min (ipm) 16 / 40 (630 / 1575) 16 / 40 (630 / 1575) 16 / 40 (630 / 1575) Clamping surface / max. load / kg (lbs) 700 x 500 (27.56 x 19.68) / 800 (1764) 910 x 500 (35.83 x 19.68) / 1100 (2425) 1000 x 560 (39.37 x 22.05) / 1350 (2976) Tool magazine piece 24 / 40 (ISO/BT-40) 24 / 40 (ISO/BT-40) 24 / 40 / 60 (ISO/BT-40) Control unit Heidenhain itnc 530 itnc 530 itnc 530 Optional spindles (ISO/ BT-40) / 18.5 / 106 (24.81) 6000 (ISO-50) / 18 / 350 (20.14) ** (ISO / BT-40) / / 94 (19.77) *** * Longitudinal x lateral x vertical ** MIKRON VCE 1600 Pro *** MIKRON VCE 600 / 800 / 800W / 1000 Pro Portfolio Milling Standard Milling
33 versatile on all jobs mikron vce 1000 Pro 1020 x 560 x 600 (40.16 x x 23.62) (ISO/ BT40) / 18.5 / 149 (24.14) 16 / 40 (630 / 1575) 16 / 40 (630 / 1575) 1000 x 560 (39.37 x 22.05) / 1350 (2976) 24 / 40 / 60 (ISO/BT-40) itnc 530 mikron vce 1200 Pro 1200 x 600 x 675 (47.24 x x 26.57) (ISO/ BT40) / 18.5 / 209 (24.14) 16 / 32 (630 / 1260) 16 / 24 (630 / 945) 1220 x 620 (48.03 x 24.41) / 1700 (3748) 24 / 40 / 60 (ISO/BT-40) itnc 530 mikron vce 1400 Pro 1400 x 650 x 675 (55.12 x 25.6 x 26.57) (ISO/ BT40) / 18.5 / 209 (24.14) 16 / 32 (630 / 1260) 16 / 24 (630 / 945) 1400 x 620 (55.12 x 24.41) / 1700 (3748) 24 / 40 / 60 (ISO/BT-40) itnc 530 mikron vce 1600 Pro 1600 x 900 x 800 (63 x x 31.5) (ISO/ BT40) / 18.5 / 209 (24.14) 14 / 24 (551 / 945) 12 / 24 (472 / 945) 1700 x 850 (66.93 x 33.46) / 2000 (4409) 30 / 40 / 60 (ISO / BT-40) 24 / 40 (ISO-50) itnc
34 Milling + EDM + Laser + Customer Services + Automation smart machine GF AgieCharmilles smart machine modules bring new intelligence to the Milling process to increase precision, protection and productivity. Each of the modules fulfills a specific task. Just as with a construction kit, the user can select the modules that are the best options for improving his process. Portfolio Milling smart machine
35 Milling + EDM + Laser + Customer Services + Automation Precision UnrivALED exactness, SHorTEr machining times and improved shape ACCUrACY Protection IMProvED process safety WITHoUT sacrificing MACHIne performance Productivity Optimized PErforMAnce and machine availability, lower production costs OSS extended Operator Support System extended OSS Operator Support System ITC Intelligent Thermal Control ITC-5X Intelligent Thermal Control for five-axis machining ITM Intelligent Tool Measurement APS Advanced Process System PFP Power Fail Protection SPS Spindle Protection System CAMplete TruePath System OSS extended Operator Support System extended OSS Operator Support System RNS Remote Notification System SIGMA FMC Flexible Manufacturing Cell smart advantages + Greater accuracy in shorter machining times + Increase in the workpiece surface quality as well as the surface and shape accuracy + Recognition of critical machining strategies + Improved process safety + Reduction of the machine setup due to longer service life + Higher availability + Better operating comfort + Considerable increase in reliability in unmanned operation smart results Producing the workpieces in a process-secure and precise manner, increasing the reliability in unmanned operation, increasing the service life of the machine and significantly reducing production costs. The smart machine is constantly being further developed. Currently available modules can be found at
36 More Precision Portfolio
37 Milling + EDM + Laser + Customer Services + Automation EDM Wire-cutting EDM Die-sinking EDM Hole-drilling EDM GF AgieCharmilles wire-cutting EDM is fast, precise and increasingly energy efficient. From ultra-precise machining of miniaturized components down to 0.02 mm to powerful solutions for demanding high-speed machining with respect to surface accuracy, our wire EDM solutions position you for success. GF AgieCharmilles is revolutionizing die-sinking EDM with features like iq technology to dramatically reduce electrode wear. All of our die-sinking systems offer fast removal and deliver mirror finishes of Ra 0.2 µm (8 µin) with pulse duration as short as 50 nanoseconds. Designed for drilling parts made of hard materials like hardened steel or carbide, our high-speed drilling solutions are sensible complements to GF AgieCharmilles wire-cutting EDM systems. The easy-to-use, numeric control, high-speed vertical DRILL 20 can accommodate electrodes as small as 0.02 mm ( in)
38 Portfolio EDM Wire-cutting EDM Wire-cutting EDM
39 cut 1000 cut 1000 OilTech THE model for top results Wire diameter down to 0.02 mm oil-based dielectric : no possible effects of corrosion + Dedicated to micro applications + Perfect surface quality + Automatic threading for micro wires through very small holes + Automatic wire changer : two wires to double productivity + IVU Advance for measurement directly on the machine cut 1000 OilTech cut 1000 Main Specifications Machine Travel X, Y, Z Travel U, V Max. part dimensions * Max. part weight Max. taper angle / height Wire diameters Wire spool Min. surface roughness Ra kg (lbs) / kg (lbs) µm (µin) CUT x 160 x 100 (8.66 x 6.29 x 3.93) ± 40 (1.57) 300 x 200 x 80 (11.81 x 7.87 x 3.14) 35 (77) 3 / 80 (3.14) ( ) ( ) ** 2 x 8 (17.6) 0.05 (2) CUT 1000 OilTech 220 x 160 x 100 (8.66 x 6.29 x 3.93) ± 40 (1.57) 300 x 200 x 80 (11.81 x 7.87 x 3.14) 35 (77) 3 / 80 (3.14) ( ) ( ) ** 2 x 8 (17.6) 0.05 (2) * Length x depth x height ** Option 38 39
40 cut 2000 S cut 3000 S DESIGnED to yield both extreme precision and a perfect surface Two wires to double productivity econowatt for Saving energy smoothsurf module for best surface finish cut 2000 S + Mechanical concept dedicated to high precision + Exclusive wire guide system, compatible with any wire diameter + Exclusive automatic wire changer + IVU Advance for measurement directly on the machine + THREADING-EXPERT for easy threading even under difficult conditions cut 2000 S Main Specifications Machine CUT 2000 S CUT 3000 S Travel X, Y, Z 350 x 250 x 256 (13.77 x 9.84 x 10) 500 x 350 x 256 (19.7 x x 10) Travel U, V ± 70 (2.7) ± 70 (2.7) Max. part dimensions * 750 x 550 x 250 (29.5 x 21.6 x 9.8) 1050 x 650 x 250 (41.3 x 25.6 x 9.8) Max. part weight kg (lbs) 200 (440) 400 (880) Max. taper angle / height / 30 / 100 (3.93) 30 / 100 (3.93) Wire diameters ( ) ( ) ( ) ** ( ) ** Wire spool kg (lbs) 25 (55) 25 (55) Min. surface roughness Ra µm (µin) 0.07 (2.7) 0.07 (2.7) * Length x depth x height ** Option Portfolio EDM Wire-cutting EDM
41 cut 2000 OilTech FIRST-IN-CLASS SOLUTION: OIL MACHINING For PERFECT SURFACE GENEROUS TRAVEL, LONG RUNNING TIME FINE SURFACE FINISH, EXCELLENT QUALITY MAXIMUM PRECISION FOR FINEST DETAILS cut 2000 OilTech + Perfect surface quality with no discoloration due to oxidation + Machines finest details with maximum precision + Generous travel enables long machining times + Automatic Wire Changer available + Perfect for a wide range of high-precision applications cut 2000 OilTech Main Specifications Machine Travel X, Y, Z Travel U, V Max. part dimensions * Max. part weight Max. taper angle / height Wire diameters Wire spool Min. surface roughness Ra * Length x depth x height ** Option kg (lbs) / kg (lbs) µm (µin) CUT 2000 OilTech 350 x 250 x 256 (13.77 x 9.84 x 10) ± 70 (2.7) 750 x 550 x 250 (29.5 x 21.6 x 9.8) 200 (440) 30 / 100 (3.93) ( ) ( ) ** 25 (55) 0.05 (2) 40 41
42 cut 200 ms cut 300 ms COMBINING QUALITY, PRODUCTIVITY AND CONTROL over PRODUCTION COSTS TOOL FOR ELECTRONICS INDUSTRY SMALL FOOTPRINT, EASY ACCESS TO WORKING AREA linear GLASS SCALES on all axes cut 200 ms + Active thermostabilization for highest precision + X, Y, U, V, Z linear glass scales + Easy, intuitive AC CUT HMI + State-of-the art numerical control for high-speed data transmission + PROFIL-EXPERT smart module for best contour accuracy cut 300 ms Main SpecifiCAtions Machine Travel X, Y, Z Travel U, V Max. part dimensions * Max. part weight kg (lbs) Max. taper angle / height / Wire diameters Wire spool kg (lbs) Min. surface roughness Ra µm (µin) * Length x depth x height ** Option CUT 200 ms 350 x 220 x 220 (13.78 x 8.66 x 8.66) 350 x 220 (13.78 x 8.66) 1000 x 550 x 220 (39.37 x x 8.66) 750 (1650) 30 / 220 (8.66) 45 / 220 (8.66) ** ( ) ( ) ** 8, 25** (17.6, 55**) 0.1 (4) CUT 300 ms 550 x 350 x 400 (21.65 x x 15.75) 550 x 350 (21.65 x 13.78) 1200 x 700 x 400 (47.24 x x 15.75) 1500 (3307) 30 / 400 (15.75) 45 / 400 (15.75) ** ( ) ( ) ** 8, 25** (17.6, 55**) 0.1 (4) Portfolio EDM Wire-cutting EDM
43 42 43
44 cut 200 Sp cut 300 Sp cut 400 Sp ProductivITY first OPTICAL COMMUNICATION LINES PROGRAMMABLE WATER LEVEL cut 200 Sp + Industrial cutting speed up to 400 mm 2 /min at low cost + Fast improvement of the surface quality (three cuts) + Fast threading : 20 spark to spark + Traveling speed 3 m / min secured by a proven collision protection + TAPER-EXPERT smart module for best taper accuracy cut 300 Sp Main Specifications Machine Travel X, Y, Z Travel U, V Max. part dimensions * Max. part weight Max. taper angle / height Wire diameters Wire spool Min. surface roughness Ra kg (lbs) / kg (lbs) µm (µin) CUT 200 Sp 350 x 220 x 220 (13.78 x 8.66 x 8.66) 350 x 220 (13.78 x 8.66) 1000 x 550 x 220 (39.37 x x 8.66) 750 (1650) 30 / 220 (8.66) 45 / 220 (8.66) ** ( ) ( ) ** 8, 25** (17.6, 55**) 0.1 (4) CUT 300 Sp 550 x 350 x 400 (21.65 x x 15.75) 550 x 350 (21.65 x 13.78) 1200 x 700 x 400 (47.24 x x 15.75) 1500 (3307) 30 / 400 (15.75) 45 / 400 (15.75) ** ( ) ( ) ** 8, 25** (17.6, 55**) 0.1 (4) CUT 400 Sp 800 x 550 x 510 (31.50 x x 20.08) 800 x 550 (31.50 x 21.65) 1300 x 1000 x 510 (51.18 x x 20.08) 3000 (6613) 30 / 510 (20.08) 45 / 510 (20.08) ** ( ) 25 (55) 0.2 (8) * Length x depth x height ** Option Portfolio EDM Wire-cutting EDM
45 AC Progress VP HIGH PERForMANCE, ProDUCTIVITY For HIGH-TECH APPLICATIonS OPEN WIRE GUIDES FIT FOR ALL WIRE DIAMETERS HIGHEST QUALITY ERODED SURFACES PRESET OUTSIDE MACHINE TO BOOST PERFORMANCE AC Progress VP2 + Mechanical concept ensures maximum precision, repeatability + Autonomy: convenient setup, fast wire changing, reliable threading + 3D probing and setup for faster workpiece preparation + DUO TEC technologies to save time and wire cost AC Progress VP4 Main Specifications Machine AC Progress VP2 AC Progress VP3 AC Progress VP4 Travel X, Y, Z 350 x 250 x 256 (13.78 x 9.84 x 10.00) 500 x 350 x 426 (19.70 x x 16.80) 800 x 550 x 525 (31.50 x x 20.67) Travel U, V ±70 (2.75) ±70 (2.75) 800 x 550 (31.50 x 21.65) Max. part dimensions * 750 x 550 x 250 (29.50 x x 9.80) 1050 x 650 x 420 (41.30 x x 16.50) 1300 x 1000 x 510 (51.18 x x 20.08) Max. part weight kg (lbs) 200 (440) 400 (880) 3000 (6613) Max. taper angle / height / 30 / 100 (3.94) 30 / 100 (3.94) 30 / 500 (19.68) 45 / 500 (19.68) ** Wire diameters ( ) ( ) ( ) ( ) ** ( ) ** ( ) ** Wire spool kg (lbs) 8, 25** (17.6, 55**) 8, 25** (17.6, 55**) 25 (55) Min. surface roughness Ra µm (µin) 0.2, 0.1** (8, 4**) 0.2, 0.1** (8, 4**) 0.2, 0.1** (8, 4**) * Length x depth x height ** Option 44 45
46 cut 20 P cut 30 P THE solution for standard STAMPIng and general engineering usb connection free loading and unloading up to 1000 kg 25 kg spool option extends running hours + Intuitive graphical user interface + Plug and play machine concept + Low running cost + Speed-oriented technologies + Outstanding generator performance cut 30 P cut 20 P Main Specifications Machine CUT 20 P CUT 30 P Travel X, Y, Z 350 x 250 x 250 (13.78 x 9.84 x 9.84) 600 x 400 x 350 (23.60 x x 13.78) Travel U, V ± 45 (3.54) ± 50 (3.93) Max. part dimensions * 820 x 680 x 250 (32.28 x x 9.84) 1030 x 800 x 350 (40.55 x x 13.75) Max. part weight kg (lbs) 400 (960) 1000 (2204) Max. taper angle / height / 10, 25** / 80 (3.15**) 10, 25** / 80 (3.15**) Wire diameters ( ) ( ) 0.10 (0.004) ** 0.10 (0.004) ** Wire spool kg (lbs) 8, 25** (17.6, 55**) 8, 25** (17.6, 55**) Min. surface roughness Ra µm (µin) 0.25 (10) 0.25 (10) * Length x depth x height ** Option Portfolio EDM Wire-cutting EDM
47 46 47
48 Portfolio EDM Die-sinking EDM Die-sinking EDM
49 form 1000 DESIGnED for ultra-precision for micro applications remote control with touchscreen micro drilling down to 50 µm diameter MODULAR TOOL CHANGER : MORE FLEXIBILITY FORM Mastering all aspects of the mm 3 world + High degree of autonomy thanks to the integrated automation + Generator with a large range of technologies for standard applications and micro machining + Module iq for minimal wear on electrodes in graphite and copper + User interface with functionality dedicated to micro machining FORM 1000 Main Specifications Machine Travel X, Y, Z Max. part dimensions * Max. part weight Max. electrode weight Distance table/chuck Electrode changer (combi) Current Min. surface roughness Ra * Length x depth x height ** Option kg (lbs) kg (lbs) Pos. A µm (µin) FORM x 160 x 250 (9.84 x 6.30 x 9.84) 550 x 330 (21.65 x 13.00) 35 (77) 5 (11) , ** ( , **) 200, 300** (2) 48 49
50 form 2000 vhp form 3000 vhp HIGHEST PRECISIon IN COMPLEX APPLICATIonS THERMO CONTROL FOR BEST PRECISION PERFECT DETAILS, PERFECT RESULTS FORM 3000 VHP + Machine body assembled with highest accuracy + Global thermostabilization for ultimate stability regardless of your production rate + iq module for lowest wear on graphite, copper electrodes + Unique Automation solution FORM 2000 VHP Main Specifications Machine FORM 2000 VHP FORM 3000 VHP Travel X, Y, Z 400 x 300 x 350 (15.75 x x 13.78) 600 x 400 x 500 (23.62 x x 19.68) Max. part dimensions * 820 x 580 x 250 (32.28 x x 9.84) 1200 x 800 x 350 (47.24 x x 13.78) Max. part weight kg (lbs) 800 (1763) 2000 (4409) Max. electrode weight kg (lbs) 100 (220) 100 (220) Distance table/chuck ( ) ( ) Electrode changer Pos. 140, 210 (combi) 140, 210 (combi) Pallet changer Pos Current A 80, 140** 80, 140** Min. surface roughness Ra µm (µin) 0.08 (2) 0.08 (2) * Length x depth x height ** Option Portfolio EDM Die-sinking EDM
51 form 2000 HP form 3000 HP UnIQUE in precision and integrated AUToMATIon ACCESSIBLE FROM THREE SIDES more autonomy and flexibility FORM 3000 HP + Designed for highest accuracy in a workshop environment + Unique solution for integrated automation + Module iq for minimal wear on electrodes in graphite and copper + Finest surface finish and minimum internal radii + Integrated Job Management System FORM 2000 HP Main Specifications Machine FORM 2000 HP FORM 3000 HP Travel X, Y, Z 400 x 300 x 350 (15.75 x x 13.78) 600 x 400 x 500 (23.62 x x 19.68) Max. part dimensions * 820 x 580 x 250 (32.28 x x 9.84) 1200 x 800 x 350 (47.24 x x 13.78) Max. part weight kg (lbs) 800 (1763) 2000 (4409) Max. electrode weight kg (lbs) 100 (220) 100 (220) Distance table/chuck ( ) ( ) Electrode changer Pos. 140, 210 (combi) 140, 210 (combi) Pallet changer Pos Current A 80, 140** 80, 140** Min. surface roughness Ra µm (µin) 0.08 (2) 0.08 (2) * Length x depth x height ** Option 50 51
52 form 200 ms A collection of solutions to reach irreproachable GEoMETrIC quality TWELVE cavities in one shot SUPERIOR THERMOSTABILIZATION EASY PREPARATION: ROBOT HANDLES HUNDREDS OF TOOLS FOrm 200 ms + Mastering all aspects of the mm³ world + Integrated thermostabilization for continuous mechanical stability + Powerful generator adapted to the most fragile electrodes + Running time solutions conceived for the smallest parts + A structured user interface to optimize setup times FOrm 200 ms Main Specifications Machine Travel X, Y, Z Max. part dimensions * Max. part weight Max. electrode weight Distance table/chuck Electrode changer Current Min. surface roughness Ra * Length x depth x height ** Option kg (lbs) kg (lbs) Pos. A µm (µin) FORM 200 ms 350 x 250 x 300 (13.78 x 9.84 x 11.81) 780 x 530 x 300 (30.70 x x 11.81) 500 (1100) 50 (110) ( ) 80, 160 (combi) 64, 128** 0.05 (2) Portfolio EDM Die-sinking EDM
53 52 53
54 form 200 form 300 form 400 ProDUCTIvITY and flexibility IDEALLY combined FIVE-POSITION LINEAR CHANGER Accura-C + Compact and rigid mechanical concept + Flexible data entry, adaptable to the working environment + Exclusive generator concept (ISPG) + Suitable for a vast range of Automation solutions FORM 400 FORM 300 Main Specifications Machine FORM 200 FORM 300 FORM 400 Travel X, Y, Z 350 x 250 x 300 (13.78 x 9.84 x 11.81) 600 x 400 x 450 (23.62 x x 17.72) 900 x 700 x 500 (35.43 x x 19.68) Max. part dimensions * 790 x 530 x 275 (31.10 x x 10.83) 1040 x 730 x 410 (40.95 x x 16.14) 1814 x 1215 x 600 (71.42 x x 23.62) Max. part weight kg (lbs) 500 (1102) 1600 (3350) 3000 (4409) Max. electrode weight kg (lbs) 50 (110) 50 (110) 50 (110) Distance table/chuck ( ) ( ) ( ) Electrode changer Pos. 4, 5 (combi), 20 (FTC) 4-5 (combi) 10 left, 10 right Pallet changer Pos Current A 80, 140** 80, 140** 80, 140** Min. surface roughness Ra µm (µin) 0.08 (3.2) 0.08 (3.2) 0.08 (3.2) * Length x depth x height ** Option Portfolio EDM Die-sinking EDM
55 form 200 Sp form 300 Sp FAST machining technology for exceptional surface quality FAST FINISHING, DETAILED PRECISION RELIABLE, EASY PART CHANGING FOrm 200 Sp + Clever acceleration control for extreme quality machining + Gamma variant for additive technology + A wide choice of changers and functionalities provides record productivity + Structured user interface to optimize setup times + Unique versatility thanks to the diversity of mastered applications FOrm 300 Sp Main Specifications Machine FORM 200 Sp FORM 300 Sp Travel X, Y, Z 350 x 250 x 300 (13.78 x 9.84 x 11.81) 600 x 400 x 450 (23.62 x x 17.71) Max. part dimensions * 780 x 530 x 300 (30.70 x x 11.81) 1200 x 850 x 400 (47.24 x x 15.75) Max. part weight kg (lbs) 500 (1100) 1600 (3520) Max. electrode weight kg (lbs) 50 (110) 100 (220) Distance table/chuck ( ) ( ) Electrode changer Pos. 80, 160 (combi) 80, 160 (combi) Current A 64, 128** 64, 128** Min. surface roughness Ra µm (µin) 0.1 (4) 0.1 (4) * Length x depth x height ** Option 54 55
56 form 20 form 30 MOST COST-EFFICIENT DIE-SInkING SOLUTIon For GENERAL MOLD AND DIE APPLICATIonS PERFECT RESULTS AT YOUR FINGERTIPS ERGONOMIC JOB PREPARATION LINEAR TOOL CHANGER + Outstanding price/performance ratio + Innovative and compact design reduces fixed costs + Highly flexible and easy to use + Cross-table design and linear glass scales for positioning accuracy + AC ForM HMI maximizes productivity FORM 30 FORM 20 Main Specifications Machine FORM 20 FORM 30 Travel X, Y, Z 350 x 250 x 250 (13.78 x 9.84 x 9.84) 600 x 400 x 400 (23.60 x x 15.75) Max. part dimensions * 800 x 500 x 265 (31.49 x x 10.43) 1000 x 700 x 400 (39.37 x x 15.75) Max. part weight kg (lbs) 200 (440) 1000 (2204) Max. electrode weight kg (lbs) 50 (110) 100 (220) Distance table/chuck ( ) ( ) Electrode changer Pos. 4 6 Current A 80 80, 140** Min. surface roughness Ra µm (µin) 0.1 (4) 0.1 (4) * Length x depth x height ** Option Portfolio EDM Die-sinking EDM
57 56 57
58 Portfolio EDM Hole-drilling EDM Hole-drilling EDM
59 drill 300 FAST, FINE, DEPENDABLE FIVE-AXIS EDM HOLE DRILLING STARTING HOLES FOR DIE PLATES HIGH-QUALITY COOLING HOLES FOR AEROSPACE RELIABLE AUTOMATIC ELECTRODE/GUIDE CHANGER + High-speed Drilling + Fine hole quality + Powerful control with five axes + High degree of autonomy and Automation DRILL 300 DRILL 300 Main Specifications Machine X, Y travel Z travel W travel Max. workpiece weight kg (lbs) Electrode diameter mm in Automatic electrode/guide changer Machine dimensions ** mm in Max. power consumption kva ** Width x depth x height DRILL x 400 (23.62 x 15.75) 450, 650 optional (17.72, optional) 450 (17.72) 1000 (2205) 0.3 ~ 3.0, optional down to 0.1 and up to ~ 0.12, optional down to and up to /4 or 50/ (1900 with tilting head) x 2320 x (74.8 with tilting head) x x
60 drill 20 QUICk, simple, precise and reliable HIGHLY PRECISE STARTING HOLES FOR WIRE-CUTTING Process monitoring via the operator console high-speed vertical drill + Short setup time + Easy data input + Powerful, fully CNC Windows control with touchscreen + Includes as standard a vast range of technologies DRILL 20 DRILL 20 Main Specifications Machine Travel X, Y, Z Work table * Max. part weight Max. machining depth Electrode guide travel Electrode diameters Generator Machine dimensions ** * Length x width ** Width x depth x height kg (lbs) A DRILL x 200 x 300 (11.8 x 7.8 x 11.8) 400 x 300 (15.7 x 11.8) 300 (660) 200 (7.78) 100 (3.9) ( ) x 1340 x 1940 (35.8 x 52.7 x 76.4) Portfolio EDM Hole-drilling EDM
61 60 61
62 More Creativity Portfolio
63 Milling + EDM + Laser + Customer Services + Automation Laser Laser texturing GF AgieCharmilles brings the machining process full circle with its Laser technology, a fully digitized process yielding detailed and nuanced texturing, microstructuring, engraving, marking and labeling of machined parts, molds, and electrodes. Our process and tools help you make your mark in the market. Our six-machine Laser line ensures a process that is faster, quieter, and more repeatable than conventional manual and chemical etching processes. With a high-quality digital image as its basis, your texture can be infinitely repeated with impeccable integrity, and without any tool wear or breakage. In contrast to chemical etching, which is limited to three to five layers of nuance, our Laser technology can produce 30 to 50 detailed layers. Our Laser machining process trumps chemical etching in yet another way : it produces no polluting fluids, slurry or chips, and dust is automatically vacuumed away
64 laser LASEr texturing : More creativity, more potential Morphing of texture Natural and/or Geometrical 3D laser texturing laser 600 3Ax + Clean and fully digitized process + Versatile three- to five-axis solution for engraving and texturing + 3D touch probe and high-resolution camera for positioning + GF AgieCharmilles all-in-one software concept + Flexible Automation solutions + Maintenance-free process laser Ax Main Specifications Machine Travels X, Y, Z Ytterbium pulsed fibre Laser W Table size * Max. load on the table (3 axis) kg (lbs) Max. piece size (5 axis) ** Rotary axis / Max. load Ø / kg (lbs) Machine dimension ** Ready for Automation * Length x width ** Width x depth x height *** Option LASER 600 3Ax 580 x 405 x 825 (22.83 x x 32.48) 20 (50***) 700 x 400 (27.56 x 15.75) 350 (770) - no 2050 x 2280 x 2770 (80.7 x x ) yes LASER 600 5Ax 580 x 405 x 825 (22.83 x x 32.48) 20 (50***) 700 x 400 (27.56 x 15.75) 350 (770) 150 x 150 x 150 (5.9 x 5.9 x 5.9) yes, 180 (7.08) / 75 (165) 2050 x 2280 x 2770 (80.7 x x ) yes Portfolio Laser
65 Textured mold LASER Ax 995 x 550 x 845 (39.17 x x 33.27) 20 (50***) 1000 x 560 (39.37 x 22.04) 750 (1650) - no 2240 x 2605 x 2845 (88.19 x x 112) yes LASER Ax 995 x 550 x 845 (39.17 x x 33.27) 20 (50***) 1000 x 560 (39.37 x 22.04) 750 (1650) 300 x 300 x 300 (11.8 x 11.8 x 11.8) yes, 380 (15) / 150 (330) 2240 x 2605 x 2845 (88.19 x x 112) yes LASER Ax LASER Ax 1200 x 900 x 1200 (47.24 x x 47.24) 4000 x 3000 x 1500 ( x x 59.05) 20 (50***) 50 Rotary integrated, Ø 800 (31.5) 4000 x 3000 ( x ) *** 1700 (3748) > (44092) 700 x 700 x 700 (27.56 x x 27.56) 2500 x 1500 x 900 (98.42 x x 35.43) Integrated, 800 (31.5) / 1700 (3748) no 2240 x 3395 x 2930 (88.19 x x ) 6500 x 8900 x 5250 (255.9 x x ) no no 64 65
66 More Value Portfolio
67 Milling + EDM + Laser + Customer Services + Automation Customer Services Operations Support Machine Support Business Support To help you achieve optimum levels of performance and precision in your daily operations, GF AgieCharmilles Customer Services offers a wide range of certified consumables and wear parts, including wire, electrodes, filters and graphite. We help drive your daily productivity. The Machine Support component of our Customer Services offering is designed to maximize the uptime of your machines, and includes original spare parts, technical support and preventive services. We have the support to keep your equipment in perfect running condition. To enhance the full potential of your operations, Customer Services offers business solutions tailored to your needs : feasibility studies and test cuts, training, application support, upgrades, options and accessories, and Automation, all in support of your operational excellence
68 Milling + EDM + Laser + Customer Services + Automation Three Levels of Support Operations Support ACHIEve optimum levels of PErforMAnCE and precision in your daily operation We help you create a reliable production environment where all components are specifically designed and chosen to work together. With our Operations Support, you have the right components to achieve more. Machine Consumables Wear Parts EDM Wires Electrodes Filters Portfolio Customer Services
69 Milling + EDM + Laser + Customer Services + Automation Machine Support MaxIMIZE the uptime of your machine Business Support EnHAnCE the full potential of your operations Our Machine Support guarantees the best results in terms of productivity, accuracy and reliability. Expert support is a phone call away, and our logistics network ensures fast parts delivery worldwide. Our Business Support helps you keep up with the pace of the continuously changing business and market environment by going beyond traditional services to yield individual solutions specific to your needs. Helpline Spare and Exchange Parts Feasibility Studies and Test Cuts Customer Training Service Interventions Preventive Services Application Support Upgrades, Options and ACCESSories Component and machine Overhaul Automation 68 69
70 Milling + EDM + Laser + Customer Services + Automation Automation GF AgieCharmilles is the Automation authority when it comes to increasing the flexibility, productivity, profitability and processes of our Milling, EDM and Laser products. GF AgieCharmilles Automation solutions trigger your success by making you more profitable, independent and competitive. At GF AgieCharmilles, we know that Automation is a serious investment. Drawing from our own deep expertise across our three core technologies and our customer-centric approach, we are uniquely positioned to recommend Automation solutions that support your distinct processes, organization and goals. Our comprehensive range of Automation solutions from integrated workpiece Automation to standard or project-specific handling devices allows you to take full control of your resources and processes. And every step of the way, we re there to make sure you benefit fully from our solutions. More Versatility Portfolio
71 Milling + EDM + Laser + Customer Services + Automation AUTOMATIC WorkPIECE CHANGER OPTIMIZES MIkron HPM 1350U more independence : optional PALLET CHAnGEr for LASER 600, 1000 WorkPARTNER 1+ : A COMPACT SOLUTIon TO INCREASE ProDUCTIVITY + Increase speed, reduce cycle time + Reduce errors and unproductive time + Increase flexibility with variable capacity + Increase transparency + Increase reliability of the result + Optimization of the workflow + Better running time + Improve flexibility + Adaptability of the tooling + Can be added to most machines and technologies + Transport weight 50 kg, optional 80 kg + Usable with System 3R or Erowa tooling + Can serve one or two machines in a production cell + One, two or three magazine capability 70 71
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