HIGHLY FLEXIBLE SMD PLACEMENT SYSTEM FOR SMALL AND MEDIUM ENTERPRISES

Transcription

1 HIGHLY FLEXIBLE SMD PLACEMENT SYSTEM FOR SMALL AND MEDIUM ENTERPRISES

2 Highly flexible SMT placement machine for your production Placement speed: cph * Component range: 0201 to 45x45 mm Intelligent single feeders, setup with bar code reader Feeder capacity 115 x 8 mm Intelligent tape feeder 8 to 56 mm Pantera XV-plus - Vision system for component inspection Optical alignment on the fly Absolute linear measuring systems Placer - Easy graphical operating software with unique virtual view function * max. placement speed Large feeder capacity Large feeder capacity and automatic identification of the intelligent feeders minimize changeover time. All tape feeders are electrically driven and feeding pitch is programmable. Feeders are compact and of light construction. Easy to operate The operating software Placer is the key to flexibility. The powerful software is based on Windows8.1 with a graphical surface. Time saving changeovers The Pantera X-plus can be programmed off-line or on-line. Bar codes on feeders and components guarantee a flawless and fast programming. Space saving With a footprint of less than 1 sqm this machine fits in every production. Essemtec Switzerland Mosenstrasse Aesch, Lu Phone: +41 (0) info@essemtec.com

3 Process specifications Pantera V-plus Pantera XV-plus Pantera XVC-plus Productivity Max. placement speed / cycle cph cph / 0.8 s time Speed according IPC cph cph Changeover standstill time < 1 minute Feeder Feeder capacity 8 mm tape Feeder type Type CSM, programmable, intelligent single feeders (CSM) Components Component size range x45 mm or x45 mm** Min. lead pitch 0.5 mm (20 mil) or 0.4 mm (16 mil)** Min. component height 0.25 mm Max. component height 10 mm (15 mm*) Accuracy Linear encoder resolution 1 µm (x,y) Rotation axis resolution 0.01 Placement accuracy (x, y) 80 3σ PCB Min. PCB dimensions 25x25 mm (1x1 ) 50x50 mm (2x2 ) Max. PCB dimensions 405x335 mm (15.9 x 13.2 ) 535x290 mm (21.1 x 11.4 ) PCB thickness mm ( ) Clearance below PCB 40 mm (1.57") Dimensions Machine footprint 93.5 x 93.5 cm (36.8 x 36.8") Operating floor space 200 x 195 cm (78.7 x 76.8") Machine height 147 cm (57.9 ) ; with Signal tower 205 cm (80.7") Machine weight 250 kg (551 lb) Supplies Electrical 230V / 50Hz or 110V / 60Hz Power consumption 1 kw Compressed air 5-7 bar, clean and filtered, not condensed, ISO : class 3 (max. part diameter 5 µm, dew point <-20 C, oil <= 1 mg/m3) Air consumption Max. 40 NLtr. / Min. Air connection diameter 8 mm diameter * optional or on request ** with option PANX-VIS-0201 *** larger dimensions on request February 2015, Concept: MoS, Text: MoS, Layout: ErD, by Essemtec

4 SWISS MADE The PANTERA X-plus SMD placer for flexible production Ideal for high-mix / low volume production One machine for all SMT tasks Optional: Integrated dispensing system Vision system for component inspection Placer - Easy graphical operating software with unique virtual view function Max. throughput up to 4500 cph Optical alignment on-the-fly Feeder capacity 115 x 8 mm (tape feeder 8-56 mm) Intelligent feeder setup with bar code reader Component range: 0201 to 50x50 mm Absolute linear measuring systems Large application range 2

5 SWISS MADE Demands on a highly flexible SMT production environment Fast product changeover and small series characterize modern SMT production. In order to fulfill customer demands, a short changeover time is the most important feature. Therefore, large feeder capacity, automatic feeder identification and a simple user interface are important characteristics of this high-flexible placement machine. The variety of feeders opens up a large application spectrum and provides flexibility. Tape reels, single tape segments, bars and pallets of various sizes can be used for component feeding. The combination of a placement system with a dispenser saves costs and space for additional machines. The Pantera X-plus series features an ideal price/performance ratio for SME (Small and Medium Enterprises). 3

6 ADDED VALUE SMD placement machine with large feeder capacity and offline programming»with its user-friendly offline-programming subsequent jobs can be prepared while the production is running. The machine doesn t need to be stopped for any kind of product changeover. For a high-mix production, changeover time is the most important cost factor. The Pantera X-plus concept reduces changeover time and costs to a minimum. Offline programming, in combination with intelligent feeders and large feeder capacity, facilitate an economical low-volume placement. All feeders for belts and bars are intelligent. Their positions in the placement machine are recognized automatically. The feeders status is shown in colours on the screen. The Pantera X-plus has capacity for more than 115 components. That s why many standard components (e.g. resistors, capacitors) can permanently remain in the machine, only specific components must then be updated. Offline programming allows for preparation of subsequent orders without stopping the placement machine during production. Easy operation The operating software Placer is the key to flexibility. The powerful software is based on Windows 8.1 with a graphical user interface. Large capacity The large feeder capacity and automatic identification of intelligent feeders minimize changeover time. All tape feeders are electrically driven and feeding pitch is programmable. Space saving With a footprint of only 92X92 cm (36.2x36.2 ) this machine fits in every production line. 4

7 ACCURACY High speed and accuracy The Pantera XV-plus is equipped with three optical systems, a laser alignment, a top-down and a bottom-up vision. The combination of all these facilitates fast placement of discrete components and precise placing of fine-pitch and BGA using one machine. Top-down Vision Locates fiducial marks automatically. It can be used for teaching and controlling after dispensing and placement. Bottom-up Vision Examines all expensive QFP and BGA before placement (only Pantera XV-plus). It measures all component connections and tests dimensions and numbers. Laser alignment Laser alignment (Cyberoptics ) fast and precisely measures all components on their way from feeder to placement location (on-the-fly). 5

8 SOFTWARE Easy operation and programming with a clear interface»with the software Placer users always have control over the machines status, the feeders and the components. The software is continuously updated and improved in cooperation with our customers. Placer is the powerful user interface of the Pantera X-plus. All information is represented graphically. Complex placement data is shown in an easily understandable way as a virtual PCB. The universal PANX-CAD interface converts data from layout programs (CAD) into placement files within seconds. The Pantera X-plus ships with an extensive component library. Additional components can fast and easily be created using the installed wizard. Program changes are possible with one mouse click. For instance rotating, mirroring, moving and erasing of components. Multiple panels can be generated out of a single PCB. The unique virtual-view function allows test and correction of a program without placing a component. With the software Placer users always have control over the machine s status, the feeders and the components. 6

9 FLEXIBILITY Integrated dispenser for adhesives and solder paste The Pantera X-plus can be ordered optionally with a screw or time-pressure dispensing valve for metered adhesive spots or solder paste. The valve is mounted on the back of the placement head. For dispensing no additional programming is necessary. The coordinates of the adhesive or solder paste points are stored in the component library. This combination, a placement system with a dispensing system saves costs and space for additional equipment. A wide range of feeding systems for various applications A flexible production meets the needs of customers. Therefore, the Pantera X-plus is fully configurable with regards to feeders and components. Free space, which is not occupied by the PCB, belts or sticks can be used by pallets or rest-tape feeders. The software also accepts customer specific designs as feeders. For all belts and sticks standard feeders are available. Belts from 8 to 56 mm width can be processed. Components can be up to 15 mm high. For pallets and tape segments universal feeders are available. 7

10 CONTACT US Essemtec AG Mosenstrasse 20 CH-6287 Aesch/LU Switzerland Phone: +41 (0) Fax: +41 (0) For a complete list of all representatives and more product information please visit our website: Become a fan: Your local Essemtec partner: Disclaimer: The information contained in this brochure is for general information purposes only. The information is provided by Essemtec and whilst we endeavour to keep the information up-to-date and correct, we make no representations or warranties of any kind, express or implied, about the completeness, accuracy, reliability, suitability. Essemtec reserves the right to alter any product or service. Aesch, May 2014 Copyright Information: All materials contained in this brochure are copyright Essemtec AG, Switzerland. This information is issued to provide outline information only. Use, application or reproduction for any purpose or formation of any order or contract is prohibited unless agreed by Essemtec. Concept: ErD Text: MoS Layout: ErD