Bosch Rexroth worldwide

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Nigel Sharp
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Bosch Rexroth worldwide i4.0 @ DC China Sept.

1 Bosch Rexroth worldwide DC China Sept. 2017, Shanghai Industry BOSCH Volker Sauer / Senior VP of Manufacturing and Technology in Bosch Rexroth China 1 DCCN/TE 5/17/2018

2 Agenda Agenda 1. Challenges & Opportunities 2. Bosch I4.0 Strategy & Implementation 3. Bosch Rexroth China collaboration (3 examples) 4. Bosch Rexroth Germany collaboration (3 examples) 2

information Assembly line production for large series 3rd Industrial revolution Digitalization Microchips for software control of machines Increasing degree of automation IT systems for production

3 Different development steps towards Industry 4.0 Transformation 1st Industrial revolution Mechanization Mechanical control (cam disc, cam lobes) Steam engines 2nd Industrial revolution Electrification Punch cards for the machine processing of information Assembly line production for large series 3rd Industrial revolution Digitalization Microchips for software control of machines Increasing degree of automation IT systems for production planning and control 4th Industrial revolution Connected Industry People, Machines and IT Systems exchange information for manufacturing products Horizontal and vertical networking of components and machines with internet technology Identifiable and communicating objects Industry 1.0 Industry 2.0 Industry 3.0 Industry 4.0 The transformation of China Industry 2.0 / 3.0 to industry 4.0 occur at the same time 3

4 Agenda Agenda 1. Challenges & Opportunities 2. Bosch I4.0 Strategy & Implementation 3. Bosch Rexroth China collaboration (3 examples) 4. Bosch Rexroth Germany collaboration (3 examples) 4

Bosch Rexroth: Important Initiator of German Industry 4.0 2013.4 2013.9 2014.11 2015.7 2017.

0 Award: Multi-product line Homburg 2 Innovation Award: Lean production Blaichach German Design Award: ActiveCockpit in Germany: Deliver 1 st industry 4.

0 research program as the exclusive partner of DRC 2015.11 1 st i4.0 smart assembly line in China 2016.11 2015.11 i4.

5 Bosch Rexroth: Important Initiator of German Industry Hermes Award: Open Core Engineering VDA Logistic Award: Supply chain Homburg 1 i4.0 Award: Multi-product line Homburg 2 Innovation Award: Lean production Blaichach German Design Award: ActiveCockpit in Germany: Deliver 1 st industry 4.0 strategy paper to prime minister as the co-chairman 重组德国 of the IT 峰会 working group in China: Release the report of industry 4.0 research program as the exclusive partner of DRC st i4.0 smart assembly line in China i4.0 multi-product training line in GAMI Suzhou i4.0 strategic partnership with RISONG i4.0 strategic partnership with CASICloud in U.S.: 1 st European membership of Industrial Internet Consortium i4.0 Innovation Tech Center in Chengdu i4.0 smart factory turn-key solution for HAN S LASER i4.0 robotics assembly line for ESTUN i4.0 consulting for CARS 5

6 Bosch Dual Strategy Sensors Rexroth Industry Software & Data Analytics Machinery & Robotics Logistics Leading Provider Leading User 270+ Bosch Plants Worldwide Services 6

I4.0 Innovation Level Benefit ( ) Leading the transformation with Industry and University Step by step approach for sustainable development Pilot: Small scale production Pilot: Large

7 I4.0 Innovation Level Benefit ( ) Leading the transformation with Industry and University Step by step approach for sustainable development Pilot: Small scale production Pilot: Large scale production No. of plants I. Pilot projects II. Value streams III. IPNs Start 20xx 20xx 20xx 20xx 20xx 20xx 20xx A lot of Universities and Institutes are joining this i4.0 Journey 7

8 You have to develop talents to lead this journey of I4.0 8

9 People as key players Fast integration and flexible configuration Open standards People as key players Distributed intelligence Virtual and realtime representation Secure valuecreation network Digital life-cycle management 9

10 Agenda Agenda 1. Challenges & Opportunities 2. Bosch I4.0 Strategy & Implementation 3. Bosch Rexroth China collaboration (3 examples) 4. Bosch Rexroth Germany collaboration (3 examples) 10

0 Technology center, i4.0 Training center, i4.

11 Example 1: Innovation center with partners in China Full Bosch & Bosch Rexroth i4.0 solutions Innovation tech. Center consist of i4.0 Show center, i4.0 Technology center, i4.0 Training center, i4.0 solution sales center, 3000 sqm2 Link to Chengdu video Institutes, Universities, Government, others.. SOP: 10/

Example 1: Chengdu Industry 4.0 Innovation Center Industry 4.0 Concept: 1. China Manufacturing No.1 in Volume Made in China 2025 to improve quality 2. Bosch i4.0 Concept, Solution provider; 3.

12 Example 1: Chengdu Industry 4.0 Innovation Center Industry 4.0 Concept: 1. China Manufacturing No.1 in Volume Made in China 2025 to improve quality 2. Bosch i4.0 Concept, Solution provider; 3. Core of i4.0: Lean management, Value Stream Planning tools and optimization; 4. High automation line from Hannover fair; 5. I4.0 GAMI Training Lines; 6. i4.0 Upgrade Kit; 7. IOT Gateway; 8. People as the key: mms 4.0 training sys. 9. Bosch IoT Cloud, IT Shopfloor Solutions. 12

13 Example 1: Chengdu Industry 4.0 Innovation Center Bosch Rexroth i4.0 Center I4.0 Showing Center I4.0 Training Center I4.0 Technical Center Bosch leading i4.0 Showcase line Bosch i4.0 trainings and consults Leading i4.0 Technology Visible i4.0 concept and trainings Cooperate with institutes Providing Bosch i4.0 solution Bosch multiple i4.0 solution Promotion of Bosch BPS concept Bosch i4.0 technical penetration in West China 13 Train potential customer by Bosch i4.0 concept

14 Example 1: Training concept covers main elements Training Portfolio Concept Lean Management I4.0 Technology Leadership Development Supplier Development Quality Management Change Management 14

Day 2 Day 1 Leading the transformation with

Training concept for 2 days workshop Theory

assembly line MPE Group consulting SSD I4.

15 Day 2 Day 1 Leading the transformation with Industry and University Example 1: e.g. Training concept for 2 days workshop Theory Practical Experience Consulting MPE I4.0 definition MPE I4.0 features MPE Lean production Ball-pen assembly line MPE Group consulting SSD I4.0 enabling technology SSD Tbd. mms4.0 Active suites Tbd. I4.0 live at location Group consulting 15

16 Example 2: DCCN China cooperation with Tongji University 16

17 Example 2: DCCN China cooperation with Tongji University 17

18 Example 2: DCCN China cooperation with Tongji University 18

Example 2: Smart Assembly Industrial valve assembly Concept Spool Heavy parts

Assembly stop Nut O-ring Plug Spring Working instruction Offline training

changed) PLC workbench Database (PC) 19 Product conveying PC communication

19 Example 2: Smart Assembly Industrial valve assembly Concept Spool Heavy parts pallet Tube Monitor ipad Tightening gun Locking system Camera Housing Coil Assembly stop Nut O-ring Plug Spring Working instruction Offline training Manual controlling Assembly workbench Manual work station (view direction changed) PLC workbench Database (PC) 19 Product conveying PC communication Information flow Conveyer belt Wire-less signal Box with closed cover RFID module RFID tag

20 Example 3: Industry 4.0 Factory Automation Platform(I4TP) Partners DE: KIT (Wbk), Rexroth (DC-AE), Schaeffler, Schunk Partners CN: Tongji University (AMTC), SYMG, MicroCyber, ITEI Overall goal: Design and implement a Turnkey Industrie 4.0 production systems in a structured manner under the local prevailing requirements and boundary conditions with the involvement of German and Chinese partners for the efficient production of (smart) products. Expected results: Generation of a unified architecture of the Factory Automation Platform Unified networking structure, unified interfaces & description language Digital-Module-Models (virtual image) of the real module comprising interfaces, description language and behavior Embedded systems enabling the communication and data acquisition in the intelligent modules Impulses for standardization of Industry 4.0 technologies and method in the Sino-German context 20 Task for CN: Validated intelligent modules for Turnkey-Production-Systems

21 Example 3: DCCN China cooperation with Tongji University Extended cooperation Support of additional partners 21

Example 3: DCCN China cooperation with Tongji University Focus on development of camera-based assembly on smart assembly bench Further integration of external installations (Lapp on active

22 Example 3: DCCN China cooperation with Tongji University Focus on development of camera-based assembly on smart assembly bench Further integration of external installations (Lapp on active cockpit) reference and demonstration plant for Industry 4.0 based manufacturing and assembly show our customers feasibility studies, training courses and competence in system integration 22

23 Example 3: DCCN China cooperation with Tongji University 23

24 Example 3: Smart Manufacturing Concept of Turnkey production OP1 OP1 - Layout OP3 OP6 - DMU OP8 OP8 - Assembly OP6 OP3 - Network OP2 - Workpiece carrier OP2 OP4 OP4 - Transportation system - TS2 OP5 - Transportation system Automated guided (Vehicle) OP5 OP7 OP7 - Baoji 24

25 Agenda Agenda 1. Challenges & Opportunities 2. Bosch I4.0 Strategy & Implementation 3. Bosch Rexroth China collaboration (3 examples) 4. Bosch Rexroth Germany collaboration (3 examples) 25

Automobiles SmartFactory (TU Kaiserslautern) The intelligent industrial

26 Examples for collaborations in Germany ARENA2036 (University of Stuttgart) Active Research Environment for the Next Generation of Automobiles SmartFactory (TU Kaiserslautern) The intelligent industrial plant of the future ETA-Fab (TU Darmstadt) ETA Fab Energy efficiency thought further 26

27 Example 4: Bosch Germany collaboration - ARENA 2036 Active research environment for the next generation of automobiles 27

from the industry with the scientific researchers to realize synergy potentials Areas of

28 Example 4: Bosch collaboration with University (ARENA 2036) Competence in production and lightweight design pooled and further developed Industry on campus Interconnect partners from the industry with the scientific researchers to realize synergy potentials Areas of research and projects: - Process expert from Industry - Digital prototype - Research Factory 28

29 Example 5: Collaboration with SmartFactory KL 30

industry Innovative factory systems where the vision of I4.

30 Example 5: Bosch Rexroth collaboration with SmartFactory KL Intelligent factory of the future - Cooperation of research and industry Innovative factory systems where the vision of I4.0 becomes reality - Highly flexible automation technology Plug & Produce 31

31 Example 6: Bosch Rexroth Germany collaboration with ETA-Fab ETA Factory Energy efficiency thought further 32

solutions for machine tools Waste heat recovery

32 Example 6: Bosch Rexroth Germany collaboration with ETA-Fab Holistic increase of energy efficiency Rexroth Energy Efficiency concept Energy flexible factory Energy efficiency solutions for machine tools Waste heat recovery Linkage of communication standards for machines and buildings 35 partners 33

different subsystems of a factory Building 25%

including all subsystems Potential ~ 40 %

33 Example 6: Bosch Rexroth Germany collaboration with ETA-Fab Today: Isolated optimization of different subsystems of a factory Building 25% Process chain 20% Machine 30% Savings ~ 25 % Quelle: Prof. Dipl.-Ing. J. Eisele Our vision: Holistic factory optimization including all subsystems Potential ~ 40 % Interaction of: Machines Process chain Buildings Synergies by energy-controlling and recovery measures 34

34 Example 7: Bosch Rexroth Germany projects at HoP2 - Projects funded with help of the government (e.g. EU, Germany, Province) - Universities apply for funding and lead application process - Projects are industrial practical oriented - Company provides environment and equipment for researchers 35 HoP2/TEF 5/17/2018

35 Why we are cooperating Research and development of technologies Why cooperations Networking neutral platform Technology transfer from theory to practice Training at the location Talent recruitment and Branding 35

36 How do we cooperate Industry and Government investing (hardware, financial, expertise) Government University as neutral platform offers access to recent research and innovative environment University - Expertise - Research Solutions according to market requirements (new products, business models, standards, platform, etc.) 36

37 Greenfield QCMT&T project Bosch product Scope 38

TD01 - Enabling Digital Transformation Through The Connected Enterprise

TD01 - Enabling Digital Transformation Through The Connected Enterprise Name Mukund Title Business Manager, Software, Asia Pacific Date January 22, 2018 Copyright 2016 Rockwell Automation, Inc. All Rights