Hardened Smart Microgrid

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1 Hardened Smart

2 A World of Solutions Hardened Smart Process presented at: Solar Business Festival 2016 December 2, 2016 Austin, Texas

3 Safe Harbor Statement This presentation contains forward-looking statements regarding CB&I and represents our expectations and beliefs concerning future events. These forward-looking statements are intended to be covered by the safe harbor for forward-looking statements provided by the Private Securities Litigation Reform Act of Forward-looking statements involve known and unknown risks and uncertainties. When considering any statements that are predictive in nature, depend upon or refer to future events or conditions, or use or contain words, terms, phrases, or expressions such as achieve, forecast, plan, propose, strategy, envision, hope, will, continue, potential, expect, believe, anticipate, project, estimate, predict, intend, should, could, may, might, or similar forward-looking statements, we refer you to the cautionary statements concerning risk factors and Forward- Looking Statements described under Risk Factors in Item 1A of our Annual Report filed on Form 10-K filed with the SEC for the year ended December 31, 2011, and any updates to those risk factors or Forward-Looking Statements included in our subsequent Quarterly Reports on Form 10-Q filed with the SEC, and in our Form S-4 filed with the SEC on November 20, 2013, which cautionary statements are incorporated herein by reference. A World of Solutions 2

4 Corporate Overview Focus on safety: 0.01 LTI through December recipient of the Green Cross for Safety Award 40,000+ employees worldwide $30B in ongoing services 125+ years of experience and expertise in reliable solutions ISNetworld Member Corporate HQ The Woodlands, Texas A World of Solutions 3

5 Grid Modernization Services Program Management for Grid Modernization Energy Efficiency/Load Reduction Programs Program Management Program Implementation Smart Grid/ Power Distribution System Upgrades Advanced Metering Infrastructure / SCADA Two-way Communications with Customers (via AMI) Integration of Utility+Small Scale Renewable/Distributed Generation Power Delivery Reliability at Desired/Prudent Levels Existing Plant Heat Rate/Performance Upgrades New Plant Delivery (Utility-Scale/Distributed Gen) CCGT, SCGT, CHP/Cogeneration PV, wind, energy storage Biomass, Hydro Electric, fuel cell Plant Decommissioning SAP Accounting System Fully Integrated with AMI Meets Strictest GAP Criteria Financing Partners T&D/Smart /Energy Efficiency using REIT Investment Model, State/National Loan Programs, Bank/Investor Loans A World of Solutions 4

6 Hardened Smart Process Most smart microgrid applications will be retrofits the existing power distribution system(s) design within the new microgrid will be unique and non-standard on each project To realize advantages of scaling and replication where there is no standardized product/system base to start with, using a standardized process brings some degree of consistency to realize scaling, replication and lessons learned benefits The patented Hardened Smart engineering process was developed for utility-connected military base applications, but a commercial application of the process brings project-specific prioritized benefits to any smart microgrid being considered for islanding A World of Solutions 5

7 Typical (from EPRI) What is a microgrid and what can make it smart? Distribution Substation Bulk supply connection (sub-transmission) Full Substation Full Feeder Gen Other Feeders Gen Gen Single Customer Partial Feeder Micro-grid Feeder Gen A World of Solutions 6

8 Typical - HSM Hardened Smart (HSM) AMI Distributed Generation Renewable: Solar, Wind, Hydro, Biomass Nuclear: Small Modular Reactors Fossil: Natural Gas, Fuel Oil, Coal Fuel Cells, Hybrid Vehicles Utility Interconnect The Utility interface may consist of multiple interconnects at various voltage levels. AMI AMI AMI AMI Customer Substation HSM Communications, Control & Security AMI Energy Storage UPS & Battery Large Storage Batteries Hydrogen Storage Pumped Storage (hydro) Capacitor Banks, Flywheels AMI Mission Critical Electrical Loads 100% Uptime Required HSM load control & energy management Smart Grid technology integration Cyber-security & communications Demand-side management AMI Vital Electrical Loads Minimum load necessary to maintain facility operations AMI Non-Vital Electrical Loads Facility auxiliary load supported by onsite generation AMI Note: AMI = Advanced Metering Infrastructure - includes smart metering, smart switching devices, communications capabilities, etc. Non-Vital Electrical loads Facility auxiliary load not supported by onsite generation when isolated from the grid. A World of Solutions 7

9 Existing Site Distribution Point of Common Coupling Typical - Graphic 1 Roofmounted PV Panels 6 Enterprise Level Controller Operations Center 4 System Level Controller HMI 2 2 Battery Storage & Inverter System Data Link (typical) Base Electric Grid HMI 3 PV Asset Controller Isolated Virtual Local Area Network (VLAN) On/Off & kw Control Shed/Add 7 Generator Asset Controller Typical for Buildings with Diesel Backup Gensets (Optional) Shed/Add 5 Remote Load Controller Typical for Buildings requiring load shed/add control only A World of Solutions 8

10 It s a Process HSM is a quality-controlled, structured and disciplined process of defining endpoints and the actions to connect them Current Configuration Perform assessment to document existing facility Desired Configuration Optimized power security with dynamic economic functionality + minimal environmental impact Process Six Sigma controlled, structured, disciplined, key stakeholders involved Up to 10+ yrs execution plan A World of Solutions 9

11 The Hardened Smart Process Typical Project Sequence Hardened Smart Process Project Definition Energy Consulting Engineering Partner Organization Equipment Suppliers / Grid Interface Enterprise Level Control Funding EPC O&M M&V Monetize Asset Project Development Technology Providers Project Delivery Using 6-sigma quality methods, create energy Master Plan to identify mission critical and facility noncritical loads, system to meet needs of the loads and installation criteria; includes analysis of power surety, economic and evinronmental optimization methods, funding investigations, and potential for eventual sale of the system. This analysis used to create the HSM Design Criteria Perform energy useage assesment for potential efficiency gains, load balancing, momentary/contin uous load reduction, procurement options, environmental impact reductions, etc. Includes: renewable energy enhancements, new renewable energy recommendations, energy efficiency, power security, etc. System design and integration engineering using FMEA analysis to specify a Design Basis to meet for the project Design Criteria Output is a 35% design package; Final design pkg results from iterations of this task and is completed prior to EPC task DOE labs, university partners bring advanced IP knowledge and capability to support the team The CB&I team is exclusively comprised of best-of-breed equipment and software suppliers. Diligent vetting of partners is critical in the emerging technology field the HSM is founding. Master controller coordinating equipment functions (both loads and power distribution) according to normal or emergency mode of operation; provides intelligence for power supply routing and grid vs. island mode mission critical load powering. Overlaying comms for the entire point-topoint (loads-tosubstation) power distribution system; includes equipment comms language, data management, display dashboards and notification systems HSM can be implemented in a phased approach to match annual budgeting strategies/app rovals or may be 3rd party funded Explore embedding portions of system in ESPC/UESC projects. Work w/local utility for DOE grants. Proper project execution of this new and critical system must be performed by a wellqualified organization. CB&I can provide these services on a direct or oversight indirect basis (e.g., Final Design, PM services, Owner's Engineer, Banker's Engr., etc.) Ongoing O&M of this specialized equipment, as well as software updates, will assure continued functionality and inpenetrability of mission critical systems. CB&I can provide all O&M services on direct or oversight indirect basis Key aspect of a successful installation is effective use of data that is able to be recorded and analyzed. Proper use of data allows for verification of supplier billings, smart power procurement, feedback to personel for power usage culture change, tracking of equipment performance & identification of poor performing equipment, etc. In order to execute ownership transfer, this point should be considered in the initial 6-sigma evaluations of project developmen for boundary definitions to assure ease of title transfer A World of Solutions 10

12 Hardened Smart Design Criteria Two primary modes of operation A. Grid-connected parallel mode B. Disconnected island mode A World of Solutions 11

13 Hardened Smart Design Criteria A. Grid-connected parallel mode: Normal operating mode Energy supply to all facility loads from the commercial utility grid and multiple in situ sources (i.e., inside the fence ) Multiple substation/power supply paths Two-way communications backbone overlaying the electric distribution system Cyber Security for Critical Infrastructure Protection (CIP) Solar and man made electromagnetic pulse (EMP) protection Physical attack protection for critical equipment Self-healing capability to delivery system interruptions Active and passive protection against locally severe weather In situ supply of fossil fuel for generators SCADA functionality for directing predictive maintenance program Cost payback functions Market participation, load control, utility bill reconciliation, energy culture change, etc. Environmental stewardship enablement Interconnect renewable energy systems, improved environmental stewardship culture from improved communications A World of Solutions 12

14 Hardened Smart Design Criteria B. Disconnected island mode: Supply to mission critical loads isolated from the utility grid All power supply + design criteria from mode A., but no utility grid Switch to only supply energy to mission critical loads Automatically isolate from the grid electrically and digitally Automatically switch to emergency power to mission critical loads Automatically activate long-term power supply systems Manual remote switching and power supply to discretionary loads Indirectly required mission-critical commodities water and food supply must be considered in the Design Criteria for not only mission critical loads but basic functionality of the facility s fundamental mission A World of Solutions 13

15 Contact Contact Darrell Thornley Director, Energy Technologies CB&I A World of Solutions 14

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