Data Centre Integrated Construction Solutions
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1 Data Centre Integrated Construction Solutions
2 Single-Source Construction Solutions COST-EFFECTIVE, HIGH QUALITY SOLUTIONS FOR FASTER BUILD AND EARLIER PROJECT COMPLETION is a world-leader in high performance integrated construction solutions providing rapid build, value engineered, tested and accredited solutions for the global building industry. Having already provided data centre construction solutions to some of the world s biggest names, our knowledge and experience, combined with our comprehensive product portfolio, allows us to offer a unique, single-source package to meet the demand for high quality, fast build construction solutions. Our designers and project delivery teams will ensure your data centre facility is co-ordinated and delivered to the highest level, whether it be new build, extension or refurbishment. Through the application of industry-leading data centre benchmarking methodologies and processes, we can bring significant value and consistent high quality solutions while reducing build programme to facilitate earlier operation. Key to the delivery of resilient data centre construction is an understanding of the: IT solution; M&E solution; Facilities Management solution; and Green solution. 2 3 THE DEMAND FOR DATA CENTRES CONTINUES TO REFLECT THE GROWING AND CHANGING NEEDS OF A CONNECTING WORLD.
3 Seamless Integration Our systems and solutions seamlessly integrate with the modular grid construction method specific to the data centre sector, and our team of experts ensure our solutions meet, and even exceed, stringent data centre criteria, design-build guidelines and CSR agendas. Incorporating the specific construction parameters required by data centre specialists and operators, our product range offers: SOLUTIONS FOR MAXIMUM FLEXIBILITY, SECURITY AND RESILIENCE and solutions supported by project cost benchmarking both locally and globally; Minimal energy loss and improved PUE rating; Sustainable design and the ability to enhance BREEAM and LEED ratings; Recommended specialist installation contractors; International fire test certification; Scalable design solutions; Flexibility and adaptability of componentry; Dimensional co-ordination; Key structural and loading requirement compliance; Resilient, secure and airtight environments; Utilisation of BIM process; and Incorporation of latest technologies. 4 5
4 Open up to our Range of Advanced, High Performance Construction... DATA CENTRES REQUIRE SECURE AND RESILIENT OPERATING ENVIRONMENTS. KINGSPAN PROVIDE INTEGRATED HIGH PERFORMANCE CONSTRUCTION SOLUTIONS TO MEET STRINGENT DESIGN CRITERIA AND THE INCREASING NEED FOR ENERGY EFFICIENCY. Roof System PV Shell & Core Solutions Infrastructure Pathways & Airflow Management HVAC Insulation Lighting Secondary Steelwork Roof System PV Walls & Facades Internal Walls Intermediate Floors Access ROOF SYSTEMS WALL & FAÇADE SYSTEMS INTERNAL WALLS & CEILINGS INTERNAL DOOR SYSTEMS INTERMEDIATE FLOORS SECONDARY SOLAR PV ACCESS FLOORS DUCTWORK & LIGHTING STEELWORK Secondary Steelwork SYSTEMS Access Floors & COOLING Cooling Solutions PIPEWORK Ducting SOLUTIONS Internal Lighting Doors Insulated Roof Panel Roof Height Safety Insulated Architectural Wall Panel Insulated Façade Fire Rated Internal Compartmentation Wall and Ceiling Fire Rated Door Profiled Steel Floordeck Purlins, Rails and Channels Roof Mounted PV Solutions Infrastructure Pathways Raised Access Floor Structural Grid Ceiling Insulated Ductwork Insulation for Pipework Intelligent LED Lighting Airflow Management Lighting ContainAire Aisle Containment SmartAire In-Floor Cooling 6 7
5 Integrated Data Centre Solutions Shell & Core Solutions Access Floors & Airflow Management Fire Rated Insulated Roof Panel Fire Rated Roof Energy Rooftop Solar PV Access Floor 15kN/m UDL 2 Tate Airflow Cooling Solutions CS kN/m Point Load Class 0 BS476 Fire Rating SmartAire MZ automatic airflow controls Tate Structural Ceiling Grid 2 DirectAire panel cools over 19kW per rack ContainAire aisle containment solutions FM Global compliant FDEB 38 Pedestal height 150mm 1200mm SmartAire MZ automatic VAV damper Alpha III pedestal Topdek Insulated Membrane Roof Deck Flat and pitched roofs above 0.72 after deflection Curved roofs: convex 45m radius, concave 50m radius LPCB & FM Approved Trapezoidal Pitched roofs of 4 or more after deflection LPCB & FM Approved BENCHMARK Fire Rated Façade KingZip IP Insulated Standing Seam KingZip SF Standing Seam Morzip Standing Seam* Thermaroof TR26 LPC/FM Pitched roofs of 1.5 or more after deflection LPCB Approved Pitched roofs of 1.5 or more after deflection Convex and concave curved Pitched roofs of 1.5 or more after deflection Convex and concave curved Insulation board for flat roof applications LPCB & FM Approved Class 0 BS476 Fire Rating * When used with a fire rated insulation core ContainAire hot aisle containment systems DirectAire high capacity airflow panels ContainAire cold aisle containment systems Fire Rated Insulated Architectural Wall Panel HVAC Insulation BENCHMARK Kreate Integrated Façade System BENCHMARK Evolution Range Louvre & Curvewall Intermediate Floors Tramline & Plank Wave & Convex Secondary Steelwork Mini-Micro Flat & & Flat-Stucco Euro-Box Internal Fire Rated Compartmentation Wall & Ceiling 60 to 180 minutes fire ratings Micro-Rib Insulated Ductwork & Insulation for Pipework Ultra Range Internal Fire Rated Doors Height Safety 60 to 180 minutes fire ratings Saferidge Multideck 60-V2 Multideck 146 Multibeam Purlins and Rails & Multichannel 8 Kooltherm FM Pipe Insulation Kooltherm FM & Therma Duct Insulation Lighting Safeside LED Lighting Solutions Smart-Lite High Bay Safetraxx Multideck 50-V3 Kooltherm FireSleeve & Insulated Pipe Supports Smart-Lite Recess Smart-Lite Linear Safepro
6 Shell & Core Solutions External Building Envelopes insulated roof, wall & façade systems offer significant advantages over conventional site-assembled systems. High quality, factory-engineered solutions, they provide fast installation with high thermal performance, 100% insulation continuity and minimal air leakage. insurer certified firesafe systems single component single-fix installation superior airtightness and weathertightness allows earlier internal fit-out Energy Rooftop Solar PV Energy offers a comprehensive range of roof mounted PV solutions for the optimisation of on-site power generation, either client-financed or fully-funded, with a unique 25 year combined roof and PV system guarantee. KINGSPAN INSULATED PANELS PRODUCTS CAN SIGNIFICANTLY CONTRIBUTE DIRECTLY TO BOTH BREEAM & LEED ACCREDITATION up to 50% faster on-site installation time Internal Compartmentation Walls, Ceilings & Doors internal compartmentation panels are suitable for the construction of non-loadbearing internal partition walls and ceilings. With proven fire ratings to perform as internal firewalls, ceilings or compartmentation walls, the panels integrate with our doors for a complete fire rated solution. fire rated 60 to 180 minutes single component single-fix installation up to 50% faster on-site installation time Intermediate Floors & Secondary Steelwork A range of high performance structural products including profiled, galvanised steel floordecks, purlin and cladding rail systems and pre-engineered channel sections. Multibeam Purlins and Rails & Multichannel promotes faster construction requires fewer components than other systems Multideck Profiled Steel Floordeck fire rated up to 240 minutes class-leading load capacity faster cost-effective on-site construction 12 13
7 Access Floors & Airflow Management Part of the Group of companies, with over 50 years of experience in the industry, Tate is the largest raised access floor manufacturer in North America, and the leading authority on underfloor service distribution and data centre airflow management. To date, Tate has installed in excess of 200 million square feet of raised access floors in data centres worldwide and cools over 120,000 new IT racks every year. As a foremost authority on data centre airflow management, Tate has created a global brand of innovative next generation airflow management solutions called Tate Airflow Tate Airflow products efficiently manage the airflow in the data centre by eliminating by-pass air to maximise capacity and reduce costs. Easily installed in existing or new data centres our products offer cost-effective and energy efficient solutions to maximise airflow and create flexible self-monitoring cooling infrastructure that is prepared for the future. TATE ACCESS FLOORS PROVIDE FLEXIBLE SYSTEMS FOR FUTURE-PROOF DATA CENTRE DESIGN Airflow Management Directional Airflow Panels Tate Airflow has a full line of directional airflow panels to cater to all your data centre cooling needs, almost doubling the cooling capacity for the same amount of airflow. Providing virtual containment without limiting flexibility, directional airflow panels eliminate bypass air in excess of 85%. This precise delivery of air offers many financial benefits for both new and existing facilities. Airflow Sensors & Controls SmartAire MZ automated multi-zone damper offers automatic balancing by delivering the right amount of air to the equipment at the right time, ensuring the correct inlet temperature is maintained. Failsafe in operation and continuously selfbalancing, SmartAire MZ adjusts cooling independently to 4 separate zones of a rack to allow for server idle mode, equipment refresh and rapid deployment without overcooling. The SenseAire sensor network provides visual indicators for over/under cooled equipment and real time remote monitoring of data centre conditions with a log of historical data. DirectPerf 32% SmartAire MZ automated damper DirectAire SenseAire sensor network Cabinets & Enclosures IsoFlo The IsoFlo cabinet completely isolates the IT cooling and exhaust flow from the rest of the facility. An energy-efficient, future-proofed system, IsoFlo easily accommodates expanding ASHRAE thermal guidelines. The IsoFlo system features: raised floor supply; ceiling return; and, enclosed cabinet. An optional pressure controlled damper system is available. TATE AIRFLOW MANAGEMENT SOLUTIONS DELIVER THE RIGHT AMOUNT OF AIR, AT THE RIGHT PLACE, AT THE RIGHT TIME Infrastructure Pathways Raised Access Floors Tate ConCore access floor panels are epoxy coated unitised shells consisting of a flat steel top sheet welded to a formed steel bottom sheet filled with a highly controlled mixture of lightweight cement. Manufactured to exact tolerances these solid panels deliver the ultimate in design, performance, plenum integrity, service and usability. Structural Ceiling Grid Tate Airflow Ceiling Grid is a continuously thread along grid that allows for support of building infrastructure at any location in data hall (white space) areas. An integrated solution for supporting containment structures, cable trays, caging and power distribution systems, Ceiling Grid supports up to 167 kg/m. ContainAire Aisle Containment The ContainAire aisle containment system range features: soft partitions; hard partitions, single and dual sliding doors; strip doors; rigid roofs; and custom solutions. Cold & Hot Aisle Containment A cold aisle containment system physically encloses an aisle, trapping the supply air inside the aisle. Containing an entire row of air can improve capacity and energy efficiency by reducing by-pass airflow. Hot aisle containment isolates hot air from the room and provides a return paths to the plenum. The entire room can be cooled while the exhaust air is isolated to keep it from mixing with the cool air in the rest of the room. ContainAire cold aisle containment ContraFlo The ContraFlo cabinet turns airflow upside down to offer an alternative to hot aisle containment without overhead obstructions. Using a raised floor plenum as the return plenum, ContraFlo can simplify the requirements needed to successfully isolate hot exhaust air. The ContraFlo system features raised floor return and enclosed cabinet. An optional pressure controlled damper system is available. ContainAire hot aisle containment
8 Insulation for HVAC and Pipework KoolDuct The KoolDuct system comprises non-fibrous, premium performance insulation, coupling systems and a complete line of accessories to produce pre insulated rectangular ductwork. KINGSPAN PRE-INSULATED DUCTING SYSTEMS FOR FAST, SINGLE-FIX INSTALLATION Kooltherm FM Duct Insulation Kooltherm FM Duct Insulation comprises a non fibrous phenolic insulation core, faced on external side with an aluminium vapour barrier foil, and on the internal side with a glass tissue based facing. Therma Duct Insulation Therma Duct Insulation comprises a high performance PIR insulation core, faced on both sides with a low emissivity composite foil during manufacture. M&E Zones Electrical Mechanical Data Hall (or white space ) Office Kooltherm FM Pipe Insulation The Kooltherm FM Pipe Insulation System comprises high performance FM Approved Kooltherm Pipe Insulation, Kooltherm Insulated Pipe Support Inserts and Kooltherm FireSleeves. The system achieves a B L -s1, d0 European Fire Classification and a 2 hour fire rating as a fire sleeve. For global enquires: datacentre@kingspan.com Locations in 100 countries, for local contacts visit: Or contact: UK, Ireland & RoW: +353 (0) North America: Insulated Panels: +1 (386) Tate Access Floors: +1 (410) Australia: +61 (0) Germany: +49 (0)
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