Tata Hitachi JIM (Japan-India Institute for Manufacturing)

Transcription

1 1 Tata Hitachi JIM (Japan-India Institute for Manufacturing) Presenter : Sandeep Singh, Managing Director Tata Hitachi Construction Machinery Co. Pvt. Ltd. 1 st May 2018, New Delhi

2 2 About Tata-Hitachi Provide Equipment & Services for the Infrastructure & Mining Sectors 50+ years in India (Since 1961) JV between Tata Motors(40%) and Hitachi Construction Machinery Co. Ltd, Japan(60%). Collaboration with Hitachi since TATA LEADERSHIP WITH TRUST A Distinct value system and ethics HITACHI RELIABLE SOLUTIONS Japanese quality and technological prowess

3 4 About Tata-Hitachi Our Products Excavators Backhoe Loaders Wheel Loaders Other Equipment Building Foundations Urban Infrastructure Irrigation Canals Coal Mining

4 3 About Tata-Hitachi Our Facilities Dharwad Set up in 1999 Smaller Machines (under 20T class) and wheeled equipment (Backhoe Loaders) Total Area: 460,000 m² Covered Area: 54,135 m2 Jamshedpur In operation since 1961 Manufactures heavy mining machinery Total Area: 121,000 m² Covered Area: 75,000 m2 Bangalore Corporate Headquarters Kharagpur Setup in T, 30T and 45 T class Excavators and Wheeled Products India s largest State of Art CE Manufacturing Plant Total Area: 1,000,000 m² Covered Area: 130,000 m2

5 Tata-Hitachi JIM 8 th Dec 2017: started in Dharwad, Karnataka. 5 th JIM in India 3 year training programme Training Partner: MPTA (Multi-Disciplinary Professional Training Academy), NEEM accredited. Mr. Kotaro Hirano, President and Executive Officer, Hitachi Construction Machinery Co., Ltd receiving the accreditation certificate from METI (Ministry of Economy, Trade & Industry), Japan on 1 st Dec 2017 Senior Executives with the Trainees at the start of Tata- Hitachi JIM on 8 th Dec 2017 at Dharwad JIM-Japan-India Institute for Manufacturing 5

6 6 Tata-Hitachi JIM Trainees : Current Batch 50 trainees taken Another 7 to join in May 2018 ITI pass outs Selected under the NEEM (National Employability Enhancement Mission) Scheme Trained in 11 different disciplines A stipend is paid to trainees as per NEEM norms After successful completion of training, will be awarded 2 certificates : (i) JIM Certificate (ii) Diploma in Applications Engineering under NEEM scheme Sl.No. Discipline No of Trainees 1 Assembly fitter 8 2 Civil Maintenance 1 3 Drilling, Lath, Milling Operator 2 4 Electrician 3 5 Fabrication CNC Operator 2 6 Fabrication CNC Programmer 1 7 Fabrication Welder 12 8 Kaizen / Tool room Assistant 1 9 Painting Shop Painter 4 10 Quality Assurance 8 11 Testing & Dispatch 8 Total 50

7 7 Tata-Hitachi JIM Training Subject Topics Duration of 3 years Mix of 100 hours per year & 2000 hours per year Curriculum: General Orientation Japanese Working Etiquette & Methods Application Engineering Industrial Safety & Behavioral Training 6 Trainers : 3 from Tata-Hitachi, 3 from MPTA General Orientation Industrial Safety & Behavioral Training Japanese Working Etiquette & Methods Application Engineering Programme Scope & Objectives Introduction to the Industrial world Industrial Safety Self Awareness & Development Living and conduct norms Communication Features of Japanese manufacturing History of Japanese technology Electrical Technology Mechanical Technology CNC Electronics

8 Tata-Hitachi JIM Major Activities for Tata-Hitachi JIM Sl. No. Activity 1 METI Approval to HCM 2 Agreement between MPTA and Tata-Hitachi 3 Trainee Sourcing & Selection 4 Start JIM Training : Orientation Industrial Safety & Behavioral Training Dec'17 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Classroom training on Applications Engineering Classroom Training on Japanese Working Methods On-the-Job Training on 11 different disciplines Planning for Train-the-Trainer programme with 5 AOTs-Japan Train-the-Trainer programme on Japanese 6 Working Methods & Etiquette 7 Assessment of Progress 8 Award of Certificate First batch to complete their training by Dec

9 Tata-Hitachi JIM Way Forward Training of our Trainers by AOTs-Japan in May 2018: Features of Japanese manufacturing - Monozukuri - Genba principle - Commitment to manufacturing better products Quality Control Tools Cost and productivity for manufacturing Basis of preventive maintenance TPS: Toyota Production System These concepts would be taught to the JIM Trainees by our trainers Recruitment of another 39 trainees for the FY AOTS-Association for Overseas Technical Cooperation and Sustainable Partnerships (AOTS) 9

10 10 Thank You धन यव द ありがとうございました