Automatic Thermographic Image Defect Detection in Composites
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- Aleesha Greer
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1 Continuous Health Monitoring And Non Destructive Assessment Of Composites And Composite Repairs On Surface Transport Applications Grant agreement: Automatic Thermographic Image Defect Detection in Composites Bin Luo, Bjorn Liebenberg, Jeff Raymont, SP Santospirito Kingston Computer Consultancy Ltd. Presenter: SP Santospirito, Program Manager 28 June 2011
2 The work has been partly f unded by the European Union s FP7 program in which 11 organisations from 6 EU countries have collaborated in the ComPair project.
3 Here s a Problem: Humans are clever Greetings Humans! I come in peace. Take me to your Leader! Compliments of FLIR: emmanuel.vanneau@flir.com SPIE Symposi um, Orlando April 2011
4 Here s a Problem: Humans are clever But this is trickier!
5 Objectives The ComPair software uses the KCC Sentence suite to deliver an end-to-end, user friendly platform for engineers to perf orm complete manual inspections of pulsed thermography and near IR i mages of composite materials - as well as tools that allow senior engineers to develop inspection templates and prof iles, reducing the requisite thermographic skill le vel of the operating engineer. The ComPair software can also offer complete independence of operator decisions by the full y automated Beep on Defect detection functionality.
6 Core Functionalities KCC Sentence Modules f or ComPair: Inspection Object Inspection System Inspection Standard Management of inspection hardware (robot arm and thermographic cameras) Management of data acquisition (image restitching) Analysis and Sentence
7 Core Functionalities The KCC Sentence Suite provides an end -to-end software framework and workf low structure to support NDT inspections, independent of inspection object, system and standard. KCC Sentence Modules: Inspection Object
8 Inspection System
9 Profile Management
10 Display Profile Details Display Profile Graphically
11 Core Functionalities The KCC Sentence Suite provides an end -to-end software framework and workf low structure to support NDT inspections, independent of inspection object, system and standard. KCC Sentence Modules: Inspection Object Inspection System
12 End Effector Inspection System
13 Define Inspection System
14 Core Functionalities The KCC Sentence Suite provides an end -to-end software framework and workf low structure to support NDT inspections, independent of inspection object, system and standard. KCC Sentence Modules: Inspection Object Inspection System Inspection Standard
15 26 June 2008 Import Standards
16 26 June 2008
17 Core Functionalities The KCC Sentence Suite provides an end -to-end software framework and workf low structure to support NDT inspections, independent of inspection object, system and standard. KCC Sentence Modules: Inspection Object Inspection System Inspection Standard Management of inspection hardw are: Robot Arm
18 Generate Robot Arm Positions
19 Core Functionalities The KCC Sentence Suite provides an end -to-end software framework and workf low structure to support NDT inspections, independent of inspection object, system and standard. KCC Sentence Modules: Inspection Object Inspection System Inspection Standard Management of inspection hardw are: Thermographic Cameras
20 Inspection procedure and progress
21 Short Video
22 Core Functionalities The KCC Sentence Suite provides an end -to-end software framework and workf low structure to support NDT inspections, independent of inspection object, system and standard. KCC Sentence Modules: Inspection Object Inspection System Inspection Standard Management of inspection hardware Management of data acquisition: Compiling the total image from sections (Image Stitching)
23 Overlap Algorithms Input Images layout
24 Inputs Image to Analysis and Sentencing Module
25 Core Functionalities The KCC Sentence Suite provides an end -to-end software framework and workf low structure to support NDT inspections, independent of inspection object, system and standard. KCC Sentence Modules: Inspection Object Inspection System Inspection Standard Management of inspection hardware Management of data acquisition Analysis
26 Manual Detection option Automatic Detection option Defect Quantification, Measurement and Sentencing
27 Engineer Determines Defect Target Range Reported Defects Possible Defects
28 Automatic Detection: Raw Greyscale Image Raw Greyscale Image
29 Automatic Detection: Greyscale Frequency Histogram Raw Greyscale Image presented as greyscale frequency histogram
30 Determination of Background Undefected Composite Raw Greyscale Image with modal value and Gaussian distribution identifies background Greyscale pixels outside 3 Sigma range represent Regions of Interest (ROI)
31 Automatically sets Target Range Automatically Detected Defects Numbers
32 FWHM - Quantification
33 Analyses each and every line profile for FMHM variations outside the normal range ie identifies defects 26 June 2008
34 Presents Line Profile of MAXIMUM FWHM Maximum FWHM used in Sentence
35 Core Functionalities The KCC Sentence Suite provides an end -to-end software framework and workf low structure to support NDT inspections, independent of inspection object, system and standard. KCC Sentence Modules: Inspection Object Inspection System Inspection Standard Management of inspection hardware Management of data acquisition Analysis and Sentence
36 Inspection parameters compared to Acceptance Criteria
37 Next Stages Customisation of panel inspection system. Depends on End user testing: Requirement elucidation / usability enhancement The agreement on a standard: selection of key sentencing parameters and proposing acceptance criteria Functionality questions: Real Time? Temporal line prof iles Can we link contiguous pixels to standards? How do we deal with close but non -contiguous defects? More definitive characterisation of defects? AI / neural networks and training?
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