Operating Instructions IO-Link Master with EtherNet/IP interface PowerLine 8 Ports IP 65 / IP 67 AL1222

Transcription

1 Operating Instructions IO-Link Master with EtherNet/IP interface PowerLine 8 Ports IP 65 / IP 67 AL1222 ifm firmware: or higher LR DEVICE: or higher IO-Link: English _00_UK

2 Content Contents 1 Preliminary note Legal and copyright information Purpose of the document Symbols and styles used Modification history Safety instructions General Required background knowledge Warnings used Safety symbols on the device Tampering with the unit Functions and features Permitted use Prohibited use Function Communication, parameter setting, evaluation IO-Link EtherNet/IP Parameter setting Visual indication Digital inputs IO-Link supply Voltage output Mounting Mount the device Electrical connection Ethernet ports IO-Link ports Input circuit IO-Link circuits Connect the device Operating and display elements Overview LED indicators Status LEDs Ethernet interface Voltage supply IO-Link ports (Class A) IO-Link ports (Class B)

3 Content 8 Configuration Remarks Supported configuration options Connection possibilities Offline parameter setting VPN connection LR DEVICE: Configure the device Configure the Ethernet interface Configure communication profile Configure the interface to the SmartObserver Set the operating mode of the IO-Link ports Set device validation and data storage Reset IO-Link master to factory settings LR DEVICE: Configure IO-Link devices Offline parameter setting: Add IO-Link devices manually EtherNet/IP: Configure the device Registration of the EDS file Integrate the AL1222 into the EtherNet/IP network Configure AL Configure IO-Link ports EtherNet/IP: Configure IO-Link devices EtherNet/IP: Programmers' notes Read cyclic input data Write cyclic output data Execute acyclic commands Read diagnostic and status information Operation Read device information Web interface: Read device and diagnostic information LR DEVICE: Read device information EtherNet/IP: Read device information Reboot the device Error detection and elimination Firmware update Exchange IO-Link device Maintenance Factory Settings Appendix Technical data Application Electrical data Inputs / outputs Inputs Outputs Interfaces Operating conditions Approvals / tests Mechanical data Electrical connection

4 Content 12.2 EtherNet/IP Parameter data Cyclic data Acyclic data Index ifm weltweit ifm worldwide ifm à l échelle internationale 109 4

5 Preliminary note 1 Preliminary note Legal and copyright information... 6 Purpose of the document... 6 Symbols and styles used... 6 Modification history

6 Preliminary note 1.1 Legal and copyright information All rights reserved by ifm electronic gmbh. No part of this manual may be reproduced and used without the consent of ifm electronic gmbh. All product names, pictures, companies or other brands used on our pages are the property of the respective rights owners: AS-i is the property of the AS-International Association, ( CAN is the property of the CiA (CAN in Automation e.v.), Germany ( CODESYS is the property of the 3S Smart Software Solutions GmbH, Germany ( DeviceNet is the property of the ODVA (Open DeviceNet Vendor Association), USA ( EtherNet/IP is the property of the ODVA EtherCAT is a registered trade mark and patented technology, licensed by Beckhoff Automation GmbH, Germany IO-Link ( is the property of the PROFIBUS Nutzerorganisation e.v., Germany ISOBUS is the property of the AEF Agricultural Industry Electronics Foundation e.v., Deutschland ( Microsoft is the property of the Microsoft Corporation, USA ( PROFIBUS is the property of the PROFIBUS Nutzerorganisation e.v., Germany ( PROFINET is the property of the PROFIBUS Nutzerorganisation e.v., Germany Windows is the property of the Microsoft Corporation, USA Purpose of the document This document is only for device types "IO-Link master - EtherNet/IP gateway (PowerLine) 8 port IP 65 / IP 67" (art. no.: AL1222). It is part of the device and contains information about the correct handling of the product. Read this document before using the device. Keep this document during the service life of the device Symbols and styles used Instructions... Reaction, result x123 0b010 Cross-reference or internet link Decimal number Hexadecimal number Binary number [...] Designation of pushbuttons, buttons or indications 6

7 Preliminary note 1.4 Modification history Version Topic Date 00 New creation of document

8 Safety instructions 2 Safety instructions General... 9 Required background knowledge... 9 Warnings used... 9 Safety symbols on the device...10 Tampering with the unit

9 Safety instructions 2.1 General The plant manufacturer is responsible for the safety of the plant in which the device is installed. If the device is used in a way that is not intended by the manufacturer, the protection supported by the device may be impaired. Non-observance of the instructions, operation which is not in accordance with use as prescribed below, wrong installation or incorrect handling can affect the safety of operators and machinery. Observe these operating instructions. Adhere to the warning notes on the product. 2.2 Required background knowledge This document is intended for specialists. Specialists are people who, based on their relevant training and experience, are capable of identifying risks and avoiding potential hazards that may be caused during operation or maintenance of the product. The document contains information about the correct handling of the product Warnings used WARNING Designation of pushbuttons, buttons or indications CAUTION Slight reversible injuries may result. NOTICE Property damage is to be expected or may result. Important note Non-compliance may result in malfunction or interference. Information Supplementary note. 9

10 Safety instructions 2.4 Safety symbols on the device General warning When this symbol is shown, consult the corresponding section in the operating instructions. 2.5 Tampering with the unit WARNING Tampering with the units can affect the safety of operators and machinery! Tampering with the units is not allowed. In case of non-compliance our liability and warranty expire. Do not open the devices! Do not insert any objects into the devices! Prevent metal foreign bodies from penetrating! 10

11 Functions and features 3 Functions and features Permitted use...11 Prohibited use Permitted use The device has been designed for use without a control cabinet in plant construction Prohibited use The device may not be used beyond the limits of the technical data ( Technical data ( p. 61))!

12 Function 4 Function Communication, parameter setting, evaluation...13 Digital inputs...15 IO-Link supply...15 Voltage output

13 Function 4.1 Communication, parameter setting, evaluation IO-Link...14 EtherNet/IP...14 Parameter setting...14 Visual indication

14 Function IO-Link The device offers the following IO-Link functions: IO-Link master for connection of up to 8 IO-Link devices (sensors, actuators) according to IO-Link standard 1.0 and 1.1. Provision of process data of the connected IO-Link devices for LR SmartObserver monitoring software ( EtherNet/IP The device offers the following EtherNet/IP functions: Provision of the functions of a EtherNet/IP Device 2 port switch for access to the EtherNet/IP interface (X21/X22) Gateway for transmission of the process and parameter data between the connected IO-Link devices and the higher-level EtherNet/IP controller Parameter setting The device provides the following configuration options: Parameter setting of the IO-Link master of the AL1222 with parameter setting software LR DEVICE and/or EtherNet/IP projection software Parameter setting of the connected IO-Link devices (sensors, actuators) with parameter setting software LR DEVICE and/or EtherNet/IP projection software Storage of parameter sets of the connected IO-Link devices for automatic recovery (data storage) Visual indication The device has the following visual indicators: Status and error indication of the gateway, of the EtherNet/IP connection and of the system Status display of the voltage supply Status and activity display of the Ethernet connection Status, error and short circuit/overload indication of the IO-Link ports

15 Function 4.2 Digital inputs The device has 4 digital inputs (type 2 according to EN ). The digital inputs are on pin 2 of the IO-Link ports X01... X04. All inputs refer to the potential of the device supply (pin 3) IO-Link supply The device has 8 supplies for IO-Link devices (sensors, actuators). The IO-Link ports X01...X04 are Class-A ports. The IO-Link interfaces X05...X08 are Class-B ports. Every supply provides short circuit monitoring. The device ensures fire protection for connected IO-Link devices by providing an energy-limited circuit at the IO-Link ports (to IEC ) Voltage output 8522 The device has a voltage output (X32) for the supply of an additional device. That means that several devices of type AL12nn can be supplied via one singe voltage source (daisy chain). Max. 9 A may be taken from US and max. 9 A from UA. 15

16 Mounting 5 Mounting Mount the device Mount the device Disconnect the system from power before installation. For installation choose a flat mounting surface. Please observe the maximum tightening torque. Fix the unit to the mounting surface using 2 M5 mounting screws and washers. Tightening torque: 1.8 Nm Ground the unit via the two mounting screws of the upper mounting lugs. 16

17 Electrical connection 6 Electrical connection Ethernet ports...18 IO-Link ports...19 Connect the device A qualified electrician must connect the unit. Observe the national and international regulations for the installation of electrical equipment. Device is only suitable for operation on SELV/PELV voltages. Observe the information concerning IO-Link circuits ( IO-Link circuits ( p. 19))! The device contains components that can be damaged or destroyed by electrostatic discharge (ESD). Observe the required safety measures against electrostatic discharge! The IP rating depends on the individual protection ratings of the unit, the applied connection elements and the corresponding protective covers. For UL applications: For connecting the device and the IO-Link devices use UL certificated cables of category CYJV or PVVA. Wiring: Electrical connection 17

18 Electrical connection 6.1 Ethernet ports Notes on connection possibilities: Connection possibilities ( p. 27) Connect the unit via the M12 socket X21 and/or X22 with the EtherNet/IP network (e.g. EtherNet/IP PLC, additional EtherNet/IP device) Tightening torque: Nm Connect the unit via the M12 socket X21 and/or X22 to the industrial Ethernet network (e.g. laptop/pc with installed parameter setting software LR DEVICE, laptop/pc with installed monitoring software LR SmartObserver) Tightening torque: Nm For the connection, use M12 connectors with protection rating IP 65 / IP 67 or higher (e.g. E12492). Cover the unused sockets with M12 protective caps (art. no.: E73004). Tightening torque Nm 18

19 Electrical connection 6.2 IO-Link ports Ports X01...X04: For use as IO-Link port class A: Connect the connector of the IO-Link devices with the M12 sockets X01... X04. Tightening torque: Nm Maximum cable length per IO-Link interface: 20 m For the connection, use M12 connectors with protection rating IP 65 / IP 67 or higher (z.b. EVC493). Ports X05...X08: For use as IO-Link port class B: Connect the connector of the IO-Link devices via the adapter with the M12 sockets X05... X08. Tightening torque: Nm Maximum cable length per IO-Link interface: 20 m To connect the devices, use M12 connectors with protection rating IP 65 / IP 67 or higher (z.b. EVC055). Cover the unused sockets with M12 protective caps (art. no.: E73004). Tightening torque Nm Input circuit The inputs of the M12 sockets 4 (pin 2) provide a type 2 behaviour according to standard EN , the connected electronics must be rated for this electrically IO-Link circuits The IO-Link ports of the device meet the requirements of the IO-Link specification 1.0 bis The power supply of the connected IO-Link devices may only take place via the AL1222. Further information: Technical data ( p. 61) 19

20 Electrical connection 6.3 Connect the device 8577 Disconnect power. If voltage is supplied via a separate power supply: Connect device via the M12 socket X31 to 24 V DC ( V SELV/PELV; accroding to IEC , secondary circuit with maximum 30 V DC, supplied from mains circuit up to 300 V of overvoltage category II). Tightening torque: Nm. Maximum cable length: 25 m To connect the device, use M12 connectors with protection rating IP 65 / IP 67 or higher (e.g. E12430). If voltage is supplied via additional AL12nn (daisy chain): Connect device via the M12 socket X31 to M12 socket of the voltage output X32 of the requested AL12nn. Tightening torque: Nm Maximum cable length: 25 m To connect the device, use T-coded M12 connectors with protection rating IP 65 / IP 67 or higher (e. g. E12425) 20

21 Operating and display elements 7 Operating and display elements Overview...22 LED indicators

22 Operating and display elements 7.1 Overview Status LEDs RDY, NET und MOD Status LEDs ( p. 23) Status LEDs LNK and ACT of the EtherNet/IP interfaces 1 (X21) and 2 (X22) Ethernet interface ( p. 23) Status LEDs US and UA of the voltage supply (X31/X32) Voltage supply ( p. 24) Status-LEDs IOL and DI of the IO-Link port Class A (X01...X04) IO-Link ports (Class A) ( p. 24) Status LED IOL of the IO-Link port Class B (X05...X08) IO-Link ports (Class B) ( p. 24) 22

23 Operating and display elements 7.2 LED indicators The device only has the following LED indicators: Status LEDs The RDY LED indicates the status of the gateway. The NET LED (Network Status) indicates the status of the network. The MOD LED (Module Status) indicates the status of the EtherNet/IP module Status LED Description RDY green on Gateway functions properly flashes 1 Hz flashes 5 Hz off Error Firmware update Gateway does not function; Device reboots NET green on Connection with the EtherNet/IP PLC off No IP address red on IP address is used twice flashes No connection with the EtherNet/IP PLC MOD green on No error off Voltage too low red on Module failed flashes Configuration of the module has been changed Ethernet interface Each Ethernet interface (X21, X22) has 2 LEDs (LNK and ACT). The LEDs indicate the status of the Ethernet connection Status LED Description LNK green on Ethernet connection established off No Ethernet connection ACT yellow flashes Data is transmitted via the Ethernet interface. off No data transmission 23

24 Operating and display elements Voltage supply The interface for voltage supply (X31) has the LEDs that are marked as US and UA. The LEDs indicate the status of the voltage supply: 1856 Status LED Description US green lights The supply voltage US is applied. off No suppply voltage is applied or the applied supply voltage is too low. UA green lights The supply voltage UA for IO-Link device port class B is applied. off No suppply voltage is applied or the applied supply voltage is too low IO-Link ports (Class A) Each IO-Link port Class A (X01... X04) has 2 LEDs marked as IOL and DI. The LEDs indicate the status of the IO-Link port Status LED Description IOL yellow on Interface configured as DI/DO: Pin 4 (C/Q) =ON off Interface configured as DI/DO: Pin 4 (C/Q) = OFF green on IO-Link transmission functions properly flashes 1 Hz Interface configured as IO-Link, but no IO-Link transmission red on Short circuit or overload in supply voltage flashes 1 Hz Transmission error DI yellow on Digital input: Pin 2 (DI) = ON off Digital input : Pin 2 (DI) = OFF IO-Link ports (Class B) Each IO-Link port Class B (X05...X08) has the LED with the description IOL. The LEDs indicate the status of the IO-Link port Status LED Description IOL yellow on Port configured as DI/DO: pin 4 (C/Q) = ON off Port configured as DI/DO: pin 4 (C/Q) = OFF green on IO-Link transmission functions properly flashing 1 Hz Port configured as IO-Link, but no IO-Link transmission red on Short circuit or overload in supply voltage flashing 1 Hz Transmission error 24

25 Configuration 8 Configuration Remarks...26 LR DEVICE: Configure the device...31 LR DEVICE: Configure IO-Link devices...39 EtherNet/IP: Configure the device...41 EtherNet/IP: Configure IO-Link devices...46 EtherNet/IP: Programmers' notes

26 Configuration 8.1 Remarks Supported configuration options...27 Connection possibilities...27 Offline parameter setting...30 VPN connection

27 Configuration Supported configuration options The AL1222 can be configured using the following options: Parameter setting software LR DEVICE (version or higher) (art. no.: QA0011/QA0012) EtherNet/IP projection software Connection possibilities Via the two EtherNet/IP interfaces X21 and X22, the AL1222 can be simultaneously connected with the EtherNet/IP control level (PLC) and the IT infrastructure level (monitoring/parameter setting). The following connection possibilities exist: Operation without EtherNet/IP connection Operation as independent IO-Link master with connected IO-Link devices. As an option, several IO-Link masters can be coupled via the EtherNet/IP interfaces. If necessary, the IO-Link masters can be coupled with the IT infrastructure via industrial Ethernet in order to enable monitoring of the process data of the connected IO-Link devices Parameter setting IO-Link master: LR DEVICE IO-Link device: LR DEVICE Monitoring (optional): LR SmartObserver Topology (example): 27

28 Configuration Operation with EtherNet/IP connection (without LR DEVICE) Operation of the IO master as EtherNet/IP IO device. As an option, several IO-Link masters can be coupled via the Ethernet interfaces X21 and X22. The complete monitoring of the process data and processing of alarms takes place via EtherNet/IP mechanisms Parameter setting IO-Link master: EtherNet/IP projection software IO-Link device: EtherNet/IP projection software (acyclic services) Monitoring: EtherNet/IP projection software Topology (example): 28

29 Configuration Operation with EtherNet/IP connection and LR DEVICE/LR SmartObserver 7398 The AL1222 can be connected via the two Ethernet interfaces X21 and X22 simultaneously with the EtherNet/IP control level (PLC) and the IT infrastructure level (monitoring/parameter setting). Parameter setting IO-Link master: LR DEVICE and/or EtherNet/IP projection software IO-Link device: LR DEVICE and/or EtherNet/IP projection software Monitoring: LR SmartObserver and/or EtherNet/IP projection software Topology (example): 29

30 Configuration Offline parameter setting SYS_OBJECTID The AL1222 supports the offline parameter setting. In this context, the user creates and stores a configuration for the unit and the connected IO-Link devices without being connected to the AL1222. The configuration created in this way can be stored as a file (*.lrp) and loaded to the device and activated at a later date. Further information about offline parameter setting: Operating instructions of the parameter setting software LR DEVICE VPN connection An active VPN connection blocks the access of the parameter setting software LR DEVICE to the EtherNet/IP interface of the AL1222. Deactivate the VPN connection in order to be able to access the AL1222 with the LR DEVICE. 30

31 Configuration 8.2 LR DEVICE: Configure the device Configure the Ethernet interface...32 Configure communication profile...33 Configure the interface to the SmartObserver...34 Set the operating mode of the IO-Link ports...35 Set device validation and data storage...36 Reset IO-Link master to factory settings...38 On delivery, the AL1222 is configured with the Factory Settings ( p. 59) configured Further information about operation and functions of the LR DEVICE parameter setting software: Use the help function of the parameter setting software LR DEVICE! Requirements The device is properly connected with the LR DEVICE laptop/pc via the EtherNet/IP interface. LR DEVICE is correctly installed ( Software manual LR DEVICE). 1 Start LR DEVICE. Start LR DEVICE. Web browser shows LR DEVICE user interface. 2 Scan network Scan network for new IO-Link masters. Under [ONLINE], the article number and the IP address of the device appear. 3 Set network parameters Under [ONLINE]: Click on the AL1222. LR DEVICE shows the following sections: Section [Alle] Functions all available functions [Network] Configure the Ethernet interface ( p. 32) [LineRecorder] Configure communication profile ( p. 33) Configure the interface to the SmartObserver ( p. 34) [Port x]* Set the operating mode of the IO-Link ports ( p. 35) Set device validation and data storage ( p. 36) [Setup] LR DEVICE: Read device information ( p. 54) Reset IO-Link master to factory settings ( p. 38) Reboot the device ( p. 55) *... x =

32 Configuration Configure the Ethernet interface To set the parameters of the Ethernet interface (X21/X22): Select the [Network] menu. The page shows the current settings. Set the following parameters as required: 8000 Name Description Possible values [IP address] IP address of the device e.g [Subnet mask] Subnet mask of the IP network e.g [IP gateway address] IP address of the gateway e.g [Host name] Name of the device in the EtherNet/IP network e.g. al1xxx [MAC address] MAC address of the device The value is fixed Store changed values on the device. 32

33 Configuration Configure communication profile In order to copy the access rights to the device: Select the [LineRecorder] menu. The page shows the current settings. Set the following parameter as required: Parameter Description Possible values [Communication Profile] Access rights to the parameter data, process data and event/diagnostic messages of the IO-Link master and the connected IO-Link devices EtherNet/IP + LineRecorder EtherNet/IP and LR DEVICE have read and write access rights to parameters and process data EtherNet/IP and LR DEVICE have read access rights to events/alarms EtherNet/IP + LineRecorder (ro) EtherNet/IP has read and write access rights to parameters and process data EtherNet/IP has read access rights to events/alarms LR DEVICE only has read access rights to parameters, process data and events/alarms LineRecorder only LR DEVICE has read and write access rights to parameters to parameters and process data LR DEVICE has read access rights to events/alarms EtherNet/IP has no access rights keep setting Previous settings are valid Store changed values on the device. If parameter [Communication Profile] = EtherNet/IP + LineRecorder: Different parameter settings in the EtherNet/IP projection software and the LR DEVICE may cause undesired system behaviour. Parameter settings applied by the EtherNet/IP projection software always overrule the settings applied by LR DEVICE. Changes of the parameter [Access Rights] are only effective after restarting the device. To activate the changed access rights: Reboot the device ( p. 55) 33

34 Configuration Configure the interface to the SmartObserver In order to set the parameters of the interface to the SmartObserver: Select the [LineRecorder] menu. The page shows the current settings. Set the following parameters as required: Name Description Possible values [IP address SmartObserver] IP address of the laptop/pc where the SmartObserver is installed e.g [Port SmartObserver] Port address that is used to send process data to the SmartObserver Default value: [Source ID SmartObserver] Source identifier with which the process data of the device is indicated in the SmartObserver (String32) [Port x. LR events] Operating mode of the IO-Link port (x = 1...8) Disabled Enabled Cyclic transfer of the process data Event-based transfer of the process data [Port x. LR cycle time (ms)]* Cycle time of the IO-Link interface for cyclic transmission of the process data between the IO-Link master and the SmartObserver (x = 1...8) Disabled no data transmission 1000 ms ms *... parameter only valid if parameter [PortX. LR events] = Disabled After changing the parameter [Port SmartObserver] or [Source ID SmartObserver], it can take 120 seconds before the device establishes a new TCP connection. To prevent the delay: Reboot the device after the parameter change. Store changed values on the device. 34

35 Configuration Set the operating mode of the IO-Link ports The IO-Link ports X01...X08 of the device support the following operating types: Digital input (DI): binary input signal on pin 4 (C/Q) of the IO-Link port Digital output (DO): binary output signal on pin 4 (C/Q) of the IO-Link port IO-Link interface (IO-Link): IO-Link data transfer via pin 4 (C/Q) of the IO-Link port 8714 The user can set the operating mode of each IO-Link port separately at any time. Select [Port x] menu. The page shows the current settings. Set the following parameters as required: Name Description Possible values [Port x mode] Operating mode of the IO-Link port (x = 1...8) IO-Link DI Operation as IO-Link interface Operation as digital input DO Operation as digital output Disabled Interface deactivated [Port x IO-Link. Cycle time]* Cycle time of the data transmission between the IO-Link master and the IO-Link device As fast as possible 2.0 ms ms The device automatically sets the fastest possible cycle time 2 milliseconds milliseconds *... Parameter only available, if [Port x mode] = IO-Link Store the changed values on the AL

36 Configuration Set device validation and data storage In operating mode "IO-Link" the user can set the behaviour of the IO-Link ports regarding device validation and backup/restore of parameter data of the connected IO-Link devices. To configure the device validation and data storage settings: Select [Port x] menu. The page shows the current settings. Set the following parameters as required: 7165 Name Description Possible values [Port x IO-Link Validation / Data Storage] Supported IO-Link standard and behaviour of the device when a new IO-Link device is connected to IO-Link port x (x = 1...8) No check and clear No verification of the vendor ID and device ID Type compatible V1.0 device No data storage IO-Link device is compatible with the V1.0 IO-Link standard Verification whether it is an IO-Link device of the same type (validation via vendor ID and device ID) No data storage Type compatible V1.1 device Type compatible V1.1 device with Backup + Restore IO-Link device is compatible with the V1.1 IO-Link standard Verification whether it is an IO-Link device of the same type (validation via vendor ID and device ID) no data storage IO-Link device is compatible with the V1.1 IO-Link standard Verification whether it is an IO-Link device of the same type (validation via vendor ID and device ID) The IO-Link master saves the parameter values of the connected IO-Link device; modifications of the parameter values are also stored (observe the note!) When connecting an IO-Link device with factory settings, the parameter values stored in the IO-Link master are restored automatically on the IO-Link device. 36

37 Configuration Name Description Possible values Type compatible V1.1 device with Restore IO-Link device is compatible with the V1.1 IO-Link standard Verification whether it is an IO-Link device of the same type (validation via vendor ID and device ID) The IO-Link master saves the parameter values of the connected IO-Link device once. When connecting an IO-Link device with factory settings, the parameter values stored in the IO-Link master are restored automatically on the IO-Link device. [Port x IO-Link. Vendor ID] [Port x IO-Link. Device ID] ID of the manufacturer that is to be validated ID of the IO-Link device that is to be validated ID of the manufacturer of the IO-Link device (ifm electronic: 310) ID of the IO-Link device Store the changed values on the AL

38 Configuration Reset IO-Link master to factory settings When resetting the AL1222, all parameters are reset to the Factory Settings ( p. 59) To reset the device to factory settings: Select [Setup] menu. The page shows the current settings. Click on [Factory Reset] to reset the AL1222. LR DEVICE sets the AL1222 factory settings

39 Configuration 8.3 LR DEVICE: Configure IO-Link devices In order to configure the IO-Link devices connected to the AL1222 using the parameter setting software LR DEVICE: Requirements: AL1222 is correctly installed and connected to the LR DEVICE software via the EtherNet/IP interface (X21/X22). The IO-Link device is connected correctly with the AL1222. The operating mode of the IO-Link interface is "IO-Link" (parameter [Port x mode] = IO-Link) Parameter [Access rights] is configured with one of the following values: EtherNet/IP + LineRecorder LineRecorder only 1 Select IO-Link master Start LR DEVICE. Update IODD file library OR: Import IODD file of the IO-Link device manually. Scan network for devices. LR DEVICE recognises all IO-Link masters of the EtherNet/IP network Add IO-Link device Under [ONLINE]: Click on the required AL1222. LR DEVICE automatically detects the IO-Link devices connected to the AL1222 (e.g. ifm Sensor KG5065). 3 Configure IO-Link device Mouse click on the port to which the IO-Link device is connected. LR DEVICE reads and shows the current parameter values of the IO-Link device. Configure IO-Link device. Information about the available parameters of the IO-Link device: Operating instructions of the IO-Link device Store changed configuration on the IO-Link device. 39

40 Configuration Offline parameter setting: Add IO-Link devices manually The AL1222 supports the automatic recognition of IO-Link devices that are connected to the IO-Link interfaces. In addition to the automatic recognition of IO-Link devices in the online mode, the user can also manually add IO-Link devices to the device configuration (e.g. Offline parameter setting ( p. 30)). 1 Set up offline configuration Start LR DEVICE. Add AL1222 to an offline configuration. LR DEVICE shows AL1222 in [OFFLINE] section. 2 Add IO-Link device to configuration. Under [OFFLINE]: Click on [AL1222]. LR DEVICE shows the available parameters of the AL1222. Click on the symbol at the required port The dialogue window [Gerät auswählen] appears. Select the required IO-link device from the list. Click on [OK] to add the selected IO-Link device to the device configuration. IO-Link device appears at the selected port. 3 Configure IO-Link device Mouse click on the port to which the IO-Link device is connected. LR DEVICE shows the available parameters of the IO-Link device. Configure IO-Link device. Information about the available parameters of the IO-Link device: Operating instructions of the IO-Link device Store changed configuration on the IO-Link device. Click on [AL1222]. 40

41 Configuration 8.4 EtherNet/IP: Configure the device Registration of the EDS file...42 Integrate the AL1222 into the EtherNet/IP network...42 Configure AL Configure IO-Link ports...44 On the field bus side, the device can be configured with any EtherNet/IP compatible projection software. The information in the following sections refers to the EtherNet/IP projection software RSLogix

42 Configuration Registration of the EDS file ifm provides an EDS file to integrate the AL1222 in a EtherNet/IP projection software. The user can download the EDS file from the ifm website ( the EDS file, all parameters, process data, and their valid value ranges are defined. To add the AL1222 to the device catalogue of RSLogix5000: Download the EDS file of the AL1222 from the ifm website. Start RSLogix5000. Select [Tools] [EDS Hardware Installation Tool]. EDS Wizard appears. Register the downloaded EDS file of the AL1222 with the EDS Wizard. EDS Wizard installs the EDS file and adds the AL1222 to the device catalogue Integrate the AL1222 into the EtherNet/IP network The device is integrated as module of an I/O scanner in the EtherNet/IP network. Requirements: The EDS file of the AL1222 is installed ( Registration of the EDS file ( p. 42)). 1 Create/open EtherNet/IP project Start RSLogix Create new EtherNet/IP project. OR Open an existing EtherNet/IP project. 2 Configure EtherNet/IP PLC and IO scanner Select and configure EtherNet/IP controller and IO scanner. EtherNet/IP project includes a EtherNet/IP controller and an IO scanner. 3 Integrate AL1222 in project In the Controller Organizer: Right mouse click on the IO scanner. Context menu appears. In the context menu: Select [New Module...]. The window [Select Module Type] appears. Select AL1222 and click on [Create]. The [New Module] window appears. Enter name and IP address of the AL1222. Click on [OK] to adopt the entered values. RSLogix 5000 adds AL1222 as sub-element of the IO scanner to the project. 4 Save the project Save EtherNet/IP project

43 Configuration Configure AL1222 The AL1222 is configured via the controller tags. Requirements: AL1222 is correctly integrated in the EtherNet/IP project ( Integrate the AL1222 into the EtherNet/IP network ( p. 42)). 1 Open controller tags In the Controller Organizer: Double click on [Controller Name_of_Project] [Controller Tags] [Controller Tags] window appears. In the tree view: Click on [AL1222:C]. Controller tags for the configuration of the device appear. 2 Configure AL1222 Set the following controller tags as required: Name Description Possible values 8019 [AL1222:C.Communication_Profile] The access rights to the parameter data, process data and events/diagnostic messages of the IO-Link master and the connected IO-Link devices 0x00 <Feldsbus + LineRecorder EtherNet/IP and LR DEVICE have read and write access rights to parameters and process data EtherNet/IP and LR DEVICE have read access rights to events/alarms 0x01 EtherNet/IP + LineRecorder (ro) EtherNet/IP has read and write access rights to parameters and process data EtherNet/IP has read access rights to events/alarms LR DEVICE only has read access rights to parameters, process data and events/alarms 0x02 EtherNet/IP only EtherNet/IP has read and write access rights to parameters and process data EtherNet/IP has read access rights to events/alarms LR DEVICE has no access rights (parameters, process data, events/alarms, web interface, firmware update) 0x03 Continue in Use Case previous setting is valid [AL1222:C.Port_Process_Data_Size] Length of the process input data and process output data 0x00 0x01 0x02 0x03 0x04 2 bytes input, 2 bytes output 4 bytes input, 4 bytes output 8 bytes input, 8 bytes output 16 bytes input, 16 bytes output 32 bytes input, 32 bytes output Save EtherNet/IP project 43

44 Configuration Configure IO-Link ports The IO-Link ports are configured via the controller tags. The user can configure each IO-Link port separately. To configure the IO-Link ports: Requirements: AL1222 is correctly integrated in the EtherNet/IP project ( Integrate the AL1222 into the EtherNet/IP network ( p. 42)). 1 Open controller tags In the Controller Organizer: Double click on [Controller Name_of_Project] [Controller Tags] [Controller Tags] window appears. In the tree view: Click on [AL1222:C]. Controller tags for the configuration of the device appear. 2 Configure IO-Link ports Configure the following tags for each IO-Link port at will: Name Description Possible values [AL1222:C.Port_Mode_Port_x] Operating mode of the IO-Link port 0x00 0x01 Interface deactivated Operation as digital input (DI) 0x02 Operation as digital output (DO) 0x03 Operation as IO-Link interface [AL1222:C.Port_Cycle_Time_Port_x] Cycle time of the data transmission between the IO-Link master and the IO-Link device 0x00 0x01 The device automatically sets the fastest possible cycle time 2 milliseconds 0x02 4 milliseconds 0x03 8 milliseconds 0x04 16 milliseconds 0x05 32 milliseconds 0x06 64 milliseconds 0x milliseconds [AL1222:C.Swap_Port_x] Visualisation of the process data 0x00 Byte swapping for IO-Linkdata deactivated (EtherNet/IP uses Little Endian Format (Intel), IO-Link uses Big Endian Format (Motorola)) 0x01 Byte swapping for IO-Linkdata activated [AL1222:C.Validation_Data_Storage_Port_x] Supported IO-Link standard and behaviour of the IO-Link master when connecting new IO-Link devices to the IO-Link port 0x00 0x01 0x02 0x03 0x04 No validation Type compatible V1.0 device Type compatible V1.1 device Type compatible V1.1 device with Backup + Restore Type compatible V1.1 device with Restore [AL1222:C.Vendor_ID_Port_x] Vendor ID of the manufacturer of the device on the IO-Link port 0x xFFFF ifm electronic: 0x136 44

45 Configuration Name Description Possible values [AL1222:C.Device_ID_Port_x] Device ID of the device on the IO-Link port 0x xFFFFFF [AL1222:C.Fail_Safe_Mode_Port_x] Fail-safe mode for output data when the EtherNet/IP connection is interrupted 0x00 0x01 No Failsafe Failsafe Reset Value 0x02 Failsafe Old Value 0x03 Failsafe with Pattern [AL1222:C.Fail_Safe_Value_DO_Port_x] Fail-safe value for the operating mode "digital output (DO)" 0x00 0x01 Failsafe Reset Value Failsafe Old Value 0x02 Failsafe Set Value x = <Save EtherNet/IP project. 45

46 Configuration 8.5 EtherNet/IP: Configure IO-Link devices The AL1222 supports the configuration of the connected IO-Link devices from the EtherNet/IP projection software. For this, ifm offers the EtherNet/IP object "IO-Link Request" ( IO-Link requests (object class: 0x80) ( p. 96)). The object enables direct read and write access to IO-Link objects of the IO-Link device. The extent of the configurable parameters depends on the IO-Link device. The following services are available: Name Description Reference Read request Send a request to read an IO-Link object Read_ISDU ( p. 97) Write request Send a request to write an IO-Link object Write_ISDU ( p. 100) Information for the execution of acyclic commands: Execute acyclic commands ( p. 48) Available parameters of the IO-Link devices: Operating instructions of the IO-Link device 46

47 Configuration 8.6 EtherNet/IP: Programmers' notes The programmer can access the following data from the PLC application: Read cyclic input and output data of the IO-Link devices Read diagnostic and status information Change parameters of the IO-Link port of the AL1222 Read and change parameters of the connected IO-Link devices The following sections show the available options Read cyclic input data The user can access the cyclic input data of the connected sensors and IO-Link devices via the controller tags of the AL1222. To access the input data: Starting RSLogix5000. Open a EtherNet/IP project. In the project tree: Mouse click on [Controller Tags] [AL1222.I] The window shows the data structure with cyclic input data ([AL1222.I:Data]) 8518 Mapping of the inputs on the data structure [AL1222.I:Data]: Input assembly ( p. 72)) Write cyclic output data The user can access the cyclic output data of the connected actuators and IO-Link devices via the controller tags of the AL1222. To access the cyclic output data: Starting RSLogix5000. Open a EtherNet/IP project. In the project tree: Mouse click on [Controller Tags] [AL1222.O] The window shows the data structure with cyclic input data ([AL1222.O:Data]) 8570 Mapping of the outputs on the data structure [AL1222.C:O]: Output assembly ( p. 75)). 47

48 Configuration Execute acyclic commands The AL1222 offers the following options to execute acyclic commands: Command channels in cyclic process data Within the cyclic input and output data, special areas are available for the acyclic data transmission. Both read and write access can be implemented via the areas. Principle of the command channels 9002 A cyclic command consists of a request and a response. The command request is transmitted in the Output Assembly. The command response of the IO-Link master is transmitted in the Input Assembly. The following table shows the general process of an acyclic communication via the acyclic command channel. Step Output assembly Input assembly 1 [Trigger] = 0 The data in the request area is invalid. 2 Write the data of the request area: - Port (bytes 4 and 5) - Index (bytes 6 and 7) - Sub-index (bytes 8 and 9) - Command (byte 10) - Data ( ) [Trigger] = 1 Command is transmitted [Handshake] = Read [Handshake]. If [Handshake] = 0x0: The data in the response area is invalid. Continue with step 4 If [Handshake] = 0x1: The data in the response area is valid. Continue with step Read [Result] byte (byte 11) If [Result] = 0x00 Command has been processed without errors If [Result] = 0x01: An error occurred during the processing of the command. Read diagnostic codes (byte 13) Eliminate the error and repeat the execution of the command 48

49 Configuration Acyclic port commands For the acyclic access to the configuration of the IO-Link ports of the AL1222, the following commands are available: Command Description Reference Set mode Set the operating type of the IO-Link port Command 0x10 set mode ( p. 81) Set Validation ID / Data Storage Set fail-safe data pattern Adjust the supported IO-Link standard and the behaviour of the IO-Link master when connecting a new IO-Link device to the IO-Link port Behaviour of the outputs when the EtherNet/IP connection is interrupted and setting of the corresponding fail-safe values Command 0x20 set validation ID / data storage ( p. 83) Command 0x30 set fail-safe data pattern ( p. 85) The port commands use the same mechanisms as the acyclic command channel ( Acyclic command channel ( p. 76)). EtherNet/IP mechanisms for acyclic commands Acyclic commands can be executed with the EtherNet/IP command Message (MSG) Parameters of the available field bus objects: Field bus objects ( p. 87) For detailed information about the Message (MSG) command: Operating instructions RSLogix

50 Configuration Read diagnostic and status information Diagnostic and status information is a part of the cyclically transmitted process data. the input assembly includes the following diagnostic information of the IO-Link ports and the status information of the transmitted data: Byte Content 2 Indication of short circuit/overload of the IO-Link ports X01...X08 3 Status indication of the voltage supply of the device 43 Status information IO-Link port X01 58 Status information IO-Link port X02 73 Status information IO-Link port X03 88 Status information IO-Link port X Status information IO-Link port X Status information IO-Link port X Status information IO-Link port X Status information IO-Link port X08 To access the cyclically transmitted diagnostic and status information: Starting RSLogix5000. Open a EtherNet/IP project. In the project tree: Mouse click on [Controller Tags] [AL1222.I] The window shows the data structure with cyclic input data ([AL1222.I:Data]) Mapping of the diagnostic and status information on the data structure [AL1222.C:I]: Input assembly ( p. 72). 50

51 Operation 9 Operation Read device information...52 Reboot the device...55 Error detection and elimination...55 Firmware update...56 Exchange IO-Link device

52 Operation 9.1 Read device information In order to get information about the current status of the hardware and software components of the device, the user can use the following possibilities: Web interface: Read device and diagnostic information ( p. 53) LR DEVICE: Read device information ( p. 54) EtherNet/IP: Read device information ( p. 54)

53 Operation Web interface: Read device and diagnostic information In order to read the diagnostic information about the current device status via the web interface: Connect laptop/pc and AL1222 via the Ethernet internet. Start web browser. Enter the following into the address field of the browser: and confirm with [ENTER]: <IP address of the device Web browser shows the web interface of the device. The page shows the following data: Table with connected IO-Link devices Name [Port] [Mode] [Comm. Mode] [MasterCycleTime] [Vendor ID] [Device ID] [Name] [Serial] [LR Interval] Description Number of the IO-Link interface Operating mode of the IO-Link interface Baud rate of the IO-Link interface Cycle time ID of the manufacturer of the IO-Link device ID of the IO-Link device Article number of the IO-Link device For ifm articles: This article number is stored along with a link to the produkt page on the ifm website. Serial number of the IO-Link device Cycle time for the communication with the SmartObserver Version information of the installed firmware components Name [Firmware version] [FirmwareCN Version] [Bootloader Version] [NETX Firmware Version] Description Firmware version Version of the firmware container Version of the boot loader Version of the EtherNet/IP firmware Diagnostic information of the device Name [Current] [Voltage] [Short Circuit] [Temperature] Description Current (in ma) Voltage (in mv) Number of detected short circuits Device temperature (in C) The page of the device is constantly updated. This is why the data is always up-to-date. 53

54 Operation LR DEVICE: Read device information To show information about the AL1222: Start LR DEVICE. Scan network for devices. LR DEVICE shows recognised AL1222. Mouse click on AL1222 The header shows the following information: Name Description Possible values Device name Article number of the device AL1222 Manufacturer Manufacturer of the device ifm electronic gmbh Device ID Serial number Revision IO-Link ID of the device Serial number of the device Hardware revision / software revision of the unit Type of unit Name of the device IO-Link master PowerLine EtherNet/IP 8 ports IP 65 / IP 67 Device status Current status of the slave no information about the condition OK: no errors, no warning, no information OK: no errors, no warning, information Warning Error EtherNet/IP: Read device information 7639 The user can read information about the device via the field bus object "Identity Object" ( Field bus objects ( p. 87)). 54

55 Operation 9.2 Reboot the device When restarting the device, all settings are kept. To restart the AL1222: Start LR DEVICE. Scan the network for devices. LR DEVICE recognises the AL1222. Under [ONLINE]: Click on [AL1222] Select the [Setup] section. LR DEVICE shows available parameters. Click on [Restart] to restart the device. LR DEVICE restarts the AL Error detection and elimination In order to recognise and eliminate errors, the user can use the following resource: Status LED of the unit ( LED indicators ( p. 23)) Cyclic diagnostic and status information ( Input assembly ( p. 72))

56 Operation 9.4 Firmware update The new firmware is installed via the device's web interface If the firmware update is not successful, deactivate all connections to the EtherNet/IP PLC, LR SmartObserver and LR DEVICE and repeat the process. Stop EtherNet/IP PLC. Set the parameter [IP address SmartObserver] to ( Configure the interface to the SmartObserver ( p. 34)). Stop the LRAgent.LRDevice service in the Windows task manager. To install a new firmware version on the device: Requirements File with new firmware has been downloaded. Ethernet connection between laptop/pc and device is established. 1 Call up web interface Start web browser. Enter the following into the address field of the browser: and confirm with [ENTER]: <IP-Adresse des Geräts/update Web browser shows the [Firmware Update] page. 2 Load new firmware to AL1222 Click on [Datei auswählen]. Dialogue window appears. Select the firmware file and click on [Öffnen] in order to adopt the file. Click on [Submit] to start the firmware update. Firmware is being loaded to the device. After successful storage, the success message is displayed 3 Restart the device Click on [Restart device now] to restart the device. The status LED RDY flashes quickly. Firmware is updating. Follow the instructions in the browser. 56

57 Operation 9.5 Exchange IO-Link device To exchange an IO-Link device: Requirement: IO-Link device is with factory settings. IO-Link device supports IO-Link standard 1.1 or higher. 1 Set data storage Set the following parameters of the IO-Link port: [Validation / Data Storage] = Type compatible V1.1 device with Restore OR [Port x IO-Link Validation / Data Storage] = Type compatible V1.1 device with Restore Save changes. 2 Exchange IO-Link device Disconnect old IO-Link device from AL1222. Connect new IO-Link device with the same IO-Link port of the AL1222. IO-Link master copies parameter values from the data memory to the new IO-Link device