Spiral Mill-Thread. Advantages of Spiral Mill-Thread Tools
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1 Spiral Mill-Thread Advantages of Spiral Mill-Thread Tools The spiral designed tools enable a smooth cutting operation at a high feed rate and reduced machining time. The tools suit a wide range of applications, from machining small components in small machining centers to heavy-duty applications in high power milling machines. Spiral fluted toolholders hold 1 to 9 inserts in a comparatively small cutting diameter. Contents: Contents: Product Identification ISO UN Whitworth BSPT NPT NPTF NPS Page: Page: The unique clamping method enables optimal indexability. Spiral tools reduce vibration and chatter. High grade finish is achieved in all applications: threading, end milling roughing and finishing. s are available in MT7 Sub-Micron Grade with Titanium Aluminum Nitride multi-layer coating (ISO K10 - K20). This is a general purpose grade, which can be used with all materials. Contents: Spiral Finishing s Toolholders Special Tools Case Studies Page:
2 Spiral Mill - Thread s Product Identification - Ordering Codes Spiral Mill - Thread s H 19 I 3.0 ISO MT7 Helical (Spiral) Cutting Diameter 19 = 19 mm I = Internal E = External - = Ext. + Int. Thread Pitch Thread Profile: ISO UN WHIT BSPT NPT NPTF NPS Carbide Grade Spiral Mill - Thread Toolholders S R H 32 P - 5 Clamping Method S = Screw Helical (Spiral) Length of Toolholders No. of s Cutting Diameter 32 = 32 mm Holder Type M = Shell Mill 162
3 Spiral Mill - Thread s ISO Size Fig. Pitch Ext./ Int. M M mm coarse fine Ordering code 1.0 Int. 15 H13 I 1.0 ISO H Int. 16 H13 I 1.5 ISO 2.0 Int. M16 17 H13 I 2.0 ISO 1.0 Int. 17 H15 I 1.0 ISO H Int. 18 H15 I 1.5 ISO 2.0 Int. 19 H15 I 2.0 ISO 2.5 Int. M18 20 H15 I 2.5 ISO 1.0 Int. 19 H17 I 1.0 ISO H Int. 20 H17 I 1.5 ISO 2.0 Int. 21 H17 I 2.0 ISO 2.5 Int. M20, M22 22 H17 I 2.5 ISO H Int. 23 H19 I 2.0 ISO 3.0 Int. M24 25 H19 I 3.0 ISO 1.0 Ext. H23 E 1.0 ISO 1.0 Int. 25 H23 I 1.0 ISO 1.5 Ext. H23 E 1.5 ISO 1.5 Int. 26 H23 I 1.5 ISO H Ext. H23 E 2.0 ISO 2.0 Int. 27 H23 I 2.0 ISO 3.0 Ext. H23 E 3.0 ISO 3.0 Int. M27 29 H23 I 3.0 ISO 3.5 Int. M30, M33 30 H23 I 3.5 ISO 4.0 Int. M36 31 H23 I 4.0 ISO 1.0 Int. 34 H32 I 1.0 ISO 1.5 Ext. H32 E 1.5 ISO 1.5 Int. 35 H32 I 1.5 ISO 2.0 Ext. H32 E 2.0 ISO 2.0 Int. 36 H32 I 2.0 ISO H Ext. H32 E 3.0 ISO 3.0 Int. 38 H32 I 3.0 ISO 3.5 Int. 39 H32 I 3.5 ISO 4.0 Ext. H32 E 4.0 ISO 4.0 Int. M39 40 H32 I 4.0 ISO 4.5 Int. M42, M45 41 H32 I 4.5 ISO 5.0 Int. M48 42 H32 I 5.0 ISO 1.5 Ext. H45 E 1.5 ISO 1.5 Int. 48 H45 I 1.5 ISO 2.0 Ext. H45 E 2.0 ISO 2.0 Int. 49 H45 I 2.0 ISO 3.0 Int. 51 H45 I 3.0 ISO H Int. 52 H45 I 3.5 ISO 4.0 Int. 53 H45 I 4.0 ISO 4.5 Int. 54 H45 I 4.5 ISO 5.0 Int. M52 55 H45 I 5.0 ISO 5.5 Int. M56, M60 56 H45 I 5.5 ISO 6.0 Int. M64, M68 57 H45 I 6.0 ISO 1.5 Int. 66 H63 I 1.5 ISO 2.0 Int. 67 H63 I 2.0 ISO H Int. 69 H63 I 3.0 ISO 4.0 Int. 71 H63 I 4.0 ISO 6.0 Int. 75 H63 I 6.0 ISO Toolholder SRH13 SRH15 SRH17 SRH19 SRH23 SRH32... SRH45... SRH
4 Spiral Mill - Thread s UN Size Fig. Pitch Ext./ Int. UN UNC UNF UNS Ordering code Toolholder 16 Int. 5/8, 11/16 H13 I 16 UN H Int. 5/8 H13 I 14 UN SRH Int. 11/16 H13 I 12 UN 16 Int. 3/4 H15 I 16 UN H Int. 3/4 H15 I 14 UN 12 Int. 3/4, 13/16 H15 I 12 UN SRH Int. 3/4 7/8, 1 H15 I 10 UN 16 Int. 13/16-1 H17 I 16 UN H Int. 7/8, 1 H17 I 14 UN 12 Int. 7/8 H17 I 12 UN SRH Int. 7/8 H17 I 9 UN H Int. 15/16 1 H19 I 12 UN 8 Int. 1 1/16, 1 1/8 1 H19 I 8 UN SRH Int /4 H23 I 32 UN 24 Int. H23 I 24 UN 20 Ext. H23 E 20 UN 20 Int. 1 1/16-1 5/16 H23 I 20 UN 18 Ext. H23 E 18 UN 18 Int. 1 H23 I 18 UN 16 Ext. H23 E 16 UN 16 Int. 1 1/16-1 5/16 H23 I 16 UN H Ext. H23 E 14 UN 14 Int. 1 1/8 H23 I 14 UN SRH Ext. H23 E 12 UN 12 Int. 1 1/16-1 3/16 1 1/8 H23 I 12 UN 10 Ext. H23 E 10 UN 10 Int. 1 1/8 H23 I 10 UN 8 Ext. H23 E 8 UN 8 Int. 1 3/16-1 5/16 H23 I 8 UN 7 Ext. H23 E 7 UN 7 Int. 1 1/4 H23 I 7 UN 12 Int. 1 5/16 1 1/4, 1 3/8 H28 I 12 UN H Int. 1 3/8-1 7/16 H28 I 8 UN SRH Int. 1 3/8-1 9/16 1 1/2 H28 I 6 UN 24 Ext. 1 3/8 H32 E 24 UN 20 Ext. H32 E 20 UN 20 Int. 1 3/8 H32 I 20 UN 18 Ext. H32 E 18 UN 18 Int. 1 3/4 H32 I 18 UN 16 Ext. H32 E 16 UN H Int. 1 3/8-1 7/8 H32 I 16 UN 12 Ext. H32 E 12 UN SRH Int. 1 7/16-1 7/8 1 1/2 H32 I 12 UN 8 Ext. H32 E 8 UN 8 Int. 1 1/2-2 H32 I 8 UN 6 Ext. H32 E 6 UN 6 Int. 1 5/8-1 7/8 H32 I 6 UN 5 Int. 1 3/4 H32 I 5 UN H Int. 1 15/16, 2 H40 I 6 UN 4.5 Int. 2 H40 I 4.5 UN SRH
5 Spiral Mill - Thread s UN Size Fig. Pitch Ext./ Int. UN UNC UNF UNS Ordering code Toolholder 16 Int. 1 15/16-2 1/2 2 1/16-2 H45 I 16 UN 12 Int. 1 15/16-2 5/8 H45 I 12 UN H Int. 2 1/8-2 5/8 H45 I 8 UN 6 Int. 2 1/8-2 3/4 H45 I 6 UN SRH Int. 2 1/4 H45 I 4.5 UN 4 Int. 2 1/2-2 3/4 H45 I 4 UN 16 Int. 2 5/8 H63 I 16 UN 12 Int. 2 3/4 H63 I 12 UN H Int. 2 3/4 H63 I 8 UN SRH Int. 2 7/8 H63 I 6 UN 4 Int. 3 H63 I 4 UN Whitworth Same insert for internal and external thread Size Fig. Pitch Ordering code Thread Size Toolholder H H13-19 W G 3 /8 SRH13... H H15-14 W G 1 /2 SRH15... H H17-14 W G 1 /2-5 /8 11 H17-11 W G 1 SRH17... H H19-14 W G 3 /4-7 /8 11 H19-11 W G 1 SRH19... Int. G 14 H23-14 W /8 H23 2 Ext. G 1 /2 SRH H23-11 W G1" 14 H32-14 W Ext. G 1 /2 H32 2 Int. G 1 SRH H32-11 W /8 Ext. G 1 H H45-11 W H H63-11 W Int. G 1 5 /8 Ext. G 1 Int. G 2 3 /8 Ext. G 1 SRH45... SRH
6 Spiral Mill - Thread s BSPT Same insert for internal and external thread Size Fig. Pitch Ordering code Thread Size Toolholder H H13-19 BSPT 3/8 SRH13... H H15-14 BSPT 1/2-3 /4 SRH15... H H17-14 BSPT 1/2-3 /4 SRH17... H H23-11 BSPT 1" SRH23... H H32-11 BSPT Int. 1 1 /8" Ext. 1" SRH32... H H45-11 BSPT Int. 1 3 /4" Ext. 1" SRH45... H H63-11 BSPT Int. 2 1 /2" Ext. 1" SRH63... NPT Same insert for internal and external thread Size Fig. Pitch Ordering code Thread Size Toolholder H H13-18 NPT 3/8 SRH13... H H15-14 NPT 1/2-3 /4 SRH15... H H17-14 NPT 1/2-3 /4 SRH17... H H NPT 1"-2" SRH23... H H NPT Int. 1 1 /4"-2" Ext. 1"- 2" SRH32... Int H NPT /8" H45 2 Ext. 1" SRH H45-8 NPT 2 1 /2" H H NPT Ext. 1-2" 8 H63-8 NPT 3" SRH
7 Spiral Mill - Thread s NPTF Same insert for internal and external thread Size Fig. Pitch Ordering code Thread Size Toolholder H H13-18 NPTF 3/8 SRH13... H H15-14 NPTF 1/2-3 /4 SRH15... H H17-14 NPTF 1/2-3 /4 SRH17... H H NPTF 1"-2" SRH23... H H NPTF Int. 1 1 /4"-2" Ext. 1" -2" SRH32... NPS Same insert for internal and external thread Size Pitch Ordering code Thread Size Toolholder H13 18 H13-18 NPS 3/8 SRH13... H15 14 H15-14 NPS 1/2-3 /4 SRH15... H17 14 H17-14 NPS 1/2-3 /4 SRH
8 Spiral Finishing s Spiral Finishing s Size R Ordering code Toolholder H23 H32 H45 H H23 F R H23 F R H23 F R H32 F R H32 F R H32 F R H45 F R H45 F R H45 F R H45 F R H45 F R H63 F R H63 F R H63 F R H63 F R H63 F R 2.0 SRH23... SRH32... SRH45... SRH
9 Spiral Mill - Thread Toolholders Toolholders with internal coolant bore D D1 A L1 L Ordering Code Type size A D D1 L L1 No. of s Screw SRH13-1 H S13 K11 SRH15-1 H S15 K11 * SRH17-2 H S17 K11 * SRH17J-2 H S17 K11 SRH19-3 H S19 K11 SRH19J-3 H S19 K11 * When using NPT, NPTF, BSPT inserts the cutting diameter D = 18 mm Key with internal coolant bore D D1 A L1 L Ordering Code Type size A D D1 L L1 No. of s Screw SRH23-2 H S23 K21 SRH23M-2 H S23 K21 SRH28-3 H S32S K22 SRH32-5 H S32 K22 SRH32P-5 H S32 K22 Key 169
10 Spiral Mill - Thread Toolholders with internal coolant bore D D1 A L Ordering Code Type size A D D1 L No. of s Screw SRH40-4 H S45S K40 SRH45-6 H S45 K40 Key with internal coolant bore D D1 A L Ordering Code Type size A D D1 L No. of s Screw SRH32-5M H S32S K22 SRH45-6M H S45S K40 SRH63-9 H S63 K40 Key 170
11 Spiral Mill - Thread Toolholders Special Tools In addition to standard products, Carmex manufactures special tools and inserts according to customers' requests. The toolholders are multi-purpose, making them suitable for both roughing and finishing inserts. Special tools are supplied in short delivery times. 171
12 Spiral Mill - Thread Case Studies Case Studies Case Study no. 1 Thread Internal/External Thread Length Raw Material Cutting Speed Vc Tooth Load Fz Toolholder Result M56x1.5 Internal 33.0 Ductile Iron 130 m/min 0.15 mm/tooth SRH45 6 H45 I 1.5 ISO MT7 600 pcs with 0.02 offset (Competitor 40 pcs with 0.15 offset) Case Study no. 2 Application Internal/External Raw Material Cutting Speed Vc Tooth Load Fz Toolholder Result Grooves Milling External Cast Steel 195 m/min 0.10 mm/tooth SRH63 9 Taylor Made H pcs (Competitor 540 pcs) 172
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